CN115871214A - A photovoltaic solar module laminating machine - Google Patents

Abstract

The invention provides a film laminating machine for photovoltaic solar modules, which relates to the field of solar module protection. The laminating machine for photovoltaic solar modules includes a bottom plate, a moving mechanism, a storage frame, a film covering mechanism, and a cutting mechanism. A conveyor belt is arranged on the right side of the bottom plate, and a slant plate is fixedly connected to the right side of the support column of the conveyor belt. A collection box is arranged on the right side of the inclined plate. Driven by the driving effect of the second motor, the turntable is driven to rotate, and under the connection of the connecting rod, the sliding plate and the guide rod are driven to reciprocate up and down, and then the cutting knife is driven to reciprocate up and down. The component body moves to the right intermittently, and the cutting knife is controlled to move down during the stoppage of the component body, so as to cut off the film between the two component bodies, without suspending other transmission mechanisms during cutting, with a high degree of automation and improved efficiency. Moreover, when laminating the module body, manual loading is not required, and the efficiency is high.

Description

A photovoltaic solar module laminating machine

technical field

The invention relates to the technical field of solar module protection, in particular to a photovoltaic solar module laminating machine.

Background technique

A single solar cell cannot be directly used as a power source. As a power supply, several single cells must be connected in series and parallel and tightly packed into components. Solar cell modules (also called solar panels) are the core part of the solar power generation system and the most important part of the solar power generation system. Its function is to convert the solar energy into electrical energy, or store it into the battery, or promote work load.

During the storage and transportation of photovoltaic solar modules, in order to avoid the wear of the crystals on the surface of photovoltaic solar modules, one or more layers of protective film are generally coated on the surface, so a laminating machine is needed. During the use of the machine, manual auxiliary loading and unloading is still required. After one component is coated, the component is removed, and then the next component is placed and coated, resulting in low efficiency, time-consuming and laborious, and cutting of the film. When cutting work, other transmission mechanisms need to be suspended, the degree of automation is low, and the efficiency is low.

Contents of the invention

(1) Solved technical problems

Aiming at the deficiencies of the prior art, the present invention provides a film laminating machine for photovoltaic solar modules, which solves the problems of low automation and low efficiency caused by manual auxiliary loading and unloading.

(2) Technical solution

In order to achieve the above objectives, the present invention is achieved through the following technical solutions: a photovoltaic solar module laminating machine, including a base plate, a moving mechanism, a storage frame, a laminating mechanism and a cutting mechanism;

The moving mechanism includes a fixed column fixedly connected to the left side of the upper surface of the bottom plate, the left inner wall of the fixed column is provided with a first motor, the output end of the first motor is fixedly connected with a threaded rod, The outer wall of the threaded rod is threadedly connected with a threaded block, the right side of the threaded block is fixedly connected with a sleeve rod outside the threaded rod, the right end of the sleeve rod slides through to the outside of the fixed column, and is fixedly connected with a Push block, the upper inner wall of the fixed column is provided with a chute, the upper side of the threaded block is fixedly connected with a slider, the slider is slidably connected with the chute, and the left side of the chute is provided with a first contact point, the right side of the chute is provided with a second contact point;

The laminating mechanism includes a riser, the riser is fixedly connected to the upper surface of the bottom plate, the front surface of the riser is rotatably connected to a connecting shaft, and the outer wall of the connecting shaft is sleeved with a laminating roller. The right side of the vertical plate is fixedly connected with a fixed plate, the lower surface of the fixed plate is fixedly connected with an electric telescopic rod, and the bottom end of the electric telescopic rod is fixedly connected with a caressing plate;

The cutting mechanism includes a fixed frame, the rear inner wall of the fixed frame is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a turntable, and the front surface of the turntable is rotatably connected with a connecting rod. The bottom end of the connecting rod is rotatably connected with a slide plate, the bottom of the slide plate is fixedly connected with a guide rod, the bottom end of the guide rod slides through to the outside of the fixed frame, and is fixedly connected with a connecting plate, the bottom of the connecting plate is fixed A cutting knife is attached.

Preferably, openings are opened on both sides of the bottom of the storage frame, and components are stacked inside the storage frame.

Preferably, blocks are fixedly connected around the outer wall of the connecting shaft, and the middle part of the coating roller is provided with a slot matching the blocks.

Preferably, rolling wheels are provided at the bottom of the smoothing plate.

Preferably, a fixed frame is fixedly connected to the upper surface of the bottom plate and located on the right side of the lamination mechanism, and the fixed frame is fixedly connected to the upper side of the front surface of the fixed frame.

Preferably, a conveyor belt is provided on the right side of the bottom plate, and the upper surface of the conveyor belt is flush with the bottom plate.

Preferably, a sloping plate is fixedly connected to the right side of the support column of the conveyor belt, and a collection box is arranged on the right side of the sloping plate.

Preferably, the bottom of the bottom plate is fixedly connected with support legs, and the bottom of the support legs is provided with anti-skid pads.

(3) Beneficial effects

The invention provides a film laminating machine for a photovoltaic solar module. Has the following beneficial effects:

1. A moving mechanism is provided. Through the driving action of the first motor, the threaded rod is driven to rotate, and then the threaded block and the sleeve rod are driven to move to realize the push of the pushing block. Among them, since the upper side of the threaded block is provided with a slider, When the slider moves to the left and touches the first contact, the first motor is controlled to rotate forward at this time, which drives the push block to move to the right. When the slider moves to the right and touches the second contact, the first motor is controlled at this time. The motor reverses and drives the push block to move to the left, thereby realizing the reciprocating push of the push block. The components in the storage frame can be pushed out one by one for lamination, without manual feeding, and the efficiency is high.

2. There is a cutting mechanism, which drives the turntable to rotate through the driving action of the second motor. Under the connection action of the connecting rod, it drives the sliding plate and the guide rod to reciprocate up and down, and then drives the cutting knife to reciprocate up and down. Under the action of the push block, the component body moves to the right intermittently, and the cutting knife is controlled to move down during the stop gap of the component body, so as to cut off the film between the two component bodies without suspending other transmission mechanisms during cutting. High degree of automation, improve efficiency.

3. It is equipped with an electric telescopic rod, a smoothing plate and a rolling wheel, which can attach the film to the upper surface of the module body to improve the fit.

Description of drawings

Fig. 1 is the overall structure schematic diagram of the present invention;

Fig. 2 is a schematic cross-sectional view of the moving mechanism of the present invention;

Fig. 3 is the enlarged schematic diagram of the structure at A place in Fig. 2 of the present invention;

Fig. 4 is a three-dimensional schematic diagram of a storage frame of the present invention;

Fig. 5 is a schematic side view of the turntable of the present invention;

Fig. 6 is a three-dimensional schematic diagram of a cutting mechanism of the present invention;

Fig. 7 is a schematic diagram of the body contact of two components of the present invention.

Among them, 1. Bottom plate; 2. Moving mechanism; 3. Storage frame; 31. Port; 32. Assembly body; 4. Laminating mechanism; 5. Cutting mechanism; 6. Connecting plate; 7. Cutting knife; 8. Fixed Frame; 9. Conveyor belt; 10. Inclined plate; 11. Collection box; 12. Supporting legs;

21, fixed column; 22, the first motor; 23, threaded rod; 24, threaded block; 25, sleeve rod; 26, push block; 27, chute; 28, slide block; 291, the first contact point; 292, second contact;

41. Riser; 42. Connecting shaft; 43. Laminating roller; 44. Fixed plate; 45. Electric telescopic rod; 46. Flattening;

51, fixed frame; 52, second motor; 53, turntable; 54, connecting rod; 55, slide plate; 56, guide rod.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, and therefore should not be construed as limiting the present invention; the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance, and unless otherwise Clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or a Electrical connection; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

Example:

As shown in FIGS. 1-7 , an embodiment of the present invention provides a laminating machine for photovoltaic solar modules, including a bottom plate 1 , a moving mechanism 2 , a storage frame 3 , a laminating mechanism 4 and a cutting mechanism 5 .

The moving mechanism 2 includes a fixed column 21, which is fixedly connected to the left side of the upper surface of the base plate 1, and the left inner wall of the fixed column 21 is provided with a first motor 22, and the output end of the first motor 22 is fixedly connected with a threaded rod 23, The outer wall of the threaded rod 23 is threadedly connected with a threaded block 24, the right side of the threaded block 24 is fixedly connected to the outside of the threaded rod 23 with a sleeve rod 25, the right end of the sleeve rod 25 slides through to the outside of the fixed column 21, and is fixedly connected There is a push block 26, the upper inner wall of the fixed column 21 is provided with a chute 27, the upper side of the threaded block 24 is fixedly connected with a slide block 28, and the slide block 28 is slidably connected with the chute 27, so as to limit the sliding of the threaded block 24 Function, the left side of the chute 27 is provided with a first contact 291, and the right side of the chute 27 is provided with a second contact 292, and the first contact 291 and the second contact 292 are used to control the positive and negative of the first motor 22. , reverse.

Both sides of the bottom of the storage frame 3 are provided with openings 31 , and assembly bodies 32 are stacked inside the storage frame 3 , and the assembly bodies 32 can circulate through the openings 31 .

The above-mentioned structure drives the threaded rod 23 to rotate through the driving action of the first motor 22, and then drives the threaded block 24 and the sleeve rod 25 to move to realize the pushing of the pushing block 26, wherein, since the upper side of the threaded block 24 is provided with a slide Block 28, when slide block 28 moves left and touches with first contact point 291, controls first motor 22 to rotate forward at this moment, drives push block 26 to move right, when slide block 28 moves right and touches with second contact point 292 When touched, the first motor 22 is controlled to reverse at this time, and the push block 26 is driven to move to the left, thereby realizing the reciprocating push action of the push block 26, and the component bodies 32 in the storage frame 3 can be pushed out one by one for lamination without manual labor. Manual feeding, high efficiency.

The laminating mechanism 4 comprises a riser 41, the riser 41 is fixedly connected to the upper surface of the bottom plate 1, the front surface of the riser 41 is rotatably connected with a connecting shaft 42, and the outer wall of the connecting shaft 42 is sleeved with a laminating roller 43, and the connecting shaft The outer wall of 42 is fixedly connected with a block around the outer wall, and the middle part of the film-coated roller 43 is provided with a draw-in groove adapted to the block, so that the film-coated roller 43 can be sleeved on the outer wall of the connecting shaft 42 to prevent the film-coated roller 43 from rotating. When moving and falling, it will affect the coating effect. The right side of the vertical plate 41 is fixedly connected with a fixed plate 44, the lower surface of the fixed plate 44 is fixedly connected with an electric telescopic rod 45, and the bottom end of the electric telescopic rod 45 is fixedly connected There is a caressing plate 46, and the bottom of the caressing plate 46 is provided with a rolling wheel, which can attach the film to the upper surface of the assembly body 32 to improve the fit.

In the above structure, the coating roller 43 is sleeved on the outer wall of the connecting shaft 42, one end of the film is manually pulled out, and it is attached to the upper surface of the first component body 32 that is pushed out, and as the component body 32 moves, The coating roller 43 follows the rotation, and the film will automatically stick to the upper surface of all the component bodies 32, and cooperate with the electric telescopic rod 45 to drive the downward movement of the caressing plate 46, so that the rolling wheel just acts on the upper surface of the component body 32, Improve film adhesion.

The upper surface of the base plate 1 is fixedly connected with a fixed frame 8 on the right side of the laminating mechanism 4, the cutting mechanism 5 includes a fixed frame 51, the fixed frame 51 is fixedly connected to the upper side of the front surface of the fixed frame 8, and the rear side of the fixed frame 51 The inner wall is fixedly connected with a second motor 52, the output end of the second motor 52 is fixedly connected with a turntable 53, the front surface of the turntable 53 is rotatably connected with a connecting rod 54, and the bottom end of the connecting rod 54 is rotatably connected with a slide plate 55, and the slide plate 55 is connected to the fixed The inner wall of frame 51 is slidingly connected, the bottom of slide plate 55 is fixedly connected with guide rod 56, the bottom end of guide rod 56 slides through to the outside of fixed frame 51, and is fixedly connected with connecting plate 6, and the bottom of connecting plate 6 is fixedly connected with cutting edge. Knife7.

The above-mentioned structure, through the driving action of the second motor 52, drives the turntable 53 to rotate, and under the connection action of the connecting rod 54, drives the slide plate 55 and the guide rod 56 to reciprocate up and down, and then drives the cutting knife 7 to reciprocate up and down. Under the action of the moving mechanism 2, the push block 26 pushes the assembly body 32 to move to the right intermittently. When the assembly body 32 is stopped, the cutting knife 7 just moves down, and then the film between the two assembly bodies 32 can be cut off. When cutting, other transmission mechanisms are suspended, which has a high degree of automation and improves efficiency.

The right side of the bottom plate 1 is provided with a conveyor belt 9, the upper surface of the conveyor belt 9 is flush with the bottom plate 1, and is used to transport the component body 32 after film coating and film cutting, and the right side of the support column of the conveyor belt 9 is fixedly connected with a slant plate 10. It serves as a guide. A collection box 11 is provided on the right side of the slant plate 10 for collecting the coated assembly body 32 .

The bottom of the bottom plate 1 is fixedly connected with support legs 12, and the bottom of the support legs 12 is provided with an anti-slip pad for overall support.

Working principle: the photovoltaic solar module laminating machine, when in use, puts several solar panel module bodies 32 stacked together inside the storage frame 3, turns on the switch of the first motor 22, and through the driving action of the first motor 22, The reciprocating pushing effect of the push block 26 can be realized, and the component bodies 32 in the storage frame 3 can be pushed out one by one, and the end-to-end contact between two component bodies 32, the latter pushes the former to move to the right, and performs intermittent rightward movement;

The coating roller 43 is sleeved on the outer wall of the connecting shaft 42, and one end of the film is pulled out manually, and it is attached to the upper surface of the first component body 32 that is pushed out. As the component body 32 moves, the coating roller 43 follows the rotation, and the film will automatically stick to the upper surface of all component bodies 32, and cooperate with the electric telescopic rod 45 to drive the downward movement of the caressing plate 46, so that the rolling wheel just acts on the upper surface of the component body 32, improving the film's stability. fit;

As the assembly body 32 moves to the right, the switch of the second motor 52 is turned on, and the cutting knife 7 is driven to reciprocate up and down by the driving action of the second motor 52. Since the push block 26 pushes the assembly body 32 to move to the right intermittently, in the assembly When the body 32 stops in the gap, the cutting knife 7 just moves down, and then the film between the two component bodies 32 can be cut off. There is no need to suspend other transmission mechanisms during cutting, and the degree of automation is high;

The cut assembly body 32 is conveyed to the right successively on the conveyor belt 9, and is stacked in the inside of the collection box 11 successively to complete the coating on one side of the assembly body 32; when the other side of the assembly body 32 needs to be coated, you can After the assembly body 32 is turned over, it is re-stacked inside the storage frame 3, and the above-mentioned steps are repeated, and then the film coating work on the other side can be carried out.

Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (8)

1. A photovoltaic solar module laminating machine, characterized in that: comprising a base plate (1), a moving mechanism (2), a storage frame (3), a laminating mechanism (4) and a cutting mechanism (5); The moving mechanism (2) includes a fixed column (21), the fixed column (21) is fixedly connected to the left side of the upper surface of the bottom plate (1), and the left inner wall of the fixed column (21) is provided with a first motor (22), the output end of the first motor (22) is fixedly connected with a threaded rod (23), and the outer wall of the threaded rod (23) is threaded with a threaded block (24), and the threaded block (24) The right side and the outside of the threaded rod (23) are fixedly connected with a sleeve rod (25), the right end of the sleeve rod (25) slides through to the outside of the fixed column (21), and is fixedly connected with a push block (26) , the upper inner wall of the fixed column (21) is provided with a chute (27), the upper side of the threaded block (24) is fixedly connected with a slider (28), and the slider (28) and the chute (27) ) sliding connection, the left side of the chute (27) is provided with a first contact (291), and the right side of the chute (27) is provided with a second contact (292); Described laminating mechanism (4) comprises riser (41), and the upper surface of described riser (41) is fixedly connected to base plate (1), and the front surface of described riser (41) is connected with connecting shaft ( 42), the outer wall of the connecting shaft (42) is sleeved with a coating roller (43), the right side of the vertical plate (41) is fixedly connected with a fixed plate (44), and the fixed plate (44) The lower surface is fixedly connected with an electric telescopic rod (45), and the bottom end of the electric telescopic rod (45) is fixedly connected with a caressing plate (46); The cutting mechanism (5) includes a fixed frame (51), the rear inner wall of the fixed frame (51) is fixedly connected with a second motor (52), and the output end of the second motor (52) is fixedly connected with a turntable (53), the front surface of the turntable (53) is rotatably connected to a connecting rod (54), the bottom end of the connecting rod (54) is rotatably connected to a slide plate (55), and the bottom of the slide plate (55) is fixedly connected to There is a guide rod (56), the bottom end of the guide rod (56) slides through to the outside of the fixed frame (51), and a connecting plate (6) is fixedly connected, and the bottom of the connecting plate (6) is fixedly connected with Cutting knife (7). 2. A photovoltaic solar module laminating machine according to claim 1, characterized in that: both sides of the bottom of the storage frame (3) are provided with openings (31), and the storage frame (3) Component bodies (32) are stacked inside. 3. A photovoltaic solar module laminating machine according to claim 1, characterized in that: blocks are fixedly connected around the outer wall of the connecting shaft (42), and the middle part of the laminating roller (43) is provided with The card slot that fits the card block. 4. A photovoltaic solar module laminating machine according to claim 1, characterized in that: the bottom of the smoothing plate (46) is provided with a rolling wheel. 5. A photovoltaic solar module laminating machine according to claim 1, characterized in that: the upper surface of the bottom plate (1) and the right side of the laminating mechanism (4) are fixedly connected with a fixed frame (8) , the fixed frame (51) is fixedly connected to the upper side of the front surface of the fixed frame (8). 6. A photovoltaic solar module laminating machine according to claim 1, characterized in that: a conveyor belt (9) is provided on the right side of the bottom plate (1), and the upper surface of the conveyor belt (9) is in contact with the bottom plate ( 1) Flush. 7. A photovoltaic solar module laminating machine according to claim 6, characterized in that: the right side of the support column of the conveyor belt (9) is fixedly connected with a slant plate (10), and the slant plate (10) A collection box (11) is arranged on the right side. 8. A photovoltaic solar module laminating machine according to claim 1, characterized in that: the bottom of the bottom plate (1) is fixedly connected with a support leg (12), and the bottom of the support leg (12) is provided with Non-slip mat.

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