CN115890406A - An automatic equipment for grinding heterosexual magnetic tiles - Google Patents

An automatic equipment for grinding heterosexual magnetic tiles Download PDF

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Publication number
CN115890406A
CN115890406A CN202211369285.7A CN202211369285A CN115890406A CN 115890406 A CN115890406 A CN 115890406A CN 202211369285 A CN202211369285 A CN 202211369285A CN 115890406 A CN115890406 A CN 115890406A
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grinding
magnetic tiles
magnetic
connecting shaft
output end
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王牛林
唐小明
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Sinomag Technology Co ltd
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Sinomag Technology Co ltd
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Abstract

本发明公开了一种磨异性磁瓦自动设备,包括:上料机构,包括安装在底座上的支撑架,支撑架上设置有控制抓料件移动的移动组件,抓料件的下方设置有相适配的支撑台;其中,抓料件的连接轴与移动组件的旋转电机连接,连接轴的底部设置有截面为L形的固定块,固定块的水平部上转动连接第一夹板,固定块的竖直部上连接有与第一夹板相适配的第二夹板;磨削机构,包括沿着支撑台对称设置的磨削电机,本发明本发明专门针对平行四边形磁瓦设计,可以大大提高其磁瓦磨削效率。

Figure 202211369285

The invention discloses an automatic equipment for grinding heterosexual magnetic tiles, which comprises: a feeding mechanism, including a support frame installed on a base, a moving assembly for controlling the movement of a material grabbing part is arranged on the support frame, and a corresponding Adapted support platform; wherein, the connecting shaft of the grabbing part is connected with the rotating motor of the moving assembly, and the bottom of the connecting shaft is provided with a fixed block with an L-shaped cross section, and the horizontal part of the fixed block is rotated to connect the first splint, the fixed block A second splint matching the first splint is connected to the vertical part of the first splint; the grinding mechanism includes a grinding motor symmetrically arranged along the support table. The present invention is specially designed for parallelogram magnetic tiles, which can greatly improve Its magnetic tile grinding efficiency.

Figure 202211369285

Description

一种磨异性磁瓦自动设备An automatic equipment for grinding heterosexual magnetic tiles

技术领域technical field

本发明涉及磁瓦技术领域,具体涉及一种磨异性磁瓦自动设备。The invention relates to the technical field of magnetic tiles, in particular to an automatic equipment for grinding heterosexual magnetic tiles.

背景技术Background technique

磁瓦主要用在永磁直流电机中,与电磁式电机通过励磁线圈产生磁势源不同,永磁电机是以永磁材料产生恒定磁势源。永磁磁瓦代替电励磁具有很多优点,可使电机结构简单、维修方便、重量轻、体积小、使用可靠、用铜量少、铜耗低、能耗小。Magnetic tiles are mainly used in permanent magnet DC motors. Unlike electromagnetic motors that generate magnetic potential sources through excitation coils, permanent magnet motors use permanent magnet materials to generate constant magnetic potential sources. Permanent magnetic tiles instead of electric excitation have many advantages, such as simple structure, convenient maintenance, light weight, small size, reliable use, less copper consumption, low copper consumption, and low energy consumption.

中国专利CN115026661A公开了一种瓦型磁体生产加工用磨削设备,涉及磁瓦加工领域,包括输送机构,输送机构左、右两侧分别设置有侧面磨削机构,输送机构上、下两侧分别设置有弧面磨削机构,输送机构两端分别设置有端面磨削机构,输送机构两端分别设置装卸轮,装卸轮上设置装卸槽,在输送机构的左、右两侧分别设置侧面磨削机构,输送机构的上、下分别设置弧面磨削机构,并于两端分别设置断面磨削机构;Chinese patent CN115026661A discloses a grinding equipment for the production and processing of tile-shaped magnets, which relates to the field of magnetic tile processing, including a conveying mechanism. The left and right sides of the conveying mechanism are respectively equipped with side grinding mechanisms. It is equipped with arc surface grinding mechanism, and the two ends of the conveying mechanism are respectively equipped with end surface grinding mechanisms. The two ends of the conveying mechanism are respectively equipped with loading and unloading wheels, and the loading and unloading wheels are equipped with loading and unloading grooves. Mechanism, the upper and lower parts of the conveying mechanism are respectively equipped with arc surface grinding mechanisms, and the two ends are respectively equipped with section grinding mechanisms;

根据需求,磁瓦的形状有很多种类,原有设备不具备加工异形磁瓦功能,以及在对磁瓦进行磨削加工时,存在着上料、磨削、下料工位设计不合理,影响其加工节奏,以及磁瓦在工位转移过程中,需要人为进行参与,也将导致加工效率低的问题。According to the requirements, there are many shapes of magnetic tiles. The original equipment does not have the function of processing special-shaped magnetic tiles, and when grinding magnetic tiles, there are unreasonable designs of loading, grinding, and unloading stations, which affect The processing rhythm and the transfer process of the magnetic tiles require human participation, which will also lead to the problem of low processing efficiency.

发明内容Contents of the invention

本发明的目的就在于解决上述背景技术的问题,而提出一种磨异性磁瓦自动设备,本发明专门针对平行四边形磁瓦设计,可以大大提高其磁瓦磨削效率。The purpose of the present invention is to solve the problems of the above-mentioned background technology, and propose an automatic equipment for grinding heterosexual magnetic tiles. The present invention is specially designed for parallelogram magnetic tiles, which can greatly improve the grinding efficiency of the magnetic tiles.

本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:

一种磨异性磁瓦自动设备,包括:An automatic equipment for grinding heterosexual magnetic tiles, including:

上料机构,包括安装在底座上的支撑架,支撑架上设置有控制抓料件移动的移动组件,抓料件的下方设置有相适配的支撑台;The feeding mechanism includes a support frame installed on the base, a moving component is arranged on the support frame to control the movement of the grasping parts, and a matching supporting platform is arranged under the grasping parts;

其中,抓料件的连接轴与移动组件的旋转电机连接,连接轴的底部设置有截面为L形的固定块,固定块的水平部上转动连接第一夹板,固定块的竖直部上连接有与第一夹板相适配的第二夹板;Wherein, the connecting shaft of the grasping part is connected with the rotating motor of the moving assembly, and the bottom of the connecting shaft is provided with a fixed block with an L-shaped cross section. There is a second splint matching the first splint;

磨削机构,包括沿着支撑台对称设置的磨削电机。The grinding mechanism includes grinding motors arranged symmetrically along the support table.

作为本发明进一步的方案:固定块的竖直部与连接轴处于同一竖直面上,固定块的水平部延伸出连接轴的竖直平面上。As a further solution of the present invention: the vertical part of the fixing block is on the same vertical plane as the connecting shaft, and the horizontal part of the fixing block extends out of the vertical plane of the connecting shaft.

作为本发明进一步的方案:第一夹板的侧壁、第二夹板的侧壁以及固定块的底部之间构成用于固定夹取磁瓦的夹槽;第一夹板的底部开设有与磁瓦相适配的方形槽。As a further solution of the present invention: the side wall of the first splint, the side wall of the second splint and the bottom of the fixed block form a clamping groove for fixing and clamping the magnetic tile; Fitting square slot.

作为本发明进一步的方案:连接轴的侧壁上设置有第二气缸,第二气缸的输出端穿过连接轴,并与第一夹板连接。As a further solution of the present invention: a second air cylinder is provided on the side wall of the connecting shaft, and the output end of the second air cylinder passes through the connecting shaft and is connected with the first splint.

作为本发明进一步的方案:磨削机构还包括:As a further solution of the present invention: the grinding mechanism also includes:

移动座,移动座为T形结构,移动座的底部与第二移动模组的输出端连接,移动座上设置有安装板,安装板上调节设置有磨削电机,磨削电机的输出端与磨削头连接。The mobile seat, the mobile seat is a T-shaped structure, the bottom of the mobile seat is connected to the output end of the second mobile module, the mobile seat is provided with a mounting plate, the mounting plate is adjusted to be provided with a grinding motor, and the output end of the grinding motor is connected to the Grinding head connection.

作为本发明进一步的方案:上料机构,还包括:As a further solution of the present invention: the feeding mechanism also includes:

推料机构包括与支撑架转动连接转盘,转盘的输出轴与连接板螺纹连接,连接板沿着支撑架的侧壁滑动连接,连接板的底部设置有第三气缸,第三气缸的输出端与连接杆连接,连接杆的端部设置有推料块。The pushing mechanism includes a turntable connected with the support frame in rotation, the output shaft of the turntable is threadedly connected with the connection plate, the connection plate is slidably connected along the side wall of the support frame, the bottom of the connection plate is provided with a third cylinder, and the output end of the third cylinder is connected to the The connecting rod is connected, and the end of the connecting rod is provided with a pushing block.

作为本发明进一步的方案:推料块设置为L形结构,推料块的竖直部对磁瓦进行推送、水平部对上料输送带上的磁瓦进行限制。As a further solution of the present invention: the pushing block is arranged in an L-shaped structure, the vertical part of the pushing block pushes the magnetic tiles, and the horizontal part restricts the magnetic tiles on the feeding conveyor belt.

作为本发明进一步的方案:移动组件包括第一移动模组,第一移动模组的输出端与滑动座连接,滑动座沿着支撑架水平移动,滑动座的顶部设置有第一气缸,第一气缸的输出端与安装座连接,安装座沿着滑动座竖直移动,安装座上设置有旋转电机,旋转电机的输出端与抓料件连接。As a further solution of the present invention: the moving assembly includes a first moving module, the output end of the first moving module is connected to the sliding seat, and the sliding seat moves horizontally along the support frame, and the top of the sliding seat is provided with a first cylinder, the first The output end of the air cylinder is connected with the mounting base, and the mounting base moves vertically along the sliding base, and a rotating motor is arranged on the mounting base, and the output end of the rotating motor is connected with the grab material.

本发明的有益效果:Beneficial effects of the present invention:

本发明抓料件将抓取结构设置在可以转动的连接轴上,使得结构更加紧凑,并且该抓料件与磁瓦高效配合,具有抓取稳定,只需要控制第二气缸便可以实现对磁瓦快速抓取的效果;The grabbing part of the present invention sets the grabbing structure on a rotatable connecting shaft, making the structure more compact, and the grabbing part is efficiently matched with the magnetic tile, which has stable grabbing, and only needs to control the second cylinder to realize magnetic alignment. tile fast grab effect;

支撑台在工作时,将需要磨削的磁瓦放置在固定座上进行磨削工作,磨削工作结束后,可以置于卸料板自动滑落完成收集;所以该支撑台实现了磨削加工与卸料相互连接,有效提高两者之间的物料转换,从而大大提高对磁瓦加工的效率;When the support table is working, place the magnetic tiles that need to be ground on the fixed seat for grinding work. After the grinding work, it can be placed on the unloading plate to automatically slide down to complete the collection; so the support table realizes the grinding process and The unloading materials are connected to each other, effectively improving the material conversion between the two, thus greatly improving the efficiency of magnetic tile processing;

移动式的磨削电机可以对不同尺寸的磁瓦进行磨削,而且配合着可调节的安装板,可以对磨削电机打磨的角度进行调节,使得该磨削机构的适用性更强;The mobile grinding motor can grind magnetic tiles of different sizes, and with the adjustable mounting plate, the grinding angle of the grinding motor can be adjusted, making the grinding mechanism more applicable;

推料机构可以根据磁瓦的大小高度,通过转动转盘带动连接板上下移动,来调节推料块上下高度,使得推料块与磁瓦的尺寸大小相适配;以及在使用过程中,通过控制第三气缸工作,带动推料块移动,将运输过来的磁瓦推送到暂停槽内,供抓料件进行取料;同时,将推料块设置为L形结构,该结构的竖直部可以对磁瓦进行推送,而水平部可以对上料输送带上的磁瓦进行限制,从而使得该推料块可以有效控制生产节奏;According to the size and height of the magnetic tile, the pushing mechanism can adjust the up and down height of the pushing block by turning the turntable to drive the connecting plate to move up and down, so that the pushing block matches the size of the magnetic tile; and during use, by controlling The third cylinder works to drive the pusher block to move, and pushes the transported magnetic tiles into the pause groove for the grabbing parts to take materials; at the same time, the pusher block is set as an L-shaped structure, and the vertical part of the structure can be Push the magnetic tiles, and the horizontal part can limit the magnetic tiles on the feeding conveyor belt, so that the pushing block can effectively control the production rhythm;

移动组件连接上料机构和磨削机构,高效地将磁瓦有序的进行转移上料,进行自动化磨削工作;以及旋转电机的设置,可以调节抓料件对磁瓦抓取的角度,以及放置在支撑台的角度,方便进行抓取和磨削工作。The moving component is connected to the feeding mechanism and the grinding mechanism to efficiently transfer and load the magnetic tiles in an orderly manner to perform automatic grinding work; and the setting of the rotating motor can adjust the angle at which the grabbing piece grabs the magnetic tiles, and Angled on the support table for easy grabbing and grinding work.

附图说明Description of drawings

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明上料机构与磨削机构连接关系的结构示意图;Fig. 2 is a schematic structural view of the connection relationship between the feeding mechanism and the grinding mechanism of the present invention;

图3是本发明上料机构的结构示意图;Fig. 3 is the structural representation of feeding mechanism of the present invention;

图4是本发明推料机构的结构示意图;Fig. 4 is the structural representation of pushing mechanism of the present invention;

图5是本发明紧固机构的结构示意图;Fig. 5 is a schematic structural view of the fastening mechanism of the present invention;

图6是本发明图5A处的局部放大示意图;Fig. 6 is a partially enlarged schematic diagram of Fig. 5A of the present invention;

图7是本发明图1B处的局部放大示意图。Fig. 7 is a partially enlarged schematic diagram of Fig. 1B of the present invention.

图中:1、底座;2、控制箱;3、上料输送带;4、上料机构;5、磨削机构;41、支撑架;42、第一移动模组;43、滑动座;44、第一气缸;45、安装座;46、旋转电机;47、紧固机构;48、推料机构;51、移动座;52、安装板;53、磨削电机;54、磨削头;55、第二移动模组;471、基座;472、卸料板;473、固定座;474、固定块;475、连接轴;476、第二气缸;477、第一夹板;478、第二夹板;481、转盘;482、连接板;483、推料块;484、第三气缸;485、连接杆。In the figure: 1. base; 2. control box; 3. feeding conveyor belt; 4. feeding mechanism; 5. grinding mechanism; 41. support frame; 42. first mobile module; 43. sliding seat; 44 , the first cylinder; 45, the mounting seat; 46, the rotating motor; 47, the fastening mechanism; 48, the pushing mechanism; 51, the moving seat; 52, the mounting plate; 53, the grinding motor; 54, the grinding head; 55 , the second mobile module; 471, the base; 472, the discharge plate; 473, the fixed seat; 474, the fixed block; 475, the connecting shaft; 476, the second cylinder; 477, the first splint; 478, the second splint ; 481, rotating disk; 482, connecting plate; 483, pushing block; 484, the third cylinder; 485, connecting rod.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

实施例1Example 1

请参阅图1-7所示,本发明为一种磨异性磁瓦自动设备,包括底座1、控制箱2、上料输送带3、上料机构4;Please refer to Figures 1-7, the present invention is an automatic equipment for grinding heterosexual magnetic tiles, including a base 1, a control box 2, a feeding conveyor belt 3, and a feeding mechanism 4;

底座1的顶部分别设置有控制箱2和加工装置,控制箱2上设置有用于输送磁瓦的上料输送带3;The top of the base 1 is respectively provided with a control box 2 and a processing device, and the control box 2 is provided with a feeding conveyor belt 3 for transporting magnetic tiles;

加工装置包括上料机构4、磨削机构5,上料机构4包括支撑架41、紧固机构47,支撑架41为U形结构,支撑架41安装在底座1上,支撑架41上设置有控制抓料件移动的移动组件;抓料件的下方设置有相适配的支撑台,抓料件与支撑台配合组成用于磁瓦在磨削过程的紧固机构47;The processing device includes a feeding mechanism 4 and a grinding mechanism 5. The feeding mechanism 4 includes a support frame 41 and a fastening mechanism 47. The support frame 41 is a U-shaped structure. The support frame 41 is installed on the base 1, and the support frame 41 is provided with A moving assembly that controls the movement of the gripper; a matching support platform is provided under the gripper, and the gripper and the support platform cooperate to form a fastening mechanism 47 for the magnetic tile during the grinding process;

抓料件包括固定块474、连接轴475、第二气缸476、第一夹板477、第二夹板478,连接轴475与移动组件的旋转电机46连接,连接轴475的底部设置有截面为L形的固定块474,固定块474的竖直部与连接轴475处于同一竖直面上,固定块474的水平部延伸出连接轴475的竖直平面上,固定块474的水平部上转动连接第一夹板477,固定块474的竖直部上连接有与第一夹板477相适配的第二夹板478;Grabbing parts include fixed block 474, connecting shaft 475, second cylinder 476, first clamping plate 477, second clamping plate 478, connecting shaft 475 is connected with the rotating motor 46 of moving assembly, and the bottom of connecting shaft 475 is provided with cross-section is L-shaped The fixed block 474, the vertical portion of the fixed block 474 and the connecting shaft 475 are on the same vertical plane, the horizontal portion of the fixed block 474 extends out of the vertical plane of the connecting shaft 475, and the horizontal portion of the fixed block 474 is rotated to connect the second A splint 477, the vertical portion of the fixed block 474 is connected with a second splint 478 compatible with the first splint 477;

其中,第一夹板477的侧壁、第二夹板478的侧壁以及固定块474的底部之间构成用于固定夹取磁瓦的夹槽;为了进一步提高夹取的稳定性,在第一夹板477的底部开设有与磁瓦相适配的方形槽,使得夹取时不易发生滑落现象;Wherein, between the side wall of the first clamping plate 477, the side wall of the second clamping plate 478 and the bottom of the fixed block 474, a clamping groove for fixing and clamping the magnetic tile is formed; The bottom of the 477 has a square groove that matches the magnetic tile, making it less likely to slip when clamping;

连接轴475的侧壁上设置有第二气缸476,第二气缸476的输出端穿过连接轴475,并与第一夹板477连接;A second air cylinder 476 is arranged on the side wall of the connecting shaft 475, and the output end of the second air cylinder 476 passes through the connecting shaft 475 and is connected with the first splint 477;

抓料件工作时,通过移动组件将抓料件移动到指定位置,使得固定块474位于磁瓦的顶面,第二夹板478位于磁瓦的一侧,第一夹板477位于磁瓦的另一侧,然后,启动第二气缸476工作,使得第一夹板477沿着固定块474转动,将磁瓦的另一侧固定在第一夹板477的方形槽内,从而使得将磁瓦固定在夹槽内;该抓料件将抓取结构设置在可以转动的连接轴475上,使得结构更加紧凑,并且该抓料件与磁瓦高效配合,具有抓取稳定,只需要控制第二气缸476便可以实现对磁瓦快速抓取的效果;When the gripper is working, the gripper is moved to a designated position by the moving assembly, so that the fixed block 474 is located on the top surface of the magnetic tile, the second clamping plate 478 is located on one side of the magnetic tile, and the first clamping plate 477 is located on the other side of the magnetic tile. Then, start the second cylinder 476 to work, so that the first clamping plate 477 rotates along the fixed block 474, and fix the other side of the magnetic tile in the square groove of the first clamping plate 477, so that the magnetic tile is fixed in the clamping groove Inside; the grasping part sets the grasping structure on the rotatable connecting shaft 475, making the structure more compact, and the grasping part cooperates efficiently with the magnetic tile, which has stable grasping, and only needs to control the second cylinder 476. Realize the effect of quickly grabbing the magnetic tile;

支撑台包括基座471、卸料板472、固定座473,基座471设置底座1上,该基座471底部为方形框架结构,顶部包括水平部和倾斜部,固定座473设置在基座471的水平部上,卸料板472设置在基座471的倾斜部上;该支撑台在工作时,将需要磨削的磁瓦放置在固定座473上进行磨削工作,磨削工作结束后,可以置于卸料板472自动滑落完成收集;所以该支撑台实现了磨削加工与卸料相互连接,有效提高两者之间的物料转换,从而大大提高对磁瓦加工的效率;The support platform includes a base 471, a discharge plate 472, and a fixed seat 473. The base 471 is arranged on the base 1. The bottom of the base 471 is a square frame structure, and the top includes a horizontal part and an inclined part. The fixed seat 473 is arranged on the base 471. On the horizontal part of the base, the unloading plate 472 is arranged on the inclined part of the base 471; when the support table is in operation, the magnetic tile to be ground is placed on the fixed seat 473 for grinding work, and after the grinding work is finished, It can be placed on the unloading plate 472 to automatically slide down to complete the collection; therefore, the support platform realizes the interconnection of grinding processing and unloading, effectively improving the material conversion between the two, thereby greatly improving the efficiency of magnetic tile processing;

磨削机构5设置有两个,并沿着支撑台对称设置,磨削机构5安装在底座1上,磨削机构5包括移动座51、安装板52、磨削电机53、磨削头54、第二移动模组55,移动座51位于底座1上,并沿着底座1移动,移动座51为T形结构,移动座51的底部与第二移动模组55的输出端连接,移动座51上设置有安装板52,该安装板52与移动座51转动连接,并通过紧固螺栓进行连接,安装板52上设置有磨削电机53,磨削电机53的输出端与磨削头54连接;Grinding mechanism 5 is provided with two, and is arranged symmetrically along the support table, and grinding mechanism 5 is installed on the base 1, and grinding mechanism 5 comprises moving seat 51, mounting plate 52, grinding motor 53, grinding head 54, The second mobile module 55, the mobile seat 51 is located on the base 1, and moves along the base 1, the mobile seat 51 is a T-shaped structure, the bottom of the mobile seat 51 is connected with the output end of the second mobile module 55, the mobile seat 51 A mounting plate 52 is arranged on the top, and the mounting plate 52 is connected to the moving seat 51 in rotation, and is connected by fastening bolts. The mounting plate 52 is provided with a grinding motor 53, and the output end of the grinding motor 53 is connected to the grinding head 54 ;

工作时,通过控制第二移动模组55工作,带动移动座51进行移动,使得磨削电机53的与磨削头54与磁瓦接触进行磨削工作,其中,移动式的磨削电机53可以对不同尺寸的磁瓦进行磨削,而且配合着可调节的安装板52,可以对磨削电机53打磨的角度进行调节,使得该磨削机构5的适用性更强;During work, by controlling the second mobile module 55 to work, the mobile seat 51 is driven to move, so that the grinding head 54 of the grinding motor 53 is in contact with the magnetic tile to carry out the grinding work, wherein the mobile grinding motor 53 can Grinding magnetic tiles of different sizes, and with the adjustable mounting plate 52, the grinding angle of the grinding motor 53 can be adjusted, so that the applicability of the grinding mechanism 5 is stronger;

推料机构48包括转盘481、连接板482、推料块483、第三气缸484、连接杆485,转盘481的输出轴穿过支撑架41,并与支撑架41转动连接,转盘481的输出轴与连接板482螺纹连接,连接板482沿着支撑架41的侧壁滑动连接,连接板482的底部设置有第三气缸484,第三气缸484的输出端与连接杆485连接,连接杆485的端部设置有推料块483;Pushing mechanism 48 comprises rotating disk 481, connecting plate 482, pushing material block 483, the 3rd cylinder 484, connecting rod 485, and the output shaft of rotating disk 481 passes support frame 41, and is connected with supporting frame 41 rotations, and the output shaft of rotating disk 481 Threaded connection with the connecting plate 482, the connecting plate 482 is slidably connected along the side wall of the support frame 41, the bottom of the connecting plate 482 is provided with a third cylinder 484, the output end of the third cylinder 484 is connected with the connecting rod 485, the connecting rod 485 The end is provided with a pushing block 483;

上料输送带3的出料端设置在转移板488,转移板488上分别设置有第一挡板486和第二挡板487,第一挡板486位于上料输送带3的前方,第二挡板487位于上料输送带3的一侧,使得第一挡板486与上料输送带3之间预留有转移槽,推料块483位于转移槽内,沿着转移槽进行移动,第二挡板487与上料输送带3之间预留有暂停槽;The discharge end of feeding conveyor belt 3 is arranged on transfer plate 488, and transfer plate 488 is respectively provided with first baffle plate 486 and second baffle plate 487, and first baffle plate 486 is positioned at the place ahead of feeding conveyor belt 3, and the second The baffle plate 487 is located on one side of the feeding conveyor belt 3, so that a transfer groove is reserved between the first baffle plate 486 and the feeding conveyor belt 3, and the pushing block 483 is located in the transfer groove and moves along the transfer groove. A pause slot is reserved between the second baffle plate 487 and the feeding conveyor belt 3;

工作时,可以根据磁瓦的大小高度,通过转动转盘481带动连接板482上下移动,来调节推料块483上下高度,使得推料块483与磁瓦的尺寸大小相适配;以及在使用过程中,通过控制第三气缸484工作,带动推料块483移动,将运输过来的磁瓦推送到暂停槽内,供抓料件进行取料;同时,将推料块483设置为L形结构,该结构的竖直部可以对磁瓦进行推送,而水平部可以对上料输送带3上的磁瓦进行限制,从而使得该推料块483可以有效控制生产节奏;During work, the height of the pushing block 483 can be adjusted by rotating the turntable 481 to drive the connecting plate 482 to move up and down according to the size and height of the magnetic tile, so that the pushing block 483 is compatible with the size of the magnetic tile; and during use Among them, by controlling the operation of the third cylinder 484, the pusher block 483 is driven to move, and the transported magnetic tiles are pushed into the pause groove for picking up the material; at the same time, the pusher block 483 is set as an L-shaped structure, The vertical part of the structure can push the magnetic tiles, and the horizontal part can limit the magnetic tiles on the feeding conveyor belt 3, so that the pushing block 483 can effectively control the production rhythm;

其中,底座1的截面为L形结构,控制箱2位于底座1的X轴上,加工装置位于底座1的Y轴上;Wherein, the section of the base 1 is an L-shaped structure, the control box 2 is located on the X-axis of the base 1, and the processing device is located on the Y-axis of the base 1;

控制箱2通过PLC控制器与加工装置的驱动设备电性连接;第一移动模组42和第二移动模组55均采用电机驱动丝杠的结构;The control box 2 is electrically connected to the driving equipment of the processing device through the PLC controller; the first moving module 42 and the second moving module 55 both adopt the structure of motor-driven screw;

移动组件包括第一移动模组42、滑动座43、第一气缸44、安装座45、旋转电机46,第一移动模组42设置在支撑架41的顶部,第一移动模组42的输出端与滑动座43连接,滑动座43沿着支撑架41水平移动,滑动座43为方形框架结构,在滑动座43的顶部设置有第一气缸44,第一气缸44的输出端与安装座45连接,安装座45沿着滑动座43竖直移动,安装座45上设置有旋转电机46,旋转电机46的输出端与抓料件连接;The mobile assembly includes a first mobile module 42, a sliding seat 43, a first cylinder 44, a mounting base 45, a rotating motor 46, the first mobile module 42 is arranged on the top of the support frame 41, and the output end of the first mobile module 42 Connected with the sliding seat 43, the sliding seat 43 moves horizontally along the support frame 41, the sliding seat 43 is a square frame structure, the first cylinder 44 is arranged on the top of the sliding seat 43, and the output end of the first cylinder 44 is connected with the mounting seat 45 , the mounting seat 45 moves vertically along the sliding seat 43, the mounting seat 45 is provided with a rotating motor 46, and the output end of the rotating motor 46 is connected with the grab material;

工作时,控制第一移动模组42工作,带动滑动座43沿着支撑架41水平移动,并移动到上料输送带3的端部,再控制第一气缸44下降,带动抓料件下降至磁瓦,将磁瓦从上料输送带3抓取,然后,控制第一移动模组42和第一气缸44工作移动到支撑台上,并在支撑台上固定,该移动组件连接上料机构4和磨削机构5,高效地将磁瓦有序的进行转移上料,进行自动化磨削工作;以及旋转电机46的设置,可以调节抓料件对磁瓦抓取的角度,以及放置在支撑台的角度,方便进行抓取和磨削工作。During work, control the first mobile module 42 to work, drive the sliding seat 43 to move horizontally along the support frame 41, and move to the end of the feeding conveyor belt 3, then control the first cylinder 44 to descend, and drive the grasping parts to descend to Magnetic tiles, grab the magnetic tiles from the feeding conveyor belt 3, and then control the first mobile module 42 and the first cylinder 44 to move to the support platform and fix them on the support platform. The mobile component is connected to the feeding mechanism 4 and the grinding mechanism 5 efficiently transfer and load the magnetic tiles in an orderly manner to perform automatic grinding work; and the setting of the rotating motor 46 can adjust the angle at which the grabbing parts grab the magnetic tiles, and place them on the support The table is angled for easy gripping and grinding work.

实施例2Example 2

基于上述实施例1,本发明的一种磨异性磁瓦自动设备的工作方法,包括以下步骤:Based on the above-mentioned embodiment 1, a working method of the automatic equipment for grinding heterosexual magnetic tiles of the present invention comprises the following steps:

步骤1:将需要磨削的磁瓦沿着上料输送带3进行运输,当磁瓦运输到上料输送带3的端部时,通过控制第三气缸484工作,带动推料块483移动,将运输过来的磁瓦推送到暂停槽内;Step 1: Transport the magnetic tiles to be ground along the feeding conveyor belt 3. When the magnetic tiles are transported to the end of the feeding conveyor belt 3, the third cylinder 484 is controlled to drive the pushing block 483 to move, Push the transported magnetic tiles into the suspension slot;

步骤2:通过移动组件将抓料件移动到指定位置,使得固定块474位于磁瓦的顶面,第二夹板478位于磁瓦的一侧,第一夹板477位于磁瓦的另一侧,然后,启动第二气缸476工作,使得第一夹板477沿着固定块474转动,将磁瓦的另一侧固定在第一夹板477的方形槽内,从而使得将磁瓦固定在夹槽内;Step 2: Move the gripper to a specified position by moving the assembly, so that the fixed block 474 is located on the top surface of the magnetic tile, the second clamping plate 478 is located on one side of the magnetic tile, and the first clamping plate 477 is located on the other side of the magnetic tile, and then , start the second cylinder 476 to work, so that the first splint 477 rotates along the fixed block 474, and fix the other side of the magnetic tile in the square groove of the first splint 477, so that the magnetic tile is fixed in the clamping groove;

步骤3:将抓取到的磁瓦放置到支撑台上方,将磁瓦放置在固定座473上,然后,通过控制第二移动模组55工作,带动移动座51进行移动,使得磨削电机53的与磨削头54与磁瓦接触进行磨削工作。Step 3: Place the grabbed magnetic tile above the support table, place the magnetic tile on the fixed seat 473, and then, by controlling the second mobile module 55 to work, drive the mobile seat 51 to move, so that the grinding motor 53 The grinding work is carried out in contact with the grinding head 54 and the magnetic tile.

本发明的工作原理:抓料件将抓取结构设置在可以转动的连接轴475上,使得结构更加紧凑,并且该抓料件与磁瓦高效配合,具有抓取稳定,只需要控制第二气缸476便可以实现对磁瓦快速抓取的效果;The working principle of the present invention: the grabbing part sets the grabbing structure on the rotatable connecting shaft 475, making the structure more compact, and the grabbing part cooperates efficiently with the magnetic tile, which has stable grabbing, and only needs to control the second cylinder 476 can achieve the effect of quickly grabbing the magnetic tile;

支撑台在工作时,将需要磨削的磁瓦放置在固定座473上进行磨削工作,磨削工作结束后,可以置于卸料板472自动滑落完成收集;所以该支撑台实现了磨削加工与卸料相互连接,有效提高两者之间的物料转换,从而大大提高对磁瓦加工的效率;When the support table is working, the magnetic tiles to be ground are placed on the fixed seat 473 for grinding work. After the grinding work is completed, it can be placed on the unloading plate 472 to automatically slide down to complete the collection; so the support table realizes grinding Processing and unloading are connected to each other, effectively improving the material conversion between the two, thereby greatly improving the efficiency of magnetic tile processing;

移动式的磨削电机53可以对不同尺寸的磁瓦进行磨削,而且配合着可调节的安装板52,可以对磨削电机53打磨的角度进行调节,使得该磨削机构5的适用性更强;The movable grinding motor 53 can grind magnetic tiles of different sizes, and in conjunction with the adjustable mounting plate 52, the grinding angle of the grinding motor 53 can be adjusted, so that the applicability of the grinding mechanism 5 is improved. powerful;

推料机构48可以根据磁瓦的大小高度,通过转动转盘481带动连接板482上下移动,来调节推料块483上下高度,使得推料块483与磁瓦的尺寸大小相适配;以及在使用过程中,通过控制第三气缸484工作,带动推料块483移动,将运输过来的磁瓦推送到暂停槽内,供抓料件进行取料;同时,将推料块483设置为L形结构,该结构的竖直部可以对磁瓦进行推送,而水平部可以对上料输送带3上的磁瓦进行限制,从而使得该推料块483可以有效控制生产节奏;The pusher mechanism 48 can adjust the height of the pusher block 483 up and down by rotating the turntable 481 to drive the connecting plate 482 to move up and down according to the size and height of the magnetic tile, so that the pusher block 483 is compatible with the size of the magnetic tile; and in use During the process, by controlling the operation of the third cylinder 484, the pusher block 483 is driven to move, and the transported magnetic tiles are pushed into the pause groove for picking up the material; at the same time, the pusher block 483 is set as an L-shaped structure , the vertical part of the structure can push the magnetic tiles, and the horizontal part can limit the magnetic tiles on the feeding conveyor belt 3, so that the pushing block 483 can effectively control the production rhythm;

移动组件连接上料机构4和磨削机构5,高效地将磁瓦有序的进行转移上料,进行自动化磨削工作;以及旋转电机46的设置,可以调节抓料件对磁瓦抓取的角度,以及放置在支撑台的角度,方便进行抓取和磨削工作。The moving assembly is connected to the feeding mechanism 4 and the grinding mechanism 5, efficiently transfers and loads the magnetic tiles in an orderly manner, and performs automatic grinding work; and the setting of the rotating motor 46 can adjust the gripping of the magnetic tiles by the grabbing parts. Angled, and placed on a support table for easy gripping and grinding work.

以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention, and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the application scope of the present invention shall still belong to the scope covered by the patent of the present invention.

Claims (8)

1. An automatic device for grinding anisotropic magnetic tiles, comprising:
the feeding mechanism (4) comprises a supporting frame (41) arranged on the base (1), a moving assembly for controlling the grabbing part to move is arranged on the supporting frame (41), and a supporting table matched with the grabbing part is arranged below the grabbing part;
the material grabbing device comprises a material grabbing piece, a connecting shaft (475) of the material grabbing piece, a rotating motor (46) of a moving assembly, a fixing block (474) with an L-shaped section is arranged at the bottom of the connecting shaft (475), a first clamping plate (477) is rotatably connected to the horizontal part of the fixing block (474), and a second clamping plate (478) matched with the first clamping plate (477) is connected to the vertical part of the fixing block (474);
and the grinding mechanism (5) comprises grinding motors (53) symmetrically arranged along the support table.
2. The automatic device for grinding anisotropic magnetic tiles of claim 1, wherein the vertical part of the fixing block (474) is on the same vertical plane as the connecting shaft (475), and the horizontal part of the fixing block (474) extends out of the vertical plane of the connecting shaft (475).
3. The automatic device for grinding anisotropic magnetic tiles of claim 2, wherein a clamping groove for fixedly clamping the magnetic tiles is formed between the side wall of the first clamping plate (477), the side wall of the second clamping plate (478) and the bottom of the fixing block (474); the bottom of the first clamping plate (477) is provided with a square groove matched with the magnetic shoe.
4. The automatic device for grinding the opposite magnetic shoe according to the claim 3 is characterized in that the second cylinder (476) is arranged on the side wall of the connecting shaft (475), and the output end of the second cylinder (476) passes through the connecting shaft (475) and is connected with the first clamp plate (477).
5. The automatic device for grinding anisotropic magnetic shoes according to claim 1, characterized in that the grinding mechanism (5) further comprises:
the movable base (51) is of a T-shaped structure, the bottom of the movable base (51) is connected with the output end of the second movable module (55), the movable base (51) is provided with a mounting plate (52), the mounting plate (52) is provided with a grinding motor (53) in an adjusting mode, and the output end of the grinding motor (53) is connected with a grinding head (54).
6. The automatic device for grinding anisotropic magnetic tiles according to claim 1, characterized in that the feeding mechanism (4) further comprises:
the pushing mechanism (48) comprises a rotating connection turntable (481) rotatably connected with the support frame (41), an output shaft of the turntable (481) is in threaded connection with a connecting plate (482), the connecting plate (482) is in sliding connection with the side wall of the support frame (41), a third air cylinder (484) is arranged at the bottom of the connecting plate (482), the output end of the third air cylinder (484) is connected with a connecting rod (485), and a pushing block (483) is arranged at the end of the connecting rod (485).
7. The automatic device for grinding anisotropic magnetic tiles as claimed in claim 6, characterized in that the pusher block (483) is provided with an L-shaped structure, the vertical part of the pusher block (483) pushes the magnetic tiles and the horizontal part limits the magnetic tiles on the feeding conveyor belt (3).
8. The grinding anisotropic magnetic shoe automatic device according to claim 1, characterized in that the moving assembly comprises a first moving module (42), the output end of the first moving module (42) is connected with a sliding seat (43), the sliding seat (43) moves horizontally along the supporting frame (41), a first air cylinder (44) is arranged on the top of the sliding seat (43), the output end of the first air cylinder (44) is connected with a mounting seat (45), the mounting seat (45) moves vertically along the sliding seat (43), a rotating motor (46) is arranged on the mounting seat (45), and the output end of the rotating motor (46) is connected with the material grabbing part.
CN202211369285.7A 2022-11-03 2022-11-03 An automatic equipment for grinding heterosexual magnetic tiles Pending CN115890406A (en)

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CN208801165U (en) * 2018-08-27 2019-04-30 旭辉磁石制造(惠州)有限公司 A kind of wet pressing anisotropy magnetic shoe inner-outer arc grinding machine
CN213136109U (en) * 2020-07-22 2021-05-07 郑州长虹耐火材料有限公司 Grinding device for refractory bricks
CN216179317U (en) * 2021-10-29 2022-04-05 绵阳市东辰磁性材料有限公司 Feeding mechanism for polishing magnetic shoes
CN216463757U (en) * 2021-12-03 2022-05-10 东莞市金铸机械设备有限公司 Full-automatic special-shaped welding seam polisher
CN216991148U (en) * 2022-03-25 2022-07-19 南京享利达模具有限公司 High-perpendicularity axial length grinding and lifting end face grinding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117600982A (en) * 2023-12-11 2024-02-27 安徽龙磁科技股份有限公司 A kind of ferrite magnet tile grinding step equipment

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