CN115889391A - A kind of wheat straw pulverizing device and using method - Google Patents

A kind of wheat straw pulverizing device and using method Download PDF

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CN115889391A
CN115889391A CN202211355039.6A CN202211355039A CN115889391A CN 115889391 A CN115889391 A CN 115889391A CN 202211355039 A CN202211355039 A CN 202211355039A CN 115889391 A CN115889391 A CN 115889391A
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movable
column
ring
pipe
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CN115889391B (en
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陈翔
李金才
王韦韦
吴宇
蔡洪梅
许波
郑宝强
许辉
房浩
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Anhui Agricultural University AHAU
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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Abstract

本发明涉及农业机械技术领域,尤其是一种小麦秸秆粉碎装置及使用方法,针对现有的问题,现提出如下方案,其包括粉碎机构、安装架和安装在安装架上的搅拌箱,所述粉碎机构用于将秸秆粉碎并输送到搅拌箱中,所述搅拌箱内安装有搅拌轴,且搅拌箱的底部安装有出料单元,所述安装架上安装有用于将出料单元排出的秸秆粉末压制成型的成型机构,成型机构位于出料单元正下方。本发明不仅可以有效避免在秸秆粉碎过程中出现的扬尘现象,而且可以方便将秸秆粉末压制成柱形,从而方便了后续对秸秆粉末的收集利用,也避免蓬松堆放的秸秆粉末带来的火灾隐患。

Figure 202211355039

The present invention relates to the technical field of agricultural machinery, especially a wheat straw crushing device and its use method. Aiming at the existing problems, the following scheme is proposed, which includes a crushing mechanism, a mounting frame and a mixing box installed on the mounting frame. The crushing mechanism is used to crush the straw and transport it into the stirring box, the stirring shaft is installed in the stirring box, and the discharge unit is installed at the bottom of the stirring box, and the straw for discharging the discharge unit is installed on the mounting frame Forming mechanism for powder compaction, the forming mechanism is located directly below the discharge unit. The present invention can not only effectively avoid the phenomenon of dust in the straw crushing process, but also can conveniently press the straw powder into a column shape, thereby facilitating the subsequent collection and utilization of the straw powder, and also avoiding the fire hazard caused by the fluffy stacked straw powder .

Figure 202211355039

Description

一种小麦秸秆粉碎装置及使用方法A kind of wheat straw pulverizing device and using method

技术领域technical field

本发明涉及农业机械领域,尤其涉及一种小麦秸秆粉碎装置及使用方法。The invention relates to the field of agricultural machinery, in particular to a wheat straw crushing device and a using method.

背景技术Background technique

作为农业大国,我国秸秆资源十分丰富,每年作物秸秆总量约9×108t,约占全球秸秆总量的30%,是全球第一秸秆大国。由于富含大量有机质和作物生长所必需的氮、磷、钾及其他微量元素,数量庞大的秸秆已成为我国农业可持续发展不可忽视的宝贵资源。秸秆还田具有改善土壤理化性状,提高土壤微生物活性,提高氮肥利用率及作物产量等优点,是农业生态系统中提高土壤肥力和维持作物生产力的有效措施。近年来随着秸秆还田的大面积推广应用,秸秆还田区的土壤结构和地力均发生了很大变化。但由于秸秆还田存在配套技术不完善、操作不当等问题,使得该技术在实际生产中依旧存在小麦出苗率低、幼苗素质不高、难以形成壮苗安全越冬等问题。目前,常见的收割机具备粉碎秸秆的功能,在收割小麦的同时也会将其秸秆粉碎,然后再排放到田地,但是收割机在排放粉碎的秸秆的时候,常见的方式是利用风力将粉碎的秸秆从排出管道中吹出来,这种方式会带来较大的扬尘,从而影响到施工人员,而且随意排放的碎秸秆也不利于余后续均匀的铺洒在田地中去,从而给后续的处理带来一定的难度。As a large agricultural country, China is rich in straw resources. The total amount of crop straw is about 9×10 8 t every year, accounting for about 30% of the world's total straw, and China is the world's largest straw country. Because it is rich in a large amount of organic matter and nitrogen, phosphorus, potassium and other trace elements necessary for crop growth, the huge amount of straw has become a valuable resource that cannot be ignored for the sustainable development of agriculture in our country. Straw returning has the advantages of improving soil physical and chemical properties, increasing soil microbial activity, increasing nitrogen use efficiency and crop yield, and is an effective measure to improve soil fertility and maintain crop productivity in agricultural ecosystems. In recent years, with the large-scale popularization and application of straw returning, the soil structure and soil fertility of straw returning areas have undergone great changes. However, due to the imperfect supporting technology and improper operation of straw returning to the field, there are still problems in the actual production of this technology, such as low wheat seedling emergence rate, low seedling quality, and difficulty in forming strong seedlings to survive the winter safely. At present, common harvesters have the function of crushing straw. When harvesting wheat, they will also crush the straw and then discharge it to the field. However, when the harvester discharges the crushed straw, the common way is to use the wind to crush the straw The straw is blown out from the discharge pipe, which will bring a lot of dust, which will affect the construction personnel, and the random discharge of broken straw will not be conducive to the subsequent evenly spread in the field, thus affecting the subsequent treatment. bring some difficulty.

此外,呈碎屑状的秸秆粉末,不仅容易被风扬起,同时也容易引起火灾,从而带来一定的隐患。为此,本方案提出了一种小麦秸秆粉碎装置及使用方法。In addition, the straw powder in the form of debris is not only easy to be blown up by the wind, but also easy to cause fire, which brings certain hidden dangers. For this reason, this program proposes a wheat straw pulverizing device and using method.

发明内容Contents of the invention

本发明提出的一种小麦秸秆粉碎装置及使用方法,解决了现有技术中的秸秆粉碎装置容易造成秸秆粉末起扬尘和铺洒不均匀的问题。The invention proposes a wheat straw crushing device and a use method thereof, which solve the problems that the straw powder in the prior art is likely to cause dust and uneven spreading of the straw powder.

为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种小麦秸秆粉碎还田装置及方法,包括粉碎机构、安装架和安装在安装架上的搅拌箱,所述粉碎机构用于将秸秆粉碎并输送到搅拌箱中,所述搅拌箱内安装有搅拌轴,且搅拌箱的底部安装有出料单元,所述安装架上安装有用于将出料单元排出的秸秆粉末压制成型的成型机构,成型机构位于出料单元正下方;A device and method for crushing and returning wheat straw to the field, including a crushing mechanism, a mounting frame, and a mixing box installed on the mounting frame. The crushing mechanism is used to crush straw and transport it to the stirring box. A stirring shaft, and a discharging unit is installed at the bottom of the stirring box, and a forming mechanism for pressing and molding the straw powder discharged from the discharging unit is installed on the mounting frame, and the forming mechanism is located directly below the discharging unit;

所述出料单元包括固定在搅拌箱底部的固定管、转动连接在固定管底部的连接管和活动套设在固定管外部的活动管,搅拌轴的底部安装有螺旋轴,且螺旋轴延伸至连接管内。The discharge unit includes a fixed pipe fixed at the bottom of the stirring tank, a connecting pipe rotatably connected to the bottom of the fixed pipe, and a movable pipe movably sleeved outside the fixed pipe. A screw shaft is installed at the bottom of the stirring shaft, and the screw shaft extends to inside the connecting tube.

所述成型机构包括安装连接在安装架上的安装筒、安装在安装筒外周的多个成型组件、固定在安装架上的固定柱、固定在安装架上的固定台和固定在固定台外圈的固定环,所述成型组件包括固定在安装筒外周的固定型板、通过弹性件安装在固定型板上的活动型板和安装在活动型板外圈的滚轮,所述固定型板与活动型板合为成圆筒状的成型空间,所述固定台位于成型组件正下方、以用于在压挤秸秆时将成型空间底部封堵住,所述固定台和固定环均为开设有缺口的不完全圆环,且固定环的缺口的两端均设有斜面,所述固定柱位于安装筒内侧,且固定柱上安装有按压单元;The molding mechanism includes a mounting tube installed and connected to the mounting frame, a plurality of forming components mounted on the outer periphery of the mounting tube, a fixed column fixed on the mounting frame, a fixed table fixed on the mounting frame, and a fixed frame on the outer ring of the fixed table. The fixed ring, the molding assembly includes a fixed pattern plate fixed on the outer circumference of the installation cylinder, a movable pattern plate mounted on the fixed pattern plate through an elastic member, and a roller installed on the outer ring of the movable pattern plate, the fixed pattern plate and the movable pattern plate The templates are combined into a cylindrical molding space, and the fixing table is located directly below the molding assembly to seal the bottom of the molding space when the straw is squeezed. Both the fixing table and the fixing ring are provided with gaps an incomplete circular ring, and both ends of the notch of the fixing ring are provided with inclined surfaces, the fixing column is located inside the installation cylinder, and a pressing unit is installed on the fixing column;

所述按压单元包括活动套设在固定柱外部的活动环、固定在安装在活动环上的安装板、安装在安装板上的挤压组件和用于驱动活动环沿固定柱轴向移动的伸缩件,所述活动管与活动环之间通过连接件连接、以用于在向其中一个成型空间内输入秸秆粉末的同时对前一个成型空间内的秸秆粉末进行挤压成型。The pressing unit includes a movable ring movably sleeved on the outside of the fixed column, a mounting plate fixed on the movable ring, an extruding assembly mounted on the mounting plate, and a telescopic device for driving the movable ring to move axially along the fixed column. The movable pipe and the movable ring are connected by a connecting piece, so as to input the straw powder into one of the forming spaces and squeeze the straw powder in the previous forming space at the same time.

通过上述技术方案,不仅可以有效避免在秸秆粉碎过程中出现的扬尘现象,而且可以方便将秸秆粉末压制成柱形,从而方便了后续对秸秆粉末的收集利用,也避免蓬松堆放的秸秆粉末带来的火灾隐患。Through the above-mentioned technical scheme, not only can effectively avoid the dust phenomenon that occurs during the straw crushing process, but also can conveniently press the straw powder into a column shape, thereby facilitating the subsequent collection and utilization of the straw powder, and avoiding the impact of fluffy stacked straw powder. fire hazard.

作为上述方案的进一步改进,所述搅拌轴的外周固定有多个搅拌叶,是螺旋轴的轴心固定管的轴心吻合,连接管与固定管同轴设置,所述螺旋轴的底部固接有连接块,且连接块的一端与连接管的内壁固接,所述连接件包括固定在活动环外周的连接板和活动套设在活动管外周的安装环,安装环与活动管转动连接,所述连接板的一端固定在安装环的外圈上。As a further improvement of the above scheme, a plurality of stirring blades are fixed on the outer periphery of the stirring shaft, and the axis of the fixed tube of the screw shaft coincides with the axis, the connecting tube and the fixing tube are arranged coaxially, and the bottom of the screw shaft is fixed to the There is a connecting block, and one end of the connecting block is fixedly connected to the inner wall of the connecting pipe. The connecting piece includes a connecting plate fixed on the outer periphery of the movable ring and a mounting ring movably sleeved on the outer periphery of the movable pipe. The mounting ring is connected to the movable pipe in rotation. One end of the connecting plate is fixed on the outer ring of the mounting ring.

通过上述技术方案,可以在出料的时候借助螺旋轴转动带来的推力将秸秆粉末从而活动管中寄出去,而在螺旋轴转动的同时也可以对搅拌箱内的秸秆粉末进行搅拌,螺旋轴停止转动是则出料停止。Through the above technical scheme, the straw powder can be sent out from the movable tube by means of the thrust brought by the rotation of the screw shaft when discharging, and the straw powder in the mixing box can also be stirred while the screw shaft is rotating. When the rotation is stopped, the discharge stops.

作为上述方案的进一步改进,所述弹性件包括固定在活动型板两侧外壁上的固定杆两个分别套设在两个固定杆外部的弹簧和两个分别套设在两个固定杆外部限位板,两个限位板的一端分别与固定型板的两侧外壁固接,弹簧位于限位板靠近固定型板的一侧,且弹簧的一端与固定型板的外壁固接,弹簧的另一端与固定杆的一端固接,固定杆的另一端固定有限位块。As a further improvement of the above solution, the elastic member includes two fixed rods fixed on the outer walls on both sides of the movable plate, two springs respectively sleeved on the outside of the two fixed rods and two springs respectively sleeved on the outer limits of the two fixed rods. One end of the two limit plates is fixed to the outer walls of both sides of the fixed plate, the spring is located on the side of the limit plate close to the fixed plate, and one end of the spring is fixed to the outer wall of the fixed plate, and the spring The other end is fixedly connected with one end of the fixed rod, and the other end of the fixed rod is fixed with a limit block.

通过上述技术方案,使得脚轮在脱离与固定环的接触后,固定型板和活动型板可以自动分离开,从而给可以使得固定型板和活动型板之间成型的柱状秸秆粉末可以自动掉落出来。Through the above technical scheme, after the caster is out of contact with the fixed ring, the fixed plate and the movable plate can be automatically separated, so that the columnar straw powder formed between the fixed plate and the movable plate can automatically fall come out.

作为上述方案的进一步改进,所述挤压组件包括转动连接在安装板上的固定轴、固定在固定轴底部的螺纹柱、螺纹套接在螺纹柱外部的螺纹套和固定在螺纹套底部的压板,所述固定轴的底部延伸至安装板下方,所述固定柱上安装有用于驱动固定轴转动的驱动件,所述安装板上安装有限制螺纹套转动的限位件。As a further improvement of the above solution, the extrusion assembly includes a fixed shaft rotatably connected to the mounting plate, a threaded column fixed at the bottom of the fixed shaft, a threaded sleeve threaded on the outside of the threaded column, and a pressure plate fixed at the bottom of the threaded sleeve , the bottom of the fixed shaft extends below the mounting plate, a drive member for driving the fixed shaft to rotate is installed on the fixed column, and a stopper for limiting the rotation of the threaded sleeve is installed on the mounting plate.

通过上述技术方案,可以在活动环下降的过程中对成型空间内的秸秆粉末进行压挤成型,从而给达到在给其中一个成型空间内输入物料的同时对另外一个装有结根粉末的成型空间内的秸秆粉末进行压制。Through the above technical scheme, the straw powder in the molding space can be squeezed and molded during the descending process of the movable ring, so as to achieve the purpose of inputting materials into one of the molding spaces and at the same time feeding the other molding space with root powder. The straw powder inside is pressed.

作为上述方案的进一步改进,所述驱动件包括固定在固定柱外壁上的抵接板、固定在固定轴顶部的固定齿轮和滑接在安装板顶部、并与固定齿轮啮合的传动齿条,所述抵接板为直角三角形结构,且抵接板斜面斜向上,抵接板的斜面开设有延其长度方向设置的滑槽,传动齿条的一端延伸至滑槽内、并与其滑接。As a further improvement of the above solution, the driving member includes an abutment plate fixed on the outer wall of the fixed column, a fixed gear fixed on the top of the fixed shaft, and a transmission rack that slides on the top of the mounting plate and meshes with the fixed gear. The abutment plate is a right-angled triangle structure, and the inclination of the abutment plate is upward. The inclination of the abutment plate is provided with a chute extending along its length. One end of the transmission rack extends into the chute and slides with it.

通过上述技术方案,可以在安装板升降的同时驱动螺纹柱抓到弄,达到了扩大压板行程的目的。Through the above-mentioned technical scheme, the threaded column can be driven to catch the lane while the mounting plate is raised and lowered, thereby achieving the purpose of enlarging the stroke of the pressing plate.

作为上述方案的进一步改进,所述固定柱上安装有用于在向成型组件合为成的成型空间内填装秸秆粉末时敲打该成型组件的敲打机构,所述敲打机构包括安装在固定柱外壁上的安装杆、转动连接在安装杆上的联动齿轮、固定在联动齿轮一侧圆面上的摆臂、固定在摆臂一端的敲击球和安装在固定柱外部用于驱动联动齿轮往复转动的传动件。As a further improvement of the above scheme, the fixing column is equipped with a knocking mechanism for knocking the molding assembly when filling the molding space formed by the molding assembly with straw powder, and the knocking mechanism includes The installation rod, the linkage gear connected to the installation rod by rotation, the swing arm fixed on the round surface of the linkage gear, the knocking ball fixed on one end of the swing arm and the ball installed on the outside of the fixed column for driving the linkage gear to reciprocate Transmission Parts.

通过上述技术方案,可以在向成型空间内输送秸秆粉末的同时敲到合为成该成型空间的固定型板,从而使得该成型空间内的秸秆粉末填充的更加紧实。Through the above technical proposal, the straw powder can be knocked into the forming space while transporting the straw powder into the forming space, so that the straw powder in the forming space can be filled more compactly.

作为上述方案的进一步改进,所述传动件包括安装在固定柱外壁上的传动轴、安装在固定柱外壁上的伸缩杆、固定在伸缩杆活动端上的固定框和固定在固定框底部的联动齿条,所述传动轴的底部固定有转轮,且转轮的带面偏离圆心的位置处固定有拨动柱,且拨动柱的一端延伸至固定框内侧,固定框的内侧长度大于转轮直径,所述固定框内侧宽度与拨动柱的直径相同,所述固定柱上还转动有联动件、以用于在向成型空间内填装秸秆粉末的时候驱动传动轴转动。As a further improvement of the above solution, the transmission part includes a transmission shaft installed on the outer wall of the fixed column, a telescopic rod installed on the outer wall of the fixed column, a fixed frame fixed on the movable end of the telescopic rod, and a linkage fixed at the bottom of the fixed frame. rack, the bottom of the drive shaft is fixed with a runner, and a toggle column is fixed at a position where the belt surface of the runner deviates from the center of the circle, and one end of the toggle column extends to the inside of the fixed frame, and the length of the inner side of the fixed frame is longer than the rotation The diameter of the wheel, the inner width of the fixed frame is the same as the diameter of the toggle column, and a linkage is rotated on the fixed column to drive the transmission shaft to rotate when filling the molding space with straw powder.

通过上述技术方案,可以通过驱动联动齿轮往复转动来驱动摆臂不断的摆动,从而令敲击球击打在固定型板外壁上。Through the above technical solution, the swing arm can be driven to swing continuously by driving the linkage gear to rotate back and forth, so that the knocking ball hits the outer wall of the fixed pattern plate.

作为上述方案的进一步改进,所述联动件包括转动连接在活动环上的活动柱、活动套设在活动柱外部的固定筒和套接在固定筒外周的连接齿轮,所述固定筒的顶部与搅拌箱的底面转动连接,所述连接管的外部套接有与连接齿轮啮合的传动齿轮,所述活动柱的底部安装有主动锥齿轮,所述传动轴的顶部安装有与主动锥齿轮相配合的从动锥齿轮。As a further improvement of the above solution, the linkage includes a movable column rotatably connected to the movable ring, a fixed cylinder movably sleeved outside the movable column, and a connecting gear sleeved on the outer periphery of the fixed cylinder. The top of the fixed cylinder is connected to the The bottom surface of the mixing box is connected by rotation, and the outside of the connecting pipe is sleeved with a transmission gear that meshes with the connecting gear. The bottom of the movable column is equipped with a driving bevel gear, and the top of the transmission shaft is equipped with a driving bevel gear that matches the driving bevel gear. driven bevel gear.

通过上述技术方案,可以利用连接管的转动来驱动传动轴转动,进而驱动固定框往复运动。Through the above technical solution, the rotation of the connecting pipe can be used to drive the transmission shaft to rotate, and then drive the fixed frame to reciprocate.

作为上述方案的进一步改进,所述搅拌箱的顶部安装有储存箱,搅拌箱的顶部内壁上安装有出水管,且出水管底面安装有多个喷头,所述储存箱上安装有水泵、以用于将储存箱内的水分输送到搅拌箱中去。As a further improvement of the above scheme, a storage tank is installed on the top of the mixing tank, a water outlet pipe is installed on the top inner wall of the mixing tank, and a plurality of nozzles are installed on the bottom surface of the water outlet pipe, and a water pump is installed on the storage tank for use. It is used to transfer the moisture in the storage tank to the mixing tank.

通过上述技术方案,可以在秸秆粉末含水量很低的时候对其进行加湿,时候后续压制成型时结合的更加紧密。Through the above technical solution, the straw powder can be humidified when its water content is very low, and the straw powder can be combined more tightly during subsequent pressing and molding.

一种小麦秸秆粉碎装置的使用方法,包括以下步骤:A method for using a wheat straw crushing device, comprising the following steps:

步骤一、将小麦秸秆粉碎并投入到搅拌箱中;Step 1, pulverizing the wheat straw and putting it into the mixing box;

步骤二、向搅拌箱内洒水,使水混匀在秸秆粉末中;Step 2: Sprinkle water into the mixing box to make the water evenly mixed in the straw powder;

步骤三、依次将搅拌后的秸秆粉末输入到成型机构中压制成型;Step 3, sequentially input the stirred straw powder into the forming mechanism for pressing and forming;

步骤四、将成型后的秸秆从按成型机构中排放出来,再集中进行收集。Step 4: Discharge the formed straw from the forming mechanism, and collect it in a concentrated manner.

相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

1.通过出料单元和成型机构之间的配合,可以依次将粉碎后的秸秆洒水润湿后再进行压制成型,从而避免粉末状的秸秆出现扬尘的现象,同时也便于后续对粉碎后的秸秆进行集中的收集,而且压制成型后的秸秆粉末由于其内部空间比较精密,因而也具备较好的防火效果,使其不会轻易发生火灾。1. Through the cooperation between the discharge unit and the forming mechanism, the crushed straw can be sprayed and wetted in turn before pressing and forming, so as to avoid the phenomenon of powdery straw from raising dust, and it is also convenient for subsequent processing of the crushed straw Centralized collection is carried out, and the compressed straw powder has a relatively fine internal space, so it also has a good fire prevention effect, so that it will not easily cause a fire.

2.通过敲打机构的设置,可以在向成型组件合为成的成新空间内填装秸秆粉末的同时不断的敲打该成型组件,从而使得秸秆粉末填充的更加紧实。2. Through the setting of the beating mechanism, it is possible to continuously beat the forming component while filling the new space formed by the forming component with straw powder, so that the filling of the straw powder is more compact.

3.通过固定环、固定台和成型组件之间的配合,使得脚轮抵紧在固定环内壁上的时候,固定型板和活动型板可以紧紧的合为在一起,当脚轮与固定环脱离接触后,在弹性件的作用下,固定型板和活动型板分离开,成型空间内压制成型好的秸秆粉末则是可以从成型空间内掉落出来,从而实现自动下料的目的。3. Through the cooperation between the fixed ring, the fixed table and the forming components, when the caster is pressed against the inner wall of the fixed ring, the fixed type plate and the movable type plate can be tightly combined together. When the caster is separated from the fixed ring After contact, under the action of elastic parts, the fixed plate and the movable plate are separated, and the straw powder pressed and formed in the forming space can fall out of the forming space, so as to realize the purpose of automatic feeding.

附图说明Description of drawings

图1为本发明的正视剖视图;Fig. 1 is the front sectional view of the present invention;

图2为图1中成型机构的结构示意图;Fig. 2 is the structural representation of forming mechanism in Fig. 1;

图3为图1中出料单元的结构示意图;Fig. 3 is the structural representation of discharging unit in Fig. 1;

图4为图1中按压单元的结构示意图;Fig. 4 is a schematic structural diagram of the pressing unit in Fig. 1;

图5为图1中固定环、固定台和按压机构的俯视图;Fig. 5 is a top view of the fixing ring, the fixing table and the pressing mechanism in Fig. 1;

图6为图1中A处的放大图;Fig. 6 is the enlarged view of place A in Fig. 1;

图7为图1中粉碎机构的结构示意图。Fig. 7 is a schematic structural diagram of the crushing mechanism in Fig. 1 .

主要符号说明:Description of main symbols:

1、安装架;2、搅拌箱;3、搅拌轴;4、螺旋轴;5、活动管;6、固定柱;7、活动环;8、固定环;9、固定台;10、安装筒;11、从动齿轮;12、限位板;13、滚轮;14、活动型板;15、固定型板;16、固定杆;17、粉碎斗;18、储存箱;19、出水管;20、固定管;21、传动齿轮;22、连接管;23、安装环;24、活动柱;25、固定筒;26、连接齿轮;27、伸缩件;28、固定轴;29、固定齿轮;30、传动齿条;31、抵接板;32、安装板;33、限位套;34、限位柱;35、压板;36、螺纹套;37、螺纹柱;38、转轮;39、伸缩杆;40、传动轴;41、固定框;42、联动齿条;43、联动齿轮;44、敲击球;45、摆臂;46、安装杆;47、粉碎辊。1. Mounting frame; 2. Stirring box; 3. Stirring shaft; 4. Spiral shaft; 5. Movable tube; 6. Fixed column; 7. Movable ring; 8. Fixed ring; 9. Fixed platform; 10. Installation cylinder; 11, driven gear; 12, limit plate; 13, roller; 14, movable plate; 15, fixed plate; 16, fixed rod; 17, crushing bucket; 18, storage box; 19, outlet pipe; 20, Fixed pipe; 21, transmission gear; 22, connecting pipe; 23, installation ring; 24, movable column; 25, fixed cylinder; 26, connecting gear; 27, telescopic piece; 28, fixed shaft; Drive rack; 31, abutment plate; 32, mounting plate; 33, limit sleeve; 34, limit column; 35, pressure plate; 36, thread sleeve; 37, thread column; 38, runner; 39, telescopic rod 40, transmission shaft; 41, fixed frame; 42, linkage rack; 43, linkage gear; 44, knocking ball; 45, swing arm; 46, installation rod; 47, crushing roller.

具体实施方式Detailed ways

下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Below, the present invention will be further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of not conflicting, the various embodiments described below or the technical features can be combined arbitrarily to form new embodiments. .

实施例1:Example 1:

请结合图1-5和7,本实施例的一种小麦秸秆粉碎装置,包括粉碎机构、安装架1和安装在安装架1上的搅拌箱2,搅拌箱顶部开设有进料口,粉碎机构用于将秸秆粉碎并输送到搅拌箱2中,粉碎机构包括粉碎斗17,安装在粉碎斗17内部的两个粉碎辊47和安装在粉碎斗17上用于驱动两个粉碎辊47转动的电机,粉碎斗17的一侧底部安装有出料管,且出料管的另一端穿过进料口延伸至搅拌箱2内部。Please combine Figures 1-5 and 7, a wheat straw crushing device in this embodiment includes a crushing mechanism, a mounting frame 1 and a mixing box 2 installed on the mounting frame 1, the top of the stirring box is provided with a feeding port, and the crushing mechanism For crushing straw and transporting it into the mixing box 2, the crushing mechanism includes a crushing bucket 17, two crushing rollers 47 installed inside the crushing bucket 17 and a motor mounted on the crushing bucket 17 for driving the two crushing rollers 47 to rotate A discharge pipe is installed at the bottom of one side of the crushing bucket 17, and the other end of the discharge pipe extends to the inside of the mixing box 2 through the feed inlet.

搅拌箱2内安装有搅拌轴3,且搅拌箱3的底部安装有出料单元,搅拌箱2的顶部安装有用于驱动搅拌轴3转动的搅拌电机,安装架1上安装有用于将出料单元排出的秸秆粉末压制成型的成型机构,成型机构位于出料单元正下方,出料单元包括固定在搅拌箱2底部的固定管20、转动连接在固定管20底部的连接管20和活动套设在固定管20外部的活动管5,搅拌轴的底部安装有螺旋轴4,且螺旋轴4延伸至连接管20内,搅拌轴3的外周固定有多个搅拌叶,是螺旋轴4的轴心固定管20的轴心吻合,连接管22与固定管20同轴设置,螺旋轴4的底部固接有连接块,且连接块的一端与连接管22的内壁固接,在搅拌轴3转动的同时会带动螺旋轴转动,从而可以将搅拌箱2内的秸秆粉末相固定管20内输送,从而有效避免固定管被堵住,连接块的设置使得旋转轴4在转动的同时可以带动连接管22转动,同时连接块的顶部为等腰三角形结构,从而可以有效避免粉末被连接块挡住而无法顺畅下落。Stirring shaft 3 is installed in the stirring box 2, and the bottom of stirring box 3 is equipped with a discharge unit, the top of the stirring box 2 is equipped with a stirring motor for driving the stirring shaft 3 to rotate, and is installed on the mounting frame 1 for the discharge unit The discharged straw powder is pressed into a molding mechanism. The molding mechanism is located directly below the discharge unit. The discharge unit includes a fixed pipe 20 fixed at the bottom of the mixing box 2, a connecting pipe 20 connected to the bottom of the fixed pipe 20 by rotation, and a movable sleeve on the The movable pipe 5 outside the fixed pipe 20 has a screw shaft 4 installed at the bottom of the stirring shaft, and the screw shaft 4 extends into the connecting pipe 20. The outer periphery of the stirring shaft 3 is fixed with a plurality of stirring blades, which are fixed to the center of the screw shaft 4. The axes of the tubes 20 coincide, the connecting tube 22 is coaxially arranged with the fixed tube 20, the bottom of the screw shaft 4 is fixedly connected with a connecting block, and one end of the connecting block is fixedly connected with the inner wall of the connecting tube 22, when the stirring shaft 3 rotates, It will drive the screw shaft to rotate, so that the straw powder in the mixing box 2 can be transported into the fixed pipe 20, thereby effectively preventing the fixed pipe from being blocked. The setting of the connecting block makes the rotating shaft 4 rotate while driving the connecting pipe 22. , and the top of the connection block is an isosceles triangle structure, which can effectively prevent the powder from being blocked by the connection block and cannot fall smoothly.

成型机构包括安装连接在安装架1上的安装筒10、安装在安装筒10外周的多个成型组件、固定在安装架1上的固定柱6、固定在安装架1上的固定台9和固定在固定台9外圈的固定环8,安装架1上安装有用于驱动电机,驱动电机的输出轴的一端固定有主动齿轮,所属安装筒10的外部套接有与主动齿轮啮合的从动齿轮,从而依靠驱动电机的转动来带动安装筒10转动,成型组件包括固定在安装筒10外周的固定型板15、通过弹性件安装在固定型板15上的活动型板14和安装在活动型板14外圈的滚轮13,固定型板15与活动型板14合为成圆筒状的成型空间,固定台9位于成型组件正下方、以用于在压挤秸秆时将成型空间底部封堵住,固定台9和固定环8均为开设有缺口的不完全圆环,且固定环8的缺口的两端均设有斜面,斜面的设置方便脚轮触碰到固定环8的缺口的边缘的时候进入到固定环8的内圈中去,固定柱6位于安装筒10内侧,且固定柱6上安装有按压单元,当成型组件转动到固定台9顶面正上方式,活动型板14和固定型板15的底部均与固定台3的顶面抵接,且脚轮13也抵紧在固定环8的内圈,从而使得活动型板14和固定型板15合拢在一起。The molding mechanism includes a mounting cylinder 10 installed and connected on the mounting frame 1, a plurality of molding components installed on the periphery of the mounting cylinder 10, a fixed column 6 fixed on the mounting frame 1, a fixed table 9 fixed on the mounting frame 1 and a fixed On the fixed ring 8 of the outer ring of the fixed table 9, the mounting frame 1 is installed with a driving motor, and one end of the output shaft of the driving motor is fixed with a driving gear, and the outer part of the mounting cylinder 10 is sleeved with a driven gear meshing with the driving gear. , thereby relying on the rotation of the driving motor to drive the installation cylinder 10 to rotate, the forming assembly includes a fixed pattern plate 15 fixed on the outer periphery of the installation cylinder 10, a movable pattern plate 14 mounted on the fixed pattern plate 15 through an elastic member, and a movable pattern plate installed on the movable pattern plate 14 The roller 13 of the outer ring, the fixed type plate 15 and the movable type plate 14 are combined into a cylindrical molding space, and the fixed table 9 is located directly below the molding assembly to block the bottom of the molding space when squeezing the straw , both the fixed platform 9 and the fixed ring 8 are incomplete circular rings with gaps, and both ends of the gap of the fixed ring 8 are provided with slopes, the setting of the slopes is convenient for the casters to touch the edge of the gap of the fixed ring 8 Go into the inner ring of the fixed ring 8, the fixed column 6 is located inside the installation cylinder 10, and the pressing unit is installed on the fixed column 6, when the forming component is rotated to the top of the fixed table 9, the movable plate 14 and the fixed The bottom of the template 15 all abuts against the top surface of the fixed platform 3, and the castor 13 is also pressed against the inner ring of the fixed ring 8, so that the movable template 14 and the fixed template 15 are closed together.

弹性件包括固定在活动型板14两侧外壁上的固定杆16两个分别套设在两个固定杆16外部的弹簧和两个分别套设在两个固定杆16外部限位板12,两个限位板12的一端分别与固定型板15的两侧外壁固接,弹簧位于限位板12靠近固定型板15的一侧,且弹簧的一端与固定型板15的外壁固接,弹簧的另一端与固定杆16的一端固接,固定杆16的另一端固定有限位块,弹性件的设置,使得脚轮13抵接在固定环8的内圈上的时候,弹簧处于压缩的状态,而此时活动型板14和固定型板15也合拢在一起,当脚轮13与固定环8脱离接触后,则弹簧恢复形变,使得活动型板14和固定型板15分离开,这时处于活动型板14和固定型板15之间的被压制好的秸秆粉末就可以从该成型组件的成型空间内掉落出来,达到自动下料的目的。The elastic member includes two fixed rods 16 fixed on the outer walls of the movable type plate 14, two springs respectively sleeved on the outside of the two fixed rods 16 and two outer limit plates 12 respectively sleeved on the two fixed rods 16. One end of each limiting plate 12 is affixed to the both sides outer walls of the fixed pattern plate 15 respectively, and the spring is positioned at the side of the limiting plate 12 close to the fixed pattern plate 15, and one end of the spring is affixed to the outer wall of the fixed pattern plate 15, and the spring The other end of the fixed rod 16 is affixed to the other end of the fixed rod 16, and the other end of the fixed rod 16 is fixed with a limit block. The elastic member is arranged so that when the caster 13 abuts against the inner ring of the fixed ring 8, the spring is in a compressed state. And this moment movable type plate 14 and fixed type plate 15 also close together, after caster 13 and fixed ring 8 break away from contact, then spring restores deformation, makes movable type plate 14 and fixed type plate 15 separate, at this moment is in activity The compressed straw powder between the template 14 and the fixed template 15 can fall out from the molding space of the molding assembly, so as to achieve the purpose of automatic blanking.

按压单元包括活动套设在固定柱6外部的活动环7、固定在安装在活动环7上的安装板32、安装在安装板32上的挤压组件和用于驱动活动环7沿固定柱6轴向移动的伸缩件27,伸缩件27为电动伸缩杆,挤压组件包括转动连接在安装板32上的固定轴28、固定在固定轴28底部的螺纹柱37、螺纹套接在螺纹柱37外部的螺纹套36和固定在螺纹套36底部的压板35,固定轴28的底部延伸至安装板32下方,螺纹套36的内壁上设有与螺纹柱吻合的内螺纹,固定柱6上安装有用于驱动固定轴28转动的驱动件,安装板32上安装有限制螺纹套36转动的限位件,限位件包括固定在安装板32底部的限位柱34和活动套设在限位柱34外部的限位套33,限位套33的一侧外壁与螺纹套36的外壁固接,限位件的设置使得螺纹套36可以在螺纹柱37的转动下可沿螺纹柱37轴向方向移动。The pressing unit includes a movable ring 7 that is movably sleeved on the outside of the fixed column 6, a mounting plate 32 fixed on the movable ring 7, an extruding assembly mounted on the mounting plate 32, and is used to drive the movable ring 7 along the fixed column 6. A telescopic part 27 that moves axially. The telescopic part 27 is an electric telescopic rod. The extruding assembly includes a fixed shaft 28 that is rotatably connected to the mounting plate 32, a threaded column 37 fixed at the bottom of the fixed shaft 28, and a screw threaded on the threaded column 37. The external threaded sleeve 36 and the pressure plate 35 fixed on the bottom of the threaded sleeve 36, the bottom of the fixed shaft 28 extends to the bottom of the mounting plate 32, the inner wall of the threaded sleeve 36 is provided with an internal thread that matches the threaded column, and it is useful to install on the fixed column 6. The driving member that drives the fixed shaft 28 to rotate, the limit piece that limits the rotation of the threaded sleeve 36 is installed on the mounting plate 32, the limit piece includes a limit column 34 fixed on the bottom of the installation plate 32 and a movable sleeve set on the limit column 34 The outer limit sleeve 33, the outer wall of one side of the limit sleeve 33 is affixed to the outer wall of the threaded sleeve 36, and the setting of the limiter allows the threaded sleeve 36 to move along the axial direction of the threaded column 37 under the rotation of the threaded column 37 .

驱动件包括固定在固定柱6外壁上的抵接板31、固定在固定轴28顶部的固定齿轮29和滑接在安装板32顶部、并与固定齿轮29啮合的传动齿条30,抵接板31为直角三角形结构,且抵接板31斜面斜向上,抵接板31的斜面开设有延其长度方向设置的滑槽,传动齿条30的一端延伸至滑槽内、并与其滑接,滑槽的两侧长边外壁均开设有延其长度方向设置的限位槽,传动齿条30位于滑槽内的一端固定有限位块,限位块的两端分别延伸至两个限位槽内、并与两个限位槽滑接,限位槽和限位块的设置使得传动齿条30可以顺着滑槽的倾斜方向移动而不会从滑槽内部退出来。The driving member includes an abutment plate 31 fixed on the outer wall of the fixed column 6, a fixed gear 29 fixed on the top of the fixed shaft 28, and a drive rack 30 slid on the top of the mounting plate 32 and meshed with the fixed gear 29. The abutment plate 31 is a right-angled triangle structure, and the slope of the abutment plate 31 is inclined upwards. The slope of the abutment plate 31 is provided with a chute extending along its length. The outer walls of the long sides on both sides of the groove are provided with limiting grooves arranged along its length direction. One end of the drive rack 30 located in the chute is fixed with a limiting block, and the two ends of the limiting block extend into the two limiting grooves respectively. , and slidingly connected with the two limiting grooves, the setting of the limiting groove and the limiting block enables the transmission rack 30 to move along the inclined direction of the chute without withdrawing from the inside of the chute.

活动管5与活动环7之间通过连接件连接,从而在向其中一个成型空间内输入秸秆粉末的时候对前一个成型空间内的秸秆粉末进行挤压成型,连接件包括固定在活动环7外周的连接板和活动套设在活动管5外周的安装环23,安装环23与活动管5转动连接,连接板的一端固定在安装环23的外圈上。The movable pipe 5 and the movable ring 7 are connected by a connecting piece, so that when the straw powder is input into one of the forming spaces, the straw powder in the previous forming space is extruded. The connecting plate and the movable sleeve are set on the mounting ring 23 of the movable pipe 5 periphery, the mounting ring 23 is connected with the movable pipe 5 in rotation, and an end of the connecting plate is fixed on the outer ring of the mounting ring 23.

本实施例中的实施原理为:将小麦秸秆投入到粉碎斗17内部粉碎后再排入到搅拌箱2中来,启动驱动电机,驱动电机间歇转动从而带动安装筒10间歇转动,从而给依次将成型组件转动到储料单元的正下方,每当一个成型组件转动到活动管5的正下方的时候,伸缩件27开设伸长带动活动环7下降,活动环7下降后可以带动安装环23和安装板32同步下降,而安装环23下降后则是会带动活动管25下降,从而使得活动管5逐渐进入到其向下方的成型组件的成型空间内去,然后再启动搅拌电机带动搅拌轴3转动,从而对搅拌箱2内的秸秆粉末进行搅拌,同时螺旋轴4跟随搅拌轴3同步转动,从而给可以将搅拌箱2内的秸秆粉末输送到固定管20中去,最后秸秆粉末再从连接管22和活动管5中排出而落入到成型空间内部去,当该成型空间填满之后,伸缩件27再收缩,从而将活动管5移动到成型空间的外部来,之后驱动电机再次转动,从而将装有秸秆粉末的成型组件转动到按压组件的正下方来;The implementation principle in this embodiment is: put the wheat straw into the crushing bucket 17 to crush it and then discharge it into the mixing box 2, start the drive motor, and the drive motor rotates intermittently to drive the installation cylinder 10 to rotate intermittently, so as to sequentially The molding assembly rotates to the right below the material storage unit. Whenever a molding assembly rotates to the right below the movable tube 5, the telescopic member 27 is opened and extended to drive the movable ring 7 to descend. After the movable ring 7 descends, the installation ring 23 and the movable ring 7 can be driven. The mounting plate 32 descends synchronously, and the descending of the mounting ring 23 will drive the movable pipe 25 to descend, so that the movable pipe 5 gradually enters the molding space of the molding assembly downward, and then starts the stirring motor to drive the stirring shaft 3 Rotate, so as to stir the straw powder in the mixing box 2, and at the same time, the screw shaft 4 rotates synchronously with the stirring shaft 3, so that the straw powder in the mixing box 2 can be transported to the fixed pipe 20, and finally the straw powder is connected to the The pipe 22 and the movable pipe 5 are discharged and fall into the inside of the molding space. When the molding space is filled, the telescopic member 27 shrinks again, thereby moving the movable pipe 5 to the outside of the molding space, and then the drive motor rotates again. Thereby turning the molding assembly containing the straw powder to just below the pressing assembly;

在安装板32在下降的同时会带动按压组件下降,从而给使得固定柱28和螺纹柱27跟随其同步下移,在安装板32下降的同时,传动齿条30会顺着抵接板31的斜面滑动,从而使得传动齿条30在跟随安装板32下降的过程中逐渐向远离固定柱3的一侧移动,进而带动很固定齿轮29正转,固定齿轮29再带动固定轴28转动,从而使得螺纹柱27正转,而在限位件的限制下,螺纹套36此时则相对安装板32下移,从而进一步增大了压板35的形成,从而可以对填装在成型空间内的秸秆粉末进行冲压,使其在压力的作用下结块成型,冲压结束后,安装板跟随活动环7同时上移,而传动齿条30则顺着抵接板31的斜面上移,进而在跟随安装板42上移的过程中也逐渐向靠近固定柱6的一侧移动,从而给带动固定轴28反转,最终使得螺纹套6相对安装板32上移;When the mounting plate 32 descends, it will drive the pressing assembly down, so that the fixed column 28 and the threaded column 27 will move down synchronously with it. The inclined surface slides, so that the transmission rack 30 gradually moves to the side away from the fixed column 3 in the process of falling with the mounting plate 32, and then drives the fixed gear 29 to rotate forward, and the fixed gear 29 drives the fixed shaft 28 to rotate, so that The threaded column 27 rotates forward, and under the restriction of the stopper, the threaded sleeve 36 moves down relative to the mounting plate 32 at this time, thereby further increasing the formation of the pressing plate 35, so that the straw powder filled in the forming space can be Stamping is carried out to make it form agglomerates under the action of pressure. After the stamping is completed, the mounting plate moves up simultaneously with the movable ring 7, while the transmission rack 30 moves along the slope of the abutting plate 31, and then follows the mounting plate 42 also gradually moves to the side close to the fixed column 6 in the process of moving up, thereby driving the fixed shaft 28 to reverse, and finally making the threaded sleeve 6 move up relative to the mounting plate 32;

冲压结束后,驱动电机再次带动安装筒10转动,安装筒10再次转动一次后,则是会使得被冲压后的秸秆粉末贴着固定台9的顶面移动到固定台的缺口处,而此时该成型组件上的脚轮13也移动到固定环8的缺口处,从而使得在弹性件的作用下,固定型板15和活动型板15分离开,被冲压成型的秸秆粉末得以从成型空间内掉落下来。After the stamping is finished, the drive motor drives the installation cylinder 10 to rotate again. After the installation cylinder 10 rotates once again, it will make the punched straw powder stick to the top surface of the fixed platform 9 and move to the gap of the fixed platform. The casters 13 on the forming assembly also move to the gap of the fixed ring 8, so that under the action of the elastic member, the fixed plate 15 and the movable plate 15 are separated, and the punched straw powder can fall out of the forming space. Falling.

实施例2:Example 2:

结合图1-3和图6,本实施例在实施例1的基础上,进一步的改进在于:固定柱6上安装有用于在向成型组件合为成的成型空间内填装秸秆粉末时敲打该成型组件的敲打机构,敲打机构包括安装在固定柱6外壁上的安装杆46、转动连接在安装杆46上的联动齿轮43、固定在联动齿轮43一侧圆面上的摆臂45、固定在摆臂45一端的敲击球44和安装在固定柱6外部用于驱动联动齿轮43往复转动的传动件,传动件包括安装在固定柱6外壁上的传动轴40、安装在固定柱6外壁上的伸缩杆39、固定在伸缩杆39活动端上的固定框41和固定在固定框41底部的联动齿条42,伸缩杆包括固定在固定柱6外壁上的连接筒和活动套设在连接筒内的连接柱,连接柱的一端延伸至连接筒外并与固定框41的外壁固接,连接柱可沿连接筒轴向方向移动,传动轴40的底部固定有转轮38,且转轮38的带面偏离圆心的位置处固定有拨动柱,且拨动柱的一端延伸至固定框41内侧,固定框41的内侧长度大于转轮38直径,固定框41内侧宽度与拨动柱的直径相同,固定柱6上还转动有联动件、以用于在向成型空间内填装秸秆粉末的时候驱动传动轴40转动。With reference to Figures 1-3 and Figure 6, on the basis of Embodiment 1, this embodiment is further improved in that: the fixed column 6 is equipped with a device for beating the straw powder when filling the molding space formed by the molding assembly. The knocking mechanism of the molding assembly, the knocking mechanism comprises a mounting rod 46 installed on the outer wall of the fixed column 6, a linkage gear 43 that is rotatably connected to the mounting rod 46, a swing arm 45 fixed on a circular surface of the linkage gear 43, fixed on The knocking ball 44 at one end of the swing arm 45 and the transmission part installed on the outside of the fixed post 6 for driving the linkage gear 43 to reciprocate, the transmission part includes a transmission shaft 40 installed on the outer wall of the fixed post 6, and a transmission part installed on the outer wall of the fixed post 6. The telescopic rod 39, the fixed frame 41 that is fixed on the flexible end of the telescopic rod 39 and the linkage rack 42 that is fixed on the bottom of the fixed frame 41, the telescopic rod includes a connecting cylinder that is fixed on the outer wall of the fixed column 6 and is movably sleeved on the connecting cylinder The connecting column inside, one end of the connecting column extends to the outside of the connecting cylinder and is fixedly connected with the outer wall of the fixed frame 41, the connecting column can move along the axial direction of the connecting cylinder, the bottom of the transmission shaft 40 is fixed with a runner 38, and the runner 38 The position where the belt surface deviates from the center of the circle is fixed with a toggle column, and one end of the toggle column extends to the inside of the fixed frame 41, the inner length of the fixed frame 41 is greater than the diameter of the runner 38, and the width of the inner side of the fixed frame 41 is the same as the diameter of the toggle column. Similarly, the fixed column 6 is also rotated with a linkage for driving the transmission shaft 40 to rotate when filling the molding space with straw powder.

联动件包括转动连接在活动环7上的活动柱24、活动套设在活动柱24外部的固定筒25和套接在固定筒25外周的连接齿轮26,活动柱24为正多棱柱,固定筒25的内圈与活动柱24的外圈吻合,从而使得活动柱24可以沿固定筒25轴向移动,也可以跟随固定筒25的转动而转动,固定筒25的顶部与搅拌箱2的底面转动连接,连接管22的外部套接有与连接齿轮26啮合的传动齿轮21,活动柱24的底部安装有主动锥齿轮,传动轴40的顶部安装有与主动锥齿轮相配合的从动锥齿轮。The linkage includes a movable column 24 that is rotatably connected to the movable ring 7, a fixed cylinder 25 that is movably sleeved outside the movable column 24, and a connecting gear 26 that is sleeved on the outer periphery of the fixed cylinder 25. The movable column 24 is a regular polygonal prism, and the fixed cylinder The inner ring of 25 coincides with the outer ring of the movable column 24, so that the movable column 24 can move axially along the fixed cylinder 25, and can also rotate following the rotation of the fixed cylinder 25, and the top of the fixed cylinder 25 and the bottom surface of the mixing box 2 rotate Connect, the outside of connecting pipe 22 is sleeved with transmission gear 21 meshed with connecting gear 26, the bottom of movable column 24 is equipped with driving bevel gear, and the top of transmission shaft 40 is equipped with driven bevel gear matched with driving bevel gear.

本实施例的工作原理为:在活动柱5下降进入到成型空间内的时候会带动活动柱24同步下移,最终在主动锥齿轮与从动锥齿轮啮合后活动柱5停止下降,然后螺旋轴4转动的同时会带动连接管22转动,连接管22再带动连接齿轮26转动,从而带动固定筒25转动,固定筒25转动后则是可以带动活动柱24同步转动,从而驱动传动轴40转动,传动轴40转动后带动转轮38转动,转轮38转动再通过拨动柱驱动固定框41左右移动,从而使得联动齿条42左右往复移动,联动齿条42移动后再带动联动齿轮43往复转动,最终使得摆臂不断的摆动,从而利用敲击球44不断的敲打在成型组件的固定型板15上,达到了将成型空间内秸秆粉末震实的目的,当活动管5上升后,敲打组件也随之停止运行。The working principle of this embodiment is: when the movable column 5 descends into the molding space, it will drive the movable column 24 to move down synchronously, and finally the movable column 5 stops descending after the driving bevel gear meshes with the driven bevel gear, and then the screw shaft 4 Rotation will drive the connecting pipe 22 to rotate, and the connecting pipe 22 will drive the connecting gear 26 to rotate, thereby driving the fixed cylinder 25 to rotate. After the fixed cylinder 25 rotates, it can drive the movable column 24 to rotate synchronously, thereby driving the transmission shaft 40 to rotate. After the transmission shaft 40 rotates, it drives the runner 38 to rotate, and the runner 38 rotates and then drives the fixed frame 41 to move left and right through the toggle column, so that the linkage rack 42 moves back and forth left and right, and the linkage gear 43 is driven to rotate back and forth after the linkage rack 42 moves , and finally make the swing arm swing continuously, so that the knocking ball 44 is used to continuously knock on the fixed plate 15 of the molding assembly to achieve the purpose of shaking the straw powder in the molding space. When the movable tube 5 rises, the knocking assembly It also stopped working.

实施例3:Example 3:

结合图1,本实施例在实施例1-2的基础上,进一步的改进在于:搅拌箱2的顶部安装有储存箱18,搅拌箱2的顶部内壁上安装有出水管19,且出水管19底面安装有多个喷头,储存箱18上安装有水泵、以用于将储存箱18内的水分输送到搅拌箱2中去。In conjunction with Fig. 1, the further improvement of this embodiment on the basis of Embodiment 1-2 is: a storage tank 18 is installed on the top of the mixing box 2, and a water outlet pipe 19 is installed on the top inner wall of the mixing box 2, and the water outlet pipe 19 A plurality of shower nozzles are installed on the bottom surface, and a water pump is installed on the storage tank 18 to transport the moisture in the storage tank 18 to the mixing tank 2 .

本实施例的实施原理为:通过向搅拌箱2内的秸秆粉末中洒水,从而对秸秆粉末进行加湿,使得其在被压制成型的时候可以粘结的更加紧密,而成型后的秸秆粉末呈现柱状,便于进行收集对方,而在重新进行使用时,只需要你将其敲碎再归还到土壤中去即可。The implementation principle of this embodiment is: by sprinkling water into the straw powder in the mixing box 2, the straw powder is humidified so that it can be bonded more tightly when it is pressed and formed, and the formed straw powder presents a columnar shape , It is convenient to collect each other, and when it is reused, you only need to smash it and return it to the soil.

实施例4:Example 4:

结合图1-7,本实施例的一种小麦秸秆粉碎装置的使用方法,包括以下步骤:With reference to Figures 1-7, a method for using a wheat straw crushing device in this embodiment includes the following steps:

步骤一、将小麦秸秆投入到粉碎机构中粉碎后再通过出料管排放到搅拌箱2中去;Step 1, put the wheat straw into the crushing mechanism to crush it and then discharge it into the mixing box 2 through the discharge pipe;

步骤二、根据需要,在需要对秸秆分泌加湿的情况下启动水泵,从而将储存箱18内的水输送到出水管19中去,最后再从出水管19上的喷头喷在秸秆粉末中对其进行加湿;Step 2. According to needs, start the water pump when the straw secretion needs to be humidified, so as to transport the water in the storage tank 18 to the outlet pipe 19, and finally spray the straw powder from the nozzle on the outlet pipe 19 to the straw powder. humidify;

步骤三、依次将搅拌后的秸秆粉末通过出料单元输入到成型机构中的成型空间内,然后再将装有秸秆粉末的成型组件转动到按压组件的下方进行压制成型;Step 3: Input the stirred straw powder into the molding space of the molding mechanism through the discharge unit in sequence, and then turn the molding assembly containing the straw powder to the bottom of the pressing assembly for compression molding;

步骤四、随着安装筒10的转动,当装有压制成型的秸秆粉末的成型组件移动到固定台9的缺口处时,固定型板15和活动型板14在弹性组件的作用下分离开,从而将成型后的秸秆从按成型机构中排放出来,达到自动下料的目的,最后再将成型后呈柱状的秸秆粉末收集起来集中堆放,并在重新进行使用时,只需要你将其敲碎再归还到土壤中去即可。Step 4: With the rotation of the installation cylinder 10, when the molding assembly containing the pressed straw powder moves to the gap of the fixed table 9, the fixed template 15 and the movable template 14 are separated under the action of the elastic assembly, In this way, the formed straw is discharged from the pressing mechanism to achieve the purpose of automatic feeding, and finally the formed columnar straw powder is collected and piled up, and when it is used again, you only need to break it Return it to the soil.

上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiment is only a preferred embodiment of the present invention, and cannot be used to limit the protection scope of the present invention. Any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of the present invention. Scope of protection claimed.

Claims (10)

1. A wheat straw smashing device comprises a smashing mechanism, a mounting frame and a stirring box mounted on the mounting frame, and is characterized in that the smashing mechanism is used for smashing straws and conveying the straws into the stirring box, a stirring shaft is mounted in the stirring box, a discharging unit is mounted at the bottom of the stirring box, a forming mechanism used for pressing and forming straw powder discharged by the discharging unit is mounted on the mounting frame, and the forming mechanism is located under the discharging unit;
the discharging unit comprises a fixed pipe fixed at the bottom of the stirring box, a connecting pipe rotatably connected to the bottom of the fixed pipe, and a movable pipe movably sleeved outside the fixed pipe, wherein a spiral shaft is installed at the bottom of the stirring shaft, and the spiral shaft extends into the connecting pipe.
The forming mechanism comprises an installation barrel, a plurality of forming assemblies, fixed columns, a fixed table and a fixed ring, wherein the installation barrel is installed on the installation frame, the forming assemblies are installed on the periphery of the installation barrel, the fixed columns are fixed on the installation frame, the fixed table is fixed on the installation frame, the fixed ring is fixed on the outer ring of the fixed table, the forming assemblies comprise fixed plates fixed on the periphery of the installation barrel, movable plates installed on the fixed plates through elastic pieces and rollers installed on the outer rings of the movable plates, the fixed plates and the movable plates are combined into a cylindrical forming space, the fixed table is located under the forming assemblies and used for sealing and blocking the bottom of the forming space when straws are extruded, the fixed table and the fixed ring are both incomplete rings with notches, inclined planes are arranged at two ends of the notches of the fixed ring, the fixed columns are located on the inner side of the installation barrel, and pressing units are installed on the fixed columns;
the pressing unit comprises a movable ring, a mounting plate, an extrusion assembly and a telescopic piece, wherein the movable ring is movably sleeved outside the fixed column, the mounting plate is fixedly mounted on the movable ring, the extrusion assembly is mounted on the mounting plate, the telescopic piece is used for driving the movable ring to move axially along the fixed column, and the movable pipe and the movable ring are connected through a connecting piece and used for extruding and forming straw powder in the former forming space while inputting the straw powder into one forming space.
2. The wheat straw smashing device according to claim 1, wherein a plurality of stirring blades are fixed on the periphery of the stirring shaft, the axis of the axis fixing pipe of the spiral shaft is matched, the connecting pipe and the fixing pipe are coaxially arranged, a connecting block is fixedly connected to the bottom of the spiral shaft, one end of the connecting block is fixedly connected to the inner wall of the connecting pipe, the connecting piece comprises a connecting plate fixed on the periphery of the movable ring and a mounting ring movably sleeved on the periphery of the movable pipe, the mounting ring is rotatably connected with the movable pipe, and one end of the connecting plate is fixed on an outer ring of the mounting ring.
3. The wheat straw smashing device according to claim 1, wherein the elastic piece comprises two springs and two limiting plates, wherein the two springs are respectively sleeved outside the two fixing rods, the two springs are fixed on the outer walls of the two sides of the movable template, the two limiting plates are respectively sleeved outside the two fixing rods, one ends of the two limiting plates are respectively fixedly connected with the outer walls of the two sides of the fixed template, the springs are located on one side, close to the fixed template, of the limiting plates, one ends of the springs are fixedly connected with the outer walls of the fixed template, the other ends of the springs are fixedly connected with one ends of the fixing rods, and limiting blocks are fixed to the other ends of the fixing rods.
4. The wheat straw smashing device according to claim 1, wherein the extruding assembly comprises a fixed shaft rotatably connected to the mounting plate, a threaded column fixed at the bottom of the fixed shaft, a threaded sleeve in threaded sleeve connection with the exterior of the threaded column, and a pressing plate fixed at the bottom of the threaded sleeve, the bottom of the fixed shaft extends to the lower portion of the mounting plate, a driving member for driving the fixed shaft to rotate is mounted on the fixed shaft, and a limiting member for limiting the rotation of the threaded sleeve is mounted on the mounting plate.
5. The wheat straw smashing device according to claim 4, wherein the driving piece comprises an abutting plate fixed on the outer wall of the fixed column, a fixed gear fixed on the top of the fixed shaft and a transmission rack slidably connected to the top of the mounting plate and meshed with the fixed gear, the abutting plate is of a right-angled triangle structure, the inclined surface of the abutting plate is inclined upwards, a sliding groove arranged along the length direction of the abutting plate is formed in the inclined surface of the abutting plate, and one end of the transmission rack extends into the sliding groove and slidably connected with the sliding groove.
6. The wheat straw smashing device according to claim 1, wherein a beating mechanism for beating the forming assembly when filling straw powder into a forming space formed by the forming assembly is mounted on the fixing column, the beating mechanism comprises a mounting rod mounted on the outer wall of the fixing column, a linkage gear rotationally connected to the mounting rod, a swing arm fixed on a circular surface on one side of the linkage gear, a beating ball fixed at one end of the swing arm, and a transmission piece mounted outside the fixing column and used for driving the linkage gear to rotate back and forth.
7. The wheat straw smashing device according to claim 6, wherein the transmission part comprises a transmission shaft arranged on the outer wall of the fixed column, a telescopic rod arranged on the outer wall of the fixed column, a fixed frame fixed on the movable end of the telescopic rod and a linkage rack fixed at the bottom of the fixed frame, a rotating wheel is fixed at the bottom of the transmission shaft, a shifting column is fixed at the position, deviating from the circle center, of the belt surface of the rotating wheel, one end of the shifting column extends to the inner side of the fixed frame, the length of the inner side of the fixed frame is larger than the diameter of the rotating wheel, the width of the inner side of the fixed frame is the same as the diameter of the shifting column, and a linkage part is further rotated on the fixed column and used for driving the transmission shaft to rotate when straw powder is filled into the forming space.
8. The wheat straw smashing device according to claim 7, wherein the linkage part comprises a movable column rotatably connected to the movable ring, a fixed cylinder movably sleeved outside the movable column and a connecting gear sleeved on the periphery of the fixed cylinder, the top of the fixed cylinder is rotatably connected with the bottom surface of the stirring box, a transmission gear meshed with the connecting gear is sleeved outside the connecting pipe, a driving bevel gear is installed at the bottom of the movable column, and a driven bevel gear matched with the driving bevel gear is installed at the top of the transmission shaft.
9. The wheat straw crushing device as claimed in claim 1, wherein a storage tank is mounted at the top of the stirring tank, a water outlet pipe is mounted on the inner wall of the top of the stirring tank, a plurality of spray heads are mounted on the bottom surface of the water outlet pipe, and a water pump is mounted on the storage tank and used for conveying moisture in the storage tank into the stirring tank.
10. The use method of the wheat straw crushing device according to any one of claims 1 to 9, which is characterized by comprising the following steps:
crushing wheat straws and putting the crushed wheat straws into a stirring box;
step two, sprinkling water into the stirring box to uniformly mix the water in the straw powder;
step three, sequentially inputting the stirred straw powder into a forming mechanism for press forming;
and step four, discharging the molded straws from the molding mechanism, and then collecting the straws in a centralized manner.
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CN116171743A (en) * 2023-04-26 2023-05-30 新乡市和协饲料机械制造有限公司 A straw crushing device for agricultural machinery
CN117229841A (en) * 2023-10-13 2023-12-15 广西粮油科学研究所有限公司 Fragrant high-oleic peanut oil and manufacturing process thereof

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CN109076799A (en) * 2018-07-03 2018-12-25 无为县黄姑农机专业合作社 A kind of stalk pulverization compressor
CN109382390A (en) * 2018-10-23 2019-02-26 东北林业大学 A kind of pretreating device of stalk agricultural wastes material
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DE212020000395U1 (en) * 2020-12-17 2021-02-18 Suzhou Batao Information Technology Co., Ltd Wheat straw shredder
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CN108575346A (en) * 2018-03-27 2018-09-28 王春峰 A kind of agricultural straw millstone
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CN116171743A (en) * 2023-04-26 2023-05-30 新乡市和协饲料机械制造有限公司 A straw crushing device for agricultural machinery
CN117229841A (en) * 2023-10-13 2023-12-15 广西粮油科学研究所有限公司 Fragrant high-oleic peanut oil and manufacturing process thereof

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