CN115890791A - A cutting bed capable of rapid lamination - Google Patents
A cutting bed capable of rapid lamination Download PDFInfo
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- CN115890791A CN115890791A CN202211542934.9A CN202211542934A CN115890791A CN 115890791 A CN115890791 A CN 115890791A CN 202211542934 A CN202211542934 A CN 202211542934A CN 115890791 A CN115890791 A CN 115890791A
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Abstract
本发明涉及裁床技术领域。目的在于提供一种可快速覆膜的裁床,包括床体,所述床体的一端设置托膜辊,床体上设置压膜辊和覆膜辊;所述覆膜辊的辊体上设置有摆动夹杆,所述摆动夹杆由与覆膜辊平行的杆体和设置在杆体一端的拐臂构成,所述拐臂与杆体相交的位置设置有铰接圈;所述覆膜辊的端部设置有端板,所述摆动夹杆通过铰接圈安装在端板上,并与端板构成铰接;所述摆动夹杆的杆体与覆膜辊的表面之间构成用于夹持薄膜的夹持区;还包括用于驱动摆动夹杆摆动的摆动驱动机构。本发明能够将薄膜的端头快速的装夹在覆膜辊上,具有极好的装夹稳定性和装夹效率。
The invention relates to the technical field of cutting beds. The purpose is to provide a cutting bed that can be quickly coated, including a bed body, a supporting film roller is arranged at one end of the bed body, a lamination roller and a film coating roller are arranged on the bed body; There is a swinging clamping rod, the swinging clamping rod is composed of a rod body parallel to the coating roller and a crank arm arranged at one end of the rod body, and an articulation ring is arranged at the intersection of the crank arm and the rod body; the end of the coating roller An end plate is provided, and the swing clamping rod is installed on the end plate through a hinge ring, and is hinged with the end plate; the clamping part for clamping the film is formed between the rod body of the swing clamping rod and the surface of the coating roller. area; also includes a swing driving mechanism for driving the swing clamp lever to swing. The invention can quickly clamp the end of the film on the coating roller, and has excellent clamping stability and clamping efficiency.
Description
技术领域technical field
本发明涉及裁床技术领域,具体涉及一种可快速覆膜的裁床。The invention relates to the technical field of cutting beds, in particular to a cutting bed capable of rapid film coating.
背景技术Background technique
裁床是皮布料下料过程中广泛采用的一种自动化裁切装置,其通过在床体上可沿X、Y、Z三轴方向运行的裁切刀头对平铺在裁床主体上的原料按照预设下料行程进行裁切。然而对于部分蓬松、弹性较大的原料而言,由于原料不紧实,尤其是在进行多层原料裁切的过程中,容易出现较大的误差。为此,现有技术中常用的做法是采用负压吸附式裁床主体,将原料平铺在裁床主体的上表面后,在原料表面覆盖一层薄膜,透过裁床主体上表面上的吸附孔将薄膜与裁床主体之间的空气抽出,利用大气压力将多层原料压实,然后再进行裁切。The cutting bed is an automatic cutting device widely used in the process of cutting leather and cloth. The raw materials are cut according to the preset feeding stroke. However, for some fluffy and elastic raw materials, because the raw materials are not compact, especially in the process of cutting multi-layer raw materials, large errors are prone to occur. For this reason, the commonly used method in the prior art is to adopt the main body of the negative pressure adsorption type cutting bed. The adsorption hole draws out the air between the film and the main body of the cutting bed, and uses atmospheric pressure to compact the multi-layer raw materials before cutting.
但目前,在进行覆膜处理时,现有技术普遍采用手工覆膜的方式,通过操作人员手动将薄膜覆盖在原料上,这种方式的覆膜效率极低,且增加了工作人员的劳动强度,以及企业的人工成本。若将覆膜的整体工序进行具体划分,可包括1、将设置在床体一端的膜卷上的薄膜的端部固定在覆膜辊上;2、覆膜辊沿着床体运动,将薄膜牵引至足以覆盖整个待加工原料的位置;3、通过压膜辊将薄膜下压,使其贴附在待加工原料的表面。在完成上述工序后,再进行负压抽吸,将空气抽出,利用大气压压实原料。为此,如何通过简单高效的结构实现各分项工序环节的处理,以实现快速覆膜,是本领域亟待解决的难题。But at present, in the process of lamination, the existing technology generally adopts the method of manual lamination, and the operator manually covers the film on the raw material. The film lamination efficiency of this method is extremely low, and the labor intensity of the staff is increased. , and the labor cost of the enterprise. If the overall process of film coating is specifically divided, it can include 1. Fixing the end of the film on the film roll arranged at one end of the bed on the film roll; Traction to a position sufficient to cover the entire raw material to be processed; 3. The film is pressed down by the laminating roller so that it is attached to the surface of the raw material to be processed. After the above process is completed, negative pressure suction is carried out to extract the air, and the raw material is compacted by atmospheric pressure. For this reason, how to realize the processing of each sub-process link through a simple and efficient structure to realize rapid film coating is a difficult problem to be solved in this field.
发明内容Contents of the invention
本发明的目的在于提供一种能够将薄膜快速装配至覆膜辊上的可快速覆膜的裁床。The object of the present invention is to provide a film-coating cutting bed capable of quickly assembling a film onto a film-coating roller.
为实现上述发明目的,本发明所采用的技术方案是:一种可快速覆膜的裁床,包括床体,所述床体的一端设置托膜辊,床体上设置压膜辊和覆膜辊;In order to achieve the purpose of the above invention, the technical solution adopted in the present invention is: a cutting bed that can be quickly coated, including a bed body, one end of the bed body is provided with a film support roller, and a film pressing roller and a film coating roller are arranged on the bed body. roll;
所述覆膜辊的辊体上设置有摆动夹杆,所述摆动夹杆由与覆膜辊平行的杆体和设置在杆体一端的拐臂构成,所述拐臂与杆体相交的位置设置有铰接圈;所述覆膜辊的端部设置有端板,所述摆动夹杆通过铰接圈安装在端板上,并与端板构成铰接;所述摆动夹杆的杆体与覆膜辊的表面之间构成用于夹持薄膜的夹持区;还包括用于驱动摆动夹杆摆动的摆动驱动机构。The roll body of the film-coating roller is provided with a swing clamp bar, and the swing clamp bar is composed of a bar body parallel to the film-coating roller and a crank arm arranged at one end of the bar body. ring; the end of the laminating roller is provided with an end plate, and the swing clamping rod is installed on the end plate through a hinge ring, and forms a hinge with the end plate; the rod body of the swinging clamping rod and the surface of the laminating roller A clamping area for clamping the film is formed between them; a swing driving mechanism for driving the swing clamp lever to swing is also included.
优选的,所述摆动驱动机构包括设置在覆膜辊悬伸端的调节螺柱,所述调节螺柱沿覆膜辊的轴向延伸,调节螺柱的一端通过旋转接头与端板连接;所述调节螺柱上还套设有移动套,所述移动套与调节螺柱螺纹配合,移动套的上方设置有拉杆,所述拉杆的一端与移动套铰接、另一端与摆动夹杆的拐臂铰接。Preferably, the oscillating drive mechanism includes an adjustment stud arranged at the overhanging end of the coating roller, the adjustment stud extends along the axial direction of the coating roller, and one end of the adjustment stud is connected to the end plate through a rotary joint; the The adjusting stud is also covered with a moving sleeve, which is threadedly matched with the adjusting stud, and a pull rod is arranged above the moving sleeve, one end of the pull rod is hinged with the moving sleeve, and the other end is hinged with the crank arm of the swing clamping rod. .
优选的,所述调节螺柱远离端板的一端设置有旋拧头。Preferably, the end of the adjusting screw away from the end plate is provided with a screw head.
优选的,所述调节螺柱的外围设置有多根与调节螺柱平行的导向杆,所述导向杆穿过移动套上的导向孔并与端板固接。Preferably, a plurality of guide rods parallel to the adjustment studs are arranged on the periphery of the adjustment studs, and the guide rods pass through the guide holes on the moving sleeve and are fixedly connected to the end plate.
优选的,所述导向杆远离端板的一端设置有连接环,所述连接环套设在调节螺柱外。Preferably, the end of the guide rod away from the end plate is provided with a connecting ring, and the connecting ring is sleeved on the outside of the adjusting stud.
优选的,所述端板的上部设置有安装缺口,所述安装缺口内设置有铰接销,所述摆动夹杆上的铰接圈套设在铰接销外。Preferably, an installation notch is provided on the upper part of the end plate, a hinge pin is arranged in the installation notch, and the hinge ring on the swing clamp rod is sleeved on the outside of the hinge pin.
优选的,所述摆动夹杆的杆体朝向覆膜辊的一侧设置有橡胶条。Preferably, a rubber strip is provided on the side of the swinging clamping rod body facing the coating roller.
优选的,所述覆膜辊由牵引驱动机构驱动,所述牵引驱动机构包括设置在床体一侧的沿床体长度方向延伸的滑动槽,所述滑动槽内设置有驱动丝杠,所述驱动丝杠与床体一端的牵引电机传动连接;Preferably, the coating roller is driven by a traction drive mechanism, and the traction drive mechanism includes a sliding groove arranged on one side of the bed body and extending along the length direction of the bed body, a driving screw is arranged in the sliding groove, and the The driving screw is connected with the traction motor at one end of the bed;
所述牵引驱动机构还包括两个能够沿滑动槽往复运动的滑动块,所述滑动块的中部设置有与驱动丝杠相配合的螺套;所述驱动丝杠穿设在螺套内;所述滑动块上还设置有锁定组件,所述锁定组件能够实现螺套和滑动块在锁定状态和解锁状态的切换;在所述解锁状态下,螺套与滑动块构成转动配合;The traction drive mechanism also includes two sliding blocks capable of reciprocating movement along the sliding groove, the middle part of the sliding blocks is provided with a screw sleeve that matches the driving screw; the driving screw is installed in the screw sleeve; The sliding block is also provided with a locking assembly, the locking assembly can realize the switch between the locking state and the unlocking state of the screw sleeve and the sliding block; in the unlocking state, the screw sleeve and the sliding block form a rotational fit;
两个所述滑动块的上方各设置有一根支撑杆,两根所述支撑杆的上端相互铰接,支撑杆的下端与滑动块铰接;所述覆膜辊设置在支撑杆上端的铰接中心;A supporting rod is respectively arranged above the two sliding blocks, the upper ends of the two supporting rods are hinged to each other, and the lower end of the supporting rod is hinged to the sliding block; the laminating roller is arranged at the hinge center of the upper end of the supporting rod;
所述驱动丝杠在转动过程中,通过改变两个滑动块的间距以形成对覆膜辊高度的调节;通过两个滑动块的同步运动,以形成对覆膜辊在床体长度方向上位置的调节。During the rotation of the driving screw, the height of the coating roller is adjusted by changing the distance between the two sliding blocks; through the synchronous movement of the two sliding blocks, the position of the coating roller in the length direction of the bed is adjusted. adjustment.
优选的,所述安装圆孔下方的滑动块内设置U形的活动腔,所述活动腔U形的两侧部与安装圆孔切向连通;所述锁定组件包括设置在活动腔内的U形的锁定卡和用于驱动锁定卡升降的电磁推杆;所述锁定卡U形的两侧部卡入安装圆孔与螺套之间的间隙内时,螺套与滑动块切换至锁定状态;所述锁定卡U形的两侧部从安装圆孔与螺套之间的间隙内退出时,螺套与滑动块切换至解锁状态。Preferably, a U-shaped movable chamber is arranged in the sliding block below the installation hole, and the U-shaped two sides of the movable chamber communicate with the installation hole in a tangential direction; the locking assembly includes a U-shaped movable chamber arranged in the movable chamber Shaped locking card and an electromagnetic push rod for driving the locking card up and down; when the U-shaped two sides of the locking card are caught in the gap between the installation round hole and the screw sleeve, the screw sleeve and the sliding block switch to the locked state ; When the two sides of the U-shaped locking card withdraw from the gap between the installation hole and the screw sleeve, the screw sleeve and the sliding block switch to the unlocked state.
优选的,所述电磁推杆安装在滑动块底部的底槽内,且电磁推杆的伸缩端朝下,并与位于滑动块下方的连接板连接;所述底槽周侧的滑动块内设置有多条杆孔,所述杆孔内穿设有相适配的连杆;所述连杆的上下两端分别与锁定卡和连接板固接;且所述连杆位于滑动块与连接板之间的一段外套设有回拉弹簧。Preferably, the electromagnetic push rod is installed in the bottom groove at the bottom of the sliding block, and the telescopic end of the electromagnetic push rod faces downward, and is connected with the connecting plate located below the sliding block; There are a plurality of rod holes, and there are matching connecting rods pierced in the rod holes; the upper and lower ends of the connecting rods are fixedly connected with the locking card and the connecting plate respectively; and the connecting rods are located between the sliding block and the connecting plate. A section of the jacket between is provided with a return spring.
本发明的有益效果集中体现在:能够将薄膜的端头快速的装夹在覆膜辊上,具有极好的装夹稳定性和装夹效率。具体来说,本发明的覆膜辊在使用过程中,当完成一次对原料的裁切。利用小刀、剪刀等工具将薄膜剪断,然后将薄膜的端头夹持在覆膜辊和摆动夹杆之间,利用摆动夹杆实现对薄膜的夹持。由于摆动夹杆能够对薄膜端头的长度方向进行完整均匀的夹持,避免了薄膜端头受力不均导致的局部脱落、薄膜褶皱等现象。对于提升覆膜效果和覆膜效率具有积极的影响。The beneficial effects of the present invention are embodied in that the end of the film can be quickly clamped on the film-coating roller, and has excellent clamping stability and clamping efficiency. Specifically, during the use of the film-coated roller of the present invention, one cutting of the raw material is completed. Use a knife, scissors and other tools to cut the film, and then clamp the end of the film between the laminating roller and the swing clamping rod, and use the swinging clamping rod to realize the clamping of the film. Since the swinging clamping rod can completely and evenly clamp the length direction of the end of the film, it avoids partial shedding and wrinkling of the film caused by uneven force on the end of the film. It has a positive impact on improving the coating effect and coating efficiency.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为图1中所示结构在两种使用状态下的结构示意图;Fig. 2 is a structural schematic diagram of the structure shown in Fig. 1 under two usage states;
图3为滑动块的安装示意图;Fig. 3 is the installation diagram of sliding block;
图4为图3中所示结构的A-A向视图;Fig. 4 is the A-A direction view of structure shown in Fig. 3;
图5为螺套的结构示意图;Fig. 5 is the structural representation of screw sleeve;
图6为锁定卡的结构示意图;Fig. 6 is a structural schematic diagram of a locking card;
图7为压膜辊的安装示意图;Fig. 7 is the installation schematic diagram of laminating roller;
图8为图7中B部放大图;Fig. 8 is an enlarged view of part B in Fig. 7;
图9为图1中所示结构的C-C向视图;Fig. 9 is the C-C direction view of structure shown in Fig. 1;
图10为图9中D部放大图;Fig. 10 is an enlarged view of part D in Fig. 9;
图11为图10中所示结构一种使用状态示意图;Fig. 11 is a schematic diagram of a use state of the structure shown in Fig. 10;
图12为铰接销的安装示意图。Figure 12 is a schematic diagram of the installation of the hinge pin.
具体实施方式Detailed ways
如图1-12所示的,一种裁床,尤其是针对负压吸附式裁床(真空吸附式裁床),其通过覆膜配合抽吸的方式,能够将蓬松、弹性原料进行压实,以便于裁切走刀,提高裁切效率和裁切准确度。本发明包括床体1,所述床体1的一端设置托膜辊2,床体1上设置压膜辊3和覆膜辊4。所述托膜辊2用于承托薄膜卷,其通常具备一定的放卷阻尼,需要在一定的牵引力下实现退卷,确切而言,通常是在覆膜辊4的牵引下进行放卷。所述覆膜辊4用于带动托膜辊2上的薄膜卷放卷,其能夹持薄膜的端头,并能够沿着床体运动,进行长度方向和高度方向的运动,也就是图1中左右和上下方向的运动,左右运动时,其主要其对薄膜卷的牵引作用;上下运动时,其主要起到对薄膜的下压作用。所述压膜辊3用于在薄膜到达指定位置后(足以覆盖原料的位置后)配合覆膜辊4一并对薄膜进行下压,以使薄膜覆盖原料。As shown in Figure 1-12, a cutting bed, especially for negative pressure adsorption cutting bed (vacuum adsorption cutting bed), which can compact fluffy and elastic materials through film coating and suction , so as to facilitate cutting and cutting, improve cutting efficiency and cutting accuracy. The present invention comprises a
从本发明覆膜辊4由于需要进行沿床体1长度和高度方向的复合运动,一般可采用长度向推动和高度向推动两套动力驱动,但这种方式成本较高,且灵活性差、并且暂用过多的安装空间,使裁切机头的运行空间缩减,不利于整体布局。为此,本发明特采用单一动力进行驱动,亦即是通过一套动力驱动实现沿床体1长度方向和高度方向的双向复合运动。Since the laminating
如图1中所示,所述覆膜辊4由牵引驱动机构驱动,所述牵引驱动机构包括设置在床体1一侧的沿床体1长度方向延伸的滑动槽5,所述滑动槽5内设置有驱动丝杠6,所述驱动丝杠6与床体1一端的牵引电机7传动连接,牵引电机7作为覆膜辊4唯一的行走动力来源。所述牵引驱动机构还包括两个能够沿滑动槽5往复运动的滑动块8,为了保证滑动块8和滑动槽5的配合性,如图4中所示,所述滑动槽5可以呈匚字形,所述滑动块8靠近滑动槽5的一侧设置有与滑动槽5的槽腔相配合的凸块19,所述凸块19卡设在滑动槽5内。As shown in Fig. 1, the
尤其重要的是,本发明所述滑动块8的中部设置有与驱动丝杠6相配合的螺套9,所述滑动块8的中部设置有贯穿滑动块8两面的安装圆孔11,所述安装圆孔11与螺套9相配合,螺套9设置在安装圆孔11内。为了对螺套9在安装圆孔11内的轴向位置进行限制,所述螺套9的结构可以如图5中所示,所述螺套9两端的周面上设置有挡圈12,如图3中所示,所述滑动块8位于挡圈12之间。It is especially important that the middle part of the sliding
所述驱动丝杠6穿设在螺套9内。所述滑动块8上还设置有锁定组件,所述锁定组件能够实现螺套9和滑动块8在锁定状态和解锁状态的切换。在所述解锁状态下,螺套9与滑动块8构成转动配合。顾明思意,在锁定状态下,二者实现锁止固定。形成解锁和锁定状态的具体结构形式较多,在本发明中仅以一种较为简单的方式进行示例:The driving
结合图3和4中所示,所述安装圆孔11下方的滑动块8内设置U形的活动腔13,所述活动腔13U形的两侧部与安装圆孔11切向连通。所述锁定组件包括设置在活动腔13内的U形的锁定卡14和用于驱动锁定卡14升降的电磁推杆15。所述锁定卡14U形的两侧部卡入安装圆孔11与螺套9之间的间隙内时,螺套9与滑动块8切换至锁定状态。所述锁定卡14U形的两侧部从安装圆孔11与螺套9之间的间隙内退出时,螺套9与滑动块8切换至解锁状态。电磁推杆15的作用主要在于推动锁定卡14运动,以实现解锁和锁定。电磁推杆15与锁定卡14的连接形式,可以是,如图4中所示,所述电磁推杆15安装在滑动块8底部的底槽内,且电磁推杆15的伸缩端朝下,并与位于滑动块8下方的连接板16连接。所述底槽周侧的滑动块8内设置有多条杆孔,所述杆孔内穿设有相适配的连杆17。所述连杆17的上下两端分别与锁定卡14和连接板16固接。且所述连杆17位于滑动块8与连接板16之间的一段外套设有回拉弹簧18。多根连杆17可进一步提升锁定卡14运动的稳定性。当电磁推杆15的伸缩端伸出时,其可以克服回拉弹簧18的弹力,以使锁定卡14朝下运动,实现解锁。当电磁推杆15的伸缩端回缩时,在回拉弹簧18的回拉弹力作用下,锁定卡14如图4中所示,卡入缝隙,四线对螺套9的抱死。As shown in FIGS. 3 and 4 , a U-shaped
在驱动丝杠6与滑动块8的螺纹配合可控的情况下(解锁/锁定),如图1中所示,本发明两个所述滑动块8的上方各设置有一根支撑杆10,两根所述支撑杆10的上端相互铰接,支撑杆10的下端与滑动块8铰接。所述覆膜辊4设置在支撑杆10上端的铰接中心。所述驱动丝杠6在转动过程中,通过改变两个滑动块8的间距以形成对覆膜辊4高度的调节。通过两个滑动块8的同步运动,以形成对覆膜辊4在床体1长度方向上位置的调节。In the case where the threaded cooperation between the
在使用过程中,将托膜辊2上的薄膜端头安装在覆膜辊4上,利用覆膜辊4沿床体1长度方向的运动,将薄膜从托膜辊2上拉出,并牵引至足以覆盖待加工原料尾端的位置;待覆膜辊4到达位置后(图2中上方图中所示状态),覆膜辊4和压膜辊3下压,将薄膜压覆在原料上,此时即可启动床体1自带的吸附系统,将薄膜和床体1上表面之间的空气抽出(图2中下方图中所示状态);在大气压力作用下,将原料紧实的压紧在床体1表面,便于后续的裁切。由于本发明牵引驱动机构的滑动块与驱动丝杠6之间具有驱动锁定和驱动脱离的功能(也就是螺套9与滑动块8之间的锁定和解锁),在驱动丝杠6转动的过程中,能够独立或同步带动滑动块8运动,单独带动某一个滑动块8运动时,则实现滑动块8间距的调整,并带动其上的支撑杆10调整角度,进而实现对覆膜辊4高度的调节;当同步带动两个滑动块8运动时,由于二者的间距不变,其共同带动上方的支撑杆10和覆膜辊4运动,实现覆膜辊4在床体1长度方向上位置的调节。During use, the end of the film on the supporting film roller 2 is installed on the
当然,为了更好的确定个滑动块8在驱动丝杠6上的位置,如图1和3中所示,本发明所述滑动块8的一面上设置有红外距离传感器20,所述红外距离传感器20朝向设置在床体1端部的测距板21,所述测距板21也就是设置在床体1端部的与红外距离传感器20对应的延长板,其用于在红外距离传感器20发射红外信号后,为红外信号提供一个发射基础。当然,红外距离传感器20也可以安装在测距板21上,直接对滑动块8发射信号进行测距。Of course, in order to better determine the position of each sliding
同时,本发明由于压膜辊3相较于覆膜辊4而言,其是对薄膜的中段进行下压,是进行覆膜下压的主部件,其需要承受的反作用力相较覆膜辊更大。为了保证压膜的稳定性,缓解压膜辊2变形导致的偏压问题。如图7和8中所示,本发明所述压膜辊3由压膜驱动机构驱动,所述压膜驱动机构包括设置在床体1一侧的竖向的升降支架22,设置在升降支架22上的、能够沿升降支架22上下运动的升降块23,以及用于驱动升降块23运动的升降驱动件24。所述压膜辊3横向安装在升降块23上。Simultaneously, because
为了保证升降块23在升降支架22上的运行稳定性,所述升降支架22可以由相互平行的两层立板31构成,所述升降支架22上部的中心设置有沿竖向延伸的条形孔32,所述升降块23卡设在条形孔32内并与条形孔32构成滑动配合。如图8中所示,所述压膜辊3的辊轴穿设在升降块23中心的轴孔33内,当升降块23运动时,其可以带动压膜辊3上下运动。所述升降驱动件24安装在升降支架22的下部,一般所述升降驱动件24为驱动气缸、线性电推杆等,其伸缩端朝上并与升降块23的底部连接。In order to ensure the running stability of the lifting
本发明在保证压膜辊3运行稳定上,最为特殊之处在于,所述压膜驱动机构还包括外支撑组件,所述外支撑组件包括设置在升降支架22顶部的、与压膜辊3平行的横板25。所述压膜辊3的悬伸端、横板25悬伸端的顶部、横板25另一端的顶部、升降支架22的下部依次设置有第四导轮26、第三导轮27、第二导轮28和第一导轮29。所述外支撑组件还包括支撑拉绳30,所述支撑拉绳30的一端与升降块23连接,另一端依次绕过第一导轮29、第二导轮28、第三导轮27和第四导轮26后与横板25的悬伸端连接。The most special feature of the present invention in ensuring the stable operation of the
本发明的压膜辊3在运动过程中,通过升降驱动件24带动升降块23在升降支架22上作升降运动。由于压膜辊3相较于覆膜辊4而言,其是对薄膜的中段进行下压,是进行覆膜下压的主部件,其需要承受的反作用力相较覆膜辊4更大。而本发明在传统支撑的基础上,增设了外支撑组件,外支撑组件采用导轮与支撑拉绳30相结合的形式,其能够通过支撑拉绳30对压膜辊3的悬伸端进行悬拉支撑,保证其悬伸端的稳定性,能够有效的防止压膜辊3在长期使用过程中出现角度变形,进而降低了压膜时侧偏和覆膜不正的风险,提升了压膜辊3的使用寿命。所述支撑拉绳30可以为不锈钢丝绳、尼龙绳等。关于支撑拉绳30在升降块23上的固定方式,其最好采用如图8中所示,所述升降块23远离压膜辊3的一侧设置有横向的尾板34,所述支撑拉绳30的末端固定在尾板34上,其稳定性更好。During the movement of the
本发明除上述优势以为,其另一大特点还在于,便于对薄膜进行快速的夹装,也就是本发明的覆膜辊4能够高效的形成薄膜的夹持。为了实现上述功能,结合图9-12中所示,所述覆膜辊4的辊体上设置有包括摆动夹杆,所述摆动夹杆由与覆膜辊4平行的杆体35和设置在杆体35一端的拐臂36构成,所述摆动夹杆的杆体35朝向覆膜辊4的一侧设置有橡胶条47或者喷覆增大摩擦力的涂层,以提升杆体35在夹持薄膜时的夹紧度。所述拐臂36与杆体35相交的位置设置有铰接圈。所述覆膜辊4的端部设置有端板37,所述摆动夹杆通过铰接圈安装在端板37上,并与端板37构成铰接。所述摆动夹杆的杆体35与覆膜辊4的表面之间构成用于夹持薄膜的夹持区。还包括用于驱动摆动夹杆摆动的摆动驱动机构。In addition to the above-mentioned advantages of the present invention, another major feature of the present invention is that it is convenient for fast clamping of the film, that is, the
本发明的覆膜辊4在使用过程中,当完成一次对原料的裁切后,需要更换薄膜时。利用小刀、剪刀等工具将薄膜剪断(靠近托膜辊2的位置),然后将薄膜的端头夹持在覆膜辊4和摆动夹杆之间,利用摆动夹杆实现对薄膜的夹持。由于摆动夹杆能够对薄膜端头的长度方向进行完整均匀的夹持,避免了薄膜端头受力不均导致的局部脱落、薄膜褶皱等现象。对于提升覆膜效果和覆膜效率具有积极的影响。During the use of the film-coated
可以预见的是,摆动驱动机构的具体形式可以较多,其主要在于对摆动夹杆的拐臂36进行拨拉,即可实现摆动夹杆杆体35的摆动。如图10中所示,所述摆动驱动机构包括设置在覆膜辊4悬伸端的调节螺柱38,所述调节螺柱38沿覆膜辊4的轴向延伸,调节螺柱38的一端通过旋转接头39与端板37连接。所述调节螺柱38上还套设有移动套40,所述移动套40与调节螺柱38螺纹配合,移动套40的上方设置有拉杆41,所述拉杆41的一端与移动套40铰接、另一端与摆动夹杆的拐臂36铰接。使用时,转动调节螺柱38,调节螺柱38带动移动套40沿着其轴向运动,进而带动拉杆41,以拉杆41带动拐臂36,最终带动杆体35。为了便于对调节螺柱38进行转动,所述调节螺柱38远离端板37的一端设置有旋拧头42或旋拧手轮等,当然也可以采用电马达带动其转动。It is foreseeable that there may be many specific forms of the swing driving mechanism, which mainly lies in pulling the
为了提升移动套40运动的稳定性,提升周向限位,以防止过多的扭力直接传递至拉杆41和拐臂36,造成部件变形。所述调节螺柱38的外围设置有多根与调节螺柱38平行的导向杆43,所述导向杆43穿过移动套40上的导向孔并与端板37固接。在此基础上,为了保证各导向杆43的稳定性,所述导向杆43远离端板37的一端设置有连接环44,所述连接环44套设在调节螺柱38外。In order to improve the stability of the movement of the moving
关于摆动夹杆上的铰接圈在端板37上的安装结构,如图12中所示,所述端板37的上部设置有安装缺口45,所述安装缺口45内设置有铰接销46,所述摆动夹杆上的铰接圈套设在铰接销46外。Regarding the installation structure of the hinge ring on the swing clamp rod on the
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