CN115871102A - A spill-proof concrete mixing system - Google Patents
A spill-proof concrete mixing system Download PDFInfo
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- 238000003756 stirring Methods 0.000 claims abstract description 45
- 238000005360 mashing Methods 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims description 57
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- 239000000203 mixture Substances 0.000 description 1
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Abstract
本申请涉及一种防溢混凝土搅拌系统,其包括机架以及转动设置在机架上的搅拌罐,所述搅拌罐水平设置,所述机架上设置有用于驱使搅拌罐转动的第一驱动组件,所述搅拌罐的一端开设有进料口,所述搅拌罐远离进料口的一端开设有出料口;所述搅拌罐内转动设置有内桶体,所述内桶体的两端均开口设置,且所述内桶体的一端与进料口连通,所述内桶体的另一端与出料口连通,所述机架上设置有用于驱使内桶体转动的第二驱动组件,所述内桶体的侧壁为网面结构,且所述内桶体与搅拌罐的内壁之间间隙配合,所述搅拌罐的内侧壁上固定设置有若干捣浆叶,所述内桶体的外侧壁上固定设置有搅拌叶。本申请具有能提高对混凝土的搅拌效果。
The present application relates to an anti-spill concrete mixing system, which includes a frame and a mixing tank rotatably arranged on the frame, the mixing tank is arranged horizontally, and the frame is provided with a first drive assembly for driving the mixing tank to rotate , one end of the stirring tank is provided with a feed port, and the end of the stirring tank far away from the feed port is provided with a discharge port; the inside of the stirring tank is rotated to be provided with an inner barrel, and both ends of the inner barrel are opened. , and one end of the inner barrel communicates with the feed port, the other end of the inner barrel communicates with the discharge port, the frame is provided with a second drive assembly for driving the inner barrel to rotate, the inner barrel The side wall is a mesh structure, and the gap between the inner barrel body and the inner wall of the mixing tank is matched. A number of mashing leaves are fixedly arranged on the inner side wall of the mixing tank, and a stirring blade is fixedly arranged on the outer side wall of the inner barrel body. leaf. The application has the ability to improve the mixing effect on concrete.
Description
技术领域technical field
本申请涉及混凝土搅拌站的技术领域,尤其是涉及一种防溢混凝土搅拌系统。The present application relates to the technical field of concrete mixing plants, in particular to an overflow-proof concrete mixing system.
背景技术Background technique
混凝土指是指由将胶结成整体的工程的统称,通常讲的混凝土一词是指用作胶凝材料,砂、石作集料,与水按一定比例配合,必要时掺入化学外加剂和矿物掺合料,经过均匀搅拌而成的,也称;混凝土因其原料丰富、价格低廉、生产工艺简单的特点,同时混凝土还具有抗压强度高、耐久性好、强度等级范围宽等特点,广泛应用于行业、、、的开发、工程等多个领域。Concrete refers to the collective name of the project that will be cemented into a whole. The term concrete is usually used as a cementitious material, sand and stone are used as aggregates, mixed with water in a certain proportion, and chemical admixtures are added when necessary. and mineral admixtures, which are uniformly stirred, also known as; concrete because of its rich raw materials, low price, and simple production process. At the same time, concrete also has the characteristics of high compressive strength, good durability, and a wide range of strength grades. , Widely used in industry,,,, development, engineering and other fields.
目前,混凝土在生产时,通常是将混凝土搅拌原料投入到搅拌罐内,通过搅拌轴对混凝土搅拌原料进行充分搅拌,然而混凝土在搅拌过程中,部分混凝土搅拌原料容易粘附在搅拌罐的内壁,导致混凝土搅拌不充分。At present, during the production of concrete, the concrete mixing raw materials are usually put into the mixing tank, and the concrete mixing raw materials are fully mixed through the stirring shaft. However, during the mixing process of concrete, some of the concrete mixing raw materials are easy to adhere to the inner wall of the mixing tank. Inadequate mixing of concrete.
发明内容Contents of the invention
为了提高对混凝土的搅拌效果,本申请提供一种防溢混凝土搅拌系统。In order to improve the mixing effect of concrete, the application provides an anti-overflow concrete mixing system.
本申请提供的一种防溢混凝土搅拌系统,采用如下的技术方案:An anti-overflow concrete mixing system provided by this application adopts the following technical scheme:
一种防溢混凝土搅拌系统,包括机架以及转动设置在机架上的搅拌罐,所述搅拌罐水平设置,所述机架上设置有用于驱使搅拌罐转动的第一驱动组件,所述搅拌罐的一端开设有进料口,所述搅拌罐远离进料口的一端开设有出料口;An anti-spill concrete mixing system, comprising a frame and a mixing tank rotatably arranged on the frame, the mixing tank is arranged horizontally, and a first drive assembly for driving the mixing tank to rotate is arranged on the frame, the stirring tank One end of the tank is provided with a feed port, and the end of the stirring tank far away from the feed port is provided with a discharge port;
所述搅拌罐内转动设置有内桶体,所述内桶体的两端均开口设置,且所述内桶体的一端与进料口连通,所述内桶体的另一端与出料口连通,所述机架上设置有用于驱使内桶体转动的第二驱动组件,所述内桶体的侧壁为网面结构,且所述内桶体与搅拌罐的内壁之间间隙配合,所述搅拌罐的内侧壁上固定设置有若干捣浆叶,所述内桶体的外侧壁上固定设置有搅拌叶。An inner barrel is installed in the mixing tank, both ends of the inner barrel are open, and one end of the inner barrel is connected to the feed port, and the other end of the inner barrel is connected to the discharge port. The frame is provided with a second driving assembly for driving the inner barrel to rotate. The side wall of the inner barrel is a mesh structure, and the gap between the inner barrel and the inner wall of the stirring tank is matched. The inner wall of the stirring tank A number of pounding blades are fixedly arranged on the top, and stirring blades are fixedly arranged on the outer wall of the inner barrel body.
通过采用上述技术方案,将混凝土搅拌原料通过搅拌罐的进料口倒入内桶体内,之后混凝土搅拌原料通过内桶体侧壁的网面进入内桶体与搅拌罐之间,通过第一驱动组件驱使搅拌罐转动,搅拌罐转动的过程中,通过捣浆叶打散混凝土搅拌原料,并带动粘附在搅拌罐内壁的部分混凝土搅拌原料一起运动,当搅拌罐转动一定角度后,混凝土搅拌原料受重力而下落,并与搅拌罐内其他混凝土搅拌原料混合,与此同时,通过第二驱动组件驱使内桶体在搅拌罐内反方向转动,使搅拌罐内的混凝土搅拌原料充分混合,混凝土在搅拌过程中,混凝土搅拌原料不易粘附在搅拌罐的内壁,大大提高了对混凝土的搅拌效果。By adopting the above technical scheme, the concrete mixing raw materials are poured into the inner barrel through the feeding port of the mixing tank, and then the concrete mixing raw materials enter between the inner barrel and the mixing tank through the mesh surface of the inner barrel side wall, and the stirring is driven by the first driving component During the rotation of the tank and the mixing tank, the concrete mixing raw materials are broken up by the pounding blade, and some of the concrete mixing raw materials adhered to the inner wall of the mixing tank are driven to move together. When the mixing tank rotates at a certain angle, the concrete mixing raw materials are moved by gravity It falls and mixes with other concrete mixing materials in the mixing tank. At the same time, the inner barrel is driven to rotate in the opposite direction in the mixing tank through the second driving component, so that the concrete mixing materials in the mixing tank are fully mixed. During the mixing process of concrete, Concrete mixing raw materials are not easy to adhere to the inner wall of the mixing tank, which greatly improves the mixing effect of concrete.
可选的,所述机架上转动设置有支撑架,所述机架上设置有用于驱使支撑架偏转的第三驱动组件,所述搅拌罐转动设置在支撑架上,所使第一驱动组件用于驱使搅拌罐在支撑架上转动。Optionally, a support frame is rotatably provided on the frame, and a third drive assembly for driving the deflection of the support frame is provided on the frame, and the mixing tank is rotatably provided on the support frame, so that the first drive assembly Used to drive the mixing tank to rotate on the support frame.
通过采用上述技术方案,当混凝土搅拌完成后,通过第三驱动组件驱使支撑架转动,从而带动搅拌罐偏转一定角度,从而便于将搅拌罐内搅拌好的混凝土取出。By adopting the above technical scheme, after the concrete mixing is completed, the support frame is driven to rotate by the third drive assembly, thereby driving the mixing tank to deflect at a certain angle, so as to facilitate taking out the stirred concrete in the mixing tank.
可选的,所述第一驱动组件包括第一外齿环、驱动齿轮和第一驱动源,所述第一外齿环套设在搅拌罐上,且所述第一外齿环的中轴线与搅拌罐的转动轴重合,所述驱动齿轮转动设置在支撑架上,且所述驱动齿轮与第一外齿环啮合,所述第一驱动源用于驱使驱动齿轮转动。Optionally, the first drive assembly includes a first external gear ring, a drive gear and a first drive source, the first external gear ring is sleeved on the mixing tank, and the central axis of the first external gear ring Coincident with the rotation axis of the mixing tank, the drive gear is rotatably arranged on the support frame, and the drive gear is meshed with the first external gear ring, and the first drive source is used to drive the drive gear to rotate.
通过采用上述技术方案,通过第一驱动源驱使驱动齿轮转动,驱动齿轮转动带动第一外齿环转动,从而驱使搅拌罐转动。By adopting the above technical solution, the first driving source drives the driving gear to rotate, and the driving gear rotates to drive the first external gear ring to rotate, thereby driving the stirring tank to rotate.
可选的,所述第二驱动组件包括内齿环、第二外齿环和传动齿轮,所述内齿环与第一外齿环同轴固定连接,所述第二外齿环与内桶体固定连接,且所述第二外齿环的中轴线与内桶体的转动轴重合,所述第二外齿环位于内齿环的内部,所述传动齿轮转动设置在支撑架上,且所述传动齿轮位于内齿环与第二外齿环之间,所述传动齿轮分别与内齿环和第二外齿环啮合。Optionally, the second drive assembly includes an inner gear ring, a second outer gear ring and a transmission gear, the inner gear ring is coaxially fixedly connected to the first outer gear ring, and the second outer gear ring is connected to the inner barrel It is fixedly connected, and the central axis of the second outer gear ring coincides with the rotation axis of the inner barrel, the second outer gear ring is located inside the inner gear ring, the transmission gear is rotatably arranged on the support frame, and the The transmission gear is located between the inner gear ring and the second outer gear ring, and the transmission gear meshes with the inner gear ring and the second outer gear ring respectively.
通过采用上述技术方案,第一外齿环转动的同时,带动传动齿轮转动,再通过传动齿轮带动第二外齿环转动,即可驱使内桶体在搅拌罐内沿反方向转动。By adopting the above technical solution, while the first outer gear ring rotates, it drives the transmission gear to rotate, and then drives the second outer gear ring to rotate through the transmission gear, so that the inner barrel can be driven to rotate in the opposite direction in the mixing tank.
可选的,所述第三驱动组件包括蜗轮、蜗杆和第二驱动源,所述蜗轮与支撑架的转动轴同轴固定连接,所述蜗杆转动设置在机架上,且所述蜗杆与蜗轮啮合,所述第二驱动源用于驱使蜗杆转动。Optionally, the third drive assembly includes a worm wheel, a worm, and a second drive source, the worm wheel is coaxially fixedly connected to the rotating shaft of the support frame, the worm is rotatably arranged on the frame, and the worm and the worm wheel meshing, the second driving source is used to drive the worm to rotate.
通过采用上述技术方案,通过第二驱动源驱使蜗杆转动,通过蜗杆带动蜗轮转动,从而驱使支撑架转动。By adopting the above technical solution, the second drive source drives the worm to rotate, and the worm drives the worm wheel to rotate, thereby driving the support frame to rotate.
可选的,所述搅拌罐的直径沿两端向中间逐渐减小。Optionally, the diameter of the stirring tank gradually decreases along the two ends toward the middle.
通过采用上述技术方案,使搅拌罐的两端形成一定的坡度,从而便于将混凝土从搅拌罐内倒出,且混凝土在搅拌的过程中,混凝土搅拌原料始终位于搅拌罐的中部位置,不易从搅拌罐的进料口或出料口溢出。By adopting the above technical scheme, a certain slope is formed at both ends of the mixing tank, so that it is convenient to pour the concrete out of the mixing tank, and during the process of concrete mixing, the concrete mixing raw materials are always located in the middle of the mixing tank, and it is not easy to get out of the mixing tank. Tank inlet or outlet is overflowing.
可选的,所述机架上还固定设置有进料斗,所述机架上且位于进料斗的下方固定设置有上料架,所述上料架上设置有用于运输搅拌原料的输送装置,所述上料架上滑动设置有导料板,所述导料板沿远离上料架方向向下倾斜设置,且所述导料板用于进入搅拌罐的进料口内,所述上料架上设置有用于驱使导料板滑动的驱动件,所述输送装置用于将搅拌原料输送至导料板上。Optionally, a feeding hopper is also fixedly arranged on the frame, and a feeding rack is fixedly arranged on the frame and below the feeding hopper, and a conveyor for transporting and mixing raw materials is arranged on the feeding rack. device, a material guide plate is slidably arranged on the feeding rack, and the material guide plate is inclined downward along the direction away from the feeding rack, and the material guide plate is used to enter the feeding port of the mixing tank, and the upper The material rack is provided with a driving member for driving the material guide plate to slide, and the conveying device is used for transporting the stirring raw material to the material guide plate.
通过采用上述技术方案,在向搅拌罐内投入混凝土搅拌原料时,通过驱动件驱使导料板滑动,使导料板滑入搅拌罐的进料口内,工作人员将混凝土搅拌原料倒入进料斗内,之后混凝土搅拌原料掉落到输送装置上,通过输送装置将混凝土搅拌原料输送至导料板上,再通过导料板导入搅拌罐内,使上料更加便捷。By adopting the above technical scheme, when the concrete mixing raw materials are put into the mixing tank, the driving part drives the material guide plate to slide, so that the material guide plate slides into the feeding port of the mixing tank, and the staff pours the concrete mixing raw materials into the feeding hopper After that, the concrete mixing raw materials fall onto the conveying device, and the concrete mixing raw materials are transported to the material guide plate through the conveying device, and then introduced into the mixing tank through the material guide plate, which makes feeding more convenient.
可选的,所述进料斗内固定设置有筛盘,所述进料斗内设置有用于驱使筛盘震动的振动组件。Optionally, a sieve tray is fixedly arranged in the feeding hopper, and a vibrating assembly for driving the sieve tray to vibrate is arranged in the feeding hopper.
通过采用上述技术方案,混凝土搅拌原料中通常会混入一些体积较大的石块,体积较大的石块无法通过内桶体的网面进入内桶体与搅拌罐之间参与搅拌,且混凝土搅拌完成后,这部分石块会随混凝土一同从搅拌罐的出料口排出,从而影响混凝土的成品质量;而在进料斗内设置筛盘,混凝土搅拌原料在进入进料斗时,通过振动组件驱使筛盘振动,并通过筛盘将混凝土搅拌原料内体积较大的石块进行筛除,从而提高混凝土的成品质量。By adopting the above technical scheme, some larger stones are usually mixed into the concrete mixing raw materials, and the larger stones cannot pass through the mesh surface of the inner barrel body to enter between the inner barrel body and the mixing tank to participate in mixing, and after the concrete mixing is completed , this part of the stones will be discharged from the outlet of the mixing tank together with the concrete, thus affecting the quality of the finished product of the concrete; and a sieve plate is set in the feeding hopper, and when the concrete mixing raw materials enter the feeding hopper, the vibrating component drives the sieve The plate vibrates, and the larger stones in the concrete mixing raw materials are screened out through the sieve plate, so as to improve the quality of the finished concrete.
可选的,所述振动组件包括振捣块、弹性件、凸轮和第三驱动源,所述进料斗内固定设置有安装架,所述振捣块沿靠近或远离筛盘方向滑动设置在安装架上,所述弹性件用于驱使振捣块向靠近筛盘方向滑动,且所述振捣块用于抵接筛盘,所述凸轮转动设置在安装架上,所述第三驱动源用于驱使凸轮转动,所述振捣块上固定设置有传导块,所述凸轮用于抵接传导块并驱使传导块向远离筛盘方向滑动。Optionally, the vibrating assembly includes a vibrating block, an elastic member, a cam and a third driving source, an installation frame is fixedly arranged in the feeding hopper, and the vibrating block is slidably arranged in a direction close to or away from the sieve tray. On the mounting frame, the elastic member is used to drive the vibrating block to slide towards the direction close to the sieve plate, and the vibrating block is used to abut against the sieve plate, the cam is rotated and arranged on the mounting frame, and the third driving source For driving the cam to rotate, the vibrating block is fixedly provided with a conduction block, and the cam is used for abutting against the conduction block and driving the conduction block to slide away from the sieve tray.
通过采用上述技术方案,通过第三驱动源驱使凸轮转动,凸轮转动一定角度后与传导块抵接,并驱使传导块向远离筛盘方向滑动,从而带动振捣块远离筛盘,当凸轮与传导块脱离后,振捣块在弹性件的弹力作用下向靠近筛盘方向滑动并撞击筛盘,从而使筛盘产生振动。By adopting the above-mentioned technical scheme, the third drive source drives the cam to rotate. After the cam rotates at a certain angle, it abuts against the conduction block and drives the conduction block to slide away from the sieve tray, thereby driving the vibrating block away from the sieve tray. When the cam and the conduction block After the block is detached, the vibrating block slides towards the direction of the sieve tray under the elastic force of the elastic member and hits the sieve tray, thereby causing the sieve tray to vibrate.
综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:
1.将混凝土搅拌原料通过搅拌罐的进料口倒入内桶体内,之后混凝土搅拌原料通过内桶体侧壁的网面进入内桶体与搅拌罐之间,通过第一驱动组件驱使搅拌罐转动,搅拌罐转动的过程中,通过捣浆叶打散混凝土搅拌原料,并带动粘附在搅拌罐内壁的部分混凝土搅拌原料一起运动,当搅拌罐转动一定角度后,混凝土搅拌原料受重力而下落,并与搅拌罐内其他混凝土搅拌原料混合,与此同时,通过第二驱动组件驱使内桶体在搅拌罐内反方向转动,使搅拌罐内的混凝土搅拌原料充分混合,混凝土在搅拌过程中,混凝土搅拌原料不易粘附在搅拌罐的内壁,大大提高了对混凝土的搅拌效果;1. Pour the concrete mixing raw materials into the inner barrel through the feed port of the mixing tank, and then the concrete mixing raw materials enter between the inner barrel and the mixing tank through the mesh surface of the inner barrel side wall, and drive the mixing tank to rotate through the first driving component, stirring During the rotation of the tank, the concrete mixing raw materials are broken up by the pounding blade, and the part of the concrete mixing raw materials adhered to the inner wall of the mixing tank is driven to move together. When the mixing tank rotates at a certain angle, the concrete mixing raw materials fall under gravity, and The other concrete mixing raw materials in the mixing tank are mixed. At the same time, the inner barrel is driven to rotate in the opposite direction in the mixing tank through the second driving component, so that the concrete mixing raw materials in the mixing tank are fully mixed. During the mixing process of concrete, the concrete mixing raw materials are not easy Adhering to the inner wall of the mixing tank, greatly improving the mixing effect of concrete;
2.在向搅拌罐内投入混凝土搅拌原料时,通过驱动件驱使导料板滑动,使导料板滑入搅拌罐的进料口内,工作人员将混凝土搅拌原料倒入进料斗内,之后混凝土搅拌原料掉落到输送装置上,通过输送装置将混凝土搅拌原料输送至导料板上,再通过导料板导入搅拌罐内,使上料更加便捷。;2. When putting concrete mixing raw materials into the mixing tank, drive the material guide plate to slide through the driving part, so that the material guide plate slides into the feeding port of the mixing tank, and the staff pours the concrete mixing raw materials into the feeding hopper, and then the concrete The mixing raw materials fall onto the conveying device, and the concrete mixing raw materials are transported to the material guide plate through the conveying device, and then introduced into the mixing tank through the material guide plate, which makes feeding more convenient. ;
3.混凝土搅拌原料中通常会混入一些体积较大的石块,体积较大的石块无法通过内桶体的网面进入内桶体与搅拌罐之间参与搅拌,且混凝土搅拌完成后,这部分石块会随混凝土一同从搅拌罐的出料口排出,从而影响混凝土的成品质量;而在进料斗内设置筛盘,混凝土搅拌原料在进入进料斗时,通过振动组件驱使筛盘振动,并通过筛盘将混凝土搅拌原料内体积较大的石块进行筛除,从而提高混凝土的成品质量。3. Some larger stones are usually mixed into the concrete mixing raw materials. The larger stones cannot pass through the mesh surface of the inner barrel body and enter the space between the inner barrel body and the mixing tank to participate in mixing. After the concrete mixing is completed, these stones will The block will be discharged from the discharge port of the mixing tank together with the concrete, thereby affecting the quality of the finished concrete; and a sieve plate is set in the feed hopper, and when the concrete mixing raw materials enter the feed hopper, the vibrating component drives the sieve plate to vibrate, and The larger stones in the concrete mixing raw materials are screened out through the sieve plate, so as to improve the quality of the finished concrete.
附图说明Description of drawings
图1是本申请实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present application;
图2是本申请实施例的部分结构示意图,主要用于表达搅拌罐的结构示意图;Fig. 2 is a partial structural schematic diagram of the embodiment of the present application, which is mainly used to express the structural schematic diagram of the stirring tank;
图3是图2中A部分的放大视图;Fig. 3 is an enlarged view of part A in Fig. 2;
图4是图2中B部分的放大视图;Fig. 4 is the enlarged view of part B in Fig. 2;
图5是本申请实施例的部分结构示意图,主要用于表达进料斗的结构示意图;Fig. 5 is a partial structural schematic diagram of the embodiment of the present application, which is mainly used to express the structural schematic diagram of the feeding hopper;
图6是图5中C部分的放大视图;Figure 6 is an enlarged view of part C in Figure 5;
图7是本申请实施例的部分结构示意图,主要用于表达上料架的结构示意图。FIG. 7 is a partial structural schematic diagram of the embodiment of the present application, which is mainly used to express the structural schematic diagram of the loading rack.
附图标记说明:1、机架;11、蜗轮;12、蜗杆;13、第二驱动源;2、进料斗;21、筛盘;22、振捣块;23、弹性件;24、凸轮;25、第三驱动源;26、安装架;27、固定套筒;271、腰形孔;28、防护罩;29、密封盖;3、上料架;31、输送装置;32、防尘罩;33、导料板;34、驱动件;4、支撑架;41、出料斗;42、第一外齿环;43、驱动齿轮;44、第一驱动源;45、内齿环;46、第二外齿环;47、传动齿轮;5、搅拌罐;51、内桶体;52、捣浆叶;53、搅拌叶。Explanation of reference numerals: 1. frame; 11. worm gear; 12. worm; 13. second driving source; 2. feeding hopper; 21. sieve tray; 22. vibrating block; 23. elastic member; 24. cam ;25, the third drive source; 26, the mounting frame; 27, the fixed sleeve; 271, the waist hole; 28, the protective cover; 29, the sealing cover; 3, the feeding rack; 31, the conveying device; Cover; 33. material guide plate; 34. drive member; 4. support frame; 41. discharge hopper; 42. first external gear ring; 43. driving gear; 44. first driving source; 45. internal gear ring; 46 , the second external gear ring; 47, the transmission gear; 5, the stirring tank; 51, the inner barrel; 52, the mashing blade; 53, the stirring blade.
具体实施方式Detailed ways
以下结合附图1-7对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-7.
本申请实施例公开一种防溢混凝土搅拌系统。参照图1,包括机架1以及固定设置在机架1上的进料斗2和上料架3,上料架3上设置有用于输送混凝土搅拌原料的输送装置31,输送装置31包括输送带,机架1上转动设置有支撑架4,支撑架4上转动设置有搅拌罐5,搅拌罐5内转动设置有内桶体51。The embodiment of the present application discloses a spill-proof concrete mixing system. With reference to Fig. 1, comprise frame 1 and the
参照图1、2,搅拌罐5为圆柱体,且搅拌罐5的直径沿两端向中间逐渐减小,搅拌罐5的转动轴与搅拌罐5的中轴线重合,搅拌罐5的一端开设有进料口,搅拌罐5远离进料口的一端开设有出料口,支撑架4的转动轴水平设置,且搅拌罐5的转动轴与支撑架4的转动轴垂直,且当搅拌罐5在对混凝土进行搅拌时,搅拌罐5处于水平放置,当搅拌罐5水平设置时,搅拌罐5开设有进料口的一端靠近上料架3,支撑架4上靠近搅拌罐5出料口的位置固定设置有出料斗41。With reference to Figures 1 and 2, the stirring
参照图2,内桶体51与搅拌罐5的内部相适配,切内桶体51的侧壁与搅拌罐5的内侧壁之间间隙配合,内桶体51的两端开口设置,且内桶体51的两端分别通过进料口和出料口延伸至搅拌罐5外,内桶体51的转动轴与搅拌罐5的转动轴重合,内桶体51的侧壁为网面结构,搅拌罐5的内侧壁上固定设置有若干捣浆叶52,若干搅拌叶53沿搅拌罐5的周向等间距分布,内桶体51的外侧壁上固定设置有若干搅拌叶53,若干搅拌叶53也沿内桶体51的周向等间距分布。Referring to Fig. 2, the
参照图2、3,支撑架4上设置有用于驱使搅拌罐5转动的第一驱动组件,第一驱动组件包括第一外齿环42、驱动齿轮43和第一驱动源44,第一外齿环42套设在搅拌罐5靠近出料口的一端,且第一外齿环42的中轴线与搅拌罐5的中轴线重合,驱动齿轮43转动设置在支撑架4上,且驱动齿轮43与第一外齿环42啮合,第一驱动源44包括驱动电机,驱动电机固定设置在支撑架4上,驱动电机的输出轴与驱动齿轮43同轴固定连接。Referring to Fig. 2, 3, the
参照图3,支撑架4上设置有用于驱使内桶体51转动的第二驱动组件,第二驱动组件包括内齿环45、第二外齿环46和传动齿轮47,内齿环45与第一外齿环42同轴固定连接,第二外齿环46套设在内桶体51从出料口延伸出搅拌罐5的一端且与内桶体51固定连接,且第二外齿环46的中轴线与内桶体51的中轴线重合,第二外齿环46位于内齿环45的内部,传动齿轮47转动设置在支撑架4上,且传动齿轮47位于内齿环45与第二外齿环46之间,传动齿轮47分别与内齿环45和第二外齿环46啮合。Referring to Fig. 3, the
参照图4,机架1上设置有用于驱使支撑架4偏转的第三驱动组件,第三驱动组件包括蜗轮11、蜗杆12和第二驱动源13,蜗轮11与支撑架4的转动轴同轴固定连接,蜗杆12转动设置在机架1上,且蜗杆12与蜗轮11啮合,第二驱动源13包括伺服电机,伺服电机固定设置在机架1上,且伺服电机的输出轴与蜗杆12同轴固定连接。Referring to Fig. 4, the frame 1 is provided with a third drive assembly for driving the deflection of the
参照图5,进料斗2内固定设置有筛盘21,筛盘21固定设置在进料斗2内且与进料斗2的内部相适配,筛盘21的过滤后的混凝土搅拌原料的体积不大于内桶体51侧壁网孔的大小;混凝土搅拌原料中通常会混入一些体积较大的石块,体积较大的石块无法通过内桶体51的网面进入内桶体51与搅拌罐5之间参与搅拌,且混凝土搅拌完成后,这部分石块会随混凝土一同从搅拌罐5的出料口排出,从而影响混凝土的成品质量,而在进料斗2内设置筛盘21,混凝土搅拌原料在进入进料斗2时,通过筛盘21将混凝土搅拌原料内体积较大的石块进行筛除,从而提高混凝土的成品质量。Referring to Fig. 5, a
参照图5、6,进料斗2内设置有用于驱使筛盘21震动的振动组件,振动组件包括振捣块22、弹性件23、凸轮24和第三驱动源25,进料斗2内且位于筛盘21的上方固定设置有安装架26,安装架26上固定设置有固定套筒27,固定套筒27的轴向竖直,且固定套筒27的顶端封口设置,振捣块22滑动设置在固定套筒27内,固定套筒27的侧壁沿固定套筒27的轴向开设有腰形孔271,振捣块22的侧壁固定设置有传导块,传导块滑动设置在腰形孔271内。Referring to Figures 5 and 6, the
参照图6,弹性件23包括压簧,压簧设置在固定套筒27内,压簧的一端与固定套筒27的上侧壁抵接,压簧的另一端与振捣块22的顶壁抵接,且振捣块22在压簧的弹力作用下与筛盘21抵接。With reference to Fig. 6,
参照图6,凸轮24转动设置在安装架26上,第三驱动源25包括步进电机,步进电机固定设置在安装架26上,且步进电机的输出装与凸轮24固定连接,通过步进电机驱使凸轮24转动,凸轮24转动一定角度后与传导块靠近筛盘21的侧壁抵接,并驱使传导块向远离筛盘21方向滑动,从而带动振捣块22远离筛盘21,当凸轮24与传导块脱离后,振捣块22在压簧的弹力作用下向靠近筛盘21方向滑动并撞击筛盘21,从而使筛盘21产生振动,提高筛盘21对混凝土搅拌原料的筛分效果。Referring to Fig. 6, the
参照图6,安装架26上固定设置有防护罩28,凸轮24和步进电机均位于防护罩28内,固定套筒27的腰形孔271与防护罩28的内部连通,通过防护罩28避免混凝土搅拌原料步进电机内,使步进电机损坏,且有效阻止混凝土搅拌原料通过固定套筒27上的腰形孔271进入固定套筒27内,从而影响振捣块22滑动。With reference to Fig. 6,
参照图5,进料斗2的侧壁开设有通口,通口位于筛盘21的上方,进料斗2上还铰接有密封盖29,密封板用于封闭通口,且密封板通过螺栓固定在进料斗2上,通过打开密封盖29,便于将筛盘21上过滤出的石块取出。Referring to Figure 5, the side wall of the
参照图7,上料架3上固定设置有防尘罩32,防尘罩32罩设在输送带上,进料斗2出料端与防尘罩32的内部连通,且混凝土搅拌原料在通过进料斗2进入防尘罩32内后掉落至输送带上。Referring to Fig. 7, a
参照图7,上料架3靠近支撑架4的一端沿输送带的传输方向滑动设置有导料板33,导料板33沿远离上料架3方向向下倾斜设置,导料板33的两侧均固定设置有挡板,上料架3上设置有用于驱使导料板33滑动的驱动件34,驱动件34包括伺服气缸,伺服气缸固定设置在上料架3上,伺服气缸的活塞杆与导料板33固定连接,当搅拌罐5水平放置时,通过伺服气缸驱使导料板33向靠近支撑架4方向滑动,导料板33靠近支撑架4的一端通过搅拌罐5的进料口进入内桶体51内。With reference to Fig. 7, one end of the
本申请实施例一种防溢混凝土搅拌系统的实施原理为:通过伺服电机驱使支撑架4转动,将搅拌罐5水平放置,通过伺服气缸驱使导料板33向靠近支撑架4方向滑动,导料板33靠近支撑架4的一端通过搅拌罐5的进料口进入内桶体51内,工作人员将混凝土搅拌原料倒入进料斗2内,通过筛盘21将混凝土搅拌原料内体积较大的石块进行筛除,之后混凝土搅拌原料通过进料斗2进入防尘罩32内并掉落至输送带上,通过输送带将混凝土搅拌原料输送至导料板33上,再通过导料板33导入内桶体51内,混凝土搅拌原料通过内桶体51侧壁的网面进入内桶体51与搅拌罐5之间。The implementation principle of an anti-spill concrete mixing system in the embodiment of the present application is: drive the
通过驱动电机驱使驱动齿轮43转动,驱动齿轮43转动带动第一外齿环42转动,从而驱使搅拌罐5转动,搅拌罐5转动的过程中,通过捣浆叶52打散混凝土搅拌原料,并带动粘附在搅拌罐5内壁的部分混凝土搅拌原料一起运动,当搅拌罐5转动一定角度后,混凝土搅拌原料受重力而下落,并与搅拌罐5内其他混凝土搅拌原料混合,第一外齿环42转动的同时,带动传动齿轮47转动,再通过传动齿轮47带动第二外齿环46转动,从而驱使内桶体51在搅拌罐5内沿反方向转动,使搅拌罐5内的混凝土搅拌原料充分混合,混凝土在搅拌过程中,混凝土搅拌原料不易粘附在搅拌罐5的内壁,大大提高了对混凝土的搅拌效果。The
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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| CN115122497A (en) * | 2022-06-16 | 2022-09-30 | 重庆工程学院 | Concrete raw material mixes machine |
| CN217615074U (en) * | 2022-04-13 | 2022-10-21 | 青岛瑞嘉台新型环保建筑材料有限公司 | Machine-made sand concrete ready-mixed mortar device |
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2023
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| KR101142349B1 (en) * | 2012-01-30 | 2012-05-18 | 호산엔지니어링(주) | Concrete process of manufacture that use concrete batcher plant and the batcher plant that use continuous mixer |
| DE102019120939A1 (en) * | 2019-08-02 | 2021-02-04 | Sonocrete GmbH | Method for providing a cement suspension by a cement premixer and method for mixing concrete and mortar |
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| CN215395994U (en) * | 2021-08-04 | 2022-01-04 | 鞍山公路工程有限公司 | Highway construction is with many cans formula concrete mixing equipment |
| CN217615074U (en) * | 2022-04-13 | 2022-10-21 | 青岛瑞嘉台新型环保建筑材料有限公司 | Machine-made sand concrete ready-mixed mortar device |
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| CN115871102B (en) | 2024-11-05 |
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