Intelligent integrated equipment for angle valve one-stop sanding and wire drawing
Technical Field
The invention belongs to the technical field of machining, and particularly relates to intelligent integrated equipment for one-stop sanding and wire drawing of an angle valve.
Background
At present, manual sanding and wiredrawing or mechanical arm clamping sanding and wiredrawing are generally adopted for domestic and foreign angle valve neck sanding and wiredrawing;
The manual sanding and wire drawing can be performed by using 40-60 angle valves per hour, the polishing and grinding equipment used by the manual is a traditional optical axis sitting type polishing and grinding machine, the average energy consumption per hour is 3.5 kW.h, the operation is illustrated by 8 hours, and the energy consumption of one person per day is at most 480 angle valves per day, so that a large amount of manpower is required to be accumulated to finish the production task.
The mechanical hand one-stop type auxiliary equipment can sand 30-36 angle valves for wiredrawing every hour, the energy consumption of the mechanical hand one-stop type auxiliary equipment is 15-19 kW.h every hour, the mechanical hand is operated manually for 8 hours for illustration, one mechanical hand one-stop type auxiliary equipment has 288 angle valves per day at most, the energy consumption is at least 120 kW.h, and the electric energy consumption is very large.
In summary, the working efficiency of sanding and wiredrawing the valve neck of the valve by adopting a manual or mechanical arm is low, and the production cannot be satisfied.
Disclosure of Invention
To solve the problems set forth in the background art. The invention provides intelligent integrated equipment for angle valve one-stop sanding and wire drawing.
The intelligent integrated equipment comprises a vibration disc, a feeding lifting machine, a first rack, a second rack and a third rack, wherein the first rack, the second rack and the third rack are sequentially arranged, a first abrasive belt sanding and wire drawing device, a second abrasive belt sanding and wire drawing device and a displacement clamping device are installed on the second rack, the displacement clamping device comprises a first clamping mechanism and a second clamping mechanism, a control device is arranged near the second rack, and the control device is connected with the first abrasive belt sanding and wire drawing device, the second abrasive belt sanding and wire drawing device, the first clamping mechanism and the second clamping mechanism through lines.
Further, the first abrasive belt sanding and wire drawing device comprises a first supporting seat, a first bearing plate, an angle adjusting motor and a first numerical control abrasive belt machine, wherein the first supporting seat is installed on the second frame, the angle adjusting motor is installed on the first supporting seat, the angle adjusting motor is connected with the first bearing plate through a harmonic reducer, the first numerical control abrasive belt machine is installed on the side wall of the first bearing plate, and the angle adjusting motor, the first numerical control abrasive belt machine and the control device are connected in a line.
Further, the first fixture includes first multiaxis numerical control slip table, first universal joint, first rotating electrical machines, first air jig cylinder, ejecting cylinder, first multiaxis numerical control slip table install in the first frame, ejecting cylinder install in the second frame, ejecting cylinder's push rod with first multiaxis numerical control slip table is connected, first air jig cylinder, first rotating electrical machines install in on the mesa of first multiaxis numerical control slip table, first air jig cylinder pass through first universal joint with first rotating electrical machines transmission is connected, first multiaxis numerical control slip table first rotating electrical machines ejecting cylinder first air jig cylinder with controlling means line connection.
Further, the second abrasive belt sanding and wire drawing device comprises a second supporting seat, a second numerical control abrasive belt machine, a second multi-axis numerical control sliding table and a second supporting plate, wherein the second supporting seat is arranged on the second frame, the second numerical control abrasive belt machine is arranged at the top of the second supporting seat, the second multi-axis numerical control sliding table is positioned in the second supporting seat, the second supporting plate is connected with the second multi-axis numerical control sliding table, the second clamping mechanism is arranged on the second supporting plate, and the second numerical control abrasive belt machine, the second multi-axis numerical control sliding table and the control device are connected in a line.
Further, the second clamping mechanism comprises a second rotating motor, a second universal joint and a second pneumatic clamp cylinder, the second pneumatic clamp cylinder is mounted on the second bearing plate, the second rotating motor is located below the driven roller of the second numerical control belt sander through the second universal joint and the second pneumatic clamp cylinder, and the second rotating motor is in line connection with the control device.
Further, the first multi-axis numerical control sliding table comprises a first cross numerical control workbench and an axis turntable, the first cross numerical control workbench is installed on the first frame, the axis turntable is installed on the first cross numerical control workbench, and the first pneumatic clamp cylinder and the first rotating motor are installed on the table top of the axis turntable.
Further, the second multi-axis numerical control sliding table is a numerical control sliding table or a cross numerical control sliding table.
Further, the first abrasive belt sanding and wire drawing device further comprises a tensioning cylinder, a tensioning wheel and a guide rail sliding block, wherein the tensioning cylinder is installed at the top of the first bearing plate, the guide rail sliding block is arranged on the first bearing plate, the tensioning wheel is installed on the sliding block of the guide rail sliding block, the tensioning wheel is located in an abrasive belt of the first numerical control abrasive belt machine, a push rod of the tensioning cylinder is connected with the sliding block of the guide rail sliding block, and the tensioning cylinder is in line connection with the control device.
Further, the first supporting seat is a height-adjustable supporting seat, a telescopic rod is arranged on the first supporting plate, and the telescopic rod is connected with a driven wheel of the first numerical control belt sander.
Further, the clamping displacement device is a manipulator.
The invention has the advantages that the sanding and wiredrawing are carried out by adopting the equipment, the surface quality of the angle valve products obtained by sanding and wiredrawing is better, the product consistency is higher, the equipment can carry out sanding and wiredrawing on at least 600 angle valves in unit hour on the premise of ensuring the sanding and wiredrawing effect, at least 20 equipment can be operated by a single worker at the same time, the labor cost is reduced greatly, the production benefit is effectively improved, the energy consumption of the equipment in unit hour is about 7.0-7.5 kW.h, the energy consumption of the equipment in unit time is greatly reduced compared with the traditional equipment, the equipment is more energy-saving and environment-friendly, and the equipment can be used for producing and processing cylindrical, three-way angle valves, polygonal angle valves and special-shaped angle valves.
Drawings
FIG. 1 is a perspective view of embodiment 1 of the present invention;
fig. 2 is a front view of embodiment 1 of the present invention;
FIG. 3 is a top view of embodiment 1 of the present invention;
Fig. 4 is a schematic diagram of the positional relationship of the first abrasive belt sanding and drawing device, the second abrasive belt sanding and drawing device, the first clamping mechanism, the second clamping mechanism and the second frame in embodiment 1 of the present invention;
FIG. 5 is a schematic view of a second belt sanding and wire drawing device for a second support base in example 1 of the present invention;
FIG. 6 is a schematic diagram of the first, second and third frames according to embodiment 1 of the present invention;
FIG. 7 is a perspective view of a first belt sanding and wire drawing device in accordance with embodiment 1 of the present invention;
FIG. 8 is a front view of the first belt sander wire drawing apparatus of example 1 of the present invention;
fig. 9 is a perspective view of a first clamping mechanism in embodiment 1 of the present invention;
FIG. 10 is a left side view of the first clamping mechanism of embodiment 1 of the present invention;
FIG. 11 is a perspective view of a second belt sanding and wire drawing device in accordance with example 1 of the present invention;
FIG. 12 is a left side view of the second belt sanding and wire drawing device of example 1 of the present invention;
FIG. 13 is a top view of a second belt sanding and wire drawing device in accordance with example 1 of the present invention;
fig. 14 is a perspective view of embodiment 2 of the present invention;
fig. 15 is a schematic view of a second multi-axis numerical control sliding table in embodiment 2 of the present invention;
FIG. 16 is a perspective view of embodiment 3 of the present invention;
FIG. 17 is a schematic view of a cylindrical angle valve;
FIG. 18 is a schematic view of a polygonal angle valve;
Fig. 19 is a schematic structural view of the three-way valve.
The standard sign in the figure comprises a 1-vibration disc, a 2-feeding lifting machine, a 3-first frame, a 4-second frame, a 5-third frame, a 7-first supporting seat, an 8-first bearing plate, a 9-angle adjusting motor, a 10-first numerical control belt sander, an 11-tensioning cylinder, a 12-tensioning wheel, a 13-guide rail sliding block, a 14-first cross numerical control workbench, a 15-shaft turntable, a 16-first universal joint, a 17-first rotating motor, a 18-first pneumatic clamp cylinder, a 19-ejection cylinder, a 20-second supporting seat, a 21-second numerical control belt sander, a 22-second multi-shaft numerical control sliding table, a 23-second bearing plate, a 24-second rotating motor, a 25-second universal joint, a 26-second pneumatic clamp cylinder, a 27-harmonic reducer, a 28-driven roller, a 29-R surface, a 30-valve surface, a 31-A part, a 32-B part, a telescopic rod and a 34-manipulator.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-13 and 17-19, the invention provides an intelligent integrated device for one-stop sanding and wiredrawing of an angle valve, which comprises a vibration disc 1, a feeding lifting machine 2, a first rack 3, a second rack 4 and a third rack 5, wherein the first rack 3, the second rack 4 and the third rack 5 are sequentially arranged, a first sanding belt sanding and wiredrawing device, a second sanding belt sanding and wiredrawing device and a displacement clamping device are arranged on the second rack 4, the displacement clamping device comprises a first clamping mechanism and a second clamping mechanism, a control device is arranged near the second rack 4, the control device is in line connection with the first sanding belt sanding and wiredrawing device, the second clamping mechanism is connected with the control device, the first clamping mechanism is used for clamping an A part 31 of the angle valve, the second clamping mechanism is used for clamping a B part 32 of the angle valve, the first sanding belt wiredrawing device is used for clamping an R surface 29 of the sanding angle valve, and the second sanding belt wiredrawing device is used for the wiredrawing surface 30 of the sanding valve.
In the structure, a blanking slideway is arranged between the second frame 4 and the third frame 5, and a system adopted by the control device is a joint robot numerical control system.
In this embodiment, the first abrasive belt sanding and wire drawing device includes a first supporting seat 7, a first supporting plate 8, an angle adjusting motor 9, and a first numerical control abrasive belt machine 10, wherein the first supporting seat 7 is installed on the second frame 4, the angle adjusting motor 9 is installed on the first supporting seat 7, the angle adjusting motor 9 is connected with the first supporting plate 8 through a harmonic reducer 27, the first numerical control abrasive belt machine 10 is installed on a side wall of the first supporting plate 8, and the angle adjusting motor 9, the first numerical control abrasive belt machine 10 and the control device are connected in a line.
In the structure, the angle adjusting motor 9 can drive the first numerical control belt sander 10 to turn around along the axis of the driving shaft of the angle adjusting motor 9.
In this embodiment, the first clamping mechanism includes a first multi-axis numerically-controlled sliding table, a first universal joint 16, a first rotating motor 17, a first air jig cylinder 18 and an ejection cylinder 19, the first multi-axis numerically-controlled sliding table is installed on the first frame 3, the ejection cylinder 19 is installed in the second frame 4, a push rod of the ejection cylinder 19 is connected with the first multi-axis numerically-controlled sliding table, the first air jig cylinder 18 and the first rotating motor 17 are installed on a table top of the first multi-axis numerically-controlled sliding table, the first air jig cylinder 18 is in transmission connection with the first rotating motor 17 through the first universal joint 16, and the first multi-axis numerically-controlled sliding table, the first rotating motor 17, the ejection cylinder 19, the first air jig cylinder 18 and the control device are in line connection.
In the above structure, the first multi-axis numerical control sliding table is a three-axis numerical control sliding table, the setting is not limited, the number of movable axes of the first multi-axis numerical control sliding table can be four, five or more, the ejection cylinder 19 can drive the first multi-axis numerical control sliding table to ascend or descend, the first rotating motor 17 can drive the first air clamp cylinder 18 to rotate along the axial line of the first air clamp cylinder 18, the shaft turntable 15 can drive the first air clamp cylinder 18 to rotate along the axial line of the shaft turntable 15, the first air clamp cylinder 18 is used for clamping the A part 31 of the angle valve, the vibrating disc 1 is connected with a linear track, the linear track is located between the vibrating disc 1 and the first air clamp cylinder 18, one end of the linear track, which is close to the first air clamp, is a pickup position, an infrared sensor in line connection with the control device is arranged at the pickup position, when the angle valve is detected by the infrared sensor, a confirmation signal is sent to the control device, and plc control receives the confirmation signal to execute the step alpha.
In this embodiment, the second abrasive belt sanding and wire drawing device includes a second supporting seat 20, a second numerical control abrasive belt machine 21, a second multi-axis numerical control sliding table 22, and a second supporting plate 23, the second supporting seat 20 is installed on the second frame 4, the second numerical control abrasive belt machine 21 is installed on the top of the second supporting seat 20, the second multi-axis numerical control sliding table 22 is located in the second supporting seat 20, the second supporting plate 23 is connected with the second multi-axis numerical control sliding table 22, the second clamping mechanism is installed on the second supporting plate 23, and the second numerical control abrasive belt machine 21, the second multi-axis numerical control sliding table 22 and the control device are connected in a line.
In this embodiment, the second clamping mechanism includes a second rotating electric machine 24, a second universal joint 25, and a second pneumatic clamp cylinder 26, where the second pneumatic clamp cylinder 26 and the second rotating electric machine 24 are mounted on the second bearing plate 23, the second rotating electric machine 24 and the second pneumatic clamp cylinder 26 are located below the driven roller 28 of the second digital control belt sander 21 through the second universal joint 25, and the ejection cylinder 19, the second rotating electric machine 24, and the second pneumatic clamp cylinder 26 are in line connection with the control device.
In the structure, the second rotary motor 24 can drive the second pneumatic clamp cylinder 26 to rotate along the axial line of the second pneumatic clamp cylinder 26 in the circumferential direction, a clamping jaw cylinder mechanism is arranged between the second frame 4 and the second frame 4, and the clamping jaw cylinder mechanism can take out an angle valve positioned on the second pneumatic clamp cylinder and move the angle valve to a blanking slideway.
In this embodiment, the first multi-axis numerically-controlled sliding table includes a first cross numerically-controlled workbench 14 and an axis turntable 15, the first cross numerically-controlled workbench 14 is mounted on the first frame 3, the axis turntable 15 is mounted on the first cross numerically-controlled workbench 14, and the first air clamp cylinder 18 and the first rotating motor 17 are mounted on the table surface of the axis turntable.
In this embodiment, the second multi-axis numerical control sliding table 22 is preferably a numerical control sliding table, and the setting is not limited, and the second multi-axis numerical control sliding table 22 may also be a numerical control sliding table with other axis numbers.
In this embodiment, the first supporting seat is a height-adjustable supporting seat, a telescopic rod 33 is installed on the first supporting plate, and the telescopic rod 33 is connected with a driven wheel of the first numerical control belt sander.
In this embodiment, the second abrasive belt sanding and wire drawing machine is a two-wheel type numerical control abrasive belt sanding and wire drawing machine.
The two-wheel type numerical control abrasive belt sanding wire drawing machine can be used for producing and processing cylindrical and three-way angle valves for the equipment.
In this embodiment, the first abrasive belt sanding wire drawing device further includes a tensioning cylinder 11, a tensioning wheel 12, and a guide rail slider 13, the tensioning cylinder 11 is installed at the top of the first bearing plate 8, the guide rail slider 13 is installed on the first bearing plate 8, the tensioning wheel 12 is installed on the slider of the guide rail slider 13, the tensioning wheel 12 is located in the abrasive belt of the first numerical control abrasive belt machine 10, a push rod of the tensioning cylinder 11 is connected with the slider of the guide rail slider 13, and the tensioning cylinder 11 is in line connection with the control device.
Example 2
Based on embodiment 1, as shown in fig. 14 and 15, in this embodiment, the second multi-axis numerical control sliding table 22 is a cross numerical control sliding table, and the second abrasive belt sanding wire drawing machine is a triangle numerical control abrasive belt sanding wire drawing machine.
The triangular numerical control abrasive belt sanding wire drawing machine can be used for sanding and drawing angle valves with other edge numbers such as square angle valves, hexagonal angle valves, octagonal angle valves and the like.
The preparation work comprises the steps that a worker needs to put an angle valve into the feeding elevator 2, the worker replaces the first pneumatic clamp cylinder 18 and the second pneumatic clamp cylinder 26 which are matched with the first pneumatic clamp cylinder according to the specifications of the put angle valve, the worker conveys corresponding programs to the control device, and the finished product bin is placed on the third frame 5.
The working principle is that a worker controls equipment to operate through a control device, a feeding elevator 2 sends an angle valve into a vibrating disc 1, the orientation of the angle valve of the vibrating disc 1 is adjusted to be uniform, the angle valve is sent to a designated pick-up position through a linear vibrator and a linear track, step alpha, an ejection cylinder 19 drives the first cross numerical control workbench 14 to ascend, the first cross numerical control workbench 14 drives a first pneumatic clamp cylinder 18 to move towards the pick-up position, the first pneumatic clamp cylinder 18 clamps an A part 31 of the angle valve, the first cross numerical control workbench 14 drives the angle valve to move towards a first numerical control abrasive belt machine 10, a first rotating motor 17, the first cross numerical control workbench 14 and a shaft turntable 15 are controlled through program linkage, the first numerical control abrasive belt machine 10 can carry out wire drawing on an R surface 29 of the angle valve, step beta is achieved, the first cross numerical control workbench 14 drives the angle valve to move towards a second pneumatic clamp cylinder 26, the ejection cylinder 19 drives the first cross numerical control workbench 14 to descend, the second pneumatic clamp cylinder 26 clamps a part 32 of the angle valve, the second pneumatic clamp cylinder 26 clamps the second pneumatic clamp cylinder 18 to clamp the angle valve, the second pneumatic clamp cylinder B part 32 clamps the second pneumatic clamp cylinder B part of the angle valve to move towards the second abrasive belt machine, and the second abrasive belt is driven by the second numerical control abrasive belt machine to move towards a second abrasive belt machine slide way, and the step beta is carried out to clamp the second abrasive belt, and the step beta is carried out, and the abrasive belt is carried out to clamp a finished, and the abrasive belt step is carried out by a finished, and the abrasive belt machine is carried out a finished by a finished, and a finished abrasive machine.
Example 3
Based on embodiment 1, as shown in fig. 16, the clamping displacement device is a manipulator 34.
The working principle is that a worker controls equipment to operate through a control device, a feeding elevator 2 sends an angle valve into a vibrating disc 1, the vibrating disc 1 adjusts the orientation of the angle valve, the orientation of the angle valve is unified, the angle valve is sent to a designated pick-up position through a linear vibrator and a linear track, a manipulator 34 clamps the angle valve, the manipulator 34 drives the angle valve to move towards the first numerical control abrasive belt machine 10, the manipulator 34 is controlled by a program to drive the angle valve to rotate and move, the first numerical control abrasive belt machine 10 carries out sanding and wire drawing on an R surface 29 to finish sanding and wire drawing, the manipulator 34 firstly drives the angle valve to move towards a second numerical control abrasive belt machine 21, the manipulator 34 drives the angle valve to rotate and move through the program to control the manipulator 34, after sanding and wire drawing on the valve surface 30 is finished, the manipulator 34 moves a finished product into a blanking slideway, and the finished product angle valve falls into a finished product bin along the blanking slideway.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.