CN115898027B - Sectional lifting and assembling method for large-span roof structure - Google Patents
Sectional lifting and assembling method for large-span roof structure Download PDFInfo
- Publication number
- CN115898027B CN115898027B CN202310166870.5A CN202310166870A CN115898027B CN 115898027 B CN115898027 B CN 115898027B CN 202310166870 A CN202310166870 A CN 202310166870A CN 115898027 B CN115898027 B CN 115898027B
- Authority
- CN
- China
- Prior art keywords
- truss
- area
- assembly
- sleeve
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000003466 welding Methods 0.000 claims abstract description 19
- 238000010276 construction Methods 0.000 claims abstract description 11
- 230000001502 supplementing effect Effects 0.000 claims abstract 4
- 238000009434 installation Methods 0.000 claims description 27
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 17
- 238000004904 shortening Methods 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Landscapes
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
Description
技术领域Technical Field
本发明属于钢结构施工技术领域,具体涉及一种大跨度屋面结构分段提升拼装方法。The invention belongs to the technical field of steel structure construction, and in particular relates to a segmented lifting and assembling method for a large-span roof structure.
背景技术Background Art
随着钢结构的发展,空间结构追求的跨度越来越大、空间越来越高、结构越来越复杂。该结构屋面通常采用钢桁架和网架结构,在安装此类结构时,通常使用整体提升法。整体提升法是将结构在地面投影位置进行整体拼装后,通过临时胎架或者结构柱上的提升平台,利用液压千斤顶、钢绞线等起重设备将结构提升至设计位置的一种施工方法。With the development of steel structures, spatial structures are pursuing larger spans, higher spaces, and more complex structures. The roof of this structure usually adopts steel trusses and grid structures. When installing such structures, the overall lifting method is usually used. The overall lifting method is a construction method in which the structure is assembled as a whole at the projection position on the ground, and then the structure is lifted to the designed position through a temporary frame or a lifting platform on the structural column, using hydraulic jacks, steel strands and other lifting equipment.
在对大跨度的网架结构提升设计位置时,提升高度高,存在安全隐患。为了解决该技术问题,本领域技术人员对大跨度屋面结构进行不同标高区域分段提升,网架结构在不同标高处的拼装平台上进行拼装,从低到高对网架结构进行提升,先对第一榀网架结构进行提升,当第一榀网架结构和第二榀网架结构相互对应时,在第一榀网架结构和第二榀网架结构之间补杆,再提升第一榀网架结构和第二榀网架结构的整体结构,当第二榀网架结构和第三榀网架结构相互对应时,在第二榀网架结构和第三榀网架结构之间补杆,然后将第一榀网架结构、第二榀网架结构和第三榀网架结构固定的整体结构提升到设定位置,缩短整段大跨度网架结构提升的距离,保证提升过程的安全性。When lifting the large-span grid structure to the designed position, the lifting height is high, which poses a safety hazard. In order to solve this technical problem, the technicians in this field lift the large-span roof structure in sections at different elevations, assemble the grid structure on assembly platforms at different elevations, and lift the grid structure from low to high. First, lift the first grid structure. When the first grid structure and the second grid structure correspond to each other, add rods between the first grid structure and the second grid structure, and then lift the overall structure of the first grid structure and the second grid structure. When the second grid structure and the third grid structure correspond to each other, add rods between the second grid structure and the third grid structure, and then lift the fixed overall structure of the first grid structure, the second grid structure and the third grid structure to the set position, shortening the lifting distance of the entire large-span grid structure and ensuring the safety of the lifting process.
然而,相邻两榀网架结构之间补杆位置处于拼装平台的外侧,此时杆件焊接处处于悬空状态,导致焊接处无法满焊,也易导致焊接位置出现偏差,影响焊接质量,导致网架结构之间补杆强度无法满足设计要求。However, the position of the supplementary rods between two adjacent truss structures is on the outside of the assembly platform. At this time, the welding point of the rod is in a suspended state, which makes it impossible to fully weld the welding point. It is also easy to cause deviations in the welding position, affecting the welding quality and causing the strength of the supplementary rods between the truss structures to fail to meet the design requirements.
发明内容Summary of the invention
本发明目的在于解决现有技术中存在的上述技术问题,提供一种大跨度屋面结构分段提升拼装方法,能将大跨度的网架结构分成多段,在不同标高的拼装平台对网架结构分段拼装,再对分段的网架结构进行提升、补杆固定,缩短整段大跨度网架结构提升的距离,保证提升过程的安全性。The purpose of the present invention is to solve the above-mentioned technical problems existing in the prior art and to provide a method for lifting and assembling a large-span roof structure in sections, which can divide a large-span grid structure into multiple sections, assemble the grid structure in sections on assembly platforms at different elevations, and then lift and fix the segmented grid structure with additional rods, thereby shortening the lifting distance of the entire large-span grid structure and ensuring the safety of the lifting process.
而且,能对提升过程中的网架结构进行移动,提升中的网架结构和拼装的网架结构之间的补杆在拼装平台上完成,同时对补杆的两榀网架结构进行定位,保证网架结构和杆件之间满焊,提高网架结构和杆件之间的焊接强度,保证杆件补焊位置精准,提高焊接质量,使得整个大跨度网架结构符合施工要求。Moreover, the grid structure can be moved during the lifting process, and the rod replacement between the grid structure being lifted and the assembled grid structure can be completed on the assembly platform. At the same time, the two grid structures with the rod replacement can be positioned to ensure full welding between the grid structure and the rods, improve the welding strength between the grid structure and the rods, ensure the accuracy of the rod replacement welding position, improve the welding quality, and make the entire large-span grid structure meet the construction requirements.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种大跨度屋面结构分段提升拼装方法,其特征在于,包括如下步骤:A method for assembling a large-span roof structure in sections, characterized by comprising the following steps:
A、通过拼装标高进行区域划分,从标高低到高依次分为区域一、区域二和区域三。A. Divide the area by assembling elevations, and divide it into Area 1, Area 2 and Area 3 from low to high elevations.
B、在区域一、区域二和区域三的拼装平台上拼装单榀网架结构,每榀网架结构系上固定绳。B. Assemble a single grid structure on the assembly platforms in Area 1, Area 2 and Area 3, and tie a fixing rope to each grid structure.
C、在结构柱的顶端安装液压提升器。C. Install a hydraulic lifter on the top of the structural column.
D、在区域一和区域二中两个结构柱之间安装支撑架,再在支撑架的顶端安装液压提升器。D. Install a support frame between the two structural columns in Area 1 and Area 2, and then install a hydraulic lifter on the top of the support frame.
E、在区域二和区域三的拼装平台上安装滑移结构,滑移结构包括套管一、套管二、移动组件、拼装板、液压缸和定位组件;其中移动组件包括安装板和滚轮,安装板设有安装端部,安装板设有槽口,滚轮设于槽口中,滚轮通过转动轴在安装板上转动,套管一和套管二均设有贯穿的安装孔;定位组件包括两块对称设置的定位板,定位板的两侧均设有夹紧板,具体步骤为:E. Install a sliding structure on the assembly platform of area 2 and area 3. The sliding structure includes a sleeve 1, a sleeve 2, a moving assembly, an assembly plate, a hydraulic cylinder and a positioning assembly. The moving assembly includes a mounting plate and a roller. The mounting plate is provided with a mounting end. The mounting plate is provided with a notch. The roller is arranged in the notch. The roller rotates on the mounting plate through a rotating shaft. Both the sleeve 1 and the sleeve 2 are provided with a penetrating mounting hole. The positioning assembly includes two symmetrically arranged positioning plates. Both sides of the positioning plates are provided with clamping plates. The specific steps are as follows:
(1)根据施工图纸,将套管一和液压缸固定在拼装平台的设定位置。(1) According to the construction drawings, fix the casing and the hydraulic cylinder at the set positions of the assembly platform.
(2)根据施工图纸,将套管二固定在拼装平台的设定位置,套管二和套管一相互对应设置。(2) According to the construction drawings, the second sleeve is fixed at the set position of the assembly platform, and the second sleeve and the first sleeve are set corresponding to each other.
(3)在套管一的安装孔和套管二的安装孔中逐个装入移动组件,安装板的外壁和安装孔的内壁紧贴,同时滚轮在安装孔的内壁上接触滚动。(3) The moving components are installed one by one in the mounting hole of the sleeve 1 and the mounting hole of the sleeve 2, the outer wall of the mounting plate and the inner wall of the mounting hole are in close contact, and the roller rolls on the inner wall of the mounting hole.
(4)调整移动组件的位置,再将拼装板通过螺栓固定在安装板的安装端部上,拼装板的两侧焊接有耳板。(4) Adjust the position of the moving assembly, and then fix the assembly plate to the mounting end of the mounting plate by bolts. Ear plates are welded on both sides of the assembly plate.
(5)将拼装板向液压缸方向移动,再将液压缸上的活塞杆端部和耳板焊接固定。(5) Move the assembly plate toward the hydraulic cylinder, and then weld the piston rod end and the ear plate on the hydraulic cylinder to fix them.
(6)将定位板竖向放置到拼装板上,再将夹紧板安装到定位板侧面的固定杆上,定位板设有固定孔,然后在固定杆上拧入螺母,调整定位板的安装位置,再将螺母拧紧。(6) Place the positioning plate vertically on the assembly plate, and then install the clamping plate on the fixing rod on the side of the positioning plate. The positioning plate is provided with a fixing hole. Then screw the nut into the fixing rod, adjust the installation position of the positioning plate, and then tighten the nut.
F、将结构柱顶端的液压提升器上的钢绞绳和区域一中的第一榀网架结构固定,并采用支撑架顶端的液压提升器上的钢绞绳和区域一中的第一榀网架结构固定,再启动液压提升器,控制第一榀网架结构向上移动设定距离,使其到达区域二的拼装平台的外侧。F. Fix the steel wire rope on the hydraulic lifter at the top of the structural column and the first grid structure in area one, and then start the hydraulic lifter to control the first grid structure to move upward a set distance so that it reaches the outside of the assembly platform in area two.
G、第一榀网架结构和第二榀网架结构补杆固定:G. Fix the first and second grid structures with additional rods:
(1)将第一榀网架结构上的固定绳向第二榀网架结构方向牵引设定距离,再将固定绳固定到固定孔上。(1) Pull the fixing rope on the first grid structure toward the second grid structure by a set distance, and then fix the fixing rope to the fixing hole.
(2)开启液压缸,液压缸控制拼装板向第二榀网架结构方向移动设定距离,使得第一榀网架结构向第二榀网架结构方向移动设定距离,使得第一榀网架结构的外端设于两块定位板之间的区域中。(2) Turn on the hydraulic cylinder, which controls the assembly plate to move a set distance toward the second grid structure, so that the first grid structure moves a set distance toward the second grid structure, so that the outer end of the first grid structure is located in the area between the two positioning plates.
(3)将第二榀网架结构的外端放入到两块定位板之间的区域中,定位板同时对第一榀网架结构和第二榀网架结构进行定位,操作人员在拼装板上,对第一榀网架结构和第二榀网架结构之间补焊杆件。(3) The outer end of the second grid structure is placed into the area between the two positioning plates. The positioning plates simultaneously position the first grid structure and the second grid structure. The operator welds the rods between the first grid structure and the second grid structure on the assembly plate.
H、将液压缸回复到初始位置,使得固定连接的第一榀网架结构和第二榀网架结构向外侧移动设定距离,再将第一榀网架结构上的固定绳从固定孔中解开,然后将另一结构柱顶端的液压提升器上的钢绞绳和区域二中的第二榀网架结构固定,再将支撑架顶端的液压提升器上的钢绞绳和区域一中的第一榀网架结构解开,接着启动液压提升器,控制固定连接的第一榀网架结构和第二榀网架结构向上移动设定距离,使其到达区域三的拼装平台的外侧。H. Return the hydraulic cylinder to its initial position, so that the first grid structure and the second grid structure that are fixedly connected move outward by a set distance, then untie the fixing rope on the first grid structure from the fixing hole, and then fix the steel rope on the hydraulic lifter at the top of the other structural column and the second grid structure in area two, and then untie the steel rope on the hydraulic lifter at the top of the support frame and the first grid structure in area one, and then start the hydraulic lifter to control the first grid structure and the second grid structure that are fixedly connected to move upward by a set distance, so that they reach the outside of the assembly platform in area three.
I、重复步骤G,将第三榀网架结构和第二榀网架结构补杆固定,再将液压缸回复到初始位置,使得固定连接的第一榀网架结构、第二榀网架结构和第三榀网架结构向外侧移动设定距离,接着启动液压提升器,控制固定连接的第一榀网架结构、第二榀网架结构和第三榀网架结构的整体结构向上移动设定距离。I. Repeat step G to fix the third grid structure and the second grid structure with additional rods, and then return the hydraulic cylinder to the initial position, so that the first grid structure, the second grid structure and the third grid structure that are fixedly connected move outward by a set distance, and then start the hydraulic lifter to control the overall structure of the first grid structure, the second grid structure and the third grid structure that are fixedly connected to move upward by a set distance.
进一步,在安装套管一和液压缸时,在拼装平台侧部的设定位置开槽,形成安装槽,再在安装槽中填入混凝土,并在混凝土中设置预埋螺杆一,当混凝土凝固时,能将预埋螺杆一固定在拼装平台的侧部处,然后将安装套管一的固定座一安装到预埋螺杆一上,再在预埋螺杆一上拧入螺母,并将螺母拧紧,再将液压缸的固定座二安装到另一预埋螺杆一上,然后在该预埋螺杆一上拧入螺母,并将螺母拧紧。Furthermore, when installing the sleeve 1 and the hydraulic cylinder, a groove is cut at a set position on the side of the assembly platform to form an installation groove, and then concrete is filled in the installation groove, and a pre-embedded screw rod 1 is set in the concrete. When the concrete solidifies, the pre-embedded screw rod 1 can be fixed to the side of the assembly platform, and then the fixing seat 1 of the installation sleeve 1 is installed on the pre-embedded screw rod 1, and then a nut is screwed into the pre-embedded screw rod 1 and tightened, and then the fixing seat 2 of the hydraulic cylinder is installed on another pre-embedded screw rod 1, and then a nut is screwed into the pre-embedded screw rod 1 and tightened.
进一步,在固定座一的转角处焊接加强板一。Furthermore, a reinforcing plate 1 is welded at the corner of the fixing seat 1.
进一步,在安装套管二时,在拼装平台顶部的设定位置开槽,形成安装槽,再在该安装槽中填入混凝土,并在混凝土中设置预埋螺杆二,当混凝土凝固时,能将预埋螺杆二固定在拼装平台的顶部处,然后将安装套管二的固定座三安装到预埋螺杆二上,再在预埋螺杆二上拧入螺母,并将螺母拧紧。Furthermore, when installing the second sleeve, a groove is cut at a set position on the top of the assembly platform to form an installation groove, and then concrete is filled in the installation groove, and a pre-embedded screw rod 2 is set in the concrete. When the concrete solidifies, the pre-embedded screw rod 2 can be fixed at the top of the assembly platform, and then the fixing seat 3 of the second sleeve is installed on the pre-embedded screw rod 2, and then a nut is screwed into the pre-embedded screw rod 2 and tightened.
进一步,在拼装平台处固定支撑杆,支撑杆处于套管二的下方,支撑杆螺纹连接有支撑头,支撑头的外侧焊接有锁紧螺母,当套管二安装完成后,拧动锁紧螺母,使得支撑头对套管二的底面进行支撑。Furthermore, a support rod is fixed at the assembly platform, the support rod is located below the second sleeve, the support rod is threadedly connected to a support head, and a locking nut is welded to the outside of the support head. When the second sleeve is installed, the locking nut is screwed to allow the support head to support the bottom surface of the second sleeve.
进一步,当套管二固定完成后,在拼装平台顶部的安装支撑组件,支撑组件包括固定座四和滚动辊,滚动辊通过转轴在固定座四上转动,当拼装板固定完成后,支撑组件处于拼装板的下方,拼装板支撑在滚动辊上。Furthermore, when the sleeve 2 is fixed, a support assembly is installed on the top of the assembly platform. The support assembly includes a fixed seat 4 and a rolling roller. The rolling roller rotates on the fixed seat 4 through a rotating shaft. When the assembly plate is fixed, the support assembly is located below the assembly plate, and the assembly plate is supported on the rolling roller.
进一步,在安装支撑组件时,在拼装平台顶部的设定位置开槽,形成安装槽,再在该安装槽中填入混凝土,并在混凝土中设置预埋螺杆三,当混凝土凝固时,能将预埋螺杆三固定在拼装平台的顶部处,然后将固定座四安装到预埋螺杆三上,再在预埋螺杆三上拧入螺母,并将螺母拧紧。Furthermore, when installing the support component, a groove is cut at a set position on the top of the assembly platform to form an installation groove, and then concrete is filled in the installation groove, and a pre-embedded screw rod three is set in the concrete. When the concrete solidifies, the pre-embedded screw rod three can be fixed at the top of the assembly platform, and then the fixing seat four is installed on the pre-embedded screw rod three, and then a nut is screwed into the pre-embedded screw rod three and tightened.
进一步,在固定座四的转角处焊接加强板二。Furthermore, a reinforcing plate 2 is welded at the corner of the fixing seat 4.
本发明由于采用了上述技术方案,具有以下有益效果:The present invention has the following beneficial effects due to the adoption of the above technical solution:
1、本发明能将大跨度的网架结构分成多段,在不同标高的拼装平台对网架结构分段拼装,再对分段的网架结构进行提升、补杆固定,缩短整段大跨度网架结构提升的距离,保证提升过程的安全性。1. The present invention can divide a large-span grid structure into multiple sections, assemble the grid structure in sections on assembly platforms at different elevations, and then lift and fix the segmented grid structure with additional rods, thereby shortening the lifting distance of the entire large-span grid structure and ensuring the safety of the lifting process.
2、本发明能对提升过程中的网架结构进行移动,提升中的网架结构和拼装的网架结构之间的补杆在拼装平台上完成,同时对补杆的两榀网架结构进行定位,保证网架结构和杆件之间满焊,提高网架结构和杆件之间的焊接强度,保证杆件补焊位置精准,提高焊接质量,使得整个大跨度网架结构符合施工要求。2. The present invention can move the grid structure during the lifting process, and the rod patching between the grid structure being lifted and the assembled grid structure is completed on the assembly platform. At the same time, the two grid structures for the rod patching are positioned to ensure full welding between the grid structure and the rods, improve the welding strength between the grid structure and the rods, ensure the accuracy of the rod patching position, improve the welding quality, and make the entire large-span grid structure meet the construction requirements.
3、本发明在套管一的安装孔和套管二的安装孔中逐个装入移动组件,使得网架结构在补杆过程中沿着套管一和套管二之间定向移动,保证网架结构移动的安全性。3. The present invention installs moving components one by one in the mounting holes of the first sleeve and the second sleeve, so that the grid structure can move directionally between the first sleeve and the second sleeve during the rod replenishment process, thereby ensuring the safety of the movement of the grid structure.
考虑到网架结构具有较大重量,当其压在拼装板上,会施加给拼装较大的压力,导致拼装板移动困难,针对该技术问题,本发明在安装板的槽口中安装滚轮,使得拼装板在滚轮上移动,变为滚动摩擦,提高拼装板移动的顺畅,满足一定重量的网架结构移动,能将提升中的网架结构移入拼装平台的设定位置,进行补杆固定。Taking into account that the grid structure has a large weight, when it is pressed on the assembly plate, it will apply a large pressure to the assembly, making it difficult to move the assembly plate. To address this technical problem, the present invention installs rollers in the grooves of the mounting plate, so that the assembly plate moves on the rollers, which turns into rolling friction, thereby improving the smoothness of the movement of the assembly plate and meeting the movement of a grid structure of a certain weight. The hoisting grid structure can be moved into the set position of the assembly platform for fixing with additional rods.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
图1为本发明中在区域一和区域二中两个结构柱之间安装支撑架的结构示意图;FIG1 is a schematic diagram of the structure of installing a support frame between two structural columns in area 1 and area 2 in the present invention;
图2为本发明中第一榀网架结构和第二榀网架结构补杆固定的结构示意图;FIG2 is a schematic structural diagram of the first grid structure and the second grid structure being fixed with supplementary rods in the present invention;
图3为本发明中设置预埋螺杆一、预埋螺杆二和预埋螺杆三的结构示意图;FIG3 is a schematic diagram of the structure of the embedded screw rod 1, the embedded screw rod 2 and the embedded screw rod 3 in the present invention;
图4为本发明处于将套管一和液压缸固定在拼装平台的设定位置时的结构示意图;FIG4 is a schematic structural diagram of the present invention when the sleeve 1 and the hydraulic cylinder are fixed at the set position of the assembly platform;
图5为图4中C处的结构放大示意图;FIG5 is an enlarged schematic diagram of the structure at C in FIG4 ;
图6为本发明中液压缸的结构示意图;FIG6 is a schematic diagram of the structure of the hydraulic cylinder in the present invention;
图7为本发明中套管一的结构示意图;FIG7 is a schematic diagram of the structure of a sleeve 1 in the present invention;
图8为本发明中支撑组件的结构示意图;FIG8 is a schematic diagram of the structure of the support assembly of the present invention;
图9为本发明中支撑组件安装完成的结构示意图;FIG9 is a schematic diagram of the structure of the support assembly of the present invention after installation;
图10为本发明中套管二的结构示意图;FIG10 is a schematic diagram of the structure of the sleeve 2 in the present invention;
图11为本发明处于将套管二固定在拼装平台的设定位置时的结构示意图;FIG11 is a schematic structural diagram of the present invention when the second sleeve is fixed at a set position of the assembly platform;
图12为本发明中移动组件的结构示意图;FIG12 is a schematic diagram of the structure of the mobile assembly of the present invention;
图13为本发明中拼装板的结构示意图;FIG13 is a schematic diagram of the structure of the assembly plate of the present invention;
图14为本发明处于将拼装板通过螺栓固定在安装板的安装端部上的结构示意图;14 is a schematic structural diagram of the present invention in which the assembly plate is fixed to the mounting end of the mounting plate by bolts;
图15为本发明中定位组件的结构示意图;FIG15 is a schematic diagram of the structure of the positioning assembly in the present invention;
图16为本发明处于定位组件安装完成的结构示意图;FIG16 is a schematic diagram of the structure of the present invention after the positioning assembly is installed;
图17为本发明中定位组件对网架结构定位时的结构示意图。FIG. 17 is a schematic structural diagram of the positioning assembly of the present invention when positioning the grid structure.
图中,A-区域一;B-区域二;a-第一榀网架结构;b-第二榀网架结构;1-结构柱;2-支撑架;3-拼装平台;4-预埋螺杆一;5-预埋螺杆二;6-预埋螺杆三;7-液压缸;8-套管一;9-安装孔;10-固定座一;11-加强板一;12-固定座二;13-支撑杆;14-锁紧螺母;15-支撑头;16-滚动辊;17-固定座四;18-加强板二;19-套管二;20-固定座三;21-安装板;22-槽口;23-滚轮;24-拼装板;25-耳板;26-定位板;27-固定孔;28-夹紧板;29-固定杆;30-安装端部。In the figure, A-area one; B-area two; a-first grid structure; b-second grid structure; 1-structural column; 2-support frame; 3-assembly platform; 4-embedded screw one; 5-embedded screw two; 6-embedded screw three; 7-hydraulic cylinder; 8-casing one; 9-mounting hole; 10-fixing seat one; 11-reinforcement plate one; 12-fixing seat two; 13-support rod; 14-locking nut; 15-support head; 16-rolling roller; 17-fixing seat four; 18-reinforcement plate two; 19-casing two; 20-fixing seat three; 21-mounting plate; 22-slot; 23-roller; 24-assembly plate; 25-ear plate; 26-positioning plate; 27-fixing hole; 28-clamping plate; 29-fixing rod; 30-installation end.
具体实施方式DETAILED DESCRIPTION
如图1至图17所示,为本发明一种大跨度屋面结构分段提升拼装方法,将大跨度屋面结构分为三段,具体根据大跨度屋面结构长度对分段数量进行调整。As shown in FIG. 1 to FIG. 17 , a segmented lifting and assembling method of a large-span roof structure of the present invention is shown, in which the large-span roof structure is divided into three segments, and the number of segments is adjusted specifically according to the length of the large-span roof structure.
拼装方法具体包括如下步骤:The assembly method specifically includes the following steps:
A、通过拼装标高进行区域划分,从标高低到高依次分为区域一A、区域二B和区域三。A. Divide the area by assembling elevations, from low to high elevations, into Area 1A, Area 2B and Area 3.
B、在区域一A、区域二B和区域三的拼装平台3上拼装单榀网架结构,每榀网架结构系上固定绳。B. Assemble a single grid structure on the assembly platform 3 in area 1A, area 2B and area 3, and tie a fixing rope to each grid structure.
C、在结构柱1的顶端安装液压提升器,液压提升器为现有技术,具体参考对比文件名称为穿心式液压提升器(授权公告号:CN2866450Y)的实用新型专利,本发明对其结构不再阐述。C. A hydraulic lifter is installed at the top of the structural column 1. The hydraulic lifter is a prior art. Specifically, reference is made to the utility model patent named through-type hydraulic lifter (authorization announcement number: CN2866450Y) in the comparative document. The structure of the hydraulic lifter will not be described in detail in the present invention.
D、在区域一A和区域二B中两个结构柱1之间安装支撑架2,再在支撑架2的顶端安装液压提升器。D. Install support frame 2 between two structural columns 1 in area 1 A and area 2 B, and then install a hydraulic lifter on the top of support frame 2.
E、在区域二B和区域三的拼装平台3上安装滑移结构,滑移结构包括套管一8、套管二19、移动组件、拼装板24、液压缸7和定位组件。其中移动组件包括安装板21和滚轮23,安装板21设有安装端部30,安装板21设有槽口22,采用六个滚轮23设于槽口22中,滚轮23通过转动轴在安装板21上转动,套管一8和套管二19均设有贯穿的安装孔9。定位组件包括两块对称设置的定位板26,定位板26的两侧均设有夹紧板28,具体步骤为:E. Install a sliding structure on the assembly platform 3 of area 2B and area 3. The sliding structure includes a sleeve 1 8, a sleeve 2 19, a moving assembly, an assembly plate 24, a hydraulic cylinder 7 and a positioning assembly. The moving assembly includes a mounting plate 21 and a roller 23. The mounting plate 21 is provided with a mounting end 30. The mounting plate 21 is provided with a notch 22. Six rollers 23 are arranged in the notch 22. The rollers 23 rotate on the mounting plate 21 through a rotating shaft. Both the sleeve 1 8 and the sleeve 2 19 are provided with a through mounting hole 9. The positioning assembly includes two symmetrically arranged positioning plates 26. Both sides of the positioning plate 26 are provided with a clamping plate 28. The specific steps are as follows:
(1)根据施工图纸,将套管一8和液压缸7固定在拼装平台3的设定位置,具体为:在安装套管一8和液压缸7时,在拼装平台3侧部的设定位置开槽,形成安装槽,再在安装槽中填入混凝土,并在混凝土中设置预埋螺杆一4,当混凝土凝固时,能将预埋螺杆一4固定在拼装平台3的侧部处,提高预埋螺杆一4在拼装平台3上的牢固性。然后将安装套管一8的固定座一10安装到预埋螺杆一4上,在固定座一10的转角处焊接加强板一11。再在预埋螺杆一4上拧入螺母,并将螺母拧紧,再将液压缸7的固定座二12安装到另一预埋螺杆一4上,然后在该预埋螺杆一4上拧入螺母,并将螺母拧紧。(1) According to the construction drawings, the sleeve 8 and the hydraulic cylinder 7 are fixed at the set position of the assembly platform 3. Specifically, when installing the sleeve 8 and the hydraulic cylinder 7, a groove is cut at the set position on the side of the assembly platform 3 to form an installation groove, and then concrete is filled in the installation groove, and a pre-embedded screw 4 is set in the concrete. When the concrete solidifies, the pre-embedded screw 4 can be fixed at the side of the assembly platform 3 to improve the firmness of the pre-embedded screw 4 on the assembly platform 3. Then, the fixing seat 10 of the installation sleeve 8 is installed on the pre-embedded screw 4, and the reinforcing plate 11 is welded at the corner of the fixing seat 10. Then, a nut is screwed into the pre-embedded screw 4 and tightened, and then the fixing seat 2 12 of the hydraulic cylinder 7 is installed on another pre-embedded screw 4, and then a nut is screwed into the pre-embedded screw 4 and tightened.
(2)根据施工图纸,将套管二19固定在拼装平台3的设定位置,套管二19和套管一8相互对应设置,具体为:在安装套管二19时,在拼装平台3顶部的设定位置开槽,形成安装槽,再在该安装槽中填入混凝土,并在混凝土中设置预埋螺杆二5,当混凝土凝固时,能将预埋螺杆二5固定在拼装平台3的顶部处,提高预埋螺杆二5在拼装平台3上的牢固性。然后将安装套管二19的固定座三20安装到预埋螺杆二5上,再在预埋螺杆二5上拧入螺母,并将螺母拧紧。(2) According to the construction drawings, the second sleeve 19 is fixed at the set position of the assembly platform 3. The second sleeve 19 and the first sleeve 8 are arranged corresponding to each other. Specifically, when installing the second sleeve 19, a groove is cut at the set position on the top of the assembly platform 3 to form an installation groove, and then concrete is filled in the installation groove, and a pre-embedded screw 2 5 is arranged in the concrete. When the concrete solidifies, the pre-embedded screw 2 5 can be fixed at the top of the assembly platform 3, thereby improving the firmness of the pre-embedded screw 2 5 on the assembly platform 3. Then, the fixing seat 3 20 of the second sleeve 19 is installed on the pre-embedded screw 2 5, and then a nut is screwed into the pre-embedded screw 2 5 and tightened.
在拼装平台3处固定支撑杆13,支撑杆13处于套管二19的下方,支撑杆13螺纹连接有支撑头15,支撑头15的外侧焊接有锁紧螺母14,当套管二19安装完成后,拧动锁紧螺母14,使得支撑头15升降更方便,支撑头15对套管二19,使得支撑头15对套管二19的底面进行支撑,提高套管二19的承载能力,使得移动组件移动顺畅,满足后期补杆操作。The support rod 13 is fixed at the assembly platform 3. The support rod 13 is below the sleeve 19. The support rod 13 is threadedly connected with a support head 15. A locking nut 14 is welded to the outside of the support head 15. When the sleeve 19 is installed, the locking nut 14 is screwed to make it easier to lift the support head 15. The support head 15 supports the sleeve 19 so that the support head 15 supports the bottom surface of the sleeve 19, thereby improving the bearing capacity of the sleeve 19 and making the moving assembly move smoothly to meet the needs of the later rod replenishment operation.
当套管二19固定完成后,在拼装平台3顶部的安装支撑组件,支撑组件包括固定座四17和滚动辊16,在固定座四17的转角处焊接加强板二18。滚动辊16通过转轴在固定座四17上转动,当拼装板24固定完成后,支撑组件处于拼装板24的下方,拼装板24支撑在滚动辊16上,提高拼装板24的承载能力,使得拼装板24满足网架结构的补杆操作。After the second sleeve 19 is fixed, a support assembly is installed on the top of the assembly platform 3. The support assembly includes a fixed seat 4 17 and a rolling roller 16. A reinforcing plate 2 18 is welded at the corner of the fixed seat 4 17. The rolling roller 16 rotates on the fixed seat 4 17 through a rotating shaft. When the assembly plate 24 is fixed, the support assembly is located below the assembly plate 24. The assembly plate 24 is supported on the rolling roller 16, which improves the bearing capacity of the assembly plate 24, so that the assembly plate 24 meets the rod-replenishing operation of the grid structure.
在安装支撑组件时,在拼装平台3顶部的设定位置开槽,形成安装槽,再在该安装槽中填入混凝土,并在混凝土中设置预埋螺杆三6,当混凝土凝固时,能将预埋螺杆三6固定在拼装平台3的顶部处,提高预埋螺杆三6在拼装平台3上的牢固性。然后将固定座四17安装到预埋螺杆三6上,再在预埋螺杆三6上拧入螺母,并将螺母拧紧。When installing the support assembly, a groove is cut at a set position on the top of the assembly platform 3 to form an installation groove, and then concrete is filled in the installation groove, and a pre-embedded screw rod 3 6 is arranged in the concrete. When the concrete solidifies, the pre-embedded screw rod 3 6 can be fixed at the top of the assembly platform 3, thereby improving the firmness of the pre-embedded screw rod 3 6 on the assembly platform 3. Then, the fixing seat 4 17 is installed on the pre-embedded screw rod 3 6, and then a nut is screwed into the pre-embedded screw rod 3 6 and tightened.
(3)在套管一8的安装孔9和套管二19的安装孔9中逐个装入移动组件,安装板21的外壁和安装孔9的内壁紧贴,同时滚轮23在安装孔9的内壁上接触滚动。(3) The moving components are installed one by one in the mounting hole 9 of the sleeve 1 8 and the mounting hole 9 of the sleeve 2 19 , the outer wall of the mounting plate 21 and the inner wall of the mounting hole 9 are in close contact, and the roller 23 rolls on the inner wall of the mounting hole 9 .
(4)调整移动组件的位置,再将拼装板24通过螺栓固定在安装板21的安装端部30上,拼装板24的两侧焊接有耳板25。(4) Adjust the position of the moving assembly, and then fix the assembly plate 24 to the mounting end 30 of the mounting plate 21 by bolts. Ear plates 25 are welded on both sides of the assembly plate 24.
(5)将拼装板24向液压缸7方向移动,再将液压缸7上的活塞杆端部和耳板25焊接固定。(5) Move the assembly plate 24 toward the hydraulic cylinder 7, and then weld the piston rod end of the hydraulic cylinder 7 and the ear plate 25 to fix them.
(6)将定位板26竖向放置到拼装板24上,再将夹紧板28安装到定位板26侧面的固定杆29上,定位板26设有固定孔27,然后在固定杆29上拧入螺母,调整定位板26的安装位置,再将螺母拧紧。(6) Place the positioning plate 26 vertically on the assembly plate 24, and then install the clamping plate 28 on the fixing rod 29 on the side of the positioning plate 26. The positioning plate 26 is provided with a fixing hole 27. Then, screw a nut onto the fixing rod 29, adjust the installation position of the positioning plate 26, and then tighten the nut.
F、将结构柱1顶端的液压提升器上的钢绞绳和区域一A中的第一榀网架结构固定,并采用支撑架2顶端的液压提升器上的钢绞绳和区域一A中的第一榀网架结构固定,再启动液压提升器,控制第一榀网架结构向上移动设定距离,使其到达区域二B的拼装平台3的外侧。F. Fix the steel wire rope on the hydraulic lifter at the top of the structural column 1 and the first grid structure in area 1A, and fix them with the steel wire rope on the hydraulic lifter at the top of the support frame 2 and the first grid structure in area 1A, then start the hydraulic lifter to control the first grid structure to move upward a set distance so that it reaches the outside of the assembly platform 3 in area 2B.
G、第一榀网架结构a和第二榀网架结构b补杆固定:G. Fix the first grid structure a and the second grid structure b with additional rods:
(1)将第一榀网架结构a上的固定绳向第二榀网架结构b方向牵引设定距离,该距离为L1,再将固定绳固定到固定孔27上。(1) Pull the fixing rope on the first grid structure a toward the second grid structure b by a set distance, which is L1, and then fix the fixing rope to the fixing hole 27.
(2)开启液压缸7,液压缸7控制拼装板24向第二榀网架结构b方向移动设定距离,该距离为L2,0.5m<L1+L2<1m,L1+L2的总长不得过长,使得第一榀网架结构a向第二榀网架结构b方向移动设定距离,使得第一榀网架结构a的外端设于两块定位板26之间的区域中。(2) The hydraulic cylinder 7 is turned on. The hydraulic cylinder 7 controls the assembly plate 24 to move a set distance in the direction of the second grid structure b. The distance is L2, 0.5m<L1+L2<1m, and the total length of L1+L2 shall not be too long, so that the first grid structure a moves a set distance in the direction of the second grid structure b, so that the outer end of the first grid structure a is located in the area between the two positioning plates 26.
(3)将第二榀网架结构b的外端放入到两块定位板26之间的区域中,定位板26同时对第一榀网架结构a和第二榀网架结构b进行定位,操作人员在拼装板24上,对第一榀网架结构a和第二榀网架结构b之间补焊杆件。(3) The outer end of the second grid structure b is placed into the area between the two positioning plates 26. The positioning plates 26 simultaneously position the first grid structure a and the second grid structure b. The operator welds the rods between the first grid structure a and the second grid structure b on the assembly plate 24.
H、将液压缸7回复到初始位置,使得固定连接的第一榀网架结构a和第二榀网架结构b向外侧移动设定距离,再将第一榀网架结构a上的固定绳从固定孔27中解开,然后将另一结构柱1顶端的液压提升器上的钢绞绳和区域二B中的第二榀网架结构b固定,再将支撑架2顶端的液压提升器上的钢绞绳和区域一A中的第一榀网架结构a解开,接着启动液压提升器,控制固定连接的第一榀网架结构a和第二榀网架结构b向上移动设定距离,使其到达区域三的拼装平台3的外侧。H. Return the hydraulic cylinder 7 to its initial position, so that the first grid structure a and the second grid structure b that are fixedly connected move outward by a set distance, then untie the fixing rope on the first grid structure a from the fixing hole 27, and then fix the steel rope on the hydraulic lifter at the top of the other structural column 1 and the second grid structure b in area two B, and then untie the steel rope on the hydraulic lifter at the top of the support frame 2 and the first grid structure a in area one A, and then start the hydraulic lifter to control the first grid structure a and the second grid structure b that are fixedly connected to move upward by a set distance, so that they reach the outside of the assembly platform 3 in area three.
I、重复步骤G,将第三榀网架结构和第二榀网架结构b补杆固定,再将液压缸7回复到初始位置,使得固定连接的第一榀网架结构a、第二榀网架结构b和第三榀网架结构向外侧移动设定距离,接着启动液压提升器,控制固定连接的第一榀网架结构a、第二榀网架结构b和第三榀网架结构的整体结构向上移动设定距离。I. Repeat step G to fix the third grid structure and the second grid structure b with additional rods, and then return the hydraulic cylinder 7 to the initial position, so that the first grid structure a, the second grid structure b and the third grid structure that are fixedly connected move outward by a set distance, and then start the hydraulic lifter to control the overall structure of the first grid structure a, the second grid structure b and the third grid structure that are fixedly connected to move upward by a set distance.
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出的简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310166870.5A CN115898027B (en) | 2023-02-13 | 2023-02-13 | Sectional lifting and assembling method for large-span roof structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310166870.5A CN115898027B (en) | 2023-02-13 | 2023-02-13 | Sectional lifting and assembling method for large-span roof structure |
Publications (2)
Publication Number | Publication Date |
---|---|
CN115898027A CN115898027A (en) | 2023-04-04 |
CN115898027B true CN115898027B (en) | 2024-10-01 |
Family
ID=86481169
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310166870.5A Active CN115898027B (en) | 2023-02-13 | 2023-02-13 | Sectional lifting and assembling method for large-span roof structure |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115898027B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118361111A (en) * | 2024-04-15 | 2024-07-19 | 北京城建集团有限责任公司 | A construction method for a large-span truss-net special-shaped steel roof structure |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012060020A1 (en) * | 2010-11-05 | 2012-05-10 | Jfeスチール株式会社 | Steel pipe stiffening brace and production method therefor |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
UA82533C2 (en) * | 2003-07-02 | 2008-04-25 | Мара-Институт Д.О.О. | Building of large-span buildings with self-bracing made of pre-assembled bearing wall panels and floors |
US20070059142A1 (en) * | 2005-08-30 | 2007-03-15 | Dambroseo Michael F | "Mdporta-lift" transportable, transformable, telescoping, leightweight, cantilevered trolley track, half ton capacity material conveying lift |
EP2383405A2 (en) * | 2010-04-28 | 2011-11-02 | Talleres Plain, S.A. | Sliding loading platform for construction |
CN102155096B (en) * | 2011-03-02 | 2012-08-08 | 攀钢集团工程技术有限公司 | Enormous-span steel tube house truss assembling construction method |
CN110130627A (en) * | 2019-05-23 | 2019-08-16 | 中国二十二冶集团有限公司 | Large Span Structure of Arch surface mesh roofing construction platform and construction method |
CN110528678A (en) * | 2019-07-31 | 2019-12-03 | 中建三局第三建设工程有限责任公司 | A kind of multilayer steel frame vestibule installation method between staggered floor high building |
KR102223887B1 (en) * | 2019-08-29 | 2021-03-05 | (주)유일 | Semiautomatic welding device for manufacture of pipe |
CN110777938B (en) * | 2019-11-21 | 2022-05-03 | 香港华艺设计顾问(深圳)有限公司 | Suspension structure for additionally arranging prestressed steel stay cable in steel truss |
CN113454306B (en) * | 2019-12-26 | 2022-12-16 | 广州建筑股份有限公司 | Integral lifting construction method and device for arch structure |
CN211991559U (en) * | 2019-12-31 | 2020-11-24 | 吴江多菱电梯配套有限公司 | Splicing tool for escalator truss |
CN111472555B (en) * | 2020-04-26 | 2021-05-07 | 深圳市嘉盛建筑工程有限公司 | Hoisting method for steel truss of aerial swimming pool |
CN111779173A (en) * | 2020-06-18 | 2020-10-16 | 中国十七冶集团有限公司 | Rapid installation method of high-rise steel structure truss roof |
CN113123469A (en) * | 2021-03-24 | 2021-07-16 | 中国五冶集团有限公司 | Method for constructing complex curved surface modeling roof grid structure |
CN113216399B (en) * | 2021-05-25 | 2022-07-15 | 中国建筑第二工程局有限公司 | Large-span steel-concrete structure and its construction method |
-
2023
- 2023-02-13 CN CN202310166870.5A patent/CN115898027B/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012060020A1 (en) * | 2010-11-05 | 2012-05-10 | Jfeスチール株式会社 | Steel pipe stiffening brace and production method therefor |
Also Published As
Publication number | Publication date |
---|---|
CN115898027A (en) | 2023-04-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN115898027B (en) | Sectional lifting and assembling method for large-span roof structure | |
JP4521024B2 (en) | Reinforcing bar assembly method and reinforcing bar assembly jig for reinforcing structure of high structure | |
CN217461536U (en) | Large-span steel beam sliding jig frame | |
CN116084553A (en) | Single-layer latticed shell structure and installation method thereof | |
CN115613826A (en) | A method for installing the steel structure of a large-scale extended factory building with multi-layer platforms | |
CN107190860B (en) | Automatic jacking system for steel structure installation | |
CN112160246B (en) | Method for installing composite beam | |
CN113430946A (en) | Construction method for lifting and folding arch rib of arch bridge | |
CN110094577B (en) | Device and method for installing oversized-diameter inclined dam rear open pipe under strong wind condition | |
CN114855631B (en) | Installation method of multi-beam cable tower | |
CN206971394U (en) | The automatic lifting system of Steel Structure Installation | |
KR100293687B1 (en) | Concrete delivery device and its installation method | |
CN108821082A (en) | Mining steel structure derrick | |
CN115162198A (en) | A kind of bridge wet joint construction equipment and wet joint construction method | |
CN211689947U (en) | Lifting beam and beam moving integrated support mechanism | |
CN220519990U (en) | Hoisting and turning device for special-shaped members of plate girder combined beam | |
CN218815281U (en) | Dragging and beam falling construction structure for installing single steel structure main truss | |
CN115711043B (en) | A positioning arch frame for a large diameter dome and a pre-positioning construction method | |
US12305344B1 (en) | Mounting method of a main beam of a double-sided steel box UHPC composite beam cable-stayed bridge and composite beam thereof | |
KR102786972B1 (en) | Form auto climbing system having form setting frame, and concrete wall construction method using the same | |
CN218757009U (en) | Low-clearance steel support replacing structure below trestle bridge | |
CN112796531A (en) | A multi-point prefabricated installation platform and installation method | |
CN119860098A (en) | Construction method of large-span truss steel structure roof | |
CN104631854B (en) | The construction method of heavy xoncrete structure roof truss load fast transfer | |
CN117468728A (en) | Steel truss girder construction system and construction method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A segmented lifting and assembly method for large-span roof structures Granted publication date: 20241001 Pledgee: Industrial and Commercial Bank of China Limited Hangzhou Qianjiang Branch Pledgor: Zhejiang Zhongnan Lvjian Technology Group Co.,Ltd. Registration number: Y2025330000223 |