CN115870690A - Grid slag removal machine - Google Patents
Grid slag removal machine Download PDFInfo
- Publication number
- CN115870690A CN115870690A CN202211486320.3A CN202211486320A CN115870690A CN 115870690 A CN115870690 A CN 115870690A CN 202211486320 A CN202211486320 A CN 202211486320A CN 115870690 A CN115870690 A CN 115870690A
- Authority
- CN
- China
- Prior art keywords
- support
- slag
- grid
- plate
- drive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Cleaning In General (AREA)
Abstract
Description
技术领域technical field
本发明涉及格栅除污技术领域,尤其涉及一种格栅清渣机。The invention relates to the technical field of grid decontamination, in particular to a grid slag cleaner.
背景技术Background technique
在激光切割、等离子切割或者火焰切割的切割下料中,熔渣很容易堆积在格栅料架上。In cutting blanks for laser cutting, plasma cutting or flame cutting, slag can easily accumulate on the grid rack.
在现有技术中,一般采用人工手持工具的方式清理焊渣,需要人工进行作业,不仅费时间,而且工人工作强度也大,现场清渣噪音大,导致工人的工作环境比较恶劣,且粘附在格栅料架上的焊渣很难清理,提高了人工清理熔渣的难度。受人工手持清理工具的清渣电机的功率局限性,存在熔渣清除效果不理想的问题,而格栅料架在使用一段时间后,由于堆积高度各不相同的焊渣,影响下料工件的精度,只得将整个格栅料架作报废处理,造成了很大的浪费。In the prior art, manual hand-held tools are generally used to clean welding slag, which requires manual work, which is not only time-consuming, but also the work intensity of the workers is high, and the noise of the slag cleaning on site is large, resulting in a relatively bad working environment for the workers, and the adhesion The welding slag on the grid rack is difficult to clean, which increases the difficulty of manual cleaning of the slag. Due to the power limitation of the slag removal motor of manual hand-held cleaning tools, there is a problem of unsatisfactory slag removal effect, and after a period of use of the grid material rack, due to the accumulation of welding slag with different heights, it affects the accuracy of the workpiece. Due to the lack of accuracy, the entire grid material rack has to be scrapped, resulting in a lot of waste.
因此,亟需提供一种格栅清渣机以解决上述技术问题。Therefore, there is an urgent need to provide a grid slag cleaner to solve the above technical problems.
发明内容Contents of the invention
本发明的目的在于提供一种格栅清渣机,实现格栅板上熔渣的自动清除,代替人工清除,且提高了熔渣清除的效果,延长了格栅板使用的周期。The object of the present invention is to provide a grid slag cleaning machine, which realizes the automatic removal of slag on the grid plate instead of manual removal, improves the effect of slag removal, and prolongs the use period of the grid plate.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
格栅清渣机,包括:Screen cleaners, including:
清渣机本体,包括支座和设置于所述支座上方的支架,所述支架与所述支座之间连接有旋转机构,所述旋转机构能驱动所述支座相对所述支架绕第一方向旋转;The body of the slag cleaning machine includes a support and a bracket arranged above the support. A rotating mechanism is connected between the support and the support, and the rotating mechanism can drive the support to rotate around the second support relative to the support. Rotate in one direction;
行走机构,与所述支座连接,所述行走机构支撑所述清渣机本体并驱动所述清渣机本体在格栅板上沿第二方向移动;The traveling mechanism is connected with the support, and the traveling mechanism supports the body of the slag cleaning machine and drives the body of the slag cleaning machine to move along the second direction on the grid plate;
支撑机构,与所述支架连接,所述支撑机构能支撑于所述格栅板上使所述行走机构与所述格栅板分离;a support mechanism connected to the bracket, the support mechanism can be supported on the grid plate to separate the walking mechanism from the grid plate;
清渣机构,设置于所述支座上,所述清渣机构用于清理所述格栅板上的熔渣;A slag cleaning mechanism is arranged on the support, and the slag cleaning mechanism is used to clean the slag on the grid plate;
平移机构,设置于所述支架上,所述平移机构与所述旋转机构连接,所述平移机构能驱动所述支座沿第三方向移动;a translation mechanism arranged on the bracket, the translation mechanism is connected to the rotation mechanism, and the translation mechanism can drive the support to move in a third direction;
其中,第一方向、第二方向和第三方向两两相互垂直。Wherein, the first direction, the second direction and the third direction are perpendicular to each other.
作为上述的格栅清渣机的一种可选技术方案,所述行走机构包括:As an optional technical solution of the above-mentioned grid slag cleaner, the traveling mechanism includes:
履带式行走单元,所述支座相对的两侧分别设有履带式行走单元,所述清渣机构设置于两个所述履带式行走单元之间;A crawler-type walking unit, the opposite sides of the support are respectively provided with crawler-type walking units, and the slag cleaning mechanism is arranged between the two crawler-type walking units;
行走驱动单元,所述行走驱动单元分别与两个所述履带式行走单元驱动连接。A travel drive unit, the travel drive unit is drive-connected to the two crawler-type travel units respectively.
作为上述的格栅清渣机的一种可选技术方案,所述履带式行走单元包括:As an optional technical solution of the above-mentioned grid slag cleaner, the crawler-type walking unit includes:
行走轮安装板,与所述支座连接,所述行走轮安装板上设有若干行走轮;The road wheel mounting plate is connected with the support, and the road wheel mounting plate is provided with several road wheels;
周向封闭的链板,所述链板内侧沿周向设有链条,所述行走轮与置于底部的所述链板的内侧接触,所述行走驱动单元与所述链条驱动连接以驱动所述链板沿自身周向转动。A circumferentially closed chain plate, the inner side of the chain plate is provided with a chain along the circumferential direction, the traveling wheel is in contact with the inner side of the chain plate placed at the bottom, and the driving unit is drivingly connected to the chain to drive the chain The plate rotates around itself.
作为上述的格栅清渣机的一种可选技术方案,所述支撑机构包括:As an optional technical solution of the above-mentioned grid slag cleaner, the support mechanism includes:
第一支撑板,设有两个,两个所述第一支撑板设置于所述支架相对的两侧,所述第一支撑板的一端与所述支架连接;There are two first support plates, the two first support plates are arranged on opposite sides of the bracket, and one end of the first support plate is connected to the bracket;
第二支撑板,所述第二支撑板的一端与所述第一支撑板的另一端沿所述第一方向滑动连接;a second support plate, one end of the second support plate is slidably connected to the other end of the first support plate along the first direction;
支撑驱动件,与所述第二支撑板驱动连接,所述支撑驱动件驱动所述第二支撑板沿所述第一方向滑动以支撑于或远离所述格栅板。A supporting driver is drivingly connected to the second supporting plate, and the supporting driving member drives the second supporting plate to slide along the first direction so as to be supported on or away from the grid plate.
作为上述的格栅清渣机的一种可选技术方案,所述支撑驱动件包括:As an optional technical solution of the above-mentioned grid slag cleaner, the supporting driving member includes:
支撑驱动器;support drive;
支撑直线传动机构,所述支撑直线传动机构连接所述第一支撑板与所述第二支撑板,所述支撑直线传动机构的输入端与所述支撑驱动器驱动连接,所述支撑驱动器通过所述支撑直线传动机构驱动所述第二支撑板沿第一方向滑动。The supporting linear transmission mechanism connects the first supporting plate and the second supporting plate, and the input end of the supporting linear transmitting mechanism is drivingly connected with the supporting driver, and the supporting driver passes through the The supporting linear transmission mechanism drives the second supporting plate to slide along the first direction.
作为上述的格栅清渣机的一种可选技术方案,所述清渣机构包括:As an optional technical solution of the above-mentioned grid slag cleaning machine, the slag cleaning mechanism includes:
清渣齿刀,所述清渣齿刀包括刀盘和沿所述刀盘的周向边缘间隔设置的若干齿刀,所述刀盘转动设置于所述支座上;A slag-removing toothed knife, the slag-cleaning toothed knife includes a cutterhead and several toothed cutters arranged at intervals along the circumferential edge of the cutterhead, and the cutterhead is rotatably arranged on the support;
齿刀驱动单元,设置于所述支座上,所述齿刀驱动单元与所述刀盘驱动连接,所述齿刀驱动单元驱动所述刀盘绕第三方向转动。A toothed knife driving unit is arranged on the support, the toothed knife driving unit is drivingly connected with the cutter head, and the toothed knife driving unit drives the cutter head to rotate around a third direction.
作为上述的格栅清渣机的一种可选技术方案,所述齿刀驱动单元包括齿刀驱动器和齿刀驱动传动组件,所述齿刀驱动器包括设置于所述支座上的齿刀驱动电机和齿刀驱动减速器,所述齿刀驱动电机与所述齿刀驱动减速器驱动连接,所述齿刀驱动减速器与所述齿刀驱动传动组件驱动连接,所述齿刀驱动传动组件与所述刀盘连接。As an optional technical solution for the above-mentioned grid slag cleaner, the tooth knife drive unit includes a tooth knife drive and a tooth knife drive transmission assembly, and the tooth knife driver includes a tooth knife drive set on the support The motor and the gear cutter drive reducer, the gear cutter drive motor is drivingly connected to the gear cutter drive reducer, the gear cutter drive reducer is drivingly connected to the gear cutter drive transmission assembly, and the gear cutter drive transmission assembly Connect with the cutter head.
作为上述的格栅清渣机的一种可选技术方案,所述旋转机构包括:As an optional technical solution of the above-mentioned grid slag cleaner, the rotating mechanism includes:
旋转驱动器,与所述支座连接;a rotary drive connected to the support;
旋转传动单元,所述旋转传动单元的输入端与所述旋转驱动器驱动连接,所述旋转传动单元转动连接所述支座和所述支架,所述旋转驱动器通过所述旋转传动单元驱动所述支座相对于所述支架旋转。A rotary transmission unit, the input end of the rotary transmission unit is drivingly connected to the rotary driver, the rotary transmission unit is rotatably connected to the support and the bracket, and the rotary driver drives the support through the rotary transmission unit The seat rotates relative to the bracket.
作为上述的格栅清渣机的一种可选技术方案,所述旋转传动单元包括:As an optional technical solution of the above-mentioned grid slag cleaner, the rotary transmission unit includes:
轴承,所述轴承的内圈与所述支架连接,所述轴承的外圈固定套设有齿圈,所述齿圈的一端与所述支座固定连接;A bearing, the inner ring of the bearing is connected to the support, the outer ring of the bearing is fixedly sleeved with a ring gear, and one end of the ring gear is fixedly connected to the support;
蜗杆,与所述齿圈啮合,所述蜗杆的一端与所述旋转驱动器驱动连接。A worm meshes with the ring gear, and one end of the worm is drivingly connected with the rotary driver.
作为上述的格栅清渣机的一种可选技术方案,所述平移机构包括:As an optional technical solution of the above-mentioned grid slag cleaner, the translation mechanism includes:
平移驱动器,设置于所述支架上;a translation driver, arranged on the bracket;
平移直线传动单元,设置于所述支架上,所述平移直线传动单元的输出端与所述旋转机构连接,所述平移驱动器与所述平移直线传动单元的输入端驱动连接,所述平移驱动器通过所述平移直线传动单元驱动所述旋转机构沿第三方向移动。The translation linear transmission unit is arranged on the bracket, the output end of the translation linear transmission unit is connected to the rotation mechanism, the translation driver is drivingly connected to the input end of the translation linear transmission unit, and the translation driver passes through The translation linear transmission unit drives the rotation mechanism to move along a third direction.
本发明的有益效果:Beneficial effects of the present invention:
本发明提供的格栅清渣机,能通过行走机构自动行走于格栅板上,在行走的过程中清渣机构清理格栅板上的熔渣,代替了人工手持清理工具清理格栅板上的熔渣,提高了工作效率;整个格栅清渣机在行走机构的驱动下沿第二方向移动,使清渣机构能清理格栅板上沿第二方向上的熔渣,支撑机构能向上支撑整个清渣机本体使行走机构与格栅板分离,平移机构驱动支座沿第三方向平移,调整清渣机构在第三方向上相对格栅板的位置,以清理格栅板不同位置上的熔渣,无需人工调整格栅清渣机的位置;在格栅清渣机行走至格栅板的边缘位置处时,旋转机构驱动支座旋转,使格栅清渣机自动换向行驶。本发明提供的格栅清渣机实现了格栅板上熔渣的自动清除,代替了人工清除,且提高了熔渣清除的效果,延长了格栅板使用的周期。The grid slag cleaning machine provided by the invention can automatically walk on the grid plate through the walking mechanism, and the slag cleaning mechanism cleans the slag on the grid plate during the walking process, replacing manual hand-held cleaning tools to clean the grid plate slag, improving work efficiency; the entire grid slag cleaner moves along the second direction driven by the walking mechanism, so that the slag cleaning mechanism can clean the slag on the grid plate along the second direction, and the support mechanism can move upwards Support the whole body of the slag cleaning machine to separate the walking mechanism from the grid plate. The translation mechanism drives the support to translate along the third direction, and adjusts the position of the slag cleaning mechanism relative to the grid plate in the third direction to clean the dirt on different positions of the grid plate. There is no need to manually adjust the position of the grid slag cleaner; when the grid slag cleaner walks to the edge of the grid plate, the rotating mechanism drives the support to rotate, so that the grid slag cleaner automatically reverses. The grid slag cleaning machine provided by the invention realizes the automatic removal of slag on the grid plate, replaces manual removal, improves the effect of slag removal, and prolongs the use period of the grid plate.
附图说明Description of drawings
图1是本发明实施例提供的格栅清渣机的第一视角的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the first viewing angle of the grid slag cleaning machine provided by the embodiment of the present invention;
图2是本发明实施例提供的格栅清渣机的第二视角的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a second viewing angle of a grid slag cleaner provided by an embodiment of the present invention;
图3是本发明实施例提供的格栅清渣机的第三视角的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of a third viewing angle of a grid slag cleaner provided by an embodiment of the present invention;
图4是本发明实施例提供的格栅清渣机的主视图。Fig. 4 is a front view of the grid slag cleaner provided by the embodiment of the present invention.
图中:In the picture:
1、清渣机本体;2、行走机构;3、支撑机构;4、清渣机构;5、平移机构;6、旋转机构;1. The body of the slag cleaning machine; 2. The walking mechanism; 3. The supporting mechanism; 4. The slag cleaning mechanism; 5. The translation mechanism; 6. The rotation mechanism;
11、支座;12、支架;11. Support; 12. Bracket;
21、履带式行走单元;211、行走轮安装板;212、行走轮;213、链板;214、链条;22、行走驱动单元;221、行走驱动器;222、主动链轮;223、从动链轮;224、行走转轴;21. Crawler type travel unit; 211. Travel wheel mounting plate; 212. Travel wheel; 213. Chain plate; 214. Chain; 22. Travel drive unit; 221. Travel drive; 222. Driving sprocket; 223. Driven chain Wheel; 224, walking shaft;
31、第一支撑板;32、第二支撑板;33、支撑驱动件;331、支撑驱动器;332、支撑直线传动机构;34、横板;31. The first support plate; 32. The second support plate; 33. The support driver; 331. The support driver; 332. The support linear transmission mechanism; 34. The horizontal plate;
41、清渣齿刀;411、刀盘;412、齿刀;413、保护罩;42、齿刀驱动单元;421、齿刀驱动器;422、主动轮;423、从动轮;424、传动链;41, slag cleaning gear cutter; 411, cutter head; 412, gear cutter; 413, protective cover; 42, gear cutter drive unit; 421, gear cutter driver; 422, driving wheel; 423, driven wheel; 424, transmission chain;
51、平移驱动器;52、平移直线传动单元;521、直线传动组件;5211、丝杠;5212、丝母;522、导向组件;5221、导向滑轨;5222、滑块;51. Translation drive; 52. Translation linear transmission unit; 521. Linear transmission assembly; 5211. Lead screw; 5212. Screw nut; 522. Guide assembly;
61、旋转驱动器;62、旋转传动单元;61. Rotary drive; 62. Rotary transmission unit;
a、第一方向;b、第二方向;c、第三方向。a, the first direction; b, the second direction; c, the third direction.
具体实施方式Detailed ways
为使本发明解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本发明实施例的技术方案做进一步的详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only the technical solutions of the present invention. Some, but not all, embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
针对现有技术中,通过人工清理格栅板上粘接的熔渣,不仅费时间,而且工人工作强度也大,现场清渣噪音大,导致工人的工作环境比较恶劣,且粘附在格栅料架上的焊渣很难清理,提高了人工清理熔渣的难度的问题,本实施例提供了一种格栅清渣机以代替人工清理格栅板上的熔渣,并解决上述的技术问题。In view of the prior art, it is not only time-consuming to manually clean the slag bonded to the grid plate, but also the work intensity of the workers is also high, and the noise of the slag cleaning on site is large, resulting in a relatively bad working environment for the workers and sticking to the grid The welding slag on the material rack is difficult to clean, which increases the difficulty of manually cleaning the slag. This embodiment provides a grid slag cleaner to replace the manual cleaning of the slag on the grid plate, and solves the above-mentioned technology question.
具体地,在本实施例中,如图1所示,格栅清渣机包括清渣机本体1、行走机构2、支撑机构3、清渣机构4和平移机构5。Specifically, in this embodiment, as shown in FIG. 1 , the grid slag cleaning machine includes a slag
清渣机本体1包括支座11和设置于支座11上方的支架12,支架12与支座11之间连接有旋转机构6,旋转机构6能驱动支座11相对支架12绕第一方向a旋转。行走机构2与支座11连接,行走机构2支撑清渣机本体1并驱动清渣机本体1在格栅板上沿第二方向b移动。支撑机构3与支架12连接,支撑机构3能支撑于格栅板上使行走机构2与格栅板分离。清渣机构4设置于支座11上,清渣机构4用于清理格栅板上的熔渣。平移机构5设置于支架12上,平移机构5与旋转机构6连接,平移机构5能带动旋转机构6沿第三方向c移动,进而带动支座11沿第三方向c移动。上述的第一方向a、第二方向b和第三方向c两两相互垂直。The slag
在本实施例中,第一方向a、第二方向b和第三方向c形成坐标系,第一方向a定义为z方向,第二方向b定义为y方向,第三方向c定义为x方向。In this embodiment, the first direction a, the second direction b and the third direction c form a coordinate system, the first direction a is defined as the z direction, the second direction b is defined as the y direction, and the third direction c is defined as the x direction .
本实施例提供的格栅清渣机,能通过行走机构2自动行走于格栅板上,在行走的过程中清渣机构4清理格栅板上的熔渣,代替了人工手持清理工具清理格栅板上的熔渣,提高了工作效率;整个格栅清渣机在行走机构2的驱动下沿第二方向b移动,使清渣机构4能清理格栅板上沿第二方向b上的熔渣,支撑机构3能向上支撑整个清渣机本体1使行走机构2与格栅板分离,平移机构5驱动支座11沿第三方向c平移,调整清渣机构4在第三方向c上相对格栅板的位置,以清理格栅板不同位置上的熔渣,无需人工调整格栅清渣机的位置;在格栅清渣机行走至格栅板的边缘位置处时,旋转机构6驱动支座11旋转,使格栅清渣机自动换向行驶。本实施例提供的格栅清渣机实现了格栅板上熔渣的自动清除,代替了人工清除,且提高了熔渣清除的效果,延长了格栅板使用的周期。The grid slag cleaning machine provided in this embodiment can automatically walk on the grid plate through the
示例性地,格栅板具有沿第二方向b排列的多行格栅孔以及沿第三方向c排列的多列格栅孔,在使用本实施例提供的格栅清渣机清理格栅板上的熔渣时,使格栅清渣机沿第二方向b行走清理一行格栅孔表面粘接的熔渣,在清理完后,格栅清渣机会行走至格栅板的边缘位置处,支撑机构3向上支撑整个清渣机本体1使行走机构2与格栅板分离,平移机构5驱动支座11沿第三方向c平移使清渣机构4能够清理下一行格栅孔表面粘接的熔渣,旋转机构6驱动支座11相对支架12旋转180°,使格栅清渣机向相反的方向移动并清渣,依此循环工作直至清理完格栅板上的熔渣。Exemplarily, the grid plate has multiple rows of grid holes arranged along the second direction b and multiple columns of grid holes arranged along the third direction c, and the grid plate is cleaned by using the grid slag cleaner provided in this embodiment When there is slag on the grid, make the grid slag cleaner walk along the second direction b to clean the slag bonded on the surface of a row of grid holes. After cleaning, the grid slag cleaner walks to the edge of the grid plate, The supporting
如图2和图3所示,行走机构2设置于支座11的下端以与格栅板接触并驱动清渣机本体1在格栅板上沿第二方向b移动。行走机构2为履带式结构,适合在激光切割的台面、等离子切割的台面、格栅板等上行走。As shown in FIG. 2 and FIG. 3 , the traveling
在一些实施例中,行走机构2具体包括履带式行走单元21和行走驱动单元22,支座11相对的两侧分别设有履带式行走单元21,清渣机构4设置于两个履带式行走21单元之间。行走驱动单元22分别与两个履带式行走单元21驱动连接,行走驱动单元22驱动履带式行走单元21运行以带动整个清渣机本体1移动。In some embodiments, the traveling
可选地,履带式行走单元21包括行走轮安装板211,行走轮安装板211与支座11连接,行走轮安装板211上设有若干行走轮212。具体地,行走轮212通过轮轴与行走轮安装板211转动连接,轮轴沿第三方向c延伸。履带式行走单元21还包括周向封闭的链板213,链板213内侧沿周向设有链条214,行走轮212与置于底部的链板213的内侧接触,行走驱动单元22与链条214驱动连接以驱动链板213沿自身周向转动。行走轮212支撑整个清渣机本体1于地面上,行走驱动单元22驱动链板213转动实现格栅清渣机的移动,结构简单,且使格栅清渣机能稳定行走于格栅板上。Optionally, the crawler-
优选地,链板213采用高强度钢材质制成,且链板213的宽度比较宽,宽幅的链板213的设计能使格栅清渣机在不同类型的格栅板上行走。Preferably, the
为了提高履带式行走单元21支撑清渣机本体1的支撑力,将行走轮212按照第三方向c设置至少两列,每列沿第二方向b设置有多个行走轮212。In order to improve the supporting force of the crawler-
行走驱动单元22驱动链板213沿自身周向转动以实现清渣机本体1的移动,在一些实施例中,行走驱动单元22包括行走驱动器221、两个主动链轮222和两个从动链轮223,行走驱动器221与支座11连接。两个主动链轮222分别与行走驱动器221连接,每个链板213的一端内侧分别设有主动链轮222,且主动链轮222与链条214啮合。主动链轮222在起到传动行走驱动器221的驱动力的前提下,还能支撑链板213的一端,确保链板213能绕自身周向转动。The travel drive unit 22 drives the
行走驱动器221包括行走驱动电机和行走驱动减速器,以合理控制格栅清渣机的行走速度。行走驱动电机的输出端与行走驱动减速器驱动连接,行走驱动减速器具有两个输出轴,每个输出轴分别连接一个主动链轮222,以实现两个履带式行走单元21控制的同步性。The
格栅清渣机在行走过程中,实时获取行走驱动电机的工作电流的大小,根据行走驱动电机的工作电流调整格栅清渣机的行走速度。具体地,格栅清渣机按照预设速度行走,预设速度对应有行走驱动电机的预设工作电流,在格栅清渣机实际行走过程中,由于行走的阻力大小不同,会影响格栅清渣机的行走速度,在格栅清渣机的行走阻力变大时,格栅清渣机的行走速度变小,行走驱动电机的工作电流变小,控制器根据行走驱动电机反馈的实际的工作电流调整行走驱动电机的工作状态,即将行走驱动电机的实际工作电流调整至预设工作电流,使格栅清渣机达到预设速度行走。若格栅清渣机行走的阻力变小,格栅清渣机的行走速度变大,行走驱动电机的工作电流变大,控制器根据行走驱动电机的实际工作电流调整至预设工作电流,使格栅清渣机达到预设行走速度。本实施例提供的格栅清渣机能自动调节行走速度,以达到更好的清渣效果。During the walking process of the grid slag cleaner, the size of the working current of the driving motor is obtained in real time, and the walking speed of the grid slag cleaner is adjusted according to the working current of the driving motor. Specifically, the grid slag cleaner walks at a preset speed, and the preset speed corresponds to the preset working current of the walking drive motor. The walking speed of the slag cleaning machine, when the walking resistance of the grid slag cleaning machine becomes larger, the walking speed of the grid slag cleaning machine becomes smaller, and the working current of the walking drive motor becomes smaller. The working current adjusts the working state of the walking drive motor, that is, adjusts the actual working current of the walking driving motor to the preset working current, so that the grid slag cleaner can reach the preset speed for walking. If the walking resistance of the grid slag cleaner becomes smaller, the walking speed of the grid slag cleaner becomes larger, and the working current of the driving motor becomes larger, the controller adjusts to the preset working current according to the actual working current of the driving motor, so that The grid cleaner reaches the preset travel speed. The grid slag cleaning machine provided in this embodiment can automatically adjust the walking speed to achieve a better slag cleaning effect.
两个从动链轮223通过行走转轴224连接,行走转轴224与支座11转动连接,每个链板213的另一端内侧分别设有从动链轮223,且从动链轮223和链条214啮合。从动链轮223起到了支撑链板213另一端的作用,确保链板213能绕自身周向转动。The two driven
在一些实施例中,支座11的下部为长方形框架结构,行走转轴224的两端分别穿过长方形框架相对的两侧壁,且行走转轴通过转动轴承与长方形框架的侧壁转动连接,且转动轴承还起到了支撑行走转轴224的作用,行走转轴224的两端端部连接有从动链轮223。行走驱动器221固定于长方形框架的其中一个侧壁上,行走驱动器221的两个输出轴分别穿过长方形框架相对的两侧壁,且输出轴的端部连接有主动链轮222。清渣机构4设置于该长方形框架的中空位置处,使清渣机构4设置于两个履带式行走单元21之间,提高了整体结构的紧凑性。In some embodiments, the lower part of the
在一些实施例中,如图4所示,清渣机构4包括清渣齿刀41和齿刀驱动单元42。清渣齿刀41包括刀盘411和沿刀盘411的周向边缘间隔设置的若干齿刀412,刀盘411转动设置于支座11上。齿刀驱动单元42设置于支座11上,齿刀驱动单元42与刀盘411驱动连接,齿刀驱动单元42驱动刀盘411沿绕第三方向c转动。在格栅清渣机行走的过程中,齿刀驱动单元42驱动刀盘411绕第三方向c转动,刀盘411转动,齿刀412与格栅板上的熔渣接触并清除掉熔渣。In some embodiments, as shown in FIG. 4 , the
优选地,刀盘411绕第三方向c沿顺时针方向转动,使得齿刀412由下向上将熔渣清楚掉,能从熔渣与格栅板的粘接处清理掉熔渣。Preferably, the
齿刀412的材质为钨钢,齿刀412的形状为长方体块状结构,强度高,不易损坏,使用寿命长。刀盘411的周向边缘间隔设有若干凸块,齿刀412设置于凸块上,为齿刀412的安装提供了支撑,可以使齿刀412的材质与刀盘411的材质不同,增加齿刀412的局部结构强度,降低设备的制造成本。在刀盘411绕第三方向c沿顺时针反向转动时,齿刀412先与熔渣接触。The material of the
可选地,部分刀盘411设置于支座11底部的长方形框架内,另一部分刀盘411伸出长方形框架的底板以与格栅板接触。置于长方向框架内的刀盘411的上部罩设有保护罩413,避免被齿刀412清除的熔渣上扬影响周围的环境。Optionally, part of the
刀盘411相对的两侧分别连接有刀盘转轴,长方形框架的底板内侧设有两个转轴支座,两个刀盘转轴与对应的转轴支座转动连接。其中一个刀盘转轴与齿刀驱动单元42驱动连接。The opposite sides of the
在一些实施例中,齿刀驱动单元42包括齿刀驱动器421和齿刀驱动传动组件,齿刀驱动器421安装于支座11上,具体安装于长方形框架顶板的外侧。齿刀驱动器421通过齿刀驱动传动组件驱动刀盘411转动。In some embodiments, the toothed
可选地,齿刀驱动器421包括设置于支座11上的齿刀驱动电机和齿刀驱动减速器,齿刀驱动电机与齿刀驱动减速器驱动连接,齿刀驱动减速器与齿刀驱动传动组件驱动连接,齿刀驱动传动组件与刀盘411连接。设置齿刀驱动减速器以降低齿刀驱动电机的转速,增大齿刀驱动电机的扭矩,提高了清渣的效果。齿刀驱动电机选用大扭矩电机,以进一步增加格栅清渣机的清渣扭矩,提高清渣效果。Optionally, the
齿刀驱动传动组件为链轮链条结构,具体地包括设置于刀盘转轴上的从动轮423、与齿刀驱动器421驱动连接的主动轮422和传动连接从动轮423和主动轮422的传动链424。齿轮驱动传动组件还可以为同步带传动机构,在此不作详细赘述。The gear cutter drive transmission assembly is a sprocket chain structure, specifically including a driven
继续参照图1所示,旋转机构6能带动支座11相对支架12旋转,在一些实施例中,旋转机构6包括旋转驱动器61和旋转传动单元62,旋转驱动器61与支座11连接,旋转传动单元62的输入端与旋转驱动器61驱动连接,旋转传动单元62转动连接支座11和支架12,旋转驱动器61通过旋转传动单元62驱动支座11相对于支架12旋转,以实现格栅清渣机的换向行驶。Continuing to refer to Fig. 1, the
可选地,旋转传动单元62包括轴承,轴承的内圈与支架12连接,轴承的外圈固定套设有齿圈,齿圈的一端与支座11固定连接。齿圈转动能带动轴承的外圈转动,轴承的外圈相对轴承的内圈转动,进而实现支座11相对于支架2转动。齿圈啮合有蜗杆,蜗杆的一端与旋转驱动器61驱动连接。旋转驱动器61驱动蜗杆旋转进而带动齿圈绕第一方向旋转。旋转驱动器61为电机。该旋转传动单元62的结构的设置可以使旋转驱动器61的驱动方向为第二方向b,通过蜗杆和齿圈的配合传动就将绕第二方向b旋转的力转化为绕第一方向a旋转的力,旋转驱动器61可以以卧式的方式安装于支座11上,不占用第二方向b上的空间,不影响支座11沿第三方向c的移动。Optionally, the
在其他一些实施例中,旋转传动单元62包括轴承,轴承的内圈与支架12连接,轴承的外圈固定套设有齿圈,齿圈的一端与支座11固定连接。齿圈啮合有齿轮,齿轮与旋转驱动器61的输出端驱动连接。In some other embodiments, the
平移机构5驱动支座11沿第三方向c移动,以调节清渣机构4相对格栅板的位置。在一些实施例中,参照图1和图3所示,平移机构5包括平移驱动器51和平移直线传动单元52,平移驱动器51和平移直线传动单元52分别设置于支架12上。平移直线传动单元52的输出端与旋转机构6连接,平移驱动器51与平移直线传动单元52的输入端驱动连接,平移驱动器51驱动平移直线传动单元52带动旋转机构6沿第三方向c移动。The
可选地,平移直线传动单元52包括直线传动组件521和导向组件522,直线传动组件521的输入端与平移驱动器51传动连接,直线传动组件521的输出端和导向组件522与旋转机构6连接。Optionally, the translational
具体地,直线传动组件521包括丝杠5211和丝母5212,丝杠5211沿第三方向c延伸设置,丝杠5211的两端分别通过轴承座转动连接于支架12上,丝杠5211的其中一端与平移驱动器51传动连接。丝杠5211上螺接有丝母5212,丝母5212与旋转机构6连接。平移驱动器51为电机。Specifically, the
导向组件522包括设置于支架12上的导向滑轨5221,导向滑轨5221上设有滑块5222,旋转机构6与滑块5222连接。在平移驱动器51的驱动下,丝杠5211绕自身轴线转动,丝母5212沿着丝杠5211往复移动,在导向滑轨5221的导向下进而带动旋转机构6沿着丝杠5211的轴向往复移动,旋转机构6连接支座11,支座11以及设置于支座11上清渣机构4、行走机构2都会随着旋转机构6沿丝杠5211的轴向做往复运动。The
优选地,导向滑轨5221设置有两个,以提高旋转机构6、支座11以及设置于支座11上的清渣机构4和行走机构2平移的稳定性。Preferably, two
在其他一些实施例中,直线传动组件521还可以为同步带结构或者链轮链条结构等,在此不作详细赘述。In some other embodiments, the
支撑机构3能将整个清渣机本体1向上顶升,使行走机构2与格栅板分离,并在完成平移操作后将整个清渣机本体1向下回调,使行走机构2重新支撑于格栅板上。在一些实施例中,支撑机构3包括第一支撑板31,第一支撑板31设有两个,两个第一支撑板31设置于支架12相对的两侧,第一支撑板31的一端与支架12连接。第一支撑板31的另一端分别滑动连接有第二支撑板32,第二支撑板32连接有支撑驱动件33,支撑驱动件33驱动第二支撑板32沿第一方向a滑动以支撑于或远离所述格栅板。The supporting
支撑驱动件33包括支撑驱动器331和支撑直线传动机构332,支撑直线传动机构332连接第一支撑板31与第二支撑板32,支撑直线传动机构332的输入端与支撑驱动器331驱动连接,支撑驱动器331通过支撑直线传动机构332驱动第二支撑板32沿第一方向a滑动,进而实现第二支撑板32支撑于或远离格栅板。The
支撑直线传动机构332包括支撑直线导向组件和支撑直线传动组件。支撑直线传动组件包括齿轮和齿条,齿条设置于第一支撑板31上,且齿条沿第一方向a延伸,齿轮与支撑驱动器331连接,支撑驱动器331设置于第二支撑板32上,齿轮与齿条啮合,支撑驱动器331驱动齿轮旋转,以使第二支撑板32能沿着齿条做上下运动。支撑驱动器331为电机。The supporting
在其他一些实施例中,支撑直线传动组件332还可以为同步带结构或链轮链条结构,在此不作详细赘述。In some other embodiments, the supporting
为了提高第二支撑板32上下移动的稳定性,在第二支撑板32和第一支撑板31之间设有支撑直线导向组件。具体地,支撑直线导向组件包括导轨和滑块,导轨设置于第一支撑板31上,且导轨沿第一方向a延伸,滑块滑动设置于导轨上,第二支撑板32与滑块连接。为了进一步地提高第二支撑板32上下移动的稳定性,使第二支撑板32在上下移动过程中受力均匀,每个第一支撑板32上分别设有两个导轨,且两个导轨设置于支撑直线传动组件的两侧,每个导轨上分别设有滑块,第二支撑板32与滑块连接。In order to improve the stability of the
第二支撑板32用于支撑于格栅板的一端连接有横板34,横板34与第二支撑板32垂直连接,横板34用于与格栅板接触,横板34的面积大于第二支撑板32端部的面积,以增大第二支撑板32支撑于格栅板上的支撑面,提高支撑的稳定性。The
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (10)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211486320.3A CN115870690B (en) | 2022-11-24 | 2022-11-24 | Grille slag remover |
| PCT/CN2023/106349 WO2024109098A1 (en) | 2022-11-24 | 2023-07-07 | Grille slag remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211486320.3A CN115870690B (en) | 2022-11-24 | 2022-11-24 | Grille slag remover |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115870690A true CN115870690A (en) | 2023-03-31 |
| CN115870690B CN115870690B (en) | 2025-12-23 |
Family
ID=85763875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211486320.3A Active CN115870690B (en) | 2022-11-24 | 2022-11-24 | Grille slag remover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115870690B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118060842A (en) * | 2024-01-22 | 2024-05-24 | 青岛岱之科智能自动化科技有限公司 | Deslagging path control method of grid deslagging machine and grid deslagging machine |
| WO2024109098A1 (en) * | 2022-11-24 | 2024-05-30 | 卡奥斯工业智能研究院(青岛)有限公司 | Grille slag remover |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101951154B1 (en) * | 2018-09-05 | 2019-02-21 | 손현승 | Slag removing device of laser processing machine support plate |
| CN110014228A (en) * | 2019-05-14 | 2019-07-16 | 成都大地机械设备制造有限公司 | A kind of sword grid slag remover |
| CN211468604U (en) * | 2019-12-16 | 2020-09-11 | 诸暨市云傲机械配件厂 | Walking mechanism of intelligent service robot of express delivery factory |
| CN212497113U (en) * | 2020-07-06 | 2021-02-09 | 天津迦腾机械科技有限公司 | Efficient cleaning sword fence cleaning machine |
| CN218983809U (en) * | 2022-11-24 | 2023-05-09 | 卡奥斯工业智能研究院(青岛)有限公司 | Grid slag cleaner |
-
2022
- 2022-11-24 CN CN202211486320.3A patent/CN115870690B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101951154B1 (en) * | 2018-09-05 | 2019-02-21 | 손현승 | Slag removing device of laser processing machine support plate |
| CN110014228A (en) * | 2019-05-14 | 2019-07-16 | 成都大地机械设备制造有限公司 | A kind of sword grid slag remover |
| CN211468604U (en) * | 2019-12-16 | 2020-09-11 | 诸暨市云傲机械配件厂 | Walking mechanism of intelligent service robot of express delivery factory |
| CN212497113U (en) * | 2020-07-06 | 2021-02-09 | 天津迦腾机械科技有限公司 | Efficient cleaning sword fence cleaning machine |
| CN218983809U (en) * | 2022-11-24 | 2023-05-09 | 卡奥斯工业智能研究院(青岛)有限公司 | Grid slag cleaner |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024109098A1 (en) * | 2022-11-24 | 2024-05-30 | 卡奥斯工业智能研究院(青岛)有限公司 | Grille slag remover |
| CN118060842A (en) * | 2024-01-22 | 2024-05-24 | 青岛岱之科智能自动化科技有限公司 | Deslagging path control method of grid deslagging machine and grid deslagging machine |
| CN118060842B (en) * | 2024-01-22 | 2025-05-02 | 青岛岱之科智能自动化科技有限公司 | Deslagging path control method of grid deslagging machine and grid deslagging machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115870690B (en) | 2025-12-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN218983809U (en) | Grid slag cleaner | |
| CN203080079U (en) | Electrolyte cleaning device of electrolytic aluminum anode scrap | |
| WO2024109098A1 (en) | Grille slag remover | |
| CN209439082U (en) | A nozzle reciprocating movement mechanism and cleaning equipment using the mechanism | |
| CN116871699A (en) | Automobile plate cutting equipment convenient for cleaning slag | |
| CN115870690B (en) | Grille slag remover | |
| CN120115845A (en) | A large-format steel coil laser cutting machine | |
| CN219254470U (en) | Friction stir welding equipment | |
| CN119346998B (en) | Gear machining equipment of coal cutter cutting assembly and machining method of gear machining equipment | |
| CN210434902U (en) | Sword fence cleaning device | |
| CN120083109A (en) | Road maintenance equipment for traffic engineering | |
| CN117771918B (en) | Waste gas purification device for steel mill denitration and use method thereof | |
| CN115970429B (en) | An exhaust gas purification equipment | |
| CN220837287U (en) | Leveling machine for leveling steel plate | |
| CN114526110B (en) | Mine ventilation dust fall automation control slide rail device | |
| CN214642062U (en) | Standard tool magazine system | |
| CN216442332U (en) | Automatic cleaning unit for cleaning the edges of carrier glass | |
| CN121776705B (en) | Intelligent typesetting laser cutting device for sheet metal parts | |
| CN222178279U (en) | Perforating device for vacuum glass processing | |
| CN219521228U (en) | A machining machine | |
| CN214489347U (en) | An auto parts welding smoke removal structure | |
| CN219293052U (en) | Laser cutting machine workstation convenient to clearance | |
| CN221118204U (en) | Road traffic maintenance device | |
| CN218109968U (en) | Slide machine tool ground rail | |
| CN223353282U (en) | A segmented workbench structure for a single-table high-power laser cutting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Country or region after: China Address after: 266000 No. 1, Minshan Road, Qingdao area, China (Shandong) pilot Free Trade Zone, Qingdao, Shandong Applicant after: CAOS industrial Intelligence Research Institute (Qingdao) Co.,Ltd. Applicant after: Kaos Digital Technology (Qingdao) Co.,Ltd. Applicant after: Karos IoT Technology Co.,Ltd. Address before: 266000 No. 1, Minshan Road, Qingdao area, China (Shandong) pilot Free Trade Zone, Qingdao, Shandong Applicant before: CAOS industrial Intelligence Research Institute (Qingdao) Co.,Ltd. Country or region before: China Applicant before: Haier digital technology (Qingdao) Co.,Ltd. Applicant before: Haier Kaos IOT Technology Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20260302 Address after: 266426, China (Shandong) Pilot Free Trade Zone Qingdao Area, Qingdao City, Shandong Province, China Germany Ecological Park, No. 1000 Yuntai Mountain Road, C-201 Patentee after: Ficton Intelligent Technology (Qingdao) Co.,Ltd. Country or region after: China Patentee after: CAOS industrial Intelligence Research Institute (Qingdao) Co.,Ltd. Patentee after: Kaos Digital Technology (Qingdao) Co.,Ltd. Patentee after: Karos IoT Technology Co.,Ltd. Address before: 266000 No. 1, Minshan Road, Qingdao area, China (Shandong) pilot Free Trade Zone, Qingdao, Shandong Patentee before: CAOS industrial Intelligence Research Institute (Qingdao) Co.,Ltd. Country or region before: China Patentee before: Kaos Digital Technology (Qingdao) Co.,Ltd. Patentee before: Karos IoT Technology Co.,Ltd. |