CN115922503A - A kind of NdFeB magnet processing technology - Google Patents
A kind of NdFeB magnet processing technology Download PDFInfo
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Abstract
本发明涉及打磨领域,更具体的说是一种铷铁硼磁体加工工艺,该工艺包括以下步骤:步骤一:调整多个打磨轮之间的相对距离;步骤二:将环状的铷铁硼磁体放置在多个打磨轮之间,环状的铷铁硼磁体的内环套在打磨套上;步骤三:打磨套对环状的铷铁硼磁体的内环进行打磨,多个打磨轮对环状的铷铁硼磁体的外环进行打磨。可以根据不同得使用需求,对不同直径的环状铷铁硼磁体的内环和外环进行同时打磨,增加加工效率。
The present invention relates to the field of grinding, more specifically a process for processing NdFeB magnets. The process comprises the following steps: Step 1: adjusting the relative distance between a plurality of grinding wheels; Step 2: placing ring-shaped NdFeB magnets The magnet is placed between multiple grinding wheels, and the inner ring of the annular NdFeB magnet is set on the grinding sleeve; Step 3: The grinding sleeve grinds the inner ring of the annular NdFeB magnet, and multiple grinding wheels The outer ring of the ring-shaped NdFeB magnet is ground. According to different usage requirements, the inner and outer rings of ring-shaped NdFeB magnets with different diameters can be polished at the same time to increase processing efficiency.
Description
技术领域technical field
本发明涉及打磨领域,更具体地说是一种铷铁硼磁体加工工艺。The invention relates to the field of grinding, and more specifically relates to a process for processing NdFeB magnets.
背景技术Background technique
钕铁硼磁体是指由稀土元素Nd与铁、硼组成的金属间化合物。Nd主要是钕或钕与其它稀土元素的组合,有时也用钴、铝、钒等元素取代部分铁;钕铁硼磁体在加工的过程中,往往需要应用到多种加工步骤,其中打磨加工是钕铁硼磁体在成型加工过程中必不可少的步骤,而在加工环状铷铁硼磁体时,对环状铷铁硼磁体的打磨过程复杂,并且无法根据不同得使用需求,对不同直径的环状铷铁硼磁体的内环和外环进行同时打磨。NdFeB magnets refer to intermetallic compounds composed of rare earth elements Nd, iron and boron. Nd is mainly a combination of neodymium or neodymium and other rare earth elements, and sometimes cobalt, aluminum, vanadium and other elements are used to replace part of the iron; NdFeB magnets often need to be applied to a variety of processing steps in the process of processing, among which grinding processing is NdFeB magnets are an indispensable step in the forming process, but when processing ring-shaped NdFeB magnets, the grinding process of ring-shaped NdFeB magnets is complicated, and it is impossible to use different diameters according to different usage requirements. The inner and outer rings of the ring NdFeB magnets are polished simultaneously.
发明内容Contents of the invention
本发明的目的是提供一种铷铁硼磁体加工工艺,可以根据不同得使用需求,对不同直径的环状铷铁硼磁体的内环和外环进行同时打磨,增加加工效率。The purpose of the present invention is to provide a NdFeB magnet processing technology, which can simultaneously polish the inner and outer rings of ring-shaped NdFeB magnets with different diameters according to different usage requirements, so as to increase the processing efficiency.
本发明的目的通过以下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:
一种铷铁硼磁体加工工艺,该工艺包括以下步骤:A kind of NdFeB magnet processing technology, this technology comprises the following steps:
步骤一:调整多个打磨轮之间的相对距离;Step 1: Adjust the relative distance between multiple grinding wheels;
步骤二:将环状的铷铁硼磁体放置在多个打磨轮之间,环状的铷铁硼磁体的内环套在打磨套上;Step 2: Place the ring-shaped NdFeB magnet between multiple grinding wheels, and the inner ring of the ring-shaped NdFeB magnet is placed on the grinding sleeve;
步骤三:打磨套对环状的铷铁硼磁体的内环进行打磨,多个打磨轮对环状的铷铁硼磁体的外环进行打磨。Step 3: The grinding sleeve grinds the inner ring of the annular NdFeB magnet, and a plurality of grinding wheels grinds the outer ring of the annular NdFeB magnet.
一种铷铁硼磁体加工装置,包括装置支架,装置支架上转动连接有翻转支架Ⅰ,装置支架上固定连接有驱动翻转支架Ⅰ进行转动的动力机构Ⅰ,动力机构Ⅰ优选为伺服电机;A NdFeB magnet processing device, comprising a device bracket, the device bracket is rotatably connected with an overturning bracket I, and the device bracket is fixedly connected with a power mechanism I for driving the overturning bracket I to rotate, and the power mechanism I is preferably a servo motor;
翻转支架Ⅰ上转动连接有旋转支架,旋转支架上固定连接有多个伸缩机构Ⅱ,每个伸缩机构Ⅱ的伸缩端上均转动连接有打磨轮,翻转支架Ⅰ上固定连接有驱动旋转支架进行转动的动力机构Ⅱ,动力机构Ⅱ优选为伺服电机,伸缩机构Ⅱ的伸缩端上固定连接有驱动打磨轮进行转动的动力机构Ⅲ,动力机构Ⅲ优选为伺服电机;The flip bracket Ⅰ is connected with a swivel bracket for rotation, and the swivel bracket is fixedly connected with multiple telescopic mechanisms II, and the telescopic end of each telescopic mechanism II is rotatably connected with a grinding wheel, and the flip bracket Ⅰ is fixedly connected with a driving swivel bracket for rotation. The power mechanism II, the power mechanism II is preferably a servo motor, and the telescopic end of the telescopic mechanism II is fixedly connected with a power mechanism III that drives the grinding wheel to rotate, and the power mechanism III is preferably a servo motor;
旋转支架的底部固定连接有底板,底板上转动连接有打磨轴,打磨轴上固定连接有多个打磨套,每个打磨套的直径不同,多个打磨套的直径从上至下依次增加,每个打磨套的上端均锥形设置,底板上固定连接有驱动打磨轴进行转动的动力机构Ⅳ,动力机构Ⅳ优选为伺服电机;The bottom of the rotating bracket is fixedly connected with a base plate, and the base plate is rotatably connected with a grinding shaft, and a plurality of grinding sleeves are fixedly connected on the grinding shaft. The diameters of each grinding sleeve are different, and the diameters of the multiple grinding sleeves increase from top to bottom. The upper ends of the two grinding sleeves are all tapered, and the base plate is fixedly connected with a power mechanism IV that drives the grinding shaft to rotate, and the power mechanism IV is preferably a servo motor;
装置支架上固定连接有伸缩机构Ⅰ,伸缩机构Ⅰ的伸缩端上固定连接有安装板,安装板上转动连接有翻转支架Ⅱ,翻转支架Ⅱ上固定连接有多个伸缩机构Ⅲ,每个伸缩机构Ⅲ的伸缩端上均固定连接有装夹柱,安装板上固定连接有驱动翻转支架Ⅱ进行转动的动力机构Ⅴ,动力机构Ⅴ优选为伺服电机,翻转支架Ⅱ上固定连接有两个伸缩机构Ⅳ,两个伸缩机构Ⅳ的伸缩端上均固定连接有伸缩机构Ⅴ,两个伸缩机构Ⅴ的伸缩端上均固定连接有叉板;The telescopic mechanism I is fixedly connected to the bracket of the device, the telescopic end of the telescopic mechanism I is fixedly connected with a mounting plate, the mounting plate is rotatably connected with an overturning bracket II, and a plurality of telescopic mechanisms III are fixedly connected to the overturning bracket II, and each telescopic mechanism The telescopic ends of III are fixedly connected with clamping columns, and the mounting plate is fixedly connected with the power mechanism V that drives the turning bracket II to rotate. The power mechanism V is preferably a servo motor, and the turning bracket II is fixedly connected with two telescopic mechanisms IV. , the telescopic ends of the two telescopic mechanisms IV are fixedly connected with telescopic mechanisms V, and the telescopic ends of the two telescopic mechanisms V are fixedly connected with fork plates;
装置支架的底部固定连接有伸缩机构Ⅵ,伸缩机构Ⅵ的伸缩端上固定连接有升降支架,升降支架上转动连接有打磨盘Ⅰ,升降支架上固定连接有驱动打磨盘Ⅰ进行转动的动力机构Ⅵ,动力机构Ⅵ优选为伺服电机;The bottom of the device bracket is fixedly connected with telescopic mechanism Ⅵ, the telescopic end of telescopic mechanism Ⅵ is fixedly connected with lifting bracket, the lifting bracket is rotatably connected with grinding disc Ⅰ, and the lifting bracket is fixedly connected with power mechanism Ⅵ for driving grinding disc Ⅰ to rotate , the power mechanism VI is preferably a servo motor;
装置支架的底部固定连接有伸缩机构Ⅶ,伸缩机构Ⅶ的伸缩端上固定连接有伸缩机构Ⅷ,伸缩机构Ⅷ的伸缩端上固定连接有升降支架Ⅱ,升降支架Ⅱ上转动连接有打磨盘Ⅱ,升降支架Ⅱ上固定连接有驱动打磨盘Ⅱ进行转动的动力机构Ⅶ,动力机构Ⅶ优选为伺服电机;The bottom of the device bracket is fixedly connected with telescopic mechanism VII, the telescopic end of telescopic mechanism VII is fixedly connected with telescopic mechanism VIII, the telescopic end of telescopic mechanism VIII is fixedly connected with lifting bracket II, and the lifting bracket II is rotatably connected with grinding disc II, The power mechanism VII that drives the grinding disc II to rotate is fixedly connected to the lifting bracket II, and the power mechanism VII is preferably a servo motor;
装置支架的底部固定连接有伸缩部件Ⅰ,伸缩部件Ⅰ的伸缩端上固定连接有伸缩部件Ⅱ,伸缩部件Ⅱ的伸缩端上固定连接有推动板。The bottom of the device bracket is fixedly connected with telescopic part I, the telescopic part I is fixedly connected with telescopic part II, and the telescopic part II is fixedly connected with a push plate.
附图说明Description of drawings
下面结合附图和具体实施方法对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific implementation methods.
图1是本发明的铷铁硼磁体加工工艺示意图;Fig. 1 is a schematic diagram of the NdFeB magnet processing technology of the present invention;
图2是本发明的装置支架结构示意图;Fig. 2 is a schematic view of the device support structure of the present invention;
图3是本发明的翻转支架Ⅰ结构示意图;Fig. 3 is a structural schematic diagram of the flip bracket I of the present invention;
图4是本发明的旋转支架结构示意图;Fig. 4 is a schematic structural view of the rotating bracket of the present invention;
图5是本发明的打磨套结构示意图;Fig. 5 is a schematic structural view of the grinding sleeve of the present invention;
图6是本发明的装夹支架结构示意图;Fig. 6 is a schematic structural view of the clamping bracket of the present invention;
图7是本发明的打磨盘Ⅰ结构示意图;Fig. 7 is a schematic structural view of the grinding disc I of the present invention;
图8是本发明的打磨盘Ⅱ结构示意图;Fig. 8 is a schematic diagram of the structure of the grinding disc II of the present invention;
图9是本发明的升降支架Ⅱ结构示意图;Fig. 9 is a structural schematic diagram of the lifting bracket II of the present invention;
图10是本发明的推动板结构示意图。Fig. 10 is a structural schematic diagram of the push plate of the present invention.
图中:In the picture:
装置支架11;翻转支架Ⅰ12;伸缩机构Ⅰ13;安装板14;
旋转支架21;伸缩机构Ⅱ22;打磨轮23;
底板31;打磨轴32;打磨套33;
翻转支架Ⅱ41;伸缩机构Ⅲ42;装夹柱43;伸缩机构Ⅳ44;伸缩机构Ⅴ45;叉板46;Flip bracket Ⅱ41; telescopic mechanism Ⅲ42;
伸缩机构Ⅵ51;升降支架52;打磨盘Ⅰ53;Telescopic mechanism Ⅵ51;
伸缩机构Ⅶ61;伸缩机构Ⅷ62;升降支架Ⅱ63;打磨盘Ⅱ64;Telescopic mechanism Ⅶ61; telescopic mechanism Ⅷ62; lifting bracket Ⅱ63; grinding disc Ⅱ64;
伸缩部件Ⅰ71;伸缩部件Ⅱ72;推动板73。Telescopic part I71; telescopic part II72;
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1所示,下面对一种铷铁硼磁体加工工艺的步骤和功能进行详细的说明;As shown in Figure 1, the steps and functions of a NdFeB magnet processing technology will be described in detail below;
一种铷铁硼磁体加工工艺,该工艺包括以下步骤:A kind of NdFeB magnet processing technology, this technology comprises the following steps:
步骤一:调整多个打磨轮23之间的相对距离;Step 1: adjusting the relative distance between the plurality of grinding
步骤二:将环状的铷铁硼磁体放置在多个打磨轮23之间,环状的铷铁硼磁体的内环套在打磨套33上;Step 2: Place the ring-shaped NdFeB magnet between a plurality of grinding
步骤三:打磨套33对环状的铷铁硼磁体的内环进行打磨,多个打磨轮23对环状的铷铁硼磁体的外环进行打磨。Step 3: The
如图2至10所示,为了方便一种铷铁硼磁体加工工艺的实施,设计一种铷铁硼磁体加工装置,下面对一种铷铁硼磁体加工装置的结构和功能进行详细的说明;As shown in Figures 2 to 10, in order to facilitate the implementation of a NdFeB magnet processing technology, a NdFeB magnet processing device is designed. The structure and function of a NdFeB magnet processing device are described in detail below ;
一种铷铁硼磁体加工装置,包括装置支架11,装置支架11上转动连接有翻转支架Ⅰ12,装置支架11上固定连接有驱动翻转支架Ⅰ12进行转动的动力机构Ⅰ,动力机构Ⅰ优选为伺服电机;A NdFeB magnet processing device, comprising a
翻转支架Ⅰ12上转动连接有旋转支架21,旋转支架21上固定连接有多个伸缩机构Ⅱ22,每个伸缩机构Ⅱ22的伸缩端上均转动连接有打磨轮23,翻转支架Ⅰ12上固定连接有驱动旋转支架21进行转动的动力机构Ⅱ,动力机构Ⅱ优选为伺服电机,伸缩机构Ⅱ22的伸缩端上固定连接有驱动打磨轮23进行转动的动力机构Ⅲ,动力机构Ⅲ优选为伺服电机;The turning bracket I12 is rotatably connected with a
旋转支架21的底部固定连接有底板31,底板31上转动连接有打磨轴32,打磨轴32上固定连接有多个打磨套33,每个打磨套33的直径不同,多个打磨套33的直径从上至下依次增加,每个打磨套33的上端均锥形设置,底板31上固定连接有驱动打磨轴32进行转动的动力机构Ⅳ,动力机构Ⅳ优选为伺服电机;The bottom of the rotating
装置支架11的底部固定连接有伸缩机构Ⅵ51,伸缩机构Ⅵ51的伸缩端上固定连接有升降支架52,升降支架52上转动连接有打磨盘Ⅰ53,升降支架52上固定连接有驱动打磨盘Ⅰ53进行转动的动力机构Ⅵ,动力机构Ⅵ优选为伺服电机;The bottom of the
装置支架11的底部固定连接有伸缩机构Ⅶ61,伸缩机构Ⅶ61的伸缩端上固定连接有伸缩机构Ⅷ62,伸缩机构Ⅷ62的伸缩端上固定连接有升降支架Ⅱ63,升降支架Ⅱ63上转动连接有打磨盘Ⅱ64,升降支架Ⅱ63上固定连接有驱动打磨盘Ⅱ64进行转动的动力机构Ⅶ,动力机构Ⅶ优选为伺服电机;The bottom of the
装置支架11的底部固定连接有伸缩部件Ⅰ71,伸缩部件Ⅰ71的伸缩端上固定连接有伸缩部件Ⅱ72,伸缩部件Ⅱ72的伸缩端上固定连接有推动板73;The bottom of the
使用时,启动多个伸缩机构Ⅰ13,伸缩机构Ⅰ13可以是液压缸或者电动推杆,伸缩机构Ⅰ13的伸缩端带动打磨轮23进行运动,进而调整打磨轮23的位置,启动多个伸缩机构Ⅰ13,根据环状铷铁硼磁体的外直径调整多个打磨轮23之间的相对距离;When in use, start a plurality of telescopic mechanisms I13, which can be hydraulic cylinders or electric push rods, and the telescopic end of the telescopic mechanism I13 drives the grinding
打磨时,将环状铷铁硼磁体的内圈套在打磨套33上,环状铷铁硼磁体的外圈和多个打磨轮23接触,环状铷铁硼磁体在重力的作用下,向下进行运动,如图5所示,打磨轴32上固定连接有多个打磨套33,每个打磨套33的直径不同,多个打磨套33的直径从上至下依次增加,环状铷铁硼磁体向下进行运动,多个打磨套33预先根据使用需求加工成需求的多种型号,进而在环状铷铁硼磁体向下进行运动的过程中,环状铷铁硼磁体的内圈会逐渐被打磨,当环状铷铁硼磁体下落到指定直径的打磨套33时,环状铷铁硼磁体不再下落,打磨套33转动对环状铷铁硼磁体的内圈进行打磨;When grinding, the inner ring of the annular NdFeB magnet is placed on the
每个打磨套33的上端均锥形设置,方便对环状铷铁硼磁体的下落进行导向;The upper end of each grinding
启动动力机构Ⅳ,动力机构Ⅳ的输出轴带动打磨轴32进行转动,打磨轴32带动多个打磨套33进行转动,打磨套33转动对环状铷铁硼磁体的内圈进行打磨,启动动力机构Ⅱ,动力机构Ⅱ的输出轴开始转动,动力机构Ⅱ的输出轴带动旋转支架21进行转动,旋转支架21带动多个打磨轮23进行转动,多个打磨轮23进行公转,同时启动动力机构Ⅲ,动力机构Ⅲ的输出轴进行转动,动力机构Ⅲ的输出轴带动多个打磨轮23进行转动,多个打磨轮23进行自转,进而多个打磨轮23对环状铷铁硼磁体的外圈进行打磨,打磨套33对环状铷铁硼磁体的内圈进行打磨;Start the power mechanism IV, the output shaft of the power mechanism IV drives the grinding
进一步的,为了对环状铷铁硼磁体的全面进行打磨,这时还剩环状铷铁硼磁体的上侧面和下侧面没有打磨,打磨完成后启动动力机构Ⅰ,动力机构Ⅰ的输出轴带动翻转支架Ⅰ12进行转动,翻转支架Ⅰ12带动旋转支架21进行转动,进而使得旋转支架21整体翻转,使得旋转支架21带动环状铷铁硼磁体整体翻转,环状铷铁硼磁体在重力的作用下向下进行运动,环状铷铁硼磁体落在打磨盘Ⅰ53上,预先启动动力机构Ⅵ,动力机构Ⅵ的输出轴开始转动,动力机构Ⅵ的输出轴带动打磨盘Ⅰ53进行转动,启动动力机构Ⅶ,动力机构Ⅶ的输出轴开始转动,动力机构Ⅶ的输出轴带动打磨盘Ⅱ64进行转动,当环状铷铁硼磁体落在打磨盘Ⅰ53上以后,启动伸缩部件Ⅱ72,伸缩部件Ⅱ72可以是液压缸或者电动推杆,伸缩部件Ⅱ72的伸缩端带动推动板73进行运动,推动板73对环状铷铁硼磁体进行推动,使得环状铷铁硼磁体经过打磨盘Ⅱ64和打磨盘Ⅰ53之间,进而完成环状铷铁硼磁体上下两侧面的打磨,进而完成环状铷铁硼磁体的全面打磨;Further, in order to polish the ring-shaped NdFeB magnet in an all-round way, the upper and lower sides of the ring-shaped NdFeB magnet are not polished at this time. After the grinding is completed, the power mechanism I is started, and the output shaft of the power mechanism I drives The overturn bracket I12 rotates, and the overturn bracket I12 drives the
进一步的,可以启动伸缩机构Ⅶ61,伸缩机构Ⅶ61可以是液压缸或者电动推杆,进而调整打磨盘Ⅱ64的高度,进而调整打磨盘Ⅱ64和打磨盘Ⅰ53之间的相对距离,进而完成不同厚度的环状铷铁硼磁体的打磨,对应的启动伸缩部件Ⅰ71,伸缩部件Ⅰ71可以是液压缸或者电动推杆,进而调整推动板73的高度;Further, the telescopic mechanism VII61 can be activated, and the telescopic mechanism VII61 can be a hydraulic cylinder or an electric push rod, thereby adjusting the height of the grinding disc II64, and then adjusting the relative distance between the grinding disc II64 and the grinding disc I53, thereby completing rings of different thicknesses. Grinding the NdFeB magnet, correspondingly start the telescopic part I71, the telescopic part I71 can be a hydraulic cylinder or an electric push rod, and then adjust the height of the
进一步的,为了使得装置可以流水进行作业,进而装置支架11上固定连接有伸缩机构Ⅰ13,伸缩机构Ⅰ13的伸缩端上固定连接有安装板14,安装板14上转动连接有翻转支架Ⅱ41,翻转支架Ⅱ41上固定连接有多个伸缩机构Ⅲ42,每个伸缩机构Ⅲ42的伸缩端上均固定连接有装夹柱43,安装板14上固定连接有驱动翻转支架Ⅱ41进行转动的动力机构Ⅴ,动力机构Ⅴ优选为伺服电机,翻转支架Ⅱ41上固定连接有两个伸缩机构Ⅳ44,两个伸缩机构Ⅳ44的伸缩端上均固定连接有伸缩机构Ⅴ45,两个伸缩机构Ⅴ45的伸缩端上均固定连接有叉板46;Further, in order to allow the device to operate in flowing water, the telescopic mechanism I13 is fixedly connected to the
启动动力机构Ⅴ,动力机构Ⅴ的输出轴带动翻转支架Ⅱ41进行转动,使得翻转支架Ⅱ41翻转,将环状铷铁硼磁体的内圈放置在多个装夹柱43之间,启动伸缩机构Ⅲ42,伸缩机构Ⅲ42可以是液压缸或者电动推杆,伸缩机构Ⅲ42的伸缩端带动装夹柱43进行运动,进而调整多个装夹柱43的位置,使得多个装夹柱43能够对环状铷铁硼磁体的内圈进行装夹,启动动力机构Ⅴ,动力机构Ⅴ的输出轴带动翻转支架Ⅱ41进行转动,使得翻转支架Ⅱ41翻转,这时如图6所示,启动伸缩机构Ⅳ44和伸缩机构Ⅴ45,伸缩机构Ⅳ44和伸缩机构Ⅴ45可以是液压缸或者电动推杆,伸缩机构Ⅳ44和伸缩机构Ⅴ45的伸缩端运动时可以带动叉板46进行运动,进而调整叉板46的位置;Start the power mechanism Ⅴ, the output shaft of the power mechanism Ⅴ drives the turning support II 41 to rotate, so that the turning support Ⅱ 41 turns over, and the inner ring of the ring-shaped NdFeB magnet is placed between the
两个叉板46配合运动,将环状铷铁硼磁体一个一个落在打磨轴32上,打磨轴32打磨完成后,将环状铷铁硼磁体翻转到打磨盘Ⅰ53上,进而完成流水打磨加工;The two
两个叉板46配合运动的过程是,其中一个叉板46运动到多个环状铷铁硼磁体的最下端和最下端的一个环状铷铁硼磁体接触,对多个环状铷铁硼磁体支撑,另一个运动到倒数第二个和倒数第一个环状铷铁硼磁体之间,对除去倒数第一个环状铷铁硼磁体的其它环状铷铁硼磁体进行支撑,缩机构Ⅲ42的伸缩端伸出一部分,使得多个装夹柱43放松对环状铷铁硼磁体的装夹,启动伸缩机构Ⅳ44和伸缩机构Ⅴ45,使得原本在最下侧的叉板46向上进行运动,运动到倒数第三个和倒数第二个环状铷铁硼磁体之间,倒数第一个环状铷铁硼磁体掉落在多个打磨轮23之间进行打磨,两个叉板46循环运动,控制多个环状铷铁硼磁体一个一个的掉落。The cooperating movement process of two
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