CN115889391A - A kind of wheat straw pulverizing device and using method - Google Patents
A kind of wheat straw pulverizing device and using method Download PDFInfo
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Abstract
本发明涉及农业机械技术领域,尤其是一种小麦秸秆粉碎装置及使用方法,针对现有的问题,现提出如下方案,其包括粉碎机构、安装架和安装在安装架上的搅拌箱,所述粉碎机构用于将秸秆粉碎并输送到搅拌箱中,所述搅拌箱内安装有搅拌轴,且搅拌箱的底部安装有出料单元,所述安装架上安装有用于将出料单元排出的秸秆粉末压制成型的成型机构,成型机构位于出料单元正下方。本发明不仅可以有效避免在秸秆粉碎过程中出现的扬尘现象,而且可以方便将秸秆粉末压制成柱形,从而方便了后续对秸秆粉末的收集利用,也避免蓬松堆放的秸秆粉末带来的火灾隐患。
The present invention relates to the technical field of agricultural machinery, especially a wheat straw crushing device and its use method. Aiming at the existing problems, the following scheme is proposed, which includes a crushing mechanism, a mounting frame and a mixing box installed on the mounting frame. The crushing mechanism is used to crush the straw and transport it into the stirring box, the stirring shaft is installed in the stirring box, and the discharge unit is installed at the bottom of the stirring box, and the straw for discharging the discharge unit is installed on the mounting frame Forming mechanism for powder compaction, the forming mechanism is located directly below the discharge unit. The present invention can not only effectively avoid the phenomenon of dust in the straw crushing process, but also can conveniently press the straw powder into a column shape, thereby facilitating the subsequent collection and utilization of the straw powder, and also avoiding the fire hazard caused by the fluffy stacked straw powder .
Description
技术领域technical field
本发明涉及农业机械领域,尤其涉及一种小麦秸秆粉碎装置及使用方法。The invention relates to the field of agricultural machinery, in particular to a wheat straw crushing device and a using method.
背景技术Background technique
作为农业大国,我国秸秆资源十分丰富,每年作物秸秆总量约9×108t,约占全球秸秆总量的30%,是全球第一秸秆大国。由于富含大量有机质和作物生长所必需的氮、磷、钾及其他微量元素,数量庞大的秸秆已成为我国农业可持续发展不可忽视的宝贵资源。秸秆还田具有改善土壤理化性状,提高土壤微生物活性,提高氮肥利用率及作物产量等优点,是农业生态系统中提高土壤肥力和维持作物生产力的有效措施。近年来随着秸秆还田的大面积推广应用,秸秆还田区的土壤结构和地力均发生了很大变化。但由于秸秆还田存在配套技术不完善、操作不当等问题,使得该技术在实际生产中依旧存在小麦出苗率低、幼苗素质不高、难以形成壮苗安全越冬等问题。目前,常见的收割机具备粉碎秸秆的功能,在收割小麦的同时也会将其秸秆粉碎,然后再排放到田地,但是收割机在排放粉碎的秸秆的时候,常见的方式是利用风力将粉碎的秸秆从排出管道中吹出来,这种方式会带来较大的扬尘,从而影响到施工人员,而且随意排放的碎秸秆也不利于余后续均匀的铺洒在田地中去,从而给后续的处理带来一定的难度。As a large agricultural country, China is rich in straw resources. The total amount of crop straw is about 9×10 8 t every year, accounting for about 30% of the world's total straw, and China is the world's largest straw country. Because it is rich in a large amount of organic matter and nitrogen, phosphorus, potassium and other trace elements necessary for crop growth, the huge amount of straw has become a valuable resource that cannot be ignored for the sustainable development of agriculture in our country. Straw returning has the advantages of improving soil physical and chemical properties, increasing soil microbial activity, increasing nitrogen use efficiency and crop yield, and is an effective measure to improve soil fertility and maintain crop productivity in agricultural ecosystems. In recent years, with the large-scale popularization and application of straw returning, the soil structure and soil fertility of straw returning areas have undergone great changes. However, due to the imperfect supporting technology and improper operation of straw returning to the field, there are still problems in the actual production of this technology, such as low wheat seedling emergence rate, low seedling quality, and difficulty in forming strong seedlings to survive the winter safely. At present, common harvesters have the function of crushing straw. When harvesting wheat, they will also crush the straw and then discharge it to the field. However, when the harvester discharges the crushed straw, the common way is to use the wind to crush the straw The straw is blown out from the discharge pipe, which will bring a lot of dust, which will affect the construction personnel, and the random discharge of broken straw will not be conducive to the subsequent evenly spread in the field, thus affecting the subsequent treatment. bring some difficulty.
此外,呈碎屑状的秸秆粉末,不仅容易被风扬起,同时也容易引起火灾,从而带来一定的隐患。为此,本方案提出了一种小麦秸秆粉碎装置及使用方法。In addition, the straw powder in the form of debris is not only easy to be blown up by the wind, but also easy to cause fire, which brings certain hidden dangers. For this reason, this program proposes a wheat straw pulverizing device and using method.
发明内容Contents of the invention
本发明提出的一种小麦秸秆粉碎装置及使用方法,解决了现有技术中的秸秆粉碎装置容易造成秸秆粉末起扬尘和铺洒不均匀的问题。The invention proposes a wheat straw crushing device and a use method thereof, which solve the problems that the straw powder in the prior art is likely to cause dust and uneven spreading of the straw powder.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种小麦秸秆粉碎还田装置及方法,包括粉碎机构、安装架和安装在安装架上的搅拌箱,所述粉碎机构用于将秸秆粉碎并输送到搅拌箱中,所述搅拌箱内安装有搅拌轴,且搅拌箱的底部安装有出料单元,所述安装架上安装有用于将出料单元排出的秸秆粉末压制成型的成型机构,成型机构位于出料单元正下方;A device and method for crushing and returning wheat straw to the field, including a crushing mechanism, a mounting frame, and a mixing box installed on the mounting frame. The crushing mechanism is used to crush straw and transport it to the stirring box. A stirring shaft, and a discharging unit is installed at the bottom of the stirring box, and a forming mechanism for pressing and molding the straw powder discharged from the discharging unit is installed on the mounting frame, and the forming mechanism is located directly below the discharging unit;
所述出料单元包括固定在搅拌箱底部的固定管、转动连接在固定管底部的连接管和活动套设在固定管外部的活动管,搅拌轴的底部安装有螺旋轴,且螺旋轴延伸至连接管内。The discharge unit includes a fixed pipe fixed at the bottom of the stirring tank, a connecting pipe rotatably connected to the bottom of the fixed pipe, and a movable pipe movably sleeved outside the fixed pipe. A screw shaft is installed at the bottom of the stirring shaft, and the screw shaft extends to inside the connecting tube.
所述成型机构包括安装连接在安装架上的安装筒、安装在安装筒外周的多个成型组件、固定在安装架上的固定柱、固定在安装架上的固定台和固定在固定台外圈的固定环,所述成型组件包括固定在安装筒外周的固定型板、通过弹性件安装在固定型板上的活动型板和安装在活动型板外圈的滚轮,所述固定型板与活动型板合为成圆筒状的成型空间,所述固定台位于成型组件正下方、以用于在压挤秸秆时将成型空间底部封堵住,所述固定台和固定环均为开设有缺口的不完全圆环,且固定环的缺口的两端均设有斜面,所述固定柱位于安装筒内侧,且固定柱上安装有按压单元;The molding mechanism includes a mounting tube installed and connected to the mounting frame, a plurality of forming components mounted on the outer periphery of the mounting tube, a fixed column fixed on the mounting frame, a fixed table fixed on the mounting frame, and a fixed frame on the outer ring of the fixed table. The fixed ring, the molding assembly includes a fixed pattern plate fixed on the outer circumference of the installation cylinder, a movable pattern plate mounted on the fixed pattern plate through an elastic member, and a roller installed on the outer ring of the movable pattern plate, the fixed pattern plate and the movable pattern plate The templates are combined into a cylindrical molding space, and the fixing table is located directly below the molding assembly to seal the bottom of the molding space when the straw is squeezed. Both the fixing table and the fixing ring are provided with gaps an incomplete circular ring, and both ends of the notch of the fixing ring are provided with inclined surfaces, the fixing column is located inside the installation cylinder, and a pressing unit is installed on the fixing column;
所述按压单元包括活动套设在固定柱外部的活动环、固定在安装在活动环上的安装板、安装在安装板上的挤压组件和用于驱动活动环沿固定柱轴向移动的伸缩件,所述活动管与活动环之间通过连接件连接、以用于在向其中一个成型空间内输入秸秆粉末的同时对前一个成型空间内的秸秆粉末进行挤压成型。The pressing unit includes a movable ring movably sleeved on the outside of the fixed column, a mounting plate fixed on the movable ring, an extruding assembly mounted on the mounting plate, and a telescopic device for driving the movable ring to move axially along the fixed column. The movable pipe and the movable ring are connected by a connecting piece, so as to input the straw powder into one of the forming spaces and squeeze the straw powder in the previous forming space at the same time.
通过上述技术方案,不仅可以有效避免在秸秆粉碎过程中出现的扬尘现象,而且可以方便将秸秆粉末压制成柱形,从而方便了后续对秸秆粉末的收集利用,也避免蓬松堆放的秸秆粉末带来的火灾隐患。Through the above-mentioned technical scheme, not only can effectively avoid the dust phenomenon that occurs during the straw crushing process, but also can conveniently press the straw powder into a column shape, thereby facilitating the subsequent collection and utilization of the straw powder, and avoiding the impact of fluffy stacked straw powder. fire hazard.
作为上述方案的进一步改进,所述搅拌轴的外周固定有多个搅拌叶,是螺旋轴的轴心固定管的轴心吻合,连接管与固定管同轴设置,所述螺旋轴的底部固接有连接块,且连接块的一端与连接管的内壁固接,所述连接件包括固定在活动环外周的连接板和活动套设在活动管外周的安装环,安装环与活动管转动连接,所述连接板的一端固定在安装环的外圈上。As a further improvement of the above scheme, a plurality of stirring blades are fixed on the outer periphery of the stirring shaft, and the axis of the fixed tube of the screw shaft coincides with the axis, the connecting tube and the fixing tube are arranged coaxially, and the bottom of the screw shaft is fixed to the There is a connecting block, and one end of the connecting block is fixedly connected to the inner wall of the connecting pipe. The connecting piece includes a connecting plate fixed on the outer periphery of the movable ring and a mounting ring movably sleeved on the outer periphery of the movable pipe. The mounting ring is connected to the movable pipe in rotation. One end of the connecting plate is fixed on the outer ring of the mounting ring.
通过上述技术方案,可以在出料的时候借助螺旋轴转动带来的推力将秸秆粉末从而活动管中寄出去,而在螺旋轴转动的同时也可以对搅拌箱内的秸秆粉末进行搅拌,螺旋轴停止转动是则出料停止。Through the above technical scheme, the straw powder can be sent out from the movable tube by means of the thrust brought by the rotation of the screw shaft when discharging, and the straw powder in the mixing box can also be stirred while the screw shaft is rotating. When the rotation is stopped, the discharge stops.
作为上述方案的进一步改进,所述弹性件包括固定在活动型板两侧外壁上的固定杆两个分别套设在两个固定杆外部的弹簧和两个分别套设在两个固定杆外部限位板,两个限位板的一端分别与固定型板的两侧外壁固接,弹簧位于限位板靠近固定型板的一侧,且弹簧的一端与固定型板的外壁固接,弹簧的另一端与固定杆的一端固接,固定杆的另一端固定有限位块。As a further improvement of the above solution, the elastic member includes two fixed rods fixed on the outer walls on both sides of the movable plate, two springs respectively sleeved on the outside of the two fixed rods and two springs respectively sleeved on the outer limits of the two fixed rods. One end of the two limit plates is fixed to the outer walls of both sides of the fixed plate, the spring is located on the side of the limit plate close to the fixed plate, and one end of the spring is fixed to the outer wall of the fixed plate, and the spring The other end is fixedly connected with one end of the fixed rod, and the other end of the fixed rod is fixed with a limit block.
通过上述技术方案,使得脚轮在脱离与固定环的接触后,固定型板和活动型板可以自动分离开,从而给可以使得固定型板和活动型板之间成型的柱状秸秆粉末可以自动掉落出来。Through the above technical scheme, after the caster is out of contact with the fixed ring, the fixed plate and the movable plate can be automatically separated, so that the columnar straw powder formed between the fixed plate and the movable plate can automatically fall come out.
作为上述方案的进一步改进,所述挤压组件包括转动连接在安装板上的固定轴、固定在固定轴底部的螺纹柱、螺纹套接在螺纹柱外部的螺纹套和固定在螺纹套底部的压板,所述固定轴的底部延伸至安装板下方,所述固定柱上安装有用于驱动固定轴转动的驱动件,所述安装板上安装有限制螺纹套转动的限位件。As a further improvement of the above solution, the extrusion assembly includes a fixed shaft rotatably connected to the mounting plate, a threaded column fixed at the bottom of the fixed shaft, a threaded sleeve threaded on the outside of the threaded column, and a pressure plate fixed at the bottom of the threaded sleeve , the bottom of the fixed shaft extends below the mounting plate, a drive member for driving the fixed shaft to rotate is installed on the fixed column, and a stopper for limiting the rotation of the threaded sleeve is installed on the mounting plate.
通过上述技术方案,可以在活动环下降的过程中对成型空间内的秸秆粉末进行压挤成型,从而给达到在给其中一个成型空间内输入物料的同时对另外一个装有结根粉末的成型空间内的秸秆粉末进行压制。Through the above technical scheme, the straw powder in the molding space can be squeezed and molded during the descending process of the movable ring, so as to achieve the purpose of inputting materials into one of the molding spaces and at the same time feeding the other molding space with root powder. The straw powder inside is pressed.
作为上述方案的进一步改进,所述驱动件包括固定在固定柱外壁上的抵接板、固定在固定轴顶部的固定齿轮和滑接在安装板顶部、并与固定齿轮啮合的传动齿条,所述抵接板为直角三角形结构,且抵接板斜面斜向上,抵接板的斜面开设有延其长度方向设置的滑槽,传动齿条的一端延伸至滑槽内、并与其滑接。As a further improvement of the above solution, the driving member includes an abutment plate fixed on the outer wall of the fixed column, a fixed gear fixed on the top of the fixed shaft, and a transmission rack that slides on the top of the mounting plate and meshes with the fixed gear. The abutment plate is a right-angled triangle structure, and the inclination of the abutment plate is upward. The inclination of the abutment plate is provided with a chute extending along its length. One end of the transmission rack extends into the chute and slides with it.
通过上述技术方案,可以在安装板升降的同时驱动螺纹柱抓到弄,达到了扩大压板行程的目的。Through the above-mentioned technical scheme, the threaded column can be driven to catch the lane while the mounting plate is raised and lowered, thereby achieving the purpose of enlarging the stroke of the pressing plate.
作为上述方案的进一步改进,所述固定柱上安装有用于在向成型组件合为成的成型空间内填装秸秆粉末时敲打该成型组件的敲打机构,所述敲打机构包括安装在固定柱外壁上的安装杆、转动连接在安装杆上的联动齿轮、固定在联动齿轮一侧圆面上的摆臂、固定在摆臂一端的敲击球和安装在固定柱外部用于驱动联动齿轮往复转动的传动件。As a further improvement of the above scheme, the fixing column is equipped with a knocking mechanism for knocking the molding assembly when filling the molding space formed by the molding assembly with straw powder, and the knocking mechanism includes The installation rod, the linkage gear connected to the installation rod by rotation, the swing arm fixed on the round surface of the linkage gear, the knocking ball fixed on one end of the swing arm and the ball installed on the outside of the fixed column for driving the linkage gear to reciprocate Transmission Parts.
通过上述技术方案,可以在向成型空间内输送秸秆粉末的同时敲到合为成该成型空间的固定型板,从而使得该成型空间内的秸秆粉末填充的更加紧实。Through the above technical proposal, the straw powder can be knocked into the forming space while transporting the straw powder into the forming space, so that the straw powder in the forming space can be filled more compactly.
作为上述方案的进一步改进,所述传动件包括安装在固定柱外壁上的传动轴、安装在固定柱外壁上的伸缩杆、固定在伸缩杆活动端上的固定框和固定在固定框底部的联动齿条,所述传动轴的底部固定有转轮,且转轮的带面偏离圆心的位置处固定有拨动柱,且拨动柱的一端延伸至固定框内侧,固定框的内侧长度大于转轮直径,所述固定框内侧宽度与拨动柱的直径相同,所述固定柱上还转动有联动件、以用于在向成型空间内填装秸秆粉末的时候驱动传动轴转动。As a further improvement of the above solution, the transmission part includes a transmission shaft installed on the outer wall of the fixed column, a telescopic rod installed on the outer wall of the fixed column, a fixed frame fixed on the movable end of the telescopic rod, and a linkage fixed at the bottom of the fixed frame. rack, the bottom of the drive shaft is fixed with a runner, and a toggle column is fixed at a position where the belt surface of the runner deviates from the center of the circle, and one end of the toggle column extends to the inside of the fixed frame, and the length of the inner side of the fixed frame is longer than the rotation The diameter of the wheel, the inner width of the fixed frame is the same as the diameter of the toggle column, and a linkage is rotated on the fixed column to drive the transmission shaft to rotate when filling the molding space with straw powder.
通过上述技术方案,可以通过驱动联动齿轮往复转动来驱动摆臂不断的摆动,从而令敲击球击打在固定型板外壁上。Through the above technical solution, the swing arm can be driven to swing continuously by driving the linkage gear to rotate back and forth, so that the knocking ball hits the outer wall of the fixed pattern plate.
作为上述方案的进一步改进,所述联动件包括转动连接在活动环上的活动柱、活动套设在活动柱外部的固定筒和套接在固定筒外周的连接齿轮,所述固定筒的顶部与搅拌箱的底面转动连接,所述连接管的外部套接有与连接齿轮啮合的传动齿轮,所述活动柱的底部安装有主动锥齿轮,所述传动轴的顶部安装有与主动锥齿轮相配合的从动锥齿轮。As a further improvement of the above solution, the linkage includes a movable column rotatably connected to the movable ring, a fixed cylinder movably sleeved outside the movable column, and a connecting gear sleeved on the outer periphery of the fixed cylinder. The top of the fixed cylinder is connected to the The bottom surface of the mixing box is connected by rotation, and the outside of the connecting pipe is sleeved with a transmission gear that meshes with the connecting gear. The bottom of the movable column is equipped with a driving bevel gear, and the top of the transmission shaft is equipped with a driving bevel gear that matches the driving bevel gear. driven bevel gear.
通过上述技术方案,可以利用连接管的转动来驱动传动轴转动,进而驱动固定框往复运动。Through the above technical solution, the rotation of the connecting pipe can be used to drive the transmission shaft to rotate, and then drive the fixed frame to reciprocate.
作为上述方案的进一步改进,所述搅拌箱的顶部安装有储存箱,搅拌箱的顶部内壁上安装有出水管,且出水管底面安装有多个喷头,所述储存箱上安装有水泵、以用于将储存箱内的水分输送到搅拌箱中去。As a further improvement of the above scheme, a storage tank is installed on the top of the mixing tank, a water outlet pipe is installed on the top inner wall of the mixing tank, and a plurality of nozzles are installed on the bottom surface of the water outlet pipe, and a water pump is installed on the storage tank for use. It is used to transfer the moisture in the storage tank to the mixing tank.
通过上述技术方案,可以在秸秆粉末含水量很低的时候对其进行加湿,时候后续压制成型时结合的更加紧密。Through the above technical solution, the straw powder can be humidified when its water content is very low, and the straw powder can be combined more tightly during subsequent pressing and molding.
一种小麦秸秆粉碎装置的使用方法,包括以下步骤:A method for using a wheat straw crushing device, comprising the following steps:
步骤一、将小麦秸秆粉碎并投入到搅拌箱中;
步骤二、向搅拌箱内洒水,使水混匀在秸秆粉末中;Step 2: Sprinkle water into the mixing box to make the water evenly mixed in the straw powder;
步骤三、依次将搅拌后的秸秆粉末输入到成型机构中压制成型;
步骤四、将成型后的秸秆从按成型机构中排放出来,再集中进行收集。Step 4: Discharge the formed straw from the forming mechanism, and collect it in a concentrated manner.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1.通过出料单元和成型机构之间的配合,可以依次将粉碎后的秸秆洒水润湿后再进行压制成型,从而避免粉末状的秸秆出现扬尘的现象,同时也便于后续对粉碎后的秸秆进行集中的收集,而且压制成型后的秸秆粉末由于其内部空间比较精密,因而也具备较好的防火效果,使其不会轻易发生火灾。1. Through the cooperation between the discharge unit and the forming mechanism, the crushed straw can be sprayed and wetted in turn before pressing and forming, so as to avoid the phenomenon of powdery straw from raising dust, and it is also convenient for subsequent processing of the crushed straw Centralized collection is carried out, and the compressed straw powder has a relatively fine internal space, so it also has a good fire prevention effect, so that it will not easily cause a fire.
2.通过敲打机构的设置,可以在向成型组件合为成的成新空间内填装秸秆粉末的同时不断的敲打该成型组件,从而使得秸秆粉末填充的更加紧实。2. Through the setting of the beating mechanism, it is possible to continuously beat the forming component while filling the new space formed by the forming component with straw powder, so that the filling of the straw powder is more compact.
3.通过固定环、固定台和成型组件之间的配合,使得脚轮抵紧在固定环内壁上的时候,固定型板和活动型板可以紧紧的合为在一起,当脚轮与固定环脱离接触后,在弹性件的作用下,固定型板和活动型板分离开,成型空间内压制成型好的秸秆粉末则是可以从成型空间内掉落出来,从而实现自动下料的目的。3. Through the cooperation between the fixed ring, the fixed table and the forming components, when the caster is pressed against the inner wall of the fixed ring, the fixed type plate and the movable type plate can be tightly combined together. When the caster is separated from the fixed ring After contact, under the action of elastic parts, the fixed plate and the movable plate are separated, and the straw powder pressed and formed in the forming space can fall out of the forming space, so as to realize the purpose of automatic feeding.
附图说明Description of drawings
图1为本发明的正视剖视图;Fig. 1 is the front sectional view of the present invention;
图2为图1中成型机构的结构示意图;Fig. 2 is the structural representation of forming mechanism in Fig. 1;
图3为图1中出料单元的结构示意图;Fig. 3 is the structural representation of discharging unit in Fig. 1;
图4为图1中按压单元的结构示意图;Fig. 4 is a schematic structural diagram of the pressing unit in Fig. 1;
图5为图1中固定环、固定台和按压机构的俯视图;Fig. 5 is a top view of the fixing ring, the fixing table and the pressing mechanism in Fig. 1;
图6为图1中A处的放大图;Fig. 6 is the enlarged view of place A in Fig. 1;
图7为图1中粉碎机构的结构示意图。Fig. 7 is a schematic structural diagram of the crushing mechanism in Fig. 1 .
主要符号说明:Description of main symbols:
1、安装架;2、搅拌箱;3、搅拌轴;4、螺旋轴;5、活动管;6、固定柱;7、活动环;8、固定环;9、固定台;10、安装筒;11、从动齿轮;12、限位板;13、滚轮;14、活动型板;15、固定型板;16、固定杆;17、粉碎斗;18、储存箱;19、出水管;20、固定管;21、传动齿轮;22、连接管;23、安装环;24、活动柱;25、固定筒;26、连接齿轮;27、伸缩件;28、固定轴;29、固定齿轮;30、传动齿条;31、抵接板;32、安装板;33、限位套;34、限位柱;35、压板;36、螺纹套;37、螺纹柱;38、转轮;39、伸缩杆;40、传动轴;41、固定框;42、联动齿条;43、联动齿轮;44、敲击球;45、摆臂;46、安装杆;47、粉碎辊。1. Mounting frame; 2. Stirring box; 3. Stirring shaft; 4. Spiral shaft; 5. Movable tube; 6. Fixed column; 7. Movable ring; 8. Fixed ring; 9. Fixed platform; 10. Installation cylinder; 11, driven gear; 12, limit plate; 13, roller; 14, movable plate; 15, fixed plate; 16, fixed rod; 17, crushing bucket; 18, storage box; 19, outlet pipe; 20, Fixed pipe; 21, transmission gear; 22, connecting pipe; 23, installation ring; 24, movable column; 25, fixed cylinder; 26, connecting gear; 27, telescopic piece; 28, fixed shaft; Drive rack; 31, abutment plate; 32, mounting plate; 33, limit sleeve; 34, limit column; 35, pressure plate; 36, thread sleeve; 37, thread column; 38, runner; 39,
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Below, the present invention will be further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of not conflicting, the various embodiments described below or the technical features can be combined arbitrarily to form new embodiments. .
实施例1:Example 1:
请结合图1-5和7,本实施例的一种小麦秸秆粉碎装置,包括粉碎机构、安装架1和安装在安装架1上的搅拌箱2,搅拌箱顶部开设有进料口,粉碎机构用于将秸秆粉碎并输送到搅拌箱2中,粉碎机构包括粉碎斗17,安装在粉碎斗17内部的两个粉碎辊47和安装在粉碎斗17上用于驱动两个粉碎辊47转动的电机,粉碎斗17的一侧底部安装有出料管,且出料管的另一端穿过进料口延伸至搅拌箱2内部。Please combine Figures 1-5 and 7, a wheat straw crushing device in this embodiment includes a crushing mechanism, a mounting
搅拌箱2内安装有搅拌轴3,且搅拌箱3的底部安装有出料单元,搅拌箱2的顶部安装有用于驱动搅拌轴3转动的搅拌电机,安装架1上安装有用于将出料单元排出的秸秆粉末压制成型的成型机构,成型机构位于出料单元正下方,出料单元包括固定在搅拌箱2底部的固定管20、转动连接在固定管20底部的连接管20和活动套设在固定管20外部的活动管5,搅拌轴的底部安装有螺旋轴4,且螺旋轴4延伸至连接管20内,搅拌轴3的外周固定有多个搅拌叶,是螺旋轴4的轴心固定管20的轴心吻合,连接管22与固定管20同轴设置,螺旋轴4的底部固接有连接块,且连接块的一端与连接管22的内壁固接,在搅拌轴3转动的同时会带动螺旋轴转动,从而可以将搅拌箱2内的秸秆粉末相固定管20内输送,从而有效避免固定管被堵住,连接块的设置使得旋转轴4在转动的同时可以带动连接管22转动,同时连接块的顶部为等腰三角形结构,从而可以有效避免粉末被连接块挡住而无法顺畅下落。Stirring
成型机构包括安装连接在安装架1上的安装筒10、安装在安装筒10外周的多个成型组件、固定在安装架1上的固定柱6、固定在安装架1上的固定台9和固定在固定台9外圈的固定环8,安装架1上安装有用于驱动电机,驱动电机的输出轴的一端固定有主动齿轮,所属安装筒10的外部套接有与主动齿轮啮合的从动齿轮,从而依靠驱动电机的转动来带动安装筒10转动,成型组件包括固定在安装筒10外周的固定型板15、通过弹性件安装在固定型板15上的活动型板14和安装在活动型板14外圈的滚轮13,固定型板15与活动型板14合为成圆筒状的成型空间,固定台9位于成型组件正下方、以用于在压挤秸秆时将成型空间底部封堵住,固定台9和固定环8均为开设有缺口的不完全圆环,且固定环8的缺口的两端均设有斜面,斜面的设置方便脚轮触碰到固定环8的缺口的边缘的时候进入到固定环8的内圈中去,固定柱6位于安装筒10内侧,且固定柱6上安装有按压单元,当成型组件转动到固定台9顶面正上方式,活动型板14和固定型板15的底部均与固定台3的顶面抵接,且脚轮13也抵紧在固定环8的内圈,从而使得活动型板14和固定型板15合拢在一起。The molding mechanism includes a mounting
弹性件包括固定在活动型板14两侧外壁上的固定杆16两个分别套设在两个固定杆16外部的弹簧和两个分别套设在两个固定杆16外部限位板12,两个限位板12的一端分别与固定型板15的两侧外壁固接,弹簧位于限位板12靠近固定型板15的一侧,且弹簧的一端与固定型板15的外壁固接,弹簧的另一端与固定杆16的一端固接,固定杆16的另一端固定有限位块,弹性件的设置,使得脚轮13抵接在固定环8的内圈上的时候,弹簧处于压缩的状态,而此时活动型板14和固定型板15也合拢在一起,当脚轮13与固定环8脱离接触后,则弹簧恢复形变,使得活动型板14和固定型板15分离开,这时处于活动型板14和固定型板15之间的被压制好的秸秆粉末就可以从该成型组件的成型空间内掉落出来,达到自动下料的目的。The elastic member includes two fixed
按压单元包括活动套设在固定柱6外部的活动环7、固定在安装在活动环7上的安装板32、安装在安装板32上的挤压组件和用于驱动活动环7沿固定柱6轴向移动的伸缩件27,伸缩件27为电动伸缩杆,挤压组件包括转动连接在安装板32上的固定轴28、固定在固定轴28底部的螺纹柱37、螺纹套接在螺纹柱37外部的螺纹套36和固定在螺纹套36底部的压板35,固定轴28的底部延伸至安装板32下方,螺纹套36的内壁上设有与螺纹柱吻合的内螺纹,固定柱6上安装有用于驱动固定轴28转动的驱动件,安装板32上安装有限制螺纹套36转动的限位件,限位件包括固定在安装板32底部的限位柱34和活动套设在限位柱34外部的限位套33,限位套33的一侧外壁与螺纹套36的外壁固接,限位件的设置使得螺纹套36可以在螺纹柱37的转动下可沿螺纹柱37轴向方向移动。The pressing unit includes a movable ring 7 that is movably sleeved on the outside of the fixed
驱动件包括固定在固定柱6外壁上的抵接板31、固定在固定轴28顶部的固定齿轮29和滑接在安装板32顶部、并与固定齿轮29啮合的传动齿条30,抵接板31为直角三角形结构,且抵接板31斜面斜向上,抵接板31的斜面开设有延其长度方向设置的滑槽,传动齿条30的一端延伸至滑槽内、并与其滑接,滑槽的两侧长边外壁均开设有延其长度方向设置的限位槽,传动齿条30位于滑槽内的一端固定有限位块,限位块的两端分别延伸至两个限位槽内、并与两个限位槽滑接,限位槽和限位块的设置使得传动齿条30可以顺着滑槽的倾斜方向移动而不会从滑槽内部退出来。The driving member includes an
活动管5与活动环7之间通过连接件连接,从而在向其中一个成型空间内输入秸秆粉末的时候对前一个成型空间内的秸秆粉末进行挤压成型,连接件包括固定在活动环7外周的连接板和活动套设在活动管5外周的安装环23,安装环23与活动管5转动连接,连接板的一端固定在安装环23的外圈上。The
本实施例中的实施原理为:将小麦秸秆投入到粉碎斗17内部粉碎后再排入到搅拌箱2中来,启动驱动电机,驱动电机间歇转动从而带动安装筒10间歇转动,从而给依次将成型组件转动到储料单元的正下方,每当一个成型组件转动到活动管5的正下方的时候,伸缩件27开设伸长带动活动环7下降,活动环7下降后可以带动安装环23和安装板32同步下降,而安装环23下降后则是会带动活动管25下降,从而使得活动管5逐渐进入到其向下方的成型组件的成型空间内去,然后再启动搅拌电机带动搅拌轴3转动,从而对搅拌箱2内的秸秆粉末进行搅拌,同时螺旋轴4跟随搅拌轴3同步转动,从而给可以将搅拌箱2内的秸秆粉末输送到固定管20中去,最后秸秆粉末再从连接管22和活动管5中排出而落入到成型空间内部去,当该成型空间填满之后,伸缩件27再收缩,从而将活动管5移动到成型空间的外部来,之后驱动电机再次转动,从而将装有秸秆粉末的成型组件转动到按压组件的正下方来;The implementation principle in this embodiment is: put the wheat straw into the crushing
在安装板32在下降的同时会带动按压组件下降,从而给使得固定柱28和螺纹柱27跟随其同步下移,在安装板32下降的同时,传动齿条30会顺着抵接板31的斜面滑动,从而使得传动齿条30在跟随安装板32下降的过程中逐渐向远离固定柱3的一侧移动,进而带动很固定齿轮29正转,固定齿轮29再带动固定轴28转动,从而使得螺纹柱27正转,而在限位件的限制下,螺纹套36此时则相对安装板32下移,从而进一步增大了压板35的形成,从而可以对填装在成型空间内的秸秆粉末进行冲压,使其在压力的作用下结块成型,冲压结束后,安装板跟随活动环7同时上移,而传动齿条30则顺着抵接板31的斜面上移,进而在跟随安装板42上移的过程中也逐渐向靠近固定柱6的一侧移动,从而给带动固定轴28反转,最终使得螺纹套6相对安装板32上移;When the mounting
冲压结束后,驱动电机再次带动安装筒10转动,安装筒10再次转动一次后,则是会使得被冲压后的秸秆粉末贴着固定台9的顶面移动到固定台的缺口处,而此时该成型组件上的脚轮13也移动到固定环8的缺口处,从而使得在弹性件的作用下,固定型板15和活动型板15分离开,被冲压成型的秸秆粉末得以从成型空间内掉落下来。After the stamping is finished, the drive motor drives the
实施例2:Example 2:
结合图1-3和图6,本实施例在实施例1的基础上,进一步的改进在于:固定柱6上安装有用于在向成型组件合为成的成型空间内填装秸秆粉末时敲打该成型组件的敲打机构,敲打机构包括安装在固定柱6外壁上的安装杆46、转动连接在安装杆46上的联动齿轮43、固定在联动齿轮43一侧圆面上的摆臂45、固定在摆臂45一端的敲击球44和安装在固定柱6外部用于驱动联动齿轮43往复转动的传动件,传动件包括安装在固定柱6外壁上的传动轴40、安装在固定柱6外壁上的伸缩杆39、固定在伸缩杆39活动端上的固定框41和固定在固定框41底部的联动齿条42,伸缩杆包括固定在固定柱6外壁上的连接筒和活动套设在连接筒内的连接柱,连接柱的一端延伸至连接筒外并与固定框41的外壁固接,连接柱可沿连接筒轴向方向移动,传动轴40的底部固定有转轮38,且转轮38的带面偏离圆心的位置处固定有拨动柱,且拨动柱的一端延伸至固定框41内侧,固定框41的内侧长度大于转轮38直径,固定框41内侧宽度与拨动柱的直径相同,固定柱6上还转动有联动件、以用于在向成型空间内填装秸秆粉末的时候驱动传动轴40转动。With reference to Figures 1-3 and Figure 6, on the basis of
联动件包括转动连接在活动环7上的活动柱24、活动套设在活动柱24外部的固定筒25和套接在固定筒25外周的连接齿轮26,活动柱24为正多棱柱,固定筒25的内圈与活动柱24的外圈吻合,从而使得活动柱24可以沿固定筒25轴向移动,也可以跟随固定筒25的转动而转动,固定筒25的顶部与搅拌箱2的底面转动连接,连接管22的外部套接有与连接齿轮26啮合的传动齿轮21,活动柱24的底部安装有主动锥齿轮,传动轴40的顶部安装有与主动锥齿轮相配合的从动锥齿轮。The linkage includes a
本实施例的工作原理为:在活动柱5下降进入到成型空间内的时候会带动活动柱24同步下移,最终在主动锥齿轮与从动锥齿轮啮合后活动柱5停止下降,然后螺旋轴4转动的同时会带动连接管22转动,连接管22再带动连接齿轮26转动,从而带动固定筒25转动,固定筒25转动后则是可以带动活动柱24同步转动,从而驱动传动轴40转动,传动轴40转动后带动转轮38转动,转轮38转动再通过拨动柱驱动固定框41左右移动,从而使得联动齿条42左右往复移动,联动齿条42移动后再带动联动齿轮43往复转动,最终使得摆臂不断的摆动,从而利用敲击球44不断的敲打在成型组件的固定型板15上,达到了将成型空间内秸秆粉末震实的目的,当活动管5上升后,敲打组件也随之停止运行。The working principle of this embodiment is: when the
实施例3:Example 3:
结合图1,本实施例在实施例1-2的基础上,进一步的改进在于:搅拌箱2的顶部安装有储存箱18,搅拌箱2的顶部内壁上安装有出水管19,且出水管19底面安装有多个喷头,储存箱18上安装有水泵、以用于将储存箱18内的水分输送到搅拌箱2中去。In conjunction with Fig. 1, the further improvement of this embodiment on the basis of Embodiment 1-2 is: a
本实施例的实施原理为:通过向搅拌箱2内的秸秆粉末中洒水,从而对秸秆粉末进行加湿,使得其在被压制成型的时候可以粘结的更加紧密,而成型后的秸秆粉末呈现柱状,便于进行收集对方,而在重新进行使用时,只需要你将其敲碎再归还到土壤中去即可。The implementation principle of this embodiment is: by sprinkling water into the straw powder in the
实施例4:Example 4:
结合图1-7,本实施例的一种小麦秸秆粉碎装置的使用方法,包括以下步骤:With reference to Figures 1-7, a method for using a wheat straw crushing device in this embodiment includes the following steps:
步骤一、将小麦秸秆投入到粉碎机构中粉碎后再通过出料管排放到搅拌箱2中去;
步骤二、根据需要,在需要对秸秆分泌加湿的情况下启动水泵,从而将储存箱18内的水输送到出水管19中去,最后再从出水管19上的喷头喷在秸秆粉末中对其进行加湿;
步骤三、依次将搅拌后的秸秆粉末通过出料单元输入到成型机构中的成型空间内,然后再将装有秸秆粉末的成型组件转动到按压组件的下方进行压制成型;Step 3: Input the stirred straw powder into the molding space of the molding mechanism through the discharge unit in sequence, and then turn the molding assembly containing the straw powder to the bottom of the pressing assembly for compression molding;
步骤四、随着安装筒10的转动,当装有压制成型的秸秆粉末的成型组件移动到固定台9的缺口处时,固定型板15和活动型板14在弹性组件的作用下分离开,从而将成型后的秸秆从按成型机构中排放出来,达到自动下料的目的,最后再将成型后呈柱状的秸秆粉末收集起来集中堆放,并在重新进行使用时,只需要你将其敲碎再归还到土壤中去即可。Step 4: With the rotation of the
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiment is only a preferred embodiment of the present invention, and cannot be used to limit the protection scope of the present invention. Any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of the present invention. Scope of protection claimed.
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