CN115871214A - Photovoltaic solar energy component laminating machine - Google Patents
Photovoltaic solar energy component laminating machine Download PDFInfo
- Publication number
- CN115871214A CN115871214A CN202211403131.5A CN202211403131A CN115871214A CN 115871214 A CN115871214 A CN 115871214A CN 202211403131 A CN202211403131 A CN 202211403131A CN 115871214 A CN115871214 A CN 115871214A
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- fixedly connected
- plate
- photovoltaic solar
- bottom plate
- wall
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- 238000010030 laminating Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 210000002489 tectorial membrane Anatomy 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims description 11
- 238000000151 deposition Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000009499 grossing Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 13
- 230000033001 locomotion Effects 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 3
- 239000007888 film coating Substances 0.000 description 3
- 238000009501 film coating Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Photovoltaic Devices (AREA)
Abstract
The invention provides a photovoltaic solar component film laminating machine, and relates to the field of solar component protection. This photovoltaic solar energy component laminating machine includes bottom plate, moving mechanism, deposits frame, laminating mechanism and cutting mechanism, the right side of bottom plate is provided with the conveyer belt, the support column right side fixedly connected with swash plate of conveyer belt, the right side of swash plate is provided with the collecting box. Through the driving action of second motor, it rotates to drive the carousel, under the linkage effect of connecting rod, drive slide and guide arm reciprocating motion from top to bottom, and then drive the cutting knife and carry out reciprocating motion from top to bottom, because under moving mechanism's effect, the ejector pad promotes subassembly body intermittent type nature and moves to the right, at subassembly body intermittent type clearance, the control cutting knife moves down, and then can cut off the film between two liang of subassembly bodies, need not when the cutting, other drive mechanism of pause, degree of automation is high, the efficiency is improved, and when carrying out the tectorial membrane to the subassembly body, need not artifical manual material loading, high efficiency.
Description
Technical Field
The invention relates to the technical field of solar module protection, in particular to a photovoltaic solar module film laminating machine.
Background
The single solar cell cannot be directly used as a power supply. The power supply must be composed of several single batteries connected in series, parallel and tightly packed. The solar cell module (also called solar panel) is a core part in a solar power generation system and is also the most important part in the solar power generation system. The solar energy is converted into electric energy, or the electric energy is sent to a storage battery to be stored, or a load is pushed to work.
Photovoltaic solar energy component is depositing and the in-process of transportation, in order to avoid photovoltaic solar energy component surperficial crystal to take place wearing and tearing, generally can be at its surperficial cladding one deck or multilayer protection film, therefore need use the laminating machine, current laminating machine is in the use, still need the manual work to assist and go up unloading, after the subassembly of tectorial membrane, take off the subassembly, place and the tectorial membrane of next subassembly again, cause the low of efficiency, waste time and energy, and when carrying out the cutting work of film, need suspend other drive mechanism, degree of automation is low, low efficiency.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a photovoltaic solar module film laminating machine, which solves the problems of low automation degree and low efficiency caused by the fact that auxiliary feeding and discharging are required manually.
(II) technical scheme
In order to realize the purpose, the invention is realized by the following technical scheme: a photovoltaic solar component film laminating machine comprises a bottom plate, a moving mechanism, a storage frame, a film laminating mechanism and a cutting mechanism;
the moving mechanism comprises a fixed column, the fixed column is fixedly connected to the left side of the upper surface of the bottom plate, a first motor is arranged on the inner wall of the left side of the fixed column, a threaded rod is fixedly connected to the output end of the first motor, a threaded block is connected to the outer wall of the threaded rod in a threaded manner, a sleeve rod is fixedly connected to the right side face of the threaded block and located outside the threaded rod, the right end of the sleeve rod penetrates through the fixed column in a sliding manner and is fixedly connected with a push block, a sliding groove is formed in the upper inner wall of the fixed column, a sliding block is fixedly connected to the upper side of the threaded block and is connected with the sliding groove in a sliding manner, a first contact is arranged on the left side of the sliding groove, and a second contact is arranged on the right side of the sliding groove;
the film covering mechanism comprises a vertical plate, the vertical plate is fixedly connected to the upper surface of the bottom plate, the front surface of the vertical plate is rotatably connected with a connecting shaft, the outer wall of the connecting shaft is sleeved with a film covering roller, the right side surface of the vertical plate is fixedly connected with a fixed plate, the lower surface of the fixed plate is fixedly connected with an electric telescopic rod, and the bottom end of the electric telescopic rod is fixedly connected with a smoothing plate;
cutting mechanism includes fixed frame, the rear side inner wall fixedly connected with second motor of fixed frame, the output fixedly connected with carousel of second motor, the front surface of carousel rotates and is connected with the connecting rod, the bottom of connecting rod rotates and is connected with the slide, the bottom fixedly connected with guide arm of slide, the bottom of guide arm slides and runs through to the outside of fixed frame, and fixedly connected with connecting plate, the bottom fixedly connected with cutting knife of connecting plate.
Preferably, the opening has all been seted up to the bottom both sides of depositing the frame, the subassembly body has been piled to the inside of depositing the frame.
Preferably, clamping blocks are fixedly connected to the periphery of the outer wall of the connecting shaft, and a clamping groove matched with the clamping blocks is formed in the middle of the laminating roller.
Preferably, the bottom of the smoothing plate is provided with a rolling wheel.
Preferably, the upper surface of bottom plate just is located tectorial membrane mechanism's right side fixedly connected with mount, fixed frame fixed connection is in the front surface upside of mount.
Preferably, a conveyor belt is arranged on the right side of the bottom plate, and the upper surface of the conveyor belt is flush with the bottom plate.
Preferably, the right side of the supporting column of the conveying belt is fixedly connected with an inclined plate, and the right side of the inclined plate is provided with a collecting box.
Preferably, the bottom of the bottom plate is fixedly connected with supporting legs, and the bottoms of the supporting legs are provided with non-slip mats.
(III) advantageous effects
The invention provides a laminating machine for photovoltaic solar components. The method has the following beneficial effects:
1. be provided with moving mechanism, drive the screw rod through the drive effect of first motor and rotate, and then drive screw block and loop bar and remove, the realization is to the promotion of ejector pad, wherein, because the upside of screw block is provided with the slider, when the slider moves left and touches with first contact, control first motor corotation this moment, drive the ejector pad and move right, when the slider moves right and touches in the second contact, control first motor reversal this moment, drive the ejector pad and move left, and then realize the reciprocal impetus of ejector pad, can release the subassembly body in the storage frame in proper order, carry out the tectorial membrane, need not artifical manual material loading, high efficiency.
2. Be provided with cutting mechanism, drive effect through the second motor, it rotates to drive the carousel, under the linkage effect of connecting rod, drive slide and guide arm reciprocating motion from top to bottom, and then drive the cutting knife reciprocating motion from top to bottom, because under moving mechanism's effect, the ejector pad promotes subassembly body intermittent type nature right shift, at subassembly body intermittent type clearance, the control cutting knife moves down, and then can cut off the film between two liang of subassembly bodies, need not when the cutting, other drive mechanism of pause, and degree of automation is high, and high efficiency.
3. Be provided with electric telescopic handle, smooth board and rolling wheel, can laminate the film in the upper surface of subassembly body, improve the laminating degree.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic cross-sectional view of the displacement mechanism of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 2 according to the present invention;
FIG. 4 is a perspective view of the storage frame of the present invention;
FIG. 5 is a schematic side view of the turntable of the present invention;
FIG. 6 is a perspective view of the cutting mechanism of the present invention;
FIG. 7 is a schematic view of the two component body contacts of the present invention.
Wherein, 1, a bottom plate; 2. a moving mechanism; 3. a storage frame; 31. a port; 32. an assembly body; 4. a film covering mechanism; 5. a cutting mechanism; 6. a connecting plate; 7. a cutting knife; 8. a fixed mount; 9. a conveyor belt; 10. a sloping plate; 11. a collection box; 12. supporting legs;
21. fixing a column; 22. a first motor; 23. a threaded rod; 24. a thread block; 25. a loop bar; 26. pushing a block; 27. a chute; 28. a slider; 291. a first contact; 292. a second contact;
41. a vertical plate; 42. a connecting shaft; 43. a film laminating roller; 44. a fixing plate; 45. an electric telescopic rod; 46. flattening the plate;
51. a fixing frame; 52. a second motor; 53. a turntable; 54. a connecting rod; 55. a slide plate; 56. a guide rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
Example (b):
as shown in fig. 1 to 7, an embodiment of the present invention provides a photovoltaic solar module film laminating machine, which includes a bottom plate 1, a moving mechanism 2, a storage frame 3, a film laminating mechanism 4, and a cutting mechanism 5.
Moving mechanism 2 includes fixed column 21, fixed column 21 fixed connection is on the left of the upper surface of bottom plate 1, the left side inner wall of fixed column 21 is provided with first motor 22, first motor 22's output fixedly connected with threaded rod 23, the outer wall threaded connection of threaded rod 23 has screw block 24, the outside fixedly connected with loop bar 25 that the right flank of screw block 24 just is located threaded rod 23, the right-hand member of loop bar 25 slides and runs through to the outside of fixed column 21, and fixedly connected with ejector pad 26, spout 27 has been seted up to the upper inner wall of fixed column 21, the upside fixedly connected with slider 28 of screw block 24, slider 28 and spout 27 sliding connection, play the spacing sliding action to screw block 24, the left side of spout 27 is provided with first contact 291, the right side of spout 27 is provided with second contact 292, first contact 291 and second contact 292 are used for controlling the forward, the reversal of first motor 22.
The bottom both sides of depositing frame 3 have all been seted up through-hole 31, and the inside of depositing frame 3 is piled and is put the subassembly body 32, and the subassembly body 32 can be in through-hole 31 circulation.
Above-mentioned structure, drive threaded rod 23 and rotate through the driving action of first motor 22, and then drive screw block 24 and loop bar 25 and remove, the realization is to the promotion of ejector pad 26, wherein, because the upside of screw block 24 is provided with slider 28, when slider 28 moves left and touches with first contact 291, control first motor 22 corotation this moment, drive ejector pad 26 and move right, when slider 28 moves right and touches in second contact 292, control first motor 22 reversal this moment, drive ejector pad 26 and move left, and then realize the reciprocal impetus of ejector pad 26, can release the subassembly body 32 in the storage frame 3 in proper order, carry out the tectorial membrane, need not artifical manual material loading, high efficiency.
Above-mentioned structure, cup joint the tectorial membrane roller 43 at the outer wall of connecting axle 42, the one end of film is pulled out manually, and laminate it in the upper surface of the first component body 32 that pushes out, along with the removal of the component body 32, tectorial membrane roller 43 follows the rotation, the film can laminate in the upper surface of all component bodies 32 automatically, and cooperate electric telescopic handle 45 to drive the effect of moving down of pacifying dull and stereotyped 46, make the rolling wheel act on the upper surface of the component body 32 just, improve the laminating degree of film.
The upper surface of bottom plate 1 just is located tectorial membrane mechanism 4's right side fixedly connected with mount 8, cutting mechanism 5 includes fixed frame 51, fixed frame 51 fixed connection is in the front surface upside of mount 8, the rear side inner wall fixedly connected with second motor 52 of fixed frame 51, the output fixedly connected with carousel 53 of second motor 52, the front surface of carousel 53 rotates and is connected with connecting rod 54, the bottom of connecting rod 54 rotates and is connected with slide 55, slide 55 and fixed frame 51's inner wall sliding connection, slide 55's bottom fixedly connected with guide arm 56, the bottom of guide arm 56 slides and runs through to fixed frame 51's outside, and fixedly connected with connecting plate 6, the bottom fixedly connected with cutting knife 7 of connecting plate 6.
Above-mentioned structure, drive effect through second motor 52, it rotates to drive carousel 53, under the connection effect of connecting rod 54, it carries out up-and-down reciprocating motion to drive slide 55 and guide arm 56, and then drive cutting knife 7 and carry out up-and-down reciprocating motion, because under the effect of moving mechanism 2, ejector pad 26 promotes subassembly body 32 intermittent type nature right shift, at subassembly body 32 intermittent type clearance, cutting knife 7 moves down just, and then can cut off the film between two liang of subassembly bodies 32, need not when the cutting, other drive mechanism of pause, and the automation is high, and the efficiency is improved.
The right side of bottom plate 1 is provided with conveyer belt 9, and the upper surface of conveyer belt 9 flushes with bottom plate 1 for the subassembly body 32 after accomplishing tectorial membrane and film cutting conveys, and the effect of guide is played to the support column right side fixedly connected with swash plate 10 of conveyer belt 9, and the right side of swash plate 10 is provided with collecting box 11 for collect the subassembly body 32 after the tectorial membrane.
The bottom of bottom plate 1 is fixedly connected with supporting leg 12, and the bottom of supporting leg 12 is provided with the slipmat for holistic support.
The working principle is as follows: when the photovoltaic solar module film laminating machine is used, a plurality of stacked solar panel module bodies 32 are arranged inside the storage frame 3, the switch of the first motor 22 is turned on, the reciprocating pushing action of the push block 26 can be realized through the driving action of the first motor 22, the module bodies 32 in the storage frame 3 can be sequentially pushed out, the two module bodies 32 are in head-to-tail contact, and the latter pushes the former to move rightwards to perform intermittent right movement;
the film coating roller 43 is sleeved on the outer wall of the connecting shaft 42, one end of the film is manually pulled out and is attached to the upper surface of the first pushed component body 32, the film coating roller 43 rotates along with the movement of the component body 32, the film can be automatically attached to the upper surfaces of all the component bodies 32 and is matched with the electric telescopic rod 45 to drive the lower moving function of the flattening plate 46, so that the rolling wheel just acts on the upper surface of the component body 32, and the attaching degree of the film is improved;
with the right movement of the assembly body 32, the switch of the second motor 52 is turned on, the cutting knife 7 is driven to reciprocate up and down under the driving action of the second motor 52, and the pushing block 26 pushes the assembly body 32 to move intermittently to the right, so that the cutting knife 7 moves down right when the assembly body 32 is in a rest gap, films between every two assembly bodies 32 can be cut off, other transmission mechanisms are not required to be suspended during cutting, and the degree of automation is high;
the cut assembly bodies 32 are sequentially conveyed rightwards on the conveyor belt 9 and are sequentially stacked inside the collecting box 11, and the film coating on one surface of the assembly bodies 32 is completed; when the other side of the module body 32 needs to be coated with a film, the module body 32 can be turned over and then stacked in the storage frame 3 again, and the above steps are repeated, so that the other side can be coated with a film.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a photovoltaic solar energy component laminating machine which characterized in that: comprises a bottom plate (1), a moving mechanism (2), a storage frame (3), a film covering mechanism (4) and a cutting mechanism (5);
the moving mechanism (2) comprises a fixed column (21), the fixed column (21) is fixedly connected to the left side of the upper surface of the bottom plate (1), a first motor (22) is arranged on the inner wall of the left side of the fixed column (21), a threaded rod (23) is fixedly connected to the output end of the first motor (22), a threaded block (24) is connected to the outer wall of the threaded rod (23) in a threaded manner, a sleeve rod (25) is fixedly connected to the right side face of the threaded block (24) and located outside the threaded rod (23), the right end of the sleeve rod (25) penetrates through the fixed column (21) in a sliding manner, a push block (26) is fixedly connected to the right end of the sleeve rod, a sliding groove (27) is formed in the upper inner wall of the fixed column (21), a sliding block (28) is fixedly connected to the upper side of the threaded block (24), the sliding block (28) is connected with the sliding groove (27) in a sliding manner, a first contact (291) is arranged on the left side of the sliding groove (27), and a second contact (292) is arranged on the right side of the sliding groove (27);
the film covering mechanism (4) comprises a vertical plate (41), the vertical plate (41) is fixedly connected to the upper surface of the bottom plate (1), the front surface of the vertical plate (41) is rotatably connected with a connecting shaft (42), a film covering roller (43) is sleeved on the outer wall of the connecting shaft (42), the right side surface of the vertical plate (41) is fixedly connected with a fixing plate (44), the lower surface of the fixing plate (44) is fixedly connected with an electric telescopic rod (45), and the bottom end of the electric telescopic rod (45) is fixedly connected with a smoothing plate (46);
cutting mechanism (5) are including fixed frame (51), rear side inner wall fixedly connected with second motor (52) of fixed frame (51), output fixedly connected with carousel (53) of second motor (52), the front surface of carousel (53) rotates and is connected with connecting rod (54), the bottom of connecting rod (54) is rotated and is connected with slide (55), the bottom fixedly connected with guide arm (56) of slide (55), the bottom of guide arm (56) slides and runs through to the outside of fixed frame (51), and fixedly connected with connecting plate (6), the bottom fixedly connected with cutting knife (7) of connecting plate (6).
2. The photovoltaic solar module laminator according to claim 1, wherein: opening (31) have all been seted up to the bottom both sides of depositing frame (3), the inside of depositing frame (3) is piled up and is put the subassembly body (32).
3. The photovoltaic solar module laminator according to claim 1, wherein: the periphery of the outer wall of the connecting shaft (42) is fixedly connected with a clamping block, and the middle of the laminating roller (43) is provided with a clamping groove matched with the clamping block.
4. The photovoltaic solar module laminator according to claim 1, wherein: the bottom of the smoothing plate (46) is provided with a rolling wheel.
5. The photovoltaic solar module laminator according to claim 1, wherein: the upper surface of bottom plate (1) just is located right side fixedly connected with mount (8) of tectorial membrane mechanism (4), fixed frame (51) fixed connection is in the front surface upside of mount (8).
6. The photovoltaic solar module laminator according to claim 1, wherein: the right side of the bottom plate (1) is provided with a conveyor belt (9), and the upper surface of the conveyor belt (9) is flush with the bottom plate (1).
7. The photovoltaic solar module laminator according to claim 6, wherein: the right side of the supporting column of the conveyor belt (9) is fixedly connected with an inclined plate (10), and the right side of the inclined plate (10) is provided with a collecting box (11).
8. The photovoltaic solar module laminator according to claim 1, wherein: the bottom of the bottom plate (1) is fixedly connected with supporting legs (12), and the bottoms of the supporting legs (12) are provided with non-slip mats.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211403131.5A CN115871214A (en) | 2022-11-10 | 2022-11-10 | Photovoltaic solar energy component laminating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211403131.5A CN115871214A (en) | 2022-11-10 | 2022-11-10 | Photovoltaic solar energy component laminating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115871214A true CN115871214A (en) | 2023-03-31 |
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ID=85759553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211403131.5A Pending CN115871214A (en) | 2022-11-10 | 2022-11-10 | Photovoltaic solar energy component laminating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115871214A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116864576A (en) * | 2023-08-21 | 2023-10-10 | 盐城天合国能光伏科技有限公司 | Solar cell packaging technology |
| CN117393233A (en) * | 2023-11-24 | 2024-01-12 | 安徽聚虹电器有限公司 | Laminating equipment is used in photovoltaic cable production |
-
2022
- 2022-11-10 CN CN202211403131.5A patent/CN115871214A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116864576A (en) * | 2023-08-21 | 2023-10-10 | 盐城天合国能光伏科技有限公司 | Solar cell packaging technology |
| CN116864576B (en) * | 2023-08-21 | 2024-03-01 | 盐城天合国能光伏科技有限公司 | Solar cell packaging technology |
| CN117393233A (en) * | 2023-11-24 | 2024-01-12 | 安徽聚虹电器有限公司 | Laminating equipment is used in photovoltaic cable production |
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