CN115892563A - Storage battery stacking and film winding equipment - Google Patents
Storage battery stacking and film winding equipment Download PDFInfo
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Abstract
本发明公开了一种蓄电池码垛缠膜设备,涉及蓄电池生产技术领域。本发明包括机架,机架内设有工作区,机架上安装有可分别在工作区内运行的码垛机构和缠膜机构;码垛机构包括用于固定电池的固定部和用于带动固定部运动的xyz直线模组;缠膜机构包括缠膜器和用于带动缠膜器进入或移出工作区的悬臂组件。本发明通过在机架内设有工作区,机架上安装有可分别在工作区内运行的码垛机构和缠膜机构,机架、码垛机构和缠膜机构形成一体式结构,整体结构紧凑,占地面积小,便于产线布局;同时在码垛机构完成蓄电池堆垛后,缠膜机构进入工作区对堆垛进行打包,自动化程度高,省时省力。
The invention discloses battery palletizing and wrapping equipment, and relates to the technical field of battery production. The invention comprises a frame, a working area is arranged in the frame, and a stacking mechanism and a wrapping mechanism which can respectively operate in the working area are installed on the frame; the stacking mechanism includes a fixing part for fixing the battery and a The xyz linear module that moves the fixed part; the wrapping mechanism includes a wrapper and a cantilever assembly used to drive the wrapper into or out of the working area. In the present invention, a working area is provided in the frame, and a palletizing mechanism and a film wrapping mechanism that can respectively operate in the working area are installed on the frame, and the frame, the palletizing mechanism and the film wrapping mechanism form an integrated structure, and the overall structure It is compact and occupies a small area, which is convenient for the layout of the production line; at the same time, after the stacking mechanism completes the battery stacking, the wrapping mechanism enters the working area to pack the stacks, which has a high degree of automation and saves time and effort.
Description
技术领域technical field
本发明属于蓄电池生产技术领域,特别是涉及一种蓄电池码垛缠膜设备。The invention belongs to the technical field of storage battery production, in particular to a storage battery palletizing and wrapping equipment.
背景技术Background technique
蓄电池是一种重要的电能载体,广泛应用于汽车、家电、电子设备等领域。随着绿色经济的发展,蓄电池的需求量正逐年攀升。蓄电池的生产线末端,通常会配备码垛机,将加工完成的蓄电池自动码放在托盘上,以便于存储、运输。为保证存储空间利用率,码放后的蓄电池一般堆垛较高。为保证存储、运输过程的稳定性,需要在蓄电池堆垛的周侧进行缠膜。现有生产过程中,大都在蓄电池码垛完成后,将蓄电池堆垛拉出码垛区域,再进行人工缠膜,效率较低。Batteries are an important electrical energy carrier, widely used in automobiles, home appliances, electronic equipment and other fields. With the development of the green economy, the demand for batteries is increasing year by year. At the end of the battery production line, a palletizer is usually equipped to automatically stack the processed batteries on pallets for easy storage and transportation. In order to ensure the utilization rate of the storage space, the stacked batteries are generally stacked higher. In order to ensure the stability of the storage and transportation process, it is necessary to wrap the film around the battery stack. In the existing production process, most of the battery stacks are pulled out of the stacking area after the battery stacking is completed, and then the film is manually wrapped, which is inefficient.
现有公开号为CN216186267U的中国实用新型专利,公开了一种带缠膜功能的自动码垛机,包括两排立柱,立柱上设有纵滑轨,纵滑轨上设有码放机构,立柱之间的地面上设有圆盘电机,立柱的一侧设有缠膜机构,码放机构、圆盘电机与缠膜机构均与控制器连接;码放机构在控制器的控制下,能够横向或纵向移动,将蓄电池码放在圆盘电机上的垛架上,圆盘电机在控制器的控制下转动适当的角度,确保蓄电池码放整齐,缠膜机构能够提升膜的高度,缠膜机构在控制器的控制下,随着蓄电池的码垛高度而同步提升,同时,随着圆盘电机的转动,膜能够包裹在码垛的外侧,通过圆盘电机、码放机构以及缠膜机构的相互配合,在堆垛的过程中,同时对堆垛进行缠膜。Existing publication number is the Chinese utility model patent of CN216186267U, discloses a kind of automatic stacking machine with wrapping film function, comprises two rows of columns, is provided with vertical slide rail on the column, is provided with stacking mechanism on the vertical slide rail, between the column There is a disc motor on the ground in the room, and a wrapping mechanism is set on one side of the column. The stacking mechanism, the disc motor and the wrapping mechanism are all connected to the controller; the stacking mechanism can move horizontally or vertically under the control of the controller. , put the battery on the pallet on the disc motor, the disc motor rotates at an appropriate angle under the control of the controller to ensure that the battery is stacked neatly, the film wrapping mechanism can raise the height of the film, and the film wrapping mechanism is under the control of the controller Next, it is lifted synchronously with the stacking height of the battery. At the same time, with the rotation of the disc motor, the film can be wrapped on the outside of the pallet. Through the mutual cooperation of the disc motor, the stacking mechanism and the wrapping mechanism, the stacking During the process, the stack is wrapped at the same time.
但是,该方案采用在立柱上设有纵滑轨,纵滑轨上设有码放机构,立柱的一侧设置缠膜机构,码放机构和缠膜机构的排布非一体式,类似两个相对独立的个体,整体结构占地区域较大,不利于产线布局。However, this scheme adopts a vertical slide rail on the column, a stacking mechanism is provided on the vertical slide rail, and a wrapping mechanism is set on one side of the column. The arrangement of the stacking mechanism and the wrapping mechanism is not integrated, similar to two relatively independent Individuals, the overall structure occupies a large area, which is not conducive to the layout of production lines.
发明内容Contents of the invention
本发明的目的在于提供一种蓄电池码垛缠膜设备,通过在机架内设有工作区,机架上安装有可分别在工作区内运行的码垛机构和缠膜机构,机架、码垛机构和缠膜机构形成一体式结构,整体结构紧凑,占地面积小,解决了现有码放机构和缠膜机构的排布非一体式,类似两个相对独立的个体,整体结构占地区域较大,不利于产线布局的问题。The object of the present invention is to provide a battery palletizing and wrapping equipment. By providing a working area in the frame, a palletizing mechanism and a wrapping mechanism that can operate in the working area are installed on the frame. The stacking mechanism and the wrapping mechanism form an integrated structure, the overall structure is compact, and the footprint is small, which solves the problem that the arrangement of the existing stacking mechanism and the wrapping mechanism is not integrated, similar to two relatively independent individuals, and the overall structure occupies an area Larger, not conducive to the problem of production line layout.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:
本发明为一种蓄电池码垛缠膜设备,包括机架,所述机架内设有工作区,所述机架上安装有可分别在工作区内运行的码垛机构和缠膜机构。所述码垛机构包括用于固定电池的固定部和用于带动固定部运动的xyz直线模组。所述缠膜机构包括缠膜器和用于带动缠膜器进入或移出工作区的悬臂组件。The invention relates to a storage battery palletizing and wrapping device, which includes a frame, a working area is arranged inside the frame, and a stacking mechanism and a wrapping mechanism that can respectively operate in the working area are installed on the frame. The palletizing mechanism includes a fixed part for fixing the battery and an xyz linear module for driving the fixed part to move. The wrapping mechanism includes a wrapper and a cantilever assembly for driving the wrapper into or out of the working area.
作为本发明的一种优选技术方案,所述机架包括若干支腿和固定在支腿顶部的横梁框,所述码垛机构安装在横梁框上,所述缠膜机构安装在任一支腿上。As a preferred technical solution of the present invention, the frame includes several legs and a beam frame fixed on the top of the legs, the stacking mechanism is installed on the beam frame, and the wrapping mechanism is installed on any leg .
作为本发明的一种优选技术方案,所述横梁框采用矩形结构,若干所述支腿设置在横梁框的四角处。As a preferred technical solution of the present invention, the beam frame adopts a rectangular structure, and several legs are arranged at the four corners of the beam frame.
作为本发明的一种优选技术方案,所述悬臂组件包括第一悬臂和第二悬臂,所述第一悬臂的一端与支腿铰接,所述第一悬臂的另一端与第二悬臂转动连接;所述缠膜器安装在第二悬臂的一端部。As a preferred technical solution of the present invention, the cantilever assembly includes a first cantilever and a second cantilever, one end of the first cantilever is hinged to the leg, and the other end of the first cantilever is rotatably connected to the second cantilever; The wrapper is installed at one end of the second cantilever.
作为本发明的一种优选技术方案,所述支腿上安装有一铰接轴,所述第一悬臂的一端固定在铰接轴上。As a preferred technical solution of the present invention, a hinge shaft is installed on the support leg, and one end of the first cantilever is fixed on the hinge shaft.
作为本发明的一种优选技术方案,所述支腿的一侧安装有一块延伸板,所述延伸板上设有用于带动第一悬臂转动的气缸,所述气缸的一端与延伸板的一表面铰接,所述气缸的另一端与第一悬臂铰接。As a preferred technical solution of the present invention, an extension plate is installed on one side of the leg, and a cylinder for driving the first cantilever to rotate is arranged on the extension plate, and one end of the cylinder is connected to a surface of the extension plate. Hinged, the other end of the cylinder is hinged with the first cantilever.
作为本发明的一种优选技术方案,所述第一悬臂靠近铰接轴的一端固定连接有支撑斜杆,所述支撑斜杆与铰接轴、第一悬臂组成一三角结构,以支撑第一悬臂。As a preferred technical solution of the present invention, one end of the first cantilever close to the hinge shaft is fixedly connected with a support slant bar, and the support slant bar forms a triangular structure with the hinge shaft and the first cantilever to support the first cantilever.
作为本发明的一种优选技术方案,所述第二悬臂的中部与第一悬臂转动连接,所述第一悬臂靠近第二悬臂的一端安装有用于驱动第二悬臂转动的电机。As a preferred technical solution of the present invention, the middle part of the second cantilever is rotatably connected to the first cantilever, and the end of the first cantilever close to the second cantilever is installed with a motor for driving the rotation of the second cantilever.
作为本发明的一种优选技术方案,所述第二悬臂的一端固定连接有用于带动缠膜器升降的升降直线模组,所述缠膜器安装在升降直线模组的滑台上。As a preferred technical solution of the present invention, one end of the second cantilever is fixedly connected with a lifting linear module for driving the film wrapper up and down, and the film wrapper is installed on the slide table of the lifting linear module.
作为本发明的一种优选技术方案,所述第二悬臂远离升降直线模组的一端固定连接有用于平衡升降直线模组和缠膜器重量的平衡块,使升降直线模组、缠膜器和第二悬臂组成的整体重心位于电机的转轴处,减少转轴的弯曲应力,避免转轴变形。As a preferred technical solution of the present invention, the end of the second cantilever away from the lifting linear module is fixedly connected with a balance weight for balancing the weight of the lifting linear module and the wrapping device, so that the lifting linear module, the wrapping device and the The overall center of gravity of the second cantilever is located at the rotating shaft of the motor, reducing the bending stress of the rotating shaft and avoiding deformation of the rotating shaft.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明通过在机架内设有工作区,机架上安装有可分别在工作区内运行的码垛机构和缠膜机构,机架、码垛机构和缠膜机构形成一体式结构,整体结构紧凑,占地面积小,便于产线布局。在码垛机构完成蓄电池堆垛后,缠膜机构进入工作区对堆垛进行打包,自动化程度高,省时省力。In the present invention, a working area is provided in the frame, and a palletizing mechanism and a film wrapping mechanism that can respectively operate in the working area are installed on the frame, and the frame, the palletizing mechanism and the film wrapping mechanism form an integrated structure, and the overall structure Compact, small footprint, easy for production line layout. After the stacking mechanism completes the battery stacking, the wrapping mechanism enters the working area to pack the stacks, which has a high degree of automation and saves time and effort.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that are required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明的一种蓄电池码垛缠膜设备的结构示意图;Fig. 1 is a structural schematic diagram of a storage battery palletizing and wrapping device of the present invention;
图2为本发明的蓄电池码垛缠膜设备另一状态下的结构示意图;Fig. 2 is a structural schematic view of another state of the storage battery palletizing and wrapping equipment of the present invention;
图3为缠膜机构的结构示意图;Fig. 3 is the structural representation of film wrapping mechanism;
图4为缠膜机构另一视角的结构示意图;Fig. 4 is a structural schematic diagram of another angle of view of the wrapping mechanism;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
100-机架,200-码垛机构,300-缠膜机构;100-frame, 200-palletizing mechanism, 300-wrapping mechanism;
1-支腿,2-横梁框,3-固定部,4-xyz直线模组,5-缠膜器,6-第一悬臂,7-第二悬臂,8-铰接轴,9-延伸板,10-气缸,11-支撑斜杆,12-电机,13-升降直线模组,14-平衡块。1-leg, 2-beam frame, 3-fixed part, 4-xyz linear module, 5-film wrapper, 6-first cantilever, 7-second cantilever, 8-hinge shaft, 9-extended plate, 10-cylinder, 11-supporting inclined rod, 12-motor, 13-lifting linear module, 14-balance weight.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "surrounding" etc. Indicating orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention .
请参阅图1-图2所示,本实施例提供了一种蓄电池码垛缠膜设备,包括机架100,机架100内设有工作区,机架100上安装有可分别在工作区内运行的码垛机构200和缠膜机构300。码垛机构200和缠膜机构300与机架100形成一体式结构,便于安装布局。Please refer to Fig. 1-shown in Fig. 2, the present embodiment provides a kind of storage battery stacking film wrapping equipment, comprises
机架100包括四个支腿1和固定在支腿1顶部的横梁框2,横梁框2采用矩形结构,四个支腿1分别设置在横梁框2的四角处。码垛机构200安装在横梁框2上,缠膜机构300安装在任一支腿1上。The
码垛机构200包括用于固定电池的固定部3和用于带动固定部3运动的xyz直线模组4,固定部3采用气缸带动夹板的夹持结构,用于将电池夹起或放下。The
请参阅图3-图4所示,缠膜机构300包括缠膜器5和用于带动缠膜器5进入或移出工作区的悬臂组件。悬臂组件包括第一悬臂6和第二悬臂7,支腿1上安装有一铰接轴8,第一悬臂6的一端固定在铰接轴8上,第一悬臂6的另一端与第二悬臂7转动连接。其中,支腿1的一侧安装有一块延伸板9,延伸板9上设有用于带动第一悬臂6转动的气缸10,气缸10的一端与延伸板9的一表面铰接,气缸10的另一端与第一悬臂6铰接。Referring to FIGS. 3-4 , the
第二悬臂7的中部与第一悬臂6转动连接,第一悬臂6靠近第二悬臂7的一端安装有用于驱动第二悬臂7转动的电机12。第二悬臂7的一端固定连接有用于带动缠膜器5升降的升降直线模组13,缠膜器5安装在升降直线模组13的滑台上。The middle part of the
此外,第二悬臂7远离升降直线模组13的一端固定连接有用于平衡升降直线模组13和缠膜器5重量的平衡块14,使升降直线模组13、缠膜器5和第二悬臂7组成的整体重心位于电机12的转轴处,减少转轴的弯曲应力,避免转轴变形。In addition, one end of the
作为一种优选实施例,请第一悬臂6靠近铰接轴8的一端固定连接有支撑斜杆11,支撑斜杆11与铰接轴8、第一悬臂6组成一三角结构,以支撑第一悬臂6。As a preferred embodiment, one end of the
本方案提供的蓄电池码垛缠膜设备可用在电池生产线的末端,工作时,在机架100下方的工作区内放入托盘,码垛机构200将生产线传送的电池依次码放到托盘上。码垛完成后,xyz直线模组4带动固定部3上升并移出缠膜机构300的工作范围。此时,缠膜机构300处于如图1所示的状态,相当于折叠在机架100的一侧。随后,气缸10带动第一悬臂6转动,使缠膜机构300进入工作区内,即处于如图2所示状态。此时,缠膜器5位于升降直线模组13的最底端。接着,电机12启动,第二悬臂7带动缠膜器5绕蓄电池堆垛转动,同时升降直线模组13带动缠膜器5上升,即可自下而上在蓄电池堆垛的周侧缠膜。缠膜结束后,气缸10带动第一悬臂6转动,使整个缠膜机构300恢复至图1状态,即退出工作区。接着,码垛机构200继续码放下一托盘蓄电池,依次往复。The battery palletizing and wrapping equipment provided by this solution can be used at the end of the battery production line. When working, put pallets in the working area below the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment of the present invention. In an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
Claims (10)
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CN114560122A (en) * | 2022-04-27 | 2022-05-31 | 江苏中天科技股份有限公司 | Automatic packaging equipment for stretch film |
CN217624269U (en) * | 2022-06-20 | 2022-10-21 | 小黄蜂智能科技(苏州)有限公司 | Single-upright-column cantilever winding machine |
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CN209852626U (en) * | 2019-04-18 | 2019-12-27 | 武汉市美奇斯机械设备有限公司 | Single-support-leg double-cantilever winding machine |
CN213536557U (en) * | 2020-09-16 | 2021-06-25 | 苏州金刚码垛机械有限公司 | Integration hacking machine |
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