CN115893763A - A zero-discharge and resource-based treatment system and method for high-salt wastewater - Google Patents

A zero-discharge and resource-based treatment system and method for high-salt wastewater Download PDF

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CN115893763A
CN115893763A CN202211707258.6A CN202211707258A CN115893763A CN 115893763 A CN115893763 A CN 115893763A CN 202211707258 A CN202211707258 A CN 202211707258A CN 115893763 A CN115893763 A CN 115893763A
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water
tank
salinity wastewater
nanofiltration
treatment
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苏志峰
高然
林金平
周扬
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Shenzhen Energy Resource Comprehensive Development Co ltd
Shenzhen Energy and Environmental Protection Co Ltd
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Shenzhen Energy Resource Comprehensive Development Co ltd
Shenzhen Energy and Environmental Protection Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention discloses a high-salinity wastewater zero-discharge and recycling treatment system and a method, wherein the high-salinity wastewater zero-discharge and recycling treatment system comprises a high-efficiency sedimentation tank device, a high-efficiency filtering device, an ultrafiltration device, an ion exchange device, a stripping device and an advanced catalytic oxidation device which are sequentially connected according to a treatment process of high-salinity wastewater; the water production side of the nanofiltration device is sequentially connected with a concentration electrodialysis device and a bipolar membrane electrodialysis device; the concentrated water side of the nanofiltration device is connected with an evaporation crystallization device. According to the invention, the high-efficiency precipitation tank is adopted for removing hard silicon, nano-filtration and salt separation, the electrodialysis device is used for concentrating, the bipolar membrane electrodialysis is used for preparing acid and alkali with higher added values for recycling, evaporation crystallization is used for treating high-salinity wastewater, and finally recyclable evaporation condensate water, hydrochloric acid, liquid alkali and an externally-sold industrial-grade anhydrous sodium sulfate product are produced, so that zero discharge and recycling of the high-salinity wastewater are realized, and further, the economic benefit is maximized.

Description

一种高盐废水零排放和资源化处理系统及方法A zero-discharge and resource-based treatment system and method for high-salt wastewater

技术领域technical field

本发明涉及高盐废水处理技术领域,尤其涉及一种高盐废水零排放和资源化处理系统及方法。The invention relates to the technical field of high-salt wastewater treatment, in particular to a high-salt wastewater zero discharge and resource treatment system and method.

背景技术Background technique

目前全国工业取水量占全国取水量的20%,工业废水经传统工艺处理后得到高含盐、难降解的工业废水,随着我国工业的飞速发展,高盐废水的排放量与日剧增。与此同时,环保政策日趋严格,不但各地工业园区废水排污指标限额限量,而且要求煤化工企业、煤炭企业、燃煤电厂等无工业废水外排。因此,在煤化工行业、煤矿矿井水行业、燃煤电厂脱硫废水行业、工业园区污水处理厂、垃圾渗沥液处理厂等推广和开发废水零排放技术是水资源高效利用的必然要求。At present, the national industrial water intake accounts for 20% of the national water intake. Industrial wastewater is treated by traditional processes to obtain high-salt, refractory industrial wastewater. With the rapid development of my country's industry, the discharge of high-salt wastewater is increasing day by day. At the same time, environmental protection policies are becoming increasingly stringent. Not only are there limited quotas for wastewater discharge indicators in industrial parks, but coal chemical companies, coal companies, and coal-fired power plants are required to have no industrial wastewater discharge. Therefore, the promotion and development of zero-discharge wastewater technology in the coal chemical industry, coal mine water industry, desulfurization wastewater industry of coal-fired power plants, industrial park sewage treatment plants, landfill leachate treatment plants, etc. is an inevitable requirement for efficient use of water resources.

目前针对高盐废水零排放和资源化处理的工艺一般为预处理、膜浓缩(用各种类型的膜进行浓缩处理,得到高盐废水和回用水)、纳滤分盐或蒸发结晶分盐的组合工艺。该工艺的主要特点在于通过预处理去除废水中的钙、镁、硅等结垢因子,通过膜浓缩实现废水的减量、盐份的提浓,通过纳滤膜组实现一价盐和二价盐的预分盐,采用蒸发浓缩结晶的方式产生结晶盐或采用热法盐硝联产直接分盐。At present, the processes for zero discharge and resource treatment of high-salt wastewater are generally pretreatment, membrane concentration (concentration treatment with various types of membranes to obtain high-salt wastewater and reuse water), nanofiltration salt separation or evaporation crystallization salt separation Combination process. The main feature of this process is to remove scaling factors such as calcium, magnesium, and silicon in wastewater through pretreatment, reduce the amount of wastewater and increase the concentration of salt through membrane concentration, and realize monovalent salt and divalent salt through nanofiltration membrane group. For salt pre-salting, use evaporation, concentration and crystallization to produce crystallized salt or use thermal salt and nitrate co-production to directly separate salt.

然而,上述工艺存在以下缺点:(1)膜浓缩的过程中,水中的盐份在不断富集,同时有机物也在大量增加,加剧了反渗透膜组的有机污堵,使反渗透膜组的稳定运行周期缩短、影响系统长周期稳定运行和增加系统运维成本;(2)采用常规膜浓缩的操作压力高,且仅能将盐份(TDS)浓缩至约50000mg/L,水的回收率低,能耗较大;(3)反渗透膜浓缩、蒸发结晶的组合工艺分离硫酸钠、氯化钠系统的前端预处理加药成本高、反渗透膜组投资和运行费用大,而产出的氯化钠产品盐的外售经济价值低;(4)当系统运行较差时大量工业盐常被定性为混盐,给企业造成了巨大的废弃物处置费用。However, the above-mentioned process has the following disadvantages: (1) During the process of membrane concentration, the salt in the water is constantly enriched, and the organic matter is also increasing in a large amount, which aggravates the organic fouling of the reverse osmosis membrane group and makes the reverse osmosis membrane group The stable operation period is shortened, affecting the long-term stable operation of the system and increasing the system operation and maintenance costs; (2) The operating pressure of conventional membrane concentration is high, and the salt (TDS) can only be concentrated to about 50000mg/L, and the recovery rate of water (3) The combination process of reverse osmosis membrane concentration and evaporation crystallization to separate sodium sulfate and sodium chloride system requires high front-end pretreatment dosing costs, high investment and operating costs for reverse osmosis membrane groups, and high output (4) When the system is running poorly, a large amount of industrial salt is often characterized as mixed salt, causing huge waste disposal costs to the enterprise.

因此针对上述工艺存在的问题,需采用一种以低成本的方式实现废水中硫酸钠、氯化钠的有效分离,并将氯化钠高盐废水制得具有较高附加值的酸碱作为药剂回用于前端预处理单元,实现高盐废水的深度资源化利用;回收价值较高的无水硫酸钠产品进行资源化外售;同时回收90%以上满足回用要求的蒸发冷凝水,最终实现高盐废水的零排放和资源化处理、循环利用的目标。Therefore, in view of the problems in the above-mentioned process, it is necessary to adopt a low-cost method to effectively separate sodium sulfate and sodium chloride in wastewater, and make acid-base with higher added value from sodium chloride high-salt wastewater as a medicament It is reused in the front-end pretreatment unit to realize the deep resource utilization of high-salt wastewater; the anhydrous sodium sulfate product with high recovery value is sold as a resource; at the same time, more than 90% of the evaporated condensed water that meets the reuse requirements is recovered, and finally realized The goal of zero discharge and resource treatment and recycling of high-salt wastewater.

发明内容Contents of the invention

本发明解决其技术问题所采用的技术方案是:一种高盐废水零排放和资源化处理系统,包括:The technical solution adopted by the present invention to solve the technical problem is: a high-salt wastewater zero-discharge and resource-based treatment system, including:

高效沉淀池装置,用于接入高盐废水进行软化预处理,对高盐废水中的钙、镁、硅、重金属离子、较大悬浮物等杂质进行沉淀,得到一次处理水;The high-efficiency sedimentation tank device is used to connect high-salt wastewater for softening pretreatment, and precipitate impurities such as calcium, magnesium, silicon, heavy metal ions, and larger suspended solids in high-salt wastewater to obtain primary treated water;

高效过滤装置和超滤装置,所述一次处理水依次经过所述高效过滤装置和所述超滤装置,除去所述一次处理水中的较小的悬浮物和胶体得到二次处理水;A high-efficiency filtration device and an ultrafiltration device, the primary treatment water passes through the high-efficiency filtration device and the ultrafiltration device in sequence, and the smaller suspended solids and colloids in the primary treatment water are removed to obtain secondary treatment water;

离子交换装置,用于进一步去除所述二次处理水中残留的钙、镁、重金属获得树脂产水;An ion exchange device for further removing residual calcium, magnesium, and heavy metals in the secondary treatment water to obtain resin produced water;

吹脱装置,用于对所述树脂产水进行去除碱度处理,通过添加盐酸调节所述树脂产水的pH值,并去除其中的碳酸根反应,进而得到脱碳产水;The stripping device is used to remove the alkalinity of the resin produced water, adjust the pH value of the resin produced water by adding hydrochloric acid, and remove the carbonate reaction therein, and then obtain the decarbonized produced water;

高级催化氧化装置,用于对所述脱碳产水进行除COD处理和活性炭吸附处理,去除所述脱碳产水中的有机杂质和色度脱除处理,得到三次处理水;An advanced catalytic oxidation device is used to perform COD removal treatment and activated carbon adsorption treatment on the decarbonized produced water, remove organic impurities and chroma removal treatment in the decarbonized produced water, and obtain tertiary treated water;

纳滤装置,用于对所述三次处理水进行分离提纯,进而生成一价离子氯化钠的纳滤产水和二价离子硫酸钠为主的纳滤浓水;The nanofiltration device is used to separate and purify the three times of treated water, and then generate nanofiltration product water of monovalent ion sodium chloride and nanofiltration concentrated water based on divalent ion sodium sulfate;

提浓电渗析装置,用于接收所述纳滤产水,并将所述纳滤产水高倍浓缩得到高浓度的氯化钠盐水;Concentration electrodialysis device, used to receive the nanofiltration product water, and high-fold concentration of the nanofiltration product water to obtain high-concentration sodium chloride brine;

双极膜电渗析装置,用于对所述氯化钠盐水进行电解制得盐酸、液碱;A bipolar membrane electrodialysis device is used to electrolyze the sodium chloride brine to obtain hydrochloric acid and liquid caustic soda;

其中,所述双极膜电渗析装置制得的盐酸、液碱通过管道回流至所述高效沉淀池装置、所述吹脱装置中循环利用。Wherein, the hydrochloric acid and liquid caustic soda produced by the bipolar membrane electrodialysis device are returned to the high-efficiency sedimentation tank device and the stripping device through pipelines for recycling.

作为优选,所述高效沉淀池装置包括一级混凝池、二级混凝池、絮凝池、沉淀池、pH调节池、污泥回流泵,所述高盐废水依次经过一级混凝池、二级混凝池、絮凝池、沉淀池,在所述沉淀池内所述高盐废水分层形成水相和活性污泥,所述水相进入所述pH调节池后形成所述一次处理水,所述活性污泥通过污泥回流泵回流至一级混凝池。Preferably, the high-efficiency sedimentation tank device includes a primary coagulation tank, a secondary coagulation tank, a flocculation tank, a sedimentation tank, a pH adjustment tank, and a sludge return pump, and the high-salt wastewater passes through the primary coagulation tank, Secondary coagulation tank, flocculation tank, sedimentation tank, the high-salt wastewater in the sedimentation tank is layered to form water phase and activated sludge, and the water phase enters the pH adjustment tank to form the primary treatment water, The activated sludge is returned to the primary coagulation tank through the sludge return pump.

作为优选,所述一级混凝池中投加所述双极膜电渗析装置产出的液碱,所述二级混凝池中投加碳酸钠、所述絮凝池中投加絮凝剂、助凝剂,所述pH调节池中投加所述双极膜电渗析装置产出的盐酸。As preferably, the liquid caustic soda produced by the bipolar membrane electrodialysis device is added in the first-stage coagulation tank, sodium carbonate is added in the secondary coagulation tank, flocculant is added in the described coagulation tank, As a coagulation aid, the hydrochloric acid produced by the bipolar membrane electrodialysis device is added to the pH adjustment tank.

作为优选,所述高级催化氧化装置包括高级催化氧化塔、活性炭吸附塔,所述脱碳产水依次经过高级催化氧化塔、活性炭吸附塔,通过所述高级催化氧化塔和所述活性炭吸附塔使得所述脱碳产水的COD去除率为35%~45%。As a preference, the advanced catalytic oxidation device includes an advanced catalytic oxidation tower and an activated carbon adsorption tower, and the decarburized water passes through the advanced catalytic oxidation tower and the activated carbon adsorption tower in turn, and the advanced catalytic oxidation tower and the activated carbon adsorption tower make The COD removal rate of the decarbonized water is 35%-45%.

作为优选,还包括蒸发结晶装置,所述蒸发结晶装置用于将所述纳滤浓水蒸发结晶产出无水硫酸钠。Preferably, an evaporative crystallization device is also included, and the evaporative crystallization device is used for evaporative crystallization of the nanofiltration concentrated water to produce anhydrous sodium sulfate.

还公开了一种高盐废水零排放和资源化处理方法,包括:Also disclosed is a zero-discharge and resource-based treatment method for high-salt wastewater, including:

S1、高效沉淀池接入高盐废水进行软化预处理,对高盐废水中的钙、镁、硅、重金属离子、较大悬浮物等杂质进行沉淀,得到一次处理水;S1. The high-efficiency sedimentation tank is connected to the high-salt wastewater for softening pretreatment, and precipitates impurities such as calcium, magnesium, silicon, heavy metal ions, and larger suspended solids in the high-salt wastewater to obtain primary treated water;

S2、所述一次处理水依次经过高效过滤装置和超滤装置,除去所述一次处理水中的较小的悬浮物和胶体得到二次处理水;S2, the primary treatment water passes through a high-efficiency filtration device and an ultrafiltration device successively to remove smaller suspended matter and colloids in the primary treatment water to obtain secondary treatment water;

S3、通过离子交换装置去除所述二次处理水中残留的钙、镁、重金属获得树脂产水;S3. Removing calcium, magnesium and heavy metals remaining in the secondary treatment water through an ion exchange device to obtain resin produced water;

S4、吹脱装置对所述树脂产水进行去除碱度处理,通过添加盐酸调节所述树脂产水的pH值,并去除其中的碳酸根反应,进而得到脱碳产水;S4. The stripping device performs alkalinity removal treatment on the resin product water, adjusts the pH value of the resin product water by adding hydrochloric acid, and removes the carbonate reaction therein, and then obtains the decarbonized product water;

S5、通过高级催化氧化装置对所述脱碳产水进行除COD处理和活性炭吸附处理,去除所述脱碳产水中的有机杂质和色度脱除处理,得到三次处理水;S5. Perform COD removal treatment and activated carbon adsorption treatment on the decarbonized product water through an advanced catalytic oxidation device to remove organic impurities and chroma removal treatment in the decarbonized product water to obtain tertiary treated water;

S6、对所述三次处理水进行分离提纯,进而生成一价离子氯化钠的纳滤产水和二价离子硫酸钠为主的纳滤浓水;S6. Separating and purifying the tertiary treated water to generate nanofiltration product water of monovalent ion sodium chloride and nanofiltration concentrated water mainly of divalent ion sodium sulfate;

S7、将所述纳滤产水高倍浓缩得到高浓度的氯化钠盐水;S7. High-fold concentration of the nanofiltration product water to obtain high-concentration sodium chloride brine;

S8、对所述氯化钠盐水进行电解制得盐酸、液碱;S8. Electrolyzing the sodium chloride brine to obtain hydrochloric acid and liquid caustic soda;

在S8中制得的盐酸、液碱通过管道回流至所述高效沉淀池装置、所述吹脱装置中循环利用。The hydrochloric acid and liquid caustic soda produced in S8 are returned to the high-efficiency sedimentation tank device and the stripping device through pipelines for recycling.

作为优选,在S1中高效废水依次通过一级混凝池、二级混凝池、絮凝池、沉淀池、pH调节池,并在所述沉淀池内所述高盐废水分层形成水相和活性污泥,所述水相进入所述pH调节池后形成所述一次处理水,所述活性污泥通过污泥回流泵回流至一级混凝池。As a preference, in S1, the high-efficiency wastewater passes through the primary coagulation tank, the secondary coagulation tank, the flocculation tank, the sedimentation tank, and the pH adjustment tank in sequence, and the high-salt wastewater in the sedimentation tank is stratified to form an aqueous phase and an active sludge, the water phase enters the pH adjustment tank to form the primary treatment water, and the activated sludge is returned to the primary coagulation tank through the sludge return pump.

作为优选,在S1中所述一级混凝池中投加步骤S8中产出的液碱,所述二级混凝池中投加碳酸钠、所述絮凝池中投加絮凝剂、助凝剂,所述pH调节池中投加步骤S8中产出的盐酸。As preferably, the liquid caustic soda produced in step S8 is added to the primary coagulation tank in S1, sodium carbonate is added to the secondary coagulation tank, flocculant is added to the coagulation aid in the coagulation tank Agent, the hydrochloric acid produced in step S8 is added to the pH adjustment tank.

作为优选,在S5中,所述脱碳产水依次经过高级催化氧化塔、活性炭吸附塔,通过所述高级催化氧化塔和所述活性炭吸附塔去除所述脱碳产水中的有机质和色度。Preferably, in S5, the decarbonized product water passes through the advanced catalytic oxidation tower and the activated carbon adsorption tower in sequence, and the organic matter and chroma in the decarbonized product water are removed through the advanced catalytic oxidation tower and the activated carbon adsorption tower.

作为优选,还包括S9、通过发结晶装置用于将所述纳滤浓水蒸发结晶产出无水硫酸钠。Preferably, it also includes S9, which is used for evaporating and crystallizing the nanofiltration concentrated water to produce anhydrous sodium sulfate through a crystallization device.

本发明的有益效果:Beneficial effects of the present invention:

实现了高盐废水的氯化钠和硫酸钠的有效分离、高倍浓缩,并将高浓度氯化钠高盐废水制得较高附加值的酸碱作为系统自用药剂回用于前端系统,获得高市场价值的无水硫酸钠产品和满足回用要求的蒸发冷凝水,节省了高浓度氯化钠盐水通过蒸发结晶得到氯化钠产品的装置投资和运行费用;最大程度实现高盐废水深度资源化和获得高市场价值的产品,最终实现高盐废水的零排放和资源化处理目标。The effective separation and high-fold concentration of sodium chloride and sodium sulfate in high-salt wastewater have been realized, and the high-value-added acid-base produced from high-concentration sodium chloride and high-salt wastewater can be reused in the front-end system as the self-use agent of the system to obtain high-quality Anhydrous sodium sulfate products with market value and evaporative condensed water that meet the requirements of reuse save the investment and operating costs of equipment to obtain sodium chloride products through evaporation and crystallization of high-concentration sodium chloride brine; realize the deep resource utilization of high-salt wastewater to the greatest extent And obtain products with high market value, and finally achieve the goal of zero discharge and resource treatment of high-salt wastewater.

附图说明Description of drawings

图1为本发明的示意图;Fig. 1 is a schematic diagram of the present invention;

图2为本发明图1中A部分的局部放大图;Fig. 2 is the partially enlarged view of part A in Fig. 1 of the present invention;

图3本发明蒸发冷凝水降温装置。Fig. 3 The evaporative condensed water cooling device of the present invention.

图中:In the picture:

1、高效沉淀池;101、一级混凝池;102、二级混凝池;103、絮凝池;104、沉淀池;105、pH调节池;2、高效过滤器;3、超滤装置;4、离子交换装置;5、吹脱装置;6、高级催化氧化装置;7、纳滤装置;8、提浓电渗析装置;9、双级膜电渗析装置;10、蒸发结晶装置;11、蒸发原水罐;12、蒸发原水泵;13、换热器;14、冷凝水泵;15、冷凝水罐;16、回用水池。1. High-efficiency sedimentation tank; 101. Primary coagulation tank; 102. Secondary coagulation tank; 103. Flocculation tank; 104. Sedimentation tank; 105. pH adjustment tank; 2. High-efficiency filter; 3. Ultrafiltration device; 4. Ion exchange device; 5. Stripping device; 6. Advanced catalytic oxidation device; 7. Nanofiltration device; 8. Concentration electrodialysis device; 9. Two-stage membrane electrodialysis device; 10. Evaporation crystallization device; 11. Evaporation raw water tank; 12. Evaporation raw water pump; 13. Heat exchanger; 14. Condensate water pump; 15. Condensate water tank; 16. Reuse water pool.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.

以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

本发明一种高盐废水零排放和资源化处理系统,请参阅图1-3,包括对接入高盐废水去除钙、镁、硅结垢离子的高效沉淀池装置1、对软化后的高盐废水进行过滤处理的高效过滤装置2及超滤装置3、对过滤后的高盐废水进一步软化的离子交换装置4、对进一步软化后的高盐废水去除残留碱度的吹脱装置5、对去除碱度后的高盐废水降低有机物的高级催化氧化装置6、对去除有机物后的高盐废水进行预分盐提纯的纳滤装置7、对纳滤产水侧的高盐废水进行浓缩的提浓电渗析装置8、对纳滤产水浓缩的高浓度氯化钠盐水进行制酸碱的双极膜电渗析装置9、对纳滤浓水的硫酸钠盐水进行制备硫酸钠结晶盐的蒸发结晶装置10;A high-salt wastewater zero-discharge and resource-based treatment system of the present invention, please refer to Figure 1-3, includes a high-efficiency sedimentation tank device for removing calcium, magnesium, and silicon scaling ions connected to high-salt wastewater. High-efficiency filtration device 2 and ultrafiltration device 3 for filtering salty wastewater, ion exchange device 4 for further softening filtered high-salt wastewater, stripping device 5 for removing residual alkalinity from further softened high-salt wastewater, Advanced catalytic oxidation device for reducing organic matter in high-salt wastewater after removal of alkalinity 6, nanofiltration device for pre-salt separation and purification of high-salt wastewater after removal of organic matter 7, concentration of high-salt wastewater on the nanofiltration product water side Concentrated electrodialysis device 8. A bipolar membrane electrodialysis device for acid-base production of high-concentration sodium chloride brine concentrated in nanofiltration water. 9. Evaporation and crystallization of sodium sulfate crystalline salt prepared from sodium sulfate brine in nanofiltration concentrated water device 10;

高效沉淀池装置1、高效过滤装置2、超滤装置3、离子交换装置4、吹脱装置5、高级催化氧化装置6按高盐废水的处理工序依次连接,纳滤装置7产水侧依次连接提浓电渗析装置8、双极膜电渗析装置9,纳滤装置7浓水侧连接蒸发结晶装置10。High-efficiency sedimentation tank device 1, high-efficiency filtration device 2, ultrafiltration device 3, ion exchange device 4, stripping device 5, and advanced catalytic oxidation device 6 are connected in sequence according to the treatment process of high-salt wastewater, and the water production side of nanofiltration device 7 is connected in sequence Concentration electrodialysis device 8, bipolar membrane electrodialysis device 9, and nanofiltration device 7 are connected to evaporation and crystallization device 10 on the concentrated water side.

其中,高效沉淀池装置1,用于接入高盐废水进行软化预处理,对高盐废水中的钙、镁、硅、重金属离子、较大悬浮物等杂质进行沉淀,得到一次处理水;Among them, the high-efficiency sedimentation tank device 1 is used to connect high-salt wastewater for softening pretreatment, and precipitate impurities such as calcium, magnesium, silicon, heavy metal ions, and larger suspended solids in high-salt wastewater to obtain primary treated water;

高效过滤装置2和超滤装置3,一次处理水依次经过高效过滤装置2和超滤装置3,除去一次处理水中的较小的悬浮物和胶体得到二次处理水;The high-efficiency filtration device 2 and the ultrafiltration device 3, the primary treated water passes through the high-efficiency filtration device 2 and the ultrafiltration device 3 successively, and the smaller suspended solids and colloids in the primary treated water are removed to obtain the secondary treated water;

离子交换装置4,用于去除二次处理水中残留的钙、镁、重金属获得树脂产水;The ion exchange device 4 is used to remove calcium, magnesium and heavy metals remaining in the secondary treatment water to obtain resin produced water;

吹脱装置5,用于对树脂产水进行去除碱度处理,通过添加盐酸调节树脂产水的pH值,并去除其中的碳酸根反应,进而得到脱碳产水;The stripping device 5 is used to remove the alkalinity of the resin product water, adjust the pH value of the resin product water by adding hydrochloric acid, and remove the carbonate reaction therein, and then obtain the decarbonized product water;

高级催化氧化装置6,用于对脱碳产水进行除COD处理和活性炭吸附处理,去除脱碳产水中的有机杂质和色度脱除处理,得到三次处理水;The advanced catalytic oxidation device 6 is used to perform COD removal treatment and activated carbon adsorption treatment on the decarbonized produced water, remove organic impurities and chroma removal treatment in the decarbonized produced water, and obtain tertiary treated water;

纳滤装置7,用于对三次处理水进行分离提纯,进而生成一价离子氯化钠的纳滤产水和二价离子硫酸钠为主的纳滤浓水;The nanofiltration device 7 is used to separate and purify the tertiary treated water, and then generate the nanofiltration product water of the monovalent ion sodium chloride and the nanofiltration concentrated water mainly of the divalent ion sodium sulfate;

提浓电渗析装置8,用于接收纳滤产水,并将纳滤产水高倍浓缩得到高浓度的氯化钠盐水;Concentration electrodialysis device 8 is used to receive nanofiltration product water, and high-fold concentration of nanofiltration product water to obtain high-concentration sodium chloride brine;

双极膜电渗析装置9,用于对氯化钠盐水进行电解制得盐酸、液碱;双极膜电渗析装置9制得的盐酸、液碱通过管道回流至高效沉淀池104、吹脱装置5中循环利用。The bipolar membrane electrodialysis device 9 is used to electrolyze sodium chloride brine to obtain hydrochloric acid and liquid caustic soda; the hydrochloric acid and liquid caustic soda produced by the bipolar membrane electrodialysis device 9 are returned to the high-efficiency sedimentation tank 104 and blow-off device through pipelines 5 recycling.

蒸发结晶装置10,通过采用机械蒸汽在压缩工艺或多效蒸发结晶工艺对纳滤浓水硫酸钠盐水进行浓缩结晶得到工业级硫酸钠盐。最终实现了高盐废水的氯化钠和硫酸钠的有效分离、高倍浓缩,并将高浓度氯化钠高盐废水制得较高附加值的酸碱作为系统自用药剂回用于前端系统,最大程度实现高盐废水深度资源化和获得高市场价值的产品,最终实现高盐废水的零排放和资源化处理目标。The evaporation and crystallization device 10 is used to concentrate and crystallize nanofiltration concentrated sodium sulfate brine to obtain industrial grade sodium sulfate by using mechanical steam in a compression process or a multi-effect evaporation crystallization process. Finally, the effective separation and high-fold concentration of sodium chloride and sodium sulfate in high-salt wastewater are realized, and high-concentration sodium chloride and high-salt wastewater is used to produce higher value-added acid-base as the system's own chemical agent and reuse it in the front-end system. To achieve the deep resource utilization of high-salt wastewater and obtain products with high market value, and finally achieve the goal of zero discharge and resource treatment of high-salt wastewater.

在本实施例中,高效沉淀池104装置1包括一级混凝池101、二级混凝池102、絮凝池103、沉淀池104、pH调节池105、污泥回流泵,高盐废水依次经过一级混凝池101、二级混凝池102、絮凝池103、沉淀池104,在沉淀池104内高盐废水分层形成水相和活性污泥,水相进入pH调节池105后形成一次处理水,活性污泥通过污泥回流泵回流至一级混凝池101,使得活性污泥在一级混凝池101、二级混凝池102、絮凝池103、沉淀池104循环流动,而活性污泥在一级混凝池101、二级混凝池102、絮凝池103、沉淀池104循环流动过程中活性污泥能够加快一级混凝池101、二级混凝池102和絮凝池103中反应和絮凝的速度。In this embodiment, the high-efficiency sedimentation tank 104 device 1 includes a primary coagulation tank 101, a secondary coagulation tank 102, a flocculation tank 103, a sedimentation tank 104, a pH adjustment tank 105, and a sludge return pump, and the high-salt wastewater passes through the The primary coagulation tank 101, the secondary coagulation tank 102, the flocculation tank 103, and the sedimentation tank 104. The high-salt wastewater in the sedimentation tank 104 is stratified to form water phase and activated sludge, and the water phase enters the pH adjustment tank 105 to form a To treat water, the activated sludge returns to the primary coagulation tank 101 through the sludge return pump, so that the activated sludge circulates in the primary coagulation tank 101, the secondary coagulation tank 102, the flocculation tank 103, and the sedimentation tank 104. During the circulating flow of activated sludge in the primary coagulation tank 101, the secondary coagulation tank 102, the flocculation tank 103 and the sedimentation tank 104, the activated sludge can speed up the process of the primary coagulation tank 101, the secondary coagulation tank 102 and the flocculation tank. 103 The speed of reaction and flocculation.

在本实施例中,一级混凝池101中投加双极膜电渗析装置9产出的液碱,二级混凝池102中投加碳酸钠、絮凝池103中投加絮凝剂、助凝剂,pH调节池105中投加双极膜电渗析装置9产出的盐酸,通过对双极膜电渗析装置9产出的盐酸和纯碱合理利用,最大程度实现高盐废水深度资源化和获得高市场价值的产品,最终实现高盐废水的零排放和资源化处理目标,进而大大减小高盐废水的处理成本。In this embodiment, the liquid caustic soda produced by the bipolar membrane electrodialysis device 9 is added to the primary coagulation tank 101, sodium carbonate is added to the secondary coagulation tank 102, flocculant, auxiliary Coagulant, the hydrochloric acid produced by the bipolar membrane electrodialysis device 9 is added to the pH adjustment tank 105, and the hydrochloric acid and soda ash produced by the bipolar membrane electrodialysis device 9 are rationally utilized to maximize the deep resource utilization of high-salt wastewater and Obtain products with high market value, and finally achieve the goal of zero discharge and resource treatment of high-salt wastewater, thereby greatly reducing the treatment cost of high-salt wastewater.

在本实施例中,纳滤装置7采用硫酸根截留率高于97%的纳滤膜,纳滤浓水内的硫酸根含量不小于50000mg/L,通过硫酸根截留率高于97%的纳滤膜使得纳滤装置7的中的一价离子氯化钠和二价离子硫酸钠分离更加完全。In the present embodiment, the nanofiltration device 7 adopts a nanofiltration membrane with a sulfate radical rejection rate higher than 97%, and the sulfate radical content in the nanofiltration concentrated water is not less than 50000 mg/L, and passes through the nanofiltration membrane with a sulfate radical rejection rate higher than 97%. The filter membrane makes the separation of the monovalent ion sodium chloride and the divalent ion sodium sulfate in the nanofiltration device 7 more complete.

作为优选,提浓电渗析装置8将纳滤产水的盐水浓缩至TDS浓度为150000~200000mg/L,得到高浓度氯化钠盐水。Preferably, the concentrated electrodialysis device 8 concentrates the brine of the nanofiltration product water to a TDS concentration of 150,000-200,000 mg/L to obtain high-concentration sodium chloride brine.

作为优选,高级催化氧化装置6包括高级催化氧化塔、活性炭吸附塔,脱碳产水依次经过高级催化氧化塔、活性炭吸附塔,通过高级催化氧化塔和活性炭吸附塔脱碳产水的COD去除率为35%~45%,进而有效去除脱碳产水中的有机质和色渍。Preferably, the advanced catalytic oxidation device 6 includes an advanced catalytic oxidation tower and an activated carbon adsorption tower. 35% to 45%, and then effectively remove the organic matter and stains in the decarbonized product water.

作为优选,吹脱装置5中,通过添加盐酸调节树脂产水的pH值,使其pH值在4~6,需要说明的是,吹脱装置5中所需的盐酸来自于双极膜电渗析装置9,通过将双极膜电渗析装置9生产出的盐酸与树脂产水中的碳酸根反应生成二氧化碳和水,最后在通过脱碳风机将二氧化碳吹出,进而达到树脂产水脱碳去碱的效果。As preferably, in the stripping device 5, the pH value of the resin product water is adjusted by adding hydrochloric acid, so that its pH value is between 4 and 6. It should be noted that the hydrochloric acid required in the stripping device 5 comes from bipolar membrane electrodialysis The device 9 reacts the hydrochloric acid produced by the bipolar membrane electrodialysis device 9 with the carbonate in the resin produced water to generate carbon dioxide and water, and finally blows the carbon dioxide out through the decarburization fan, thereby achieving the effect of decarburization and alkali removal of the resin produced water .

在本实施例中,高效过滤装置2采用纤维滤料过滤器,出水浊度≤3NTU。In this embodiment, the high-efficiency filter device 2 adopts a fiber filter material filter, and the turbidity of the effluent is ≤3NTU.

在本实施例中,离子交换装置4采用树脂填料,出水硬度≤5mg/L。In this embodiment, the ion exchange device 4 is filled with resin, and the outlet water hardness is ≤5 mg/L.

在本实施例中,还包括蒸发结晶装置10,蒸发结晶装置10采用MVR蒸发结晶或多效蒸发结晶技术将纳滤浓水蒸发结晶产出无水硫酸钠,通过回收价值较高的无水硫酸钠产品进行资源化外售,最终实现高盐废水的零排放和资源化处理、循环利用的目标。In this embodiment, an evaporative crystallization device 10 is also included. The evaporative crystallization device 10 uses MVR evaporative crystallization or multi-effect evaporative crystallization technology to evaporate and crystallize nanofiltration concentrated water to produce anhydrous sodium sulfate, and recover anhydrous sulfuric acid with higher value Sodium products are sold as resources, and finally achieve the goal of zero discharge, resource treatment and recycling of high-salt wastewater.

更优的,在蒸发结晶装置10在制取无水硫酸钠的过程中还会生产还会生产水蒸气,在本发明中通过对水蒸气进行冷凝回收,进而最大程度实现高盐废水深度资源化和获得高市场价值的产品,最终实现高盐废水的零排放和资源化处理目标;具体的,蒸发结晶装置10中设有蒸发冷凝水降温装置;蒸发冷凝水降温装置包括蒸发原水罐11、蒸发原水泵12、换热器13、冷凝水罐15、冷凝水泵14、蒸发结晶器、回用水池16;蒸发原水罐11通过原水管道与蒸发原水泵12入口端连接,换热器13冷媒进口端通过原水进水管道与蒸发原水泵12出口端与连接,换热器13冷媒出口端通过原水出水管道与蒸发结晶器连接,换热器13热媒进口端通过冷凝水进水管道与蒸发冷凝水泵14出口端连接,换热器13热媒出口端通过冷凝水出水管道与回用水池16连接。More preferably, in the process of preparing anhydrous sodium sulfate in the evaporation and crystallization device 10, water vapor will also be produced. In the present invention, the water vapor is condensed and recovered, and then the deep resource utilization of high-salt wastewater is realized to the greatest extent. and obtain products with high market value, and finally realize the goal of zero discharge and resourceful treatment of high-salt wastewater; specifically, the evaporative crystallization device 10 is provided with an evaporative condensed water cooling device; the evaporative condensed water cooling device includes an evaporative raw water tank 11, Raw water pump 12, heat exchanger 13, condensed water tank 15, condensed water pump 14, evaporating crystallizer, reuse water pool 16; evaporating raw water tank 11 is connected to the inlet of evaporating raw water pump 12 through a raw water pipeline, heat exchanger 13 is refrigerant inlet The raw water inlet pipe is connected to the outlet of the evaporating raw water pump 12, the refrigerant outlet of the heat exchanger 13 is connected to the evaporation crystallizer through the raw water outlet pipe, and the heat medium inlet of the heat exchanger 13 is connected to the evaporating condensate pump through the condensed water inlet pipe 14 is connected to the outlet end, and the heat medium outlet end of the heat exchanger 13 is connected to the reuse water pool 16 through the condensed water outlet pipe.

进一步具体地,原水出水管通过换热器13后分支一路原水回流管道回流循环至蒸发原水罐11,保证运行时冷媒稳定地大流量、蒸发冷凝水出水温度不超温。More specifically, the raw water outlet pipe passes through the heat exchanger 13 and then branches off to a raw water return pipe to return to the evaporation raw water tank 11 to ensure a stable large flow of refrigerant during operation and the outlet temperature of the evaporative condensed water does not exceed the temperature.

在本发明中还公开了一种高盐废水零排放和资源化处理方法,包括:The present invention also discloses a high-salt wastewater zero-discharge and resource-based treatment method, including:

还公开了一种高盐废水零排放和资源化处理方法,包括:Also disclosed is a zero-discharge and resource-based treatment method for high-salt wastewater, including:

S1、高效沉淀池接入高盐废水进行软化预处理,对高盐废水中的钙、镁、硅、重金属离子、较大悬浮物等杂质进行沉淀,得到一次处理水;S1. The high-efficiency sedimentation tank is connected to the high-salt wastewater for softening pretreatment, and precipitates impurities such as calcium, magnesium, silicon, heavy metal ions, and larger suspended solids in the high-salt wastewater to obtain primary treated water;

S2、一次处理水依次经过高效过滤装置和超滤装置,除去一次处理水中的较小的悬浮物和胶体得到二次处理水;S2, the primary treatment water passes through the high-efficiency filtration device and the ultrafiltration device successively to remove the smaller suspended solids and colloids in the primary treatment water to obtain the secondary treatment water;

S3、通过离子交换装置去除所述二次处理水中残留的钙、镁、重金属获得树脂产水;S3. Removing calcium, magnesium and heavy metals remaining in the secondary treatment water through an ion exchange device to obtain resin produced water;

S4、吹脱装置对所述树脂产水进行去除碱度处理,通过添加盐酸调节所述树脂产水的pH值,并去除其中的碳酸根反应,进而得到脱碳产水;S4. The stripping device performs alkalinity removal treatment on the resin product water, adjusts the pH value of the resin product water by adding hydrochloric acid, and removes the carbonate reaction therein, and then obtains the decarbonized product water;

S5、通过高级催化氧化装置对脱碳产水进行除COD处理和活性炭吸附处理,去除脱碳产水中的有机杂质和色度脱除处理,得到三次处理水;S5. Perform COD removal treatment and activated carbon adsorption treatment on the decarbonized product water through the advanced catalytic oxidation device, remove organic impurities and chroma removal treatment in the decarbonized product water, and obtain tertiary treated water;

S6、对三次处理水进行分离提纯,进而生成一价离子氯化钠的纳滤产水和二价离子硫酸钠为主的纳滤浓水;S6. Separating and purifying the water treated three times, and then generating nanofiltration product water of monovalent ion sodium chloride and nanofiltration concentrated water mainly of divalent ion sodium sulfate;

S7、将纳滤产水高倍浓缩得到高浓度的氯化钠盐水;S7, high-fold concentration of nanofiltration product water to obtain high-concentration sodium chloride brine;

S8、对氯化钠盐水进行电解制得盐酸、液碱;S8, electrolyzing sodium chloride brine to obtain hydrochloric acid and liquid caustic soda;

在S8中制得的盐酸、液碱通过管道回流至所述高效沉淀池、所述吹脱装置中循环利用。The hydrochloric acid and liquid caustic soda produced in S8 are returned to the high-efficiency sedimentation tank and the stripping device through pipelines for recycling.

作为优选,在S1中高效废水依次通过一级混凝池、二级混凝池、絮凝池、沉淀池、pH调节池,并在沉淀池内高盐废水分层形成水相和活性污泥,水相进入所述pH调节池后形成一次处理水,活性污泥通过污泥回流泵回流至一级混凝池。As a preference, in S1, the high-efficiency wastewater passes through the primary coagulation tank, the secondary coagulation tank, the flocculation tank, the sedimentation tank, and the pH adjustment tank in sequence, and the high-salt wastewater in the sedimentation tank is stratified to form water phase and activated sludge. Phase enters the pH adjustment tank to form primary treatment water, and the activated sludge returns to the primary coagulation tank through the sludge return pump.

作为优选,在S1中所述一级混凝池中投加步骤S8中产出的液碱,二级混凝池中投加碳酸钠,絮凝池中投加絮凝剂、助凝剂,pH调节池中投加步骤S8中产出的盐酸。As preferably, the liquid caustic soda produced in step S8 is added to the primary coagulation tank described in S1, sodium carbonate is added to the secondary coagulation tank, flocculant and coagulant are added to the coagulation tank, and the pH is adjusted Add the hydrochloric acid produced in step S8 in the pool.

作为优选,在S5中,脱碳产水依次经过高级催化氧化塔、活性炭吸附塔,通过高级催化氧化塔和活性炭吸附塔去除脱碳产水中的有机质和色度。Preferably, in S5, the decarbonized product water passes through the advanced catalytic oxidation tower and the activated carbon adsorption tower in sequence, and the organic matter and chroma in the decarbonized product water are removed through the advanced catalytic oxidation tower and the activated carbon adsorption tower.

作为优选,还包括S9、通过发结晶装置用于将纳滤浓水蒸发结晶产出无水硫酸钠。Preferably, it also includes S9, which is used for evaporating and crystallizing the nanofiltration concentrated water to produce anhydrous sodium sulfate through a crystallization device.

实施例效果如下:Embodiment effect is as follows:

(1)煤化工废水行业、燃煤电厂电厂脱硫废水行业、煤矿矿井水行业、印染废水行业、造纸废水行业等所产生的高盐废水水质复杂、波动大,待均质均量缓存后进入高效沉淀池装置进行软化处理,本实施例中出水的钙浓度低至28mg/L、镁浓度低至7mg/L、硅浓度低至15mg/L。(1) The high-salt wastewater produced by coal chemical wastewater industry, coal-fired power plant desulfurization wastewater industry, coal mine water industry, printing and dyeing wastewater industry, papermaking wastewater industry, etc. has complex water quality and large fluctuations. The settling tank device is used for softening treatment. In this embodiment, the concentration of calcium in the effluent is as low as 28 mg/L, the concentration of magnesium is as low as 7 mg/L, and the concentration of silicon is as low as 15 mg/L.

(2)软化处理后的高盐废水进入纤维束过滤器装置,本实施例中出水浊度为3NTU;产水进入超滤装置进一步过滤;(2) The high-salt wastewater after softening treatment enters the fiber bundle filter device, and the effluent turbidity is 3NTU in this embodiment; the produced water enters the ultrafiltration device for further filtration;

(3)过滤处理后的高盐废水输送至离子交换装置,进一步去除钙、镁、重金属离子,本实施例中出水总硬(以碳酸钙计)低至5mg/L;(3) The filtered high-salt wastewater is transported to an ion exchange device to further remove calcium, magnesium, and heavy metal ions. In this embodiment, the total hardness of the effluent (in terms of calcium carbonate) is as low as 5 mg/L;

(4)将树脂产水输送至吹脱装置进行去除碱度处理,本实施例中脱碳产水碱度为49mg/L;(4) Transport the resin produced water to the stripping device for alkalinity removal treatment. In this embodiment, the alkalinity of the decarburized produced water is 49 mg/L;

(5)将脱碳产水输送至高级催化氧化装置进行COD和色度脱除处理,本实施例中对有机物的去除率为40%、出水色度<10度,得到氧化产水;(5) Transport the decarbonized product water to an advanced catalytic oxidation device for COD and chroma removal treatment. In this embodiment, the removal rate of organic matter is 40%, and the effluent color is less than 10 degrees to obtain oxidized product water;

(6)将氧化产水送至纳滤装置对盐水分离提纯,利用纳滤装置1对不同离子的选择透过性,将高盐废水分为以一价离子为主的纳滤产水——氯化钠含盐水,以二价离子为主的纳滤浓水——硫酸钠含盐水;本实施例中的膜操作压力约34bar,回收率为80%,进入纳滤装置的高盐废水主要水质指标如下表所示:(6) Send the oxidized water to the nanofiltration device to separate and purify the brine, and use the selective permeability of the nanofiltration device 1 for different ions to divide the high-salt wastewater into the nanofiltration product water mainly composed of monovalent ions—— Sodium chloride containing brine, nanofiltration concentrated water based on divalent ions—sodium sulfate containing brine; the operating pressure of the membrane in this embodiment is about 34bar, and the recovery rate is 80%. The high-salt wastewater entering the nanofiltration device is mainly The water quality indicators are shown in the table below:

水量amount of water TDSTDS 氯离子Chloride 硫酸根Sulfate <![CDATA[m<sup>3</sup>/h]]><![CDATA[m<sup>3</sup>/h]]> mg/Lmg/L mg/Lmg/L mg/Lmg/L 100100 6568465684 2467024670 1167411674

实施例中纳滤膜对硫酸根的截留率约97%,对氯离子的截留率约-0.6%,即高盐废水经过纳滤装置后,一价离子氯离子得到了富集而二价离子硫酸根仅有3%透过,大部分硫酸根被截留在了纳滤浓水侧的硫酸钠含盐水中,通过此方式完成了对高盐废水中硫酸钠和氯化钠的高效分离,得到了硫酸钠和氯化钠两种不同离子态的含盐水,两股含盐水的主要指标如下表所示:In the embodiment, the interception rate of the nanofiltration membrane to the sulfate radical is about 97%, and the interception rate to the chloride ion is about -0.6%, that is, after the high-salt wastewater passes through the nanofiltration device, the monovalent ion chloride ion is enriched and the divalent ion Only 3% of sulfate radicals permeated, and most of the sulfate radicals were trapped in the sodium sulfate brine on the concentrated water side of the nanofiltration. In this way, the high-efficiency separation of sodium sulfate and sodium chloride in high-salt wastewater was completed, and obtained Sodium sulfate and sodium chloride are two different ionic states of brine, and the main indicators of the two brines are shown in the following table:

(7)纳滤产水的氯化钠含盐水输送至提浓电渗析装置,实现高盐废水的提浓减量。本实施例中提浓电渗析膜组选用的均相离子交换膜;本实施例中通过提浓电渗析装置后的高盐废水量从80m3/h、TDS约49900mg/L浓缩减量至约10m3/h、200000mg/L;(7) The sodium chloride-containing brine of the nanofiltration water is sent to the electrodialysis device for concentration enrichment to realize concentration reduction of high-salt wastewater. In this embodiment, the homogeneous ion exchange membrane selected for the concentration electrodialysis membrane group; in this embodiment, the amount of high-salt wastewater after passing through the concentration electrodialysis device is reduced from 80m 3 /h, TDS about 49900mg/L to about 10m 3 /h, 200000mg/L;

(8)高浓度氯化钠盐水输送至双极膜电渗析浓缩制得较高附加值的盐酸、液碱;本实施例中双极膜电渗析膜组选用阴离子交换膜、阳离子交换膜、中间催化膜,将浓度为200000mg/L的氯化钠盐转化为质量浓度约8%的氢氧化钠、质量浓度约7%的盐酸;(8) The high-concentration sodium chloride brine is transported to the bipolar membrane electrodialysis concentration to obtain higher value-added hydrochloric acid and liquid caustic soda; The catalytic membrane converts the sodium chloride salt with a concentration of 200000mg/L into sodium hydroxide with a mass concentration of about 8% and hydrochloric acid with a mass concentration of about 7%;

(9)纳滤浓水输送至MVR蒸发结晶装置,获得满足回用要求的蒸发冷凝水和工业级的无水硫酸钠产品,硫酸钠结晶盐品质满足《GB/T6009-2014工业无水硫酸钠》Ⅱ类一等品标准(纯度98%);(9) The nanofiltration concentrated water is transported to the MVR evaporation and crystallization device to obtain evaporation condensate meeting the reuse requirements and industrial-grade anhydrous sodium sulfate products. The quality of sodium sulfate crystalline salt meets the requirements of "GB/T6009-2014 Industrial Anhydrous Sodium Sulfate 》Class II first-class product standard (purity 98%);

(10)进一步地,双极膜电渗析电解制得的液碱输送至高效沉淀池一级混凝池、蒸发结晶装置,制得的盐酸输送至pH调节池、吹脱装置、纳滤装置。(10) Further, the liquid caustic soda produced by bipolar membrane electrodialysis electrolysis is transported to the first-stage coagulation tank of the high-efficiency sedimentation tank and the evaporation crystallization device, and the obtained hydrochloric acid is transported to the pH adjustment tank, the stripping device, and the nanofiltration device.

以上公开的仅为本发明的几个具体实施例,但是本发明并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosures are only a few specific embodiments of the present invention, but the present invention is not limited thereto, and any changes conceivable by those skilled in the art shall fall within the protection scope of the present invention.

Claims (10)

1. The utility model provides a high salt waste water zero release and resourceful processing system which characterized in that includes:
the efficient sedimentation tank device is used for introducing high-salinity wastewater to carry out softening pretreatment, and sedimentating impurities such as calcium, magnesium, silicon, heavy metal ions, larger suspended matters and the like in the high-salinity wastewater to obtain primary treated water;
the primary treated water sequentially passes through the high-efficiency filtering device and the ultrafiltration device, and small suspended matters and colloids in the primary treated water are removed to obtain secondary treated water;
the ion exchange device is used for removing calcium, magnesium and heavy metals in the secondary treatment water to obtain resin produced water;
the blowing-off device is used for carrying out alkalinity removal treatment on the resin produced water, adjusting the pH value of the resin produced water by adding hydrochloric acid, and removing carbonate in the resin produced water for reaction so as to obtain decarbonized produced water;
the advanced catalytic oxidation device is used for carrying out COD (chemical oxygen demand) removal treatment and activated carbon adsorption treatment on the decarbonized produced water, removing organic impurities and chromaticity in the decarbonized produced water and carrying out removal treatment to obtain tertiary treated water;
the nanofiltration device is used for separating and purifying the three times of treated water so as to generate nanofiltration produced water of monovalent ion sodium chloride and nanofiltration concentrated water mainly containing divalent ion sodium sulfate;
the concentration electrodialysis device is used for receiving the nanofiltration produced water and concentrating the nanofiltration produced water at high power to obtain high-concentration sodium chloride brine;
the bipolar membrane electrodialysis device is used for electrolyzing the sodium chloride saline to prepare hydrochloric acid and liquid caustic soda;
and hydrochloric acid and caustic soda liquid prepared by the bipolar membrane electrodialysis device flow back to the efficient sedimentation tank device and the stripping device through pipelines for recycling.
2. The high-salinity wastewater zero-discharge and resource treatment system according to claim 1, wherein the high-efficiency sedimentation tank device comprises a primary coagulation tank, a secondary coagulation tank, a flocculation tank, a sedimentation tank, a pH adjusting tank and a sludge reflux pump, the high-salinity wastewater sequentially passes through the primary coagulation tank, the secondary coagulation tank, the flocculation tank and the sedimentation tank, the high-salinity wastewater is layered in the sedimentation tank to form a water phase and activated sludge, the water phase enters the pH adjusting tank to form the primary treatment water, and the activated sludge is refluxed to the primary coagulation tank through the sludge reflux pump.
3. The high-salinity wastewater zero-discharge and recycling treatment system according to claim 2, wherein the first-stage coagulation tank is filled with liquid caustic soda produced by the bipolar membrane electrodialysis device, the second-stage coagulation tank is filled with sodium carbonate, the flocculation tank is filled with flocculating agent and coagulant aid, and the pH adjusting tank is filled with hydrochloric acid produced by the bipolar membrane electrodialysis device.
4. The high-salinity wastewater zero-discharge and recycling treatment system according to claim 1, characterized in that the advanced catalytic oxidation device comprises an advanced catalytic oxidation tower and an activated carbon adsorption tower, the decarbonized produced water sequentially passes through the advanced catalytic oxidation tower and the activated carbon adsorption tower, and the COD removal rate of the decarbonized produced water is 35-45% through the advanced catalytic oxidation tower and the activated carbon adsorption tower.
5. The high-salinity wastewater zero-discharge and resource treatment system according to claim 1, further comprising an evaporative crystallization device, wherein the evaporative crystallization device is used for evaporating and crystallizing the nanofiltration concentrated water to produce anhydrous sodium sulfate.
6. A high-salinity wastewater zero-discharge and resource treatment method is characterized by comprising the following steps:
s1, high-salinity wastewater is introduced into a high-efficiency sedimentation tank to be softened and pretreated, and impurities such as calcium, magnesium, silicon, heavy metal ions and larger suspended matters in the high-salinity wastewater are precipitated to obtain primary treated water;
s2, the primary treated water sequentially passes through a high-efficiency filtering device and an ultrafiltration device, and small suspended matters and colloids in the primary treated water are removed to obtain secondary treated water;
s3, removing residual calcium, magnesium and heavy metals in the secondary treatment water through an ion exchange device to obtain resin produced water;
s4, removing alkalinity of the resin produced water by using a blowing-off device, adjusting the pH value of the resin produced water by adding hydrochloric acid produced by the bipolar membrane electrodialysis device, and removing carbonate in the resin produced water for reaction to obtain decarbonized produced water;
s5, carrying out COD (chemical oxygen demand) removal treatment and activated carbon adsorption treatment on the decarbonized produced water through an advanced catalytic oxidation device, removing organic impurities and chromaticity in the decarbonized produced water, and obtaining third-time treated water;
s6, separating and purifying the three times of treated water to generate nanofiltration produced water of monovalent ion sodium chloride and nanofiltration concentrated water mainly containing divalent ion sodium sulfate;
s7, concentrating the nanofiltration produced water in a high-power manner to obtain high-concentration sodium chloride brine;
s8, electrolyzing the sodium chloride saline water to prepare hydrochloric acid and liquid caustic soda;
and (4) refluxing the hydrochloric acid and the liquid caustic soda prepared in the step (S8) to the high-efficiency sedimentation tank device and the stripping device through pipelines for recycling.
7. The high-salinity wastewater zero-discharge and resource treatment method according to claim 6, characterized in that in S1, high-efficiency wastewater sequentially passes through a primary coagulation tank, a secondary coagulation tank, a flocculation tank, a sedimentation tank and a pH adjusting tank, the high-salinity wastewater is layered in the sedimentation tank to form a water phase and activated sludge, the water phase enters the pH adjusting tank to form the primary treatment water, and the activated sludge flows back to the primary coagulation tank through a sludge reflux pump.
8. The method for zero discharge and resource treatment of high-salinity wastewater according to claim 7, characterized in that in S1, the liquid caustic soda produced in the step S8 is added into the primary coagulation tank, sodium carbonate is added into the secondary coagulation tank, a flocculating agent and a coagulant aid are added into the flocculation tank, and hydrochloric acid produced in the step S8 is added into the pH adjusting tank.
9. The method as claimed in claim 6, wherein in S5, the decarbonized water product is passed through an advanced catalytic oxidation tower and an activated carbon adsorption tower in sequence, and organic matters and color in the decarbonized water product are removed by the advanced catalytic oxidation tower and the activated carbon adsorption tower.
10. The high-salinity wastewater zero-discharge and recycling treatment method according to claim 6, further comprising S9, evaporating and crystallizing the nanofiltration concentrated water through a crystallization device to produce anhydrous sodium sulfate.
CN202211707258.6A 2022-12-27 2022-12-27 A zero-discharge and resource-based treatment system and method for high-salt wastewater Pending CN115893763A (en)

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