CN115870676B - A portable welding set for engineering construction - Google Patents
A portable welding set for engineering construction Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及工程施工领域,尤其涉及一种用于工程施工的移动式焊接装置。The invention relates to the field of engineering construction, in particular to a mobile welding device for engineering construction.
背景技术Background technique
申请号为“CN202110719216.3”的专利文献公开了一种焊接工程车,其包括:底盘,包括第一履带架、第二履带架和多个箱型梁,所述第一履带架和所述第二履带架间隔设置,所述多个箱型梁间隔设置,且均连接所述第一履带架和所述第二履带架;支撑平台,包括支撑架、第一侧架和第二侧架,所述支撑架位于所述第一履带架和所述第二履带架之间,且设于所述多个箱型梁的顶部,所述第一侧架和所述第二侧架均连接于所述支撑架,且所述第一侧架位于所述第一履带架的上方,所述第二侧架位于所述第二履带架的上方;以及橡胶履带,包括第一橡胶履带和第二橡胶履带,所述第一橡胶履带设于所述第一履带架,所述第二橡胶履带设于所述第二履带架。本发明可降低整车重心,提高整车稳定性和爬坡性能。The patent document with the application number "CN202110719216.3" discloses a welding engineering vehicle, which includes: a chassis, including a first crawler frame, a second crawler frame and a plurality of box beams, the first crawler frame and the The second crawler frame is arranged at intervals, the plurality of box beams are arranged at intervals, and are all connected to the first crawler frame and the second crawler frame; the support platform includes a support frame, a first side frame and a second side frame , the support frame is located between the first track frame and the second track frame, and is arranged on the top of the plurality of box beams, and the first side frame and the second side frame are connected on the support frame, and the first side frame is located above the first track frame, and the second side frame is located above the second track frame; and rubber track, including the first rubber track and the second track frame Two rubber crawlers, the first rubber crawler is arranged on the first crawler frame, and the second rubber crawler is arranged on the second crawler frame. The invention can lower the center of gravity of the whole vehicle and improve the stability and climbing performance of the whole vehicle.
申请号为“CN201710647755.4”的专利文献公开了一种智能焊接工程车,包括车体、所述车体上依次安装控制系统、电焊系统,视觉系统,所述智能焊接工程车还包括由激光引导系统,通过激光引导系统将车体引导到指定位置。该发明能通过中央控制和自主识别、自主移动到达需焊接部位并实时开展作业,由于是无人操作,不受操作环境气候、作业高度等于人不利的因素影响,大大增加了钢结构建筑主体焊接施工作业的速度,提高了焊接的质量稳定性、保证关键节点焊接的质量。The patent document with the application number "CN201710647755.4" discloses an intelligent welding engineering vehicle, which includes a vehicle body, a control system, an electric welding system, and a vision system installed on the vehicle body in sequence. The intelligent welding engineering vehicle also includes a laser The guidance system guides the car body to the designated position through the laser guidance system. The invention can reach the parts to be welded through central control and autonomous identification and autonomous movement, and carry out real-time operations. Since it is unmanned, it is not affected by factors such as operating environment climate, operating height and other unfavorable factors, which greatly increases the welding time of the main body of the steel structure building. The speed of construction work improves the stability of welding quality and ensures the quality of key joint welding.
申请号为“CN201220396335.6”的专利文献公开了一种焊接工程车,包括有履带和履带上部的底盘;底盘的纵向左前部设置驾驶室;起重机设置在驾驶室后侧且位于底盘的纵向中心线上;在起重机后部的底盘上纵向居中设置有发电焊接一体机;该发电焊接一体机两侧分别设置左后侧平台和右后侧平台;该发电焊接一体机与起重机之间设置液压泵;液压泵右侧设有液压油箱,液压泵左侧设有起重机操作平台;驾驶室右侧设置为储物平台。该焊接工程车将起重机、发电焊接一体机在底盘纵向轴线呈居中布置,使焊接工程车车载部分整机结构更紧凑,提高了稳定性;由此也可进一步简化整机传动机构,提高传动效率;该焊接工程车从结构出发,调整和缩小了工程车的体积,减小了整车宽度,便于小型车辆运输。The patent document with the application number "CN201220396335.6" discloses a welding engineering vehicle, which includes a crawler and a chassis on the upper part of the crawler; the longitudinal left front part of the chassis is provided with a cab; On the line; on the chassis at the rear of the crane, a power generation and welding integrated machine is arranged longitudinally in the center; the left rear platform and the right rear side platform are respectively set on both sides of the power generation and welding integrated machine; a hydraulic pump is installed between the power generation and welding integrated machine and the crane ; There is a hydraulic oil tank on the right side of the hydraulic pump, and a crane operating platform on the left side of the hydraulic pump; the right side of the cab is set as a storage platform. The welding engineering vehicle arranges the crane and the power generation and welding integrated machine in the center on the longitudinal axis of the chassis, which makes the structure of the vehicle-mounted part of the welding engineering vehicle more compact and improves the stability; thus, the transmission mechanism of the whole machine can be further simplified and the transmission efficiency can be improved. ; Starting from the structure, the welding engineering vehicle adjusts and reduces the volume of the engineering vehicle, reduces the width of the whole vehicle, and facilitates the transportation of small vehicles.
上述专利文献揭示了现有的工程焊接存在以下缺陷:The above-mentioned patent documents disclose that the existing engineering welding has the following defects:
市面上的工程焊接设备无法针对大型焊接进行加工,焊接局限度比较高,焊接效率低。The engineering welding equipment on the market cannot process large-scale welding, the welding limit is relatively high, and the welding efficiency is low.
发明内容Contents of the invention
为了克服现有技术的不足,本发明的目的之一在于提供一种用于工程施工的移动式焊接装置,其能解决无法针对大型焊接进行加工的问题。In order to overcome the deficiencies of the prior art, one of the objectives of the present invention is to provide a mobile welding device for engineering construction, which can solve the problem that large-scale welding cannot be processed.
本发明的目的之一采用如下技术方案实现:One of purpose of the present invention adopts following technical scheme to realize:
一种用于工程施工的移动式焊接装置,包括工程构件辅助架、与工程构件辅助架相对设置的移动焊接架体,所述工程构件辅助架包括地轨组件、抬升组件、焊机架设组件、底部小车,所述底部小车滑动安装于所述地轨组件,所述抬升组件的上下两端分别与所述底部小车、焊机架设组件衔接;所述移动焊接架体包括底部导向组件、轨道车、倾斜驱动组件、斜撑组件、框架、旋动机构,所述轨道车转动安装于所述底部导向组件,所述倾斜驱动组件的两端分别与所述斜撑组件和所述轨道车铰接,所述斜撑组件的下端铰接于所述轨道车,所述框架、旋动机构安装于所述斜撑组件上,焊机架设于所述焊机架设组件上,调节所述抬升组件与所述倾斜驱动组件的位置以调节焊接位置、角度。A mobile welding device for engineering construction, comprising an engineering component auxiliary frame, a mobile welding frame body opposite to the engineering component auxiliary frame, the engineering component auxiliary frame includes a ground rail assembly, a lifting assembly, a welding machine erection assembly, Bottom trolley, the bottom trolley is slidably installed on the ground rail assembly, the upper and lower ends of the lifting assembly are respectively connected with the bottom trolley and the welding machine erection assembly; the mobile welding frame includes a bottom guide assembly, a rail car , a tilting drive assembly, a diagonal brace assembly, a frame, and a rotating mechanism, the rail car is rotatably mounted on the bottom guide assembly, and the two ends of the tilt drive assembly are respectively hinged to the diagonal brace assembly and the rail car, The lower end of the brace assembly is hinged to the rail car, the frame and the rotating mechanism are installed on the brace assembly, the welding machine is erected on the welding machine erection assembly, and the lifting assembly and the lifting assembly are adjusted Tilt the position of the drive assembly to adjust the welding position, angle.
进一步地,所述抬升组件包括多个首尾衔接的X型机构、用于带动X型机构上浮的抬升油缸。Further, the lifting assembly includes a plurality of X-shaped mechanisms connected end to end, and a lifting cylinder for driving the X-shaped mechanisms to float up.
进一步地,所述X型机构分为位于最底部的第一X型机构、设置于第一X型机构上的第二X型机构,所述第一X型机构衔接于第二X型机构的下部,所述第二X型机构上设置有抬升油缸。Further, the X-shaped mechanism is divided into a first X-shaped mechanism located at the bottom, a second X-shaped mechanism arranged on the first X-shaped mechanism, and the first X-shaped mechanism is connected to the second X-shaped mechanism. In the lower part, the second X-shaped mechanism is provided with a lifting cylinder.
进一步地,相邻所述X型机构采用衔接板进行抬升油缸的衔接,所述抬升油缸为由第一边、第二边、第三边围合而成的钝角三角形。Further, the adjacent X-shaped mechanism uses connecting plates to connect the lifting cylinders, and the lifting cylinders are obtuse triangles surrounded by the first side, the second side and the third side.
进一步地,所述抬升组件还包括侧部架起板,所述侧部架起板的侧部设置有斜梯,所述侧部架起板与所述焊机架设组件的端部固定。Further, the lifting assembly further includes a side erecting plate, an inclined ladder is provided on the side of the side erecting plate, and the side erecting plate is fixed to the end of the welding machine erecting assembly.
进一步地,所述底部导向组件设有用于安装轨道车的U型槽。Further, the bottom guide assembly is provided with a U-shaped groove for installing railcars.
进一步地,所述倾斜驱动组件包括中部油缸、第一连杆、第二连杆,所述第一连杆的端部与所述第二连杆铰接,所述第一连杆的侧部设有用于与中部油缸上端铰接的横杆,所述第二连杆的端部与所述斜撑组件铰接。Further, the tilt driving assembly includes a central oil cylinder, a first connecting rod, and a second connecting rod, the end of the first connecting rod is hinged to the second connecting rod, and the side of the first connecting rod is provided There is a cross bar for being hinged with the upper end of the middle oil cylinder, and the end of the second connecting rod is hinged with the diagonal brace assembly.
进一步地,所述旋动机构包括用于固定待焊接组件的固定盘、背面内齿圈、内齿轮、变速器、驱动电机,所述背面内齿圈固定于所述固定盘的背部,所述内齿轮铰接于所述背面内齿圈,所述驱动电机通过所述变速器带动所述内齿轮转动。Further, the rotating mechanism includes a fixed plate for fixing the assembly to be welded, a back internal ring gear, an internal gear, a transmission, and a drive motor, the rear internal ring gear is fixed on the back of the fixed plate, and the internal ring gear is fixed on the back of the fixed plate. The gear is hinged to the inner ring gear at the back, and the drive motor drives the inner gear to rotate through the transmission.
进一步地,所述焊机架设组件包括架设板、设置架设板上的侧部护栏。Further, the erection assembly of the welding machine includes an erection plate and side guardrails on the erection plate.
进一步地,所述地轨组件设有用于滑动安装的侧部凹槽。Further, the ground rail assembly is provided with side grooves for sliding installation.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
所述工程构件辅助架包括地轨组件、抬升组件、焊机架设组件、底部小车,所述底部小车滑动安装于所述地轨组件,所述抬升组件的上下两端分别与所述底部小车、焊机架设组件衔接;所述移动焊接架体包括底部导向组件、轨道车、倾斜驱动组件、斜撑组件、框架、旋动机构,所述轨道车转动安装于所述底部导向组件,所述倾斜驱动组件的两端分别与所述斜撑组件和所述轨道车铰接,所述斜撑组件的下端铰接于所述轨道车,所述框架、旋动机构安装于所述斜撑组件上,焊机架设于所述焊机架设组件上,调节所述抬升组件与所述倾斜驱动组件的位置以调节焊接位置、角度。采用工程构件辅助架与移动焊接架体的协作配合,一方面调节焊机的位置,另一方面调整大型焊接件的位置和角度,解决了无法针对大型焊接进行加工的问题,焊接效率高且方便。The engineering component auxiliary frame includes a ground rail assembly, a lifting assembly, a welding machine erection assembly, and a bottom trolley. The bottom trolley is slidably installed on the ground rail assembly. The welder erection components are connected; the mobile welding frame body includes a bottom guide assembly, a rail car, a tilt drive assembly, a brace assembly, a frame, and a rotating mechanism. The rail car is rotatably installed on the bottom guide The two ends of the driving assembly are respectively hinged with the brace assembly and the rail car, the lower end of the brace assembly is hinged with the rail car, the frame and the rotating mechanism are installed on the brace assembly, welded The frame is installed on the welding machine erecting component, and the positions of the lifting component and the tilting driving component are adjusted to adjust the welding position and angle. The cooperation between the engineering component auxiliary frame and the mobile welding frame is used to adjust the position of the welding machine on the one hand, and the position and angle of large-scale welded parts on the other hand, which solves the problem that large-scale welding cannot be processed, and the welding efficiency is high and convenient. .
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本发明用于工程施工的移动式焊接装置中一较佳实施例的立体图;Fig. 1 is the perspective view of a preferred embodiment in the mobile welding device that the present invention is used for engineering construction;
图2为图1所示用于工程施工的移动式焊接装置中一移动焊接架体的立体图;Fig. 2 is a perspective view of a mobile welding frame in the mobile welding device shown in Fig. 1;
图3为图2所示移动焊接架体的局部图;Fig. 3 is a partial view of the mobile welding frame body shown in Fig. 2;
图4为图1所示移动焊接架体的另一局部图;Fig. 4 is another partial view of the mobile welding frame body shown in Fig. 1;
图5为图1所示移动焊接架体的又一局部图;Fig. 5 is another partial view of the mobile welding frame body shown in Fig. 1;
图6为图1所示用于工程施工的移动式焊接装置中一工程构件辅助架的立体图;Fig. 6 is a perspective view of an engineering component auxiliary frame in the mobile welding device shown in Fig. 1;
图7为图6所示工程构件辅助架的局部立体图;Fig. 7 is a partial perspective view of the engineering component auxiliary frame shown in Fig. 6;
图8为图6所示工程构件辅助架的另一局部立体图;Fig. 8 is another partial perspective view of the engineering component auxiliary frame shown in Fig. 6;
图9为图6所示工程构件辅助架的又一局部立体图;Fig. 9 is another partial perspective view of the engineering component auxiliary frame shown in Fig. 6;
图10为图6所示工程构件辅助架的再一局部立体图。Fig. 10 is another partial perspective view of the engineering component auxiliary frame shown in Fig. 6 .
图中:100、工程构件辅助架;10、地轨组件;11、侧部凹槽;20、抬升组件;201、侧部架起板;202、斜梯;21、X型机构;211、第一X型机构;212、第二X型机构;22、抬升油缸;23、衔接板;231、第一边;232、第二边;233、第三边;30、焊机架设组件;31、架设板;32、侧部护栏;40、底部小车;200、移动焊接架体;50、底部导向组件;501、轨道车;51、U型槽;60、倾斜驱动组件;61、中部油缸;62、第一连杆;63、第二连杆;70、斜撑组件;80、框架;90、旋动机构;91、固定盘;92、背面内齿圈;93、内齿轮;94、变速器;96、驱动电机。In the figure: 100, engineering component auxiliary frame; 10, ground rail assembly; 11, side groove; 20, lifting assembly; 201, side erecting plate; 202, inclined ladder; 1. X-shaped mechanism; 212, the second X-shaped mechanism; 22, lifting oil cylinder; 23, connecting plate; 231, the first side; 232, the second side; 233, the third side; Erection board; 32. Side guardrail; 40. Bottom trolley; 200. Mobile welding frame; 50. Bottom guide assembly; 501. Rail car; 51. U-shaped groove; , the first connecting rod; 63, the second connecting rod; 70, the diagonal brace assembly; 80, the frame; 90, the rotating mechanism; 91, the fixed plate; 96. Driving motor.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Below, the present invention will be further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of not conflicting, the various embodiments described below or the technical features can be combined arbitrarily to form new embodiments. .
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is said to be "fixed" to another component, it can be directly on the other component or there can also be an intervening component. When a component is said to be "connected" to another component, it may be directly connected to the other component or there may be intervening components at the same time. When a component is said to be "set on" another component, it may be set directly on the other component or there may be an intervening component at the same time. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1-10,一种用于工程施工的移动式焊接装置,包括工程构件辅助架100、与工程构件辅助架100相对设置的移动焊接架体200,所述工程构件辅助架100包括地轨组件10、抬升组件20、焊机架设组件30、底部小车40,所述底部小车40滑动安装于所述地轨组件10,所述抬升组件20的上下两端分别与所述底部小车40、焊机架设组件30衔接;所述移动焊接架体200包括底部导向组件50、轨道车501、倾斜驱动组件60、斜撑组件70、框架80、旋动机构90,所述轨道车501转动安装于所述底部导向组件50,所述倾斜驱动组件60的两端分别与所述斜撑组件70和所述轨道车501铰接,所述斜撑组件70的下端铰接于所述轨道车501,所述框架80、旋动机构90安装于所述斜撑组件70上,焊机架设于所述焊机架设组件30上,调节所述抬升组件20与所述倾斜驱动组件60的位置以调节焊接位置、角度。采用工程构件辅助架100与移动焊接架体200的协作配合,一方面调节焊机的位置,另一方面调整大型焊接件的位置和角度,解决了无法针对大型焊接进行加工的问题,焊接效率高且方便。Please refer to Figures 1-10, a mobile welding device for engineering construction, including an engineering component auxiliary frame 100, a mobile welding frame body 200 set opposite to the engineering component auxiliary frame 100, and the engineering component auxiliary frame 100 includes a ground Rail assembly 10, lifting assembly 20, welding machine erecting assembly 30, bottom trolley 40, the bottom trolley 40 is slidably installed on the ground rail assembly 10, the upper and lower ends of the lifting assembly 20 are respectively connected to the bottom trolley 40, The welding machine erection assembly 30 is connected; the mobile welding frame body 200 includes a bottom guide assembly 50, a rail car 501, a tilting drive assembly 60, a brace assembly 70, a frame 80, and a rotating mechanism 90, and the rail car 501 is rotatably installed on The bottom guide assembly 50, the two ends of the tilt drive assembly 60 are respectively hinged to the diagonal brace assembly 70 and the rail car 501, the lower end of the diagonal brace assembly 70 is hinged to the rail car 501, the The frame 80 and the rotating mechanism 90 are installed on the brace assembly 70, the welding machine is erected on the welding machine erection assembly 30, and the position of the lifting assembly 20 and the tilting drive assembly 60 is adjusted to adjust the welding position, angle. The cooperation between the engineering
优选的,所述抬升组件20包括多个首尾衔接的X型机构21、用于带动X型机构21上浮的抬升油缸22。具体的,所述X型机构21分为位于最底部的第一X型机构211、设置于第一X型机构211上的第二X型机构212,所述第一X型机构211衔接于第二X型机构212的下部,所述第二X型机构212上设置有抬升油缸22。相邻所述X型机构21采用衔接板23进行抬升油缸22的衔接,所述抬升油缸22为由第一边231、第二边232、第三边233围合而成的钝角三角形。设置“所述抬升油缸22为由第一边231、第二边232、第三边233围合而成的钝角三角形。”的目的在于:为大型焊接构件提供稳定的支撑。Preferably, the lifting
优选的,所述抬升组件20还包括侧部架起板201,所述侧部架起板201的侧部设置有斜梯202,所述侧部架起板201与所述焊机架设组件30的端部固定。设置“侧部架起板201斜梯202”的目的在于:侧部架起板201带动焊机架设组件30一起移动,结构稳定,方便。斜梯202为人员的上下提供便利。Preferably, the lifting
优选的,所述底部导向组件50设有用于安装轨道车501的U型槽51。所述倾斜驱动组件60包括中部油缸61、第一连杆62、第二连杆63,所述第一连杆62的端部与所述第二连杆63铰接,所述第一连杆62的侧部设有用于与中部油缸61上端铰接的横杆,所述第二连杆63的端部与所述斜撑组件70铰接。设置“中部油缸61、第一连杆62、第二连杆63”的目的在于:为运作提供稳定的支撑力。Preferably, the
优选的,所述旋动机构90包括用于固定待焊接组件的固定盘91、背面内齿圈92、内齿轮93、变速器94、驱动电机96,所述背面内齿圈92固定于所述固定盘91的背部,所述内齿轮93铰接于所述背面内齿圈92,所述驱动电机96通过所述变速器94带动所述内齿轮93转动。所述焊机架设组件30包括架设板31、设置架设板31上的侧部护栏32。所述地轨组件10设有用于滑动安装的侧部凹槽11。整个装置结构紧凑,结构新颖,设计巧妙,适用性强,便于推广。Preferably, the rotating
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiment is only a preferred embodiment of the present invention, and cannot be used to limit the protection scope of the present invention. Any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of the present invention. Scope of protection claimed.
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Denomination of invention: A mobile welding device for engineering construction Granted publication date: 20230516 Pledgee: Industrial Commercial Bank of China Ltd. Guangzhou Xintang branch Pledgor: Guangdong Huaqing Construction Engineering Co.,Ltd. Registration number: Y2025980018913 |