CN115855553A - An industrial exhaust hood collection efficiency test device and test method - Google Patents

An industrial exhaust hood collection efficiency test device and test method Download PDF

Info

Publication number
CN115855553A
CN115855553A CN202211713756.1A CN202211713756A CN115855553A CN 115855553 A CN115855553 A CN 115855553A CN 202211713756 A CN202211713756 A CN 202211713756A CN 115855553 A CN115855553 A CN 115855553A
Authority
CN
China
Prior art keywords
hood
exhaust
air
closed enclosure
characteristic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211713756.1A
Other languages
Chinese (zh)
Inventor
曹昌盛
张承全
夏云飞
符爱国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Tonghuan Environmental Protection And Energy Saving Technology Co ltd
Original Assignee
Suzhou Tonghuan Environmental Protection And Energy Saving Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Tonghuan Environmental Protection And Energy Saving Technology Co ltd filed Critical Suzhou Tonghuan Environmental Protection And Energy Saving Technology Co ltd
Priority to CN202211713756.1A priority Critical patent/CN115855553A/en
Publication of CN115855553A publication Critical patent/CN115855553A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Sampling And Sample Adjustment (AREA)

Abstract

The invention discloses an industrial exhaust hood collection efficiency testing device which comprises production equipment and a closed enclosure testing hood, wherein the production equipment is arranged inside the closed enclosure testing hood, the bottom of the closed enclosure testing hood is provided with an air supplement inlet, the inside of the closed enclosure testing hood is provided with an industrial exhaust hood, the top of the industrial exhaust hood is fixedly communicated with an exhaust pipe, and one end, far away from the industrial exhaust hood, of the exhaust pipe is fixedly communicated with an external factory exhaust gas treatment device. The invention adopts a low-speed diffusion 'air lake' air supplement mode and a closed enclosure testing cover similar to a full-capture closed cover, and can accurately measure the emission amount of the characteristic pollutants in the process production process in a complete production period; the collection amount of characteristic pollutants in the process production process in a complete production period under normal production working conditions can be accurately measured by removing the closed enclosure testing cover and closing the mechanical air supplement mechanism; and further, the on-site accurate measurement of the collection efficiency of the industrial exhaust hood can be realized.

Description

Industrial exhaust hood collection efficiency testing device and testing method
Technical Field
The invention relates to the technical field of waste gas collection, in particular to a device and a method for testing the collection efficiency of an industrial exhaust hood.
Background
Manufacturing industry (Manufacturing industry) refers to the industry that in the era of mechanical industry, certain resources (materials, energy, equipment, tools, capital, technology, information, manpower and the like) are utilized and converted into large tools, industrial products and consumer goods which can be used and utilized by people through the Manufacturing process according to market requirements. At present, china becomes the first major manufacturing industry in the world, and the clean production and green factories are actively advocated. The industrial production process is often accompanied by the emission of a large amount of waste gas pollution, if the waste gas in the industrial production cannot be effectively collected by a local exhaust device (such as various industrial exhaust hoods), the unorganized emission of the waste gas can not only cause the concentration of pollutants in a workshop to exceed the standard, but also harm the physical health of workers; and can also cause serious pollution to the surrounding atmospheric environment, which affects the health of surrounding residents.
At present, the relevant national, industrial and local standards clearly stipulate the concentration limit values of various pollutants in workshops of industrial places and the concentration limit value of a factory boundary caused by unorganized dissipation; there are also some guidelines such as industry, local guidelines or technical specifications, etc., which are focused on the collection efficiency of the exhaust hood of the industrial site and which provide some reference values. However, there is no good method for accurately determining the collection efficiency of the industrial exhaust hood, and it is difficult to determine the collection efficiency of the exhaust hood under the complex factory environment conditions by using the relevant theoretical/empirical formula and the CFD numerical simulation calculation method.
Disclosure of Invention
The invention aims to provide a device and a method for testing the collection efficiency of an industrial exhaust hood, which aim to solve the problems to be solved in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an industry exhaust hood collection efficiency testing arrangement, includes that production facility and airtight enclose and keep off the test cover, production facility sets up in the airtight inside that encloses the test cover that keeps off, airtight bottom that encloses the test cover that keeps off has seted up the benefit wind import, airtight inside that encloses the test cover that keeps off is provided with the industry exhaust hood, the fixed intercommunication in top of industry exhaust hood has the exhaust pipe, the exhaust pipe is kept away from the one end of industry exhaust hood and the fixed intercommunication of external mill's exhaust treatment device, airtight one side that encloses the test cover is provided with carries out the machinery air supplement mechanism that mends the wind to the test of characteristic pollution emission volume, the surface of exhaust pipe is provided with the characteristic pollutant tester that tests characteristic pollutant concentration, the surface of exhaust pipe is provided with carries out the amount of wind test mechanism that tests the amount of airing exhaust.
Preferably, the mechanical air supplement mechanism comprises a variable frequency fan and an air supplement pipe, the output end of the variable frequency fan is fixedly communicated with the air supplement pipe, and the air outlet position of the air supplement pipe is located on one side of the air supplement inlet position at the bottom of the closed enclosure testing cover.
Preferably, air volume accredited testing organization includes pitot tube, coupling hose and pressure gauge, the pitot tube is installed in the inside of exhaust pipe, the fixed intercommunication of top one end of pitot tube has coupling hose, one side and the pressure gauge interconnect that coupling hose kept away from the pitot tube.
A method for testing collection efficiency of an industrial exhaust hood comprises the following steps:
a1: temporarily extending and surrounding the outer edge of the industrial exhaust hood above the welding station by using a metal sheet to form a closed enclosure testing hood, and reserving a certain air supplement inlet area at the bottom of the closed enclosure testing hood to ensure effective air exhaust of the industrial exhaust hood;
a2: installing a variable frequency fan and an air supplementing pipe, enabling the air outlet position of the air supplementing pipe to correspond to the air supplementing inlet at the bottom of the closed enclosure testing cover, and adjusting the frequency of the variable frequency fan to enable the ratio of the mechanical air supplementing quantity to the exhaust quantity of the exhaust cover to be lower than 60%; the air supplementing pipe sends the air supplementing blown by the variable frequency fan to the periphery of an air supplementing inlet of the closed enclosure testing cover, and the air supplementing air flow is firstly diffused outside the closed enclosure testing cover and attenuates momentum to form low-speed air close to the ground;
a3: the air supplementing gas slowly enters the closed enclosure testing cover under the suction action of the industrial exhaust hood, and all waste gas carried by the air supplementing gas is exhausted to an exhaust pipe by the industrial exhaust hood;
a4: the collection amount of the characteristic pollutants of the industrial exhaust hood is the emission amount of the characteristic pollutants in the production process of production equipment, and the emission amount of the characteristic pollutants is calculated by measuring the air quantity of an exhaust pipe and the real-time concentration of the characteristic pollutants in the exhaust pipe in a single production period;
a5: and (3) dismantling all the components of the temporarily installed and built airtight enclosure testing cover, closing the mechanical air supplement mechanism, keeping the complete consistency of the welding process production process in a complete production period, calculating the capture amount of the characteristic pollutants by measuring the air volume of the exhaust pipe and the real-time concentration of the characteristic pollutants in the exhaust pipe, and calculating the collection efficiency of the industrial exhaust cover.
Preferably, the emission amount calculation formula of the characteristic pollutant in the step A4 is as follows:
Figure SMS_1
Figure SMS_2
Figure SMS_3
in the formula,. DELTA.P 1 The dynamic pressure of the exhaust pipe measured by the pitot tube; g 1 The air exhaust volume of the acceptable exhaust hood for the welding process; a. The 1 The cross section area of the exhaust pipeline is measured by a pitot tube; ρ is the density of the exhaust gas; e m The real-time emission rate of pollutants is characteristic of the welding process; c m The real-time concentration of the characteristic pollutant measured in the exhaust pipe under the emission quantity test working condition is measured; c o The real-time concentration of the intake air pollutant PM 10; m m Is the total emission of characteristic pollutants in a single production period in the welding process.
Preferably, the amount of the characteristic pollutant trapped in step A5 is calculated by the following formula:
Figure SMS_4
Figure SMS_5
Figure SMS_6
Figure SMS_7
in the formula: g 2 The air exhaust volume of the acceptable exhaust hood for the welding process; delta P 2 The dynamic pressure of the exhaust pipe measured by the pitot tube; a. The 2 The cross section area of the exhaust duct measured by the pitot tube; e c Real-time capture rate of contaminants characteristic of the welding process; c c The real-time concentration of the characteristic pollutants measured in the exhaust pipe under the test working condition is collected; c o Background concentration of the workshop pollutants; m c The real-time capture amount of characteristic pollutants in a single production period in the welding process; CE is the collection efficiency of the welding industry hood.
Compared with the prior art, the invention has the following beneficial effects:
(1) A closed enclosure testing cover similar to the full-capture closed cover is constructed in field design, air supplement is carried out in an air supply mode of low-speed diffusion 'air lake', and the characteristic pollutant emission amount of process production equipment in a single production period is measured.
(2) The arranged sealed enclosure testing cover is flexibly manufactured and installed according to field conditions, and the outer edge of the industrial exhaust hood is temporarily extended and enclosed to form the sealed enclosure testing cover; the bottom of the industrial exhaust hood is not closed, and a certain air supplement inlet area is reserved to ensure effective air exhaust of the industrial exhaust hood; the air supply pipe supplies the air supply to the periphery of an air supply inlet of the closed enclosure testing cover, the air supply flow is firstly diffused outside the closed enclosure testing cover and attenuates momentum to form a low-speed air lake close to the ground, and then the low-speed air lake slowly enters the closed enclosure testing cover under the suction action of the industrial exhaust cover and carries all process waste gas pollution to be discharged to the exhaust pipe by the industrial exhaust cover; the accuracy of the test result of the emission amount of the characteristic pollutants is ensured;
(3) The closed enclosure testing cover under the condition of low-speed diffusion air supplement has the function similar to a closed cover, can ensure that all process waste gas pollution is collected by an industrial exhaust hood, the collection amount of the characteristic pollutants of the industrial exhaust hood is the emission amount of the characteristic pollutants in the process production process, and the emission amount of the characteristic pollutants is calculated by measuring the air quantity of an exhaust pipe and the real-time concentration of the characteristic pollutants in the exhaust pipe in a single production period; the whole testing process ensures the complete consistency of the process production process.
(4) The method comprises the steps of dismantling a closed enclosure testing cover, closing a mechanical air supplement mechanism in a low-speed diffusion 'air lake' air supply mode, recovering normal production working conditions, realizing the measurement of the capture and emission amount of the characteristic pollutants of process production equipment in a single production period, keeping the complete consistency of the process production process in a complete production period, and calculating the capture amount of the characteristic pollutants by measuring the air volume of an exhaust pipe and the real-time concentration of the characteristic pollutants in the exhaust pipe.
(5) The air lake air supplement mode of low-speed diffusion and the closed enclosure testing cover similar to the full-capture closed cover are adopted, so that the emission quantity of the characteristic pollutants in the process production process in a complete production period can be accurately measured; the collection amount of characteristic pollutants in the process production process in a complete production period under normal production working conditions can be accurately measured by removing the closed enclosure testing cover and closing the mechanical air supplement mechanism; and further, the on-site accurate measurement of the collection efficiency of the industrial exhaust hood can be realized.
Drawings
Fig. 1 is a schematic structural view in front view.
In the figure: the device comprises a production device 1, an industrial exhaust hood 2, an exhaust pipe 3, a sealed enclosure testing hood 4, a mechanical air supplement mechanism 5, an air quantity testing mechanism 6, a characteristic pollutant tester 7, a pitot tube 8, a connecting hose 9, a pressure gauge 10, a variable frequency fan 11 and an air supplement pipe 12.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1, the present invention provides a technical solution: the utility model provides an industry exhaust hood collection efficiency testing arrangement, includes production facility 1 and airtight fender test cover 4 that encloses, production facility 1 sets up in airtight inside of enclosing fender test cover 4, airtight bottom of enclosing fender test cover 4 has seted up the inlet of mending wind, airtight inside of enclosing fender test cover 4 is provided with industry exhaust hood 2, industry exhaust hood 2 is installed directly over production facility 1 or rear side top, and industry exhaust hood 2 includes but not limited to acceptance type exhaust hood, air suction type exhaust hood, semi-airtight exhaust hood, blows and inhales the formula exhaust hood, the sealed fender that uses of industry exhaust hood 2 can select for use foam baffle, plastics check curtain or material such as metal iron sheet, the top of industry exhaust hood 2 is fixed with intercommunication exhaust pipe 3, the one end that industry exhaust hood 2 was kept away from to exhaust pipe 3 is fixed with external mill's exhaust treatment device and is communicated, the air supply device is characterized in that a mechanical air supply mechanism 5 for supplying air for testing the emission quantity of characteristic pollutants is arranged on one side of the airtight enclosure testing cover 4, the air supply quantity of the mechanical air supply mechanism 5 is lower than the air discharge quantity of the exhaust pipe 3, the air discharge quantity is adjusted by adjusting the rotating speed of the variable frequency fan 11, a characteristic pollutant tester 7 for testing the concentration of the characteristic pollutants is arranged on the surface of the exhaust pipe 3, the characteristic pollutant tester 7 comprises but is not limited to a PM2.5 concentration tester, a PM10 concentration tester, a TVOC concentration tester and the like, an air quantity testing mechanism 6 for testing the air discharge quantity is arranged on the surface of the exhaust pipe 3, the mechanical air supply mechanism 5 comprises a variable frequency fan 11 and an air supply pipe 12, the output end of the variable frequency fan 11 is fixedly communicated with the air supply pipe 12, and the air outlet position of the air supply pipe 12 is positioned on one side of the air supply inlet position at the bottom of the airtight enclosure testing cover 4, the air volume testing mechanism 6 comprises a pitot tube 8, a connecting hose 9 and a pressure gauge 10, the pitot tube 8 is installed inside the exhaust pipe 3, one end of the top of the pitot tube 8 is fixedly communicated with the connecting hose 9, one side, far away from the pitot tube 8, of the connecting hose 9 is connected with the pressure gauge 10, a testing sampling port of the pitot tube 8 is arranged on a straight pipe section of the exhaust pipe 3, the distance from the testing sampling port to an upstream local resistance component is greater than 5 times of the hydraulic diameter of the pipeline, and the distance from the testing sampling port to a downstream local resistance component is greater than 2 times of the hydraulic diameter of the pipeline; the arrangement of the wind speed measuring points of the sampling section is arranged according to a middle rectangle method or an equal annular area method.
The method comprises the following steps that a closed enclosure testing cover 4 similar to a full-capture closed cover is designed and built on site, air supplement is carried out in an air supply mode of low-speed diffusion 'air lake', the characteristic pollutant emission quantity of process production equipment in a single production period is measured, the arranged closed enclosure testing cover 4 is flexibly manufactured and installed according to site conditions, the outer edge of an industrial exhaust hood 2 is temporarily extended and enclosed, and the closed enclosure testing cover 4 is formed; the bottom of the industrial exhaust hood is not closed, and a certain area of the air supplement inlet is reserved to ensure effective air exhaust of the industrial exhaust hood 2; the air supplementing quantity is adjusted by a variable frequency fan 11, an air supplementing pipe 12 sends the air supplementing to the periphery of an air supplementing inlet of the closed enclosure testing cover 4, air supplementing air flow is firstly diffused outside the closed enclosure testing cover 4 and attenuates momentum to form a low-speed 'air lake' close to the ground, then slowly enters the closed enclosure testing cover 4 under the suction action of the industrial exhaust hood 2, and all process waste gas pollution is carried and discharged to an exhaust pipe 3 by the industrial exhaust hood 2; the mechanical air supplement mechanism 5 cannot be directly sent into the closed enclosure testing cover 4, so that local positive pressure is prevented from being formed inside the closed enclosure testing cover 4 by high-speed air supplement airflow, and the accuracy of a test result of the emission amount of characteristic pollutants is ensured; the closed enclosure testing cover 4 under the condition of low-speed diffusion air supplement has the function similar to a closed cover, can ensure that all process waste gas pollution is collected by the industrial exhaust hood 2, the collection amount of the characteristic pollutants of the industrial exhaust hood 2 is the emission amount of the characteristic pollutants in the process production process, and the emission amount of the characteristic pollutants is calculated by measuring the air volume of the exhaust pipe 3 and the real-time concentration of the characteristic pollutants in the exhaust pipe 3 in a single production period; the complete consistency of the process production process is ensured in the whole test process, then the sealed enclosure test cover 4 is removed, the mechanical air supply mechanism 5 of the low-speed diffusion 'air lake' air supply mode is closed, the normal production working condition is recovered, the capture and emission quantity of the characteristic pollutants of the process production equipment in a single production period can be measured, the complete consistency of the process production process is kept in a complete production period, the capture quantity of the characteristic pollutants is calculated by measuring the air quantity of the exhaust pipe 3 and the real-time concentration of the characteristic pollutants in the exhaust pipe 3, and the complete emission quantity of the characteristic pollutants in the process production process in the production period can be accurately measured by adopting the low-speed diffusion 'air lake' air supply mode and the sealed enclosure test cover 4 similar to the complete capture sealed enclosure; the collection amount of characteristic pollutants in the process production process in a complete production period under the normal production working condition can be accurately measured by removing the closed enclosure testing cover 4 and closing the mechanical air supplement mechanism 5; and further, the on-site accurate measurement of the collection efficiency of the industrial exhaust hood 2 can be realized.
The second embodiment:
in this embodiment, the acceptance industrial exhaust hood 2 of the welding shop production process selects PM10 as the characteristic pollutant to perform the field test of the exhaust hood collection efficiency:
the test method comprises the following steps:
a1: the outer edge of the industrial exhaust hood 2 above the welding station is temporarily extended and surrounded by a metal sheet to form a closed enclosure testing hood 4, and a certain air supplement inlet area is reserved at the bottom of the closed enclosure testing hood 4 to ensure effective air exhaust of the industrial exhaust hood 2; a2: installing a variable frequency fan 11 and an air supplementing pipe 12, enabling the air outlet position of the air supplementing pipe 12 to correspond to the air supplementing inlet at the bottom of the closed enclosure testing cover 4, and adjusting the frequency of the variable frequency fan 11 to enable the ratio of the mechanical air supplementing quantity to the exhaust quantity of the exhaust cover to be lower than 60%; the air supplementing pipe 12 sends the supplementing air blown by the variable frequency fan 11 to the periphery of an air supplementing inlet of the closed enclosure testing cover 4, and the air supplementing air flow is firstly diffused outside the closed enclosure testing cover 4 and attenuates momentum to form low-speed air close to the ground;
a3: the air supplementing gas slowly enters the closed enclosure testing cover 4 under the suction action of the industrial exhaust hood 2, and all the waste gas carried by the air supplementing gas is discharged to the exhaust pipe 3 by the industrial exhaust hood 2;
a4: the collection amount of the characteristic pollutants of the industrial exhaust hood 2 is the emission amount of the characteristic pollutants PM10 in the production process of production equipment, and the emission amount of the characteristic pollutants PM10 is calculated by measuring the air volume of the exhaust pipe 3 in a single production period and the real-time concentration of the characteristic pollutants PM10 in the exhaust pipe 3; a5: all the components of the temporarily installed and built airtight enclosure testing cover 4 are dismantled, the mechanical air supplement mechanism 5 is closed, the complete consistency of the welding process production process is kept in a complete production period, the air quantity of the exhaust pipe 3 and the real-time concentration of the characteristic pollutant PM10 in the exhaust pipe 3 are measured, the collection quantity of the characteristic pollutant PM10 is obtained through calculation, and the collection efficiency of the industrial exhaust cover 2 is obtained through calculation. Preferably, the emission amount of the characteristic pollutant PM10 in the step A4 is calculated according to the following formula:
Figure SMS_8
Figure SMS_9
M m =∫E m dt
in the formula,. DELTA.P 1 Dynamic pressure of the exhaust pipe 3 measured by the pitot tube 8; g 1 The air exhaust volume of the welding process acceptance type industrial exhaust hood 2; a. The 1 The cross section area of the exhaust duct 3 measured by the pitot tube 8; ρ is the density of the exhaust gas; e m Real-time emission rate of pollutant PM10 is characteristic of welding process; c m The real-time concentration of the characteristic pollutant PM10 measured in the exhaust pipe 3 is measured for the emission amount test condition; c o The real-time concentration of the intake air pollutant PM 10; m m Is the total emission of the characteristic pollutant PM10 in a single production cycle of the welding process.
In the step A5, the amount of collected characteristic pollutants PM10 is calculated by the following formula:
Figure SMS_10
Figure SMS_11
M c =∫E c dt
Figure SMS_12
in the formula: g 2 The air exhausting quantity of the industrial exhaust hood 2 is accepted for the welding process; delta P 2 The dynamic pressure of the exhaust pipe measured by the pitot tube 8; a. The 2 The cross-sectional area of the exhaust duct measured by the pitot tube 8; e c Real-time capture rate of pollutant PM10 is characteristic of welding process; c c The real-time concentration of the characteristic pollutant PM10 measured in the exhaust pipe 3 is measured in a trapping amount test condition; c o Background concentration of the workshop pollutants; m c The real-time capture amount of the characteristic pollutant PM10 in a single production period in the welding process; CE is the collection efficiency of the welding industry hood 2.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1.一种工业排风罩收集效率测试装置,包括生产设备(1)和密闭围挡测试罩(4),其特征在于:所述生产设备(1)设置于密闭围挡测试罩(4)的内部,所述密闭围挡测试罩(4)的底部开设有补风进口,所述密闭围挡测试罩(4)的内部设置有工业排风罩(2),所述工业排风罩(2)的顶部固定连通有排风管(3),所述排风管(3)远离工业排风罩(2)的一端与外界的工厂废气处理装置固定连通,所述密闭围挡测试罩(4)的一侧设置有对特征污染散发量测试进行补风的机械补风机构(5),所述排风管(3)的表面设置有对特征污染物浓度进行测试的特征污染物测试仪(7),所述排风管(3)的表面设置有对排风量进行测试的风量测试机构(6)。1. An industrial exhaust hood collection efficiency test device, comprising a production device (1) and a closed enclosure test hood (4), characterized in that: the production device (1) is arranged inside the closed enclosure test hood (4), the bottom of the closed enclosure test hood (4) is provided with an air supply inlet, the interior of the closed enclosure test hood (4) is provided with an industrial exhaust hood (2), the top of the industrial exhaust hood (2) is fixedly connected with an exhaust duct (3), one end of the exhaust duct (3) away from the industrial exhaust hood (2) is fixedly connected with an external factory waste gas treatment device, one side of the closed enclosure test hood (4) is provided with a mechanical air supply mechanism (5) for supplying air for a characteristic pollution emission test, the surface of the exhaust duct (3) is provided with a characteristic pollutant tester (7) for testing the characteristic pollutant concentration, and the surface of the exhaust duct (3) is provided with an air volume test mechanism (6) for testing the exhaust volume. 2.根据权利要求1所述的一种工业排风罩收集效率测试装置,其特征在于:所述机械补风机构(5)包括变频风机(11)和补风管(12),所述变频风机(11)的输出端固定连通有补风管(12),所述补风管(12)的出风位置位于密闭围挡测试罩(4)底部的补风进口位置的一侧。2. An industrial exhaust hood collection efficiency testing device according to claim 1, characterized in that: the mechanical air supply mechanism (5) includes a variable frequency fan (11) and an air supply pipe (12), the output end of the variable frequency fan (11) is fixedly connected to the air supply pipe (12), and the air outlet position of the air supply pipe (12) is located on one side of the air supply inlet position at the bottom of the closed enclosure test hood (4). 3.根据权利要求1所述的一种工业排风罩收集效率测试装置,其特征在于:所述风量测试机构(6)包括毕托管(8)、连接软管(9)和压力计(10),所述毕托管(8)安装于排风管(3)的内部,所述毕托管(8)的顶部一端固定连通有连接软管(9),所述连接软管(9)远离毕托管(8)的一侧与压力计(10)相互连接。3. An industrial exhaust hood collection efficiency testing device according to claim 1, characterized in that: the air volume testing mechanism (6) includes a Pitot tube (8), a connecting hose (9) and a pressure gauge (10), the Pitot tube (8) is installed inside the exhaust duct (3), and one end of the top of the Pitot tube (8) is fixedly connected to the connecting hose (9), and the side of the connecting hose (9) away from the Pitot tube (8) is interconnected with the pressure gauge (10). 4.一种工业排风罩收集效率测试方法,其特征在于:所述一种工业排风罩收集效率测试方法包括以下步骤:4. A method for testing the collection efficiency of an industrial exhaust hood, characterized in that: the method for testing the collection efficiency of an industrial exhaust hood comprises the following steps: A1:利用金属铁皮将焊接工位上方的工业排风罩(2)外边缘临时延伸包围,形成密闭围挡测试罩(4),且密闭围挡测试罩(4)底部预留一定的补风进口面积,以保证工业排风罩(2)的有效排风;A1: Use metal sheet to temporarily extend and surround the outer edge of the industrial exhaust hood (2) above the welding station to form a closed enclosure test hood (4), and reserve a certain air supply inlet area at the bottom of the closed enclosure test hood (4) to ensure effective exhaust of the industrial exhaust hood (2); A2:将变频风机(11)和补风管(12)进行安装,使补风管(12)的出风位置与密闭围挡测试罩(4)底部补风进口处相对应,并调节变频风机(11)的频率,使得机械补风量与排风罩排风量之比低于60%;补风管(12)将变频风机(11)吹送的补风送至密闭围挡测试罩(4)补风进口的四周,补风气流先在密闭围挡测试罩(4)外侧扩散并衰减动量,形成近地面的低速风;A2: The variable frequency fan (11) and the air supply pipe (12) are installed so that the air outlet position of the air supply pipe (12) corresponds to the air supply inlet at the bottom of the closed enclosure test cover (4), and the frequency of the variable frequency fan (11) is adjusted so that the ratio of the mechanical air supply volume to the exhaust volume of the exhaust hood is less than 60%; the air supply pipe (12) delivers the air supply blown by the variable frequency fan (11) to the surroundings of the air supply inlet of the closed enclosure test cover (4), and the air supply air flow first diffuses and decays its momentum outside the closed enclosure test cover (4), forming a low-speed wind near the ground; A3:补风气体在工业排风罩(2)的抽吸作用下缓缓进入密闭围挡测试罩(4),携带所有的废气一同被工业排风罩(2)排至排风管(3);A3: The make-up air slowly enters the closed enclosure test hood (4) under the suction effect of the industrial exhaust hood (2), and is discharged to the exhaust pipe (3) along with all the waste gas by the industrial exhaust hood (2); A4:工业排风罩(2)特征污染物的收集量即为生产设备生产过程特征污染物的散发量,通过测定单个生产周期内的排风管(3)风量和排风管(3)内特征污染物的实时浓度,计算得到特征污染物的散发量;A4: The amount of characteristic pollutants collected by the industrial exhaust hood (2) is the amount of characteristic pollutants emitted during the production process of the production equipment. The amount of characteristic pollutants emitted is calculated by measuring the air volume of the exhaust duct (3) and the real-time concentration of the characteristic pollutants in the exhaust duct (3) during a single production cycle; A5:拆除临时安装搭建的密闭围挡测试罩(4)的所有组件,关闭机械补风机构(5),在完整的生产周期内,保持焊接工艺生产过程的完全一致性,通过测定排风管(3)风量和排风管(3)内特征污染物的实时浓度,计算得到特征污染物的捕集量,并通过计算得到工业排风罩的收集效率。A5: Remove all components of the temporarily installed closed enclosure test hood (4), turn off the mechanical air supply mechanism (5), maintain complete consistency of the welding process during the entire production cycle, and calculate the capture amount of characteristic pollutants by measuring the air volume of the exhaust duct (3) and the real-time concentration of characteristic pollutants in the exhaust duct (3), and also calculate the collection efficiency of the industrial exhaust hood. 5.根据权利要求4所述的一种工业排风罩收集效率测试方法,其特征在于:所述A4步骤中特征污染物的散发量计算公式如下:5. The method for testing the collection efficiency of an industrial exhaust hood according to claim 4, wherein the formula for calculating the emission of characteristic pollutants in step A4 is as follows:
Figure FDA0004020178130000021
Figure FDA0004020178130000021
Figure FDA0004020178130000022
Figure FDA0004020178130000022
Mm=∫EmdtM m =∫E m dt 式中,ΔP1为毕托管(8)所测的排风管(3)动压;G1为焊接工艺接受式工业排风罩(2)的排风量;A1为毕托管(8)所测排风管(3)道断面面积;ρ为废气密度;Em为焊接工艺过程特征污染物PM10的实时散发率;Cm为散发量测试工况下排风管(3)中测得的特征污染物PM10的实时浓度;Co为进风污染物PM10的实时浓度;Mm为焊接工艺过程单个生产周期内特征污染物PM10的总散发量。Wherein, ΔP1 is the dynamic pressure of the exhaust duct (3) measured by the Pitot tube (8); G1 is the exhaust volume of the welding process receiving type industrial exhaust hood (2); A1 is the cross-sectional area of the exhaust duct (3) measured by the Pitot tube (8); ρ is the exhaust gas density; Em is the real-time emission rate of the characteristic pollutant PM10 in the welding process; Cm is the real-time concentration of the characteristic pollutant PM10 measured in the exhaust duct (3) under the emission test conditions; Co is the real-time concentration of the inlet pollutant PM10; Mm is the total emission of the characteristic pollutant PM10 in a single production cycle of the welding process.
6.根据权利要求5所述的一种工业排风罩收集效率测试方法,其特征在于:所述步骤A5中特征污染物的捕集量,计算公式如下:6. The method for testing the collection efficiency of an industrial exhaust hood according to claim 5, wherein the amount of characteristic pollutants captured in step A5 is calculated using the following formula:
Figure FDA0004020178130000031
Figure FDA0004020178130000031
Figure FDA0004020178130000032
Figure FDA0004020178130000032
Mc=∫Ecdt Mc = ∫Ecdt
Figure FDA0004020178130000033
Figure FDA0004020178130000033
式中:G2为焊接工艺接受式工业排风罩(2)的排风量;ΔP2为毕托管(8)所测的排风管动压;A2为毕托管(8)所测排风管道断面面积;Ec为焊接工艺过程特征污染物PM10的实时捕集率;Cc为捕集量测试工况下排风管(3)中测得的特征污染物PM10的实时浓度;Co为车间污染物的背景浓度;Mc为焊接工艺过程单个生产周期内特征污染物PM10的实时捕集量;CE为焊接工业排风罩(2)的收集效率。Wherein: G2 is the exhaust volume of the welding process receiving industrial exhaust hood (2); ΔP2 is the exhaust duct dynamic pressure measured by the Pitot tube (8); A2 is the exhaust duct cross-sectional area measured by the Pitot tube (8); Ec is the real-time capture rate of the characteristic pollutant PM10 in the welding process; Cc is the real-time concentration of the characteristic pollutant PM10 measured in the exhaust duct (3) under the capture test conditions; Co is the background concentration of pollutants in the workshop; Mc is the real-time capture amount of the characteristic pollutant PM10 in a single production cycle of the welding process; CE is the collection efficiency of the welding industrial exhaust hood (2).
CN202211713756.1A 2022-12-27 2022-12-27 An industrial exhaust hood collection efficiency test device and test method Pending CN115855553A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211713756.1A CN115855553A (en) 2022-12-27 2022-12-27 An industrial exhaust hood collection efficiency test device and test method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211713756.1A CN115855553A (en) 2022-12-27 2022-12-27 An industrial exhaust hood collection efficiency test device and test method

Publications (1)

Publication Number Publication Date
CN115855553A true CN115855553A (en) 2023-03-28

Family

ID=85656114

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211713756.1A Pending CN115855553A (en) 2022-12-27 2022-12-27 An industrial exhaust hood collection efficiency test device and test method

Country Status (1)

Country Link
CN (1) CN115855553A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116952636A (en) * 2023-09-21 2023-10-27 扬州福禄德实验设备有限公司 Performance test device of fume chamber

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201265904Y (en) * 2008-07-15 2009-07-01 王健 Integral oil smoke collection and purification apparatus
CN108614920A (en) * 2018-04-03 2018-10-02 同济大学 A kind of multiple devices local exhaust simultaneity factor determines method
CN109127641A (en) * 2018-10-31 2019-01-04 中国化学工业桂林工程有限公司 A kind of vulcanization of rubber exhaust-gas efficient collection method
CN109869780A (en) * 2019-02-22 2019-06-11 同济大学 Unpowered up-feeding jet type displacement ventilation and supplementary air system for residential kitchen
CN110180276A (en) * 2019-07-05 2019-08-30 中国化学工业桂林工程有限公司 The dual nested refining glue exhaust gas concentration collection device of one kind and its collection method
CN111271806A (en) * 2020-02-14 2020-06-12 东南大学 Local exhaust device based on cyclone air curtain and control system thereof
CN112594751A (en) * 2020-12-14 2021-04-02 同济大学 Kitchen air supplementing method and air supplementing system
CN114320987A (en) * 2021-12-28 2022-04-12 同济大学 A dynamic diffusion airflow adjustment method used for supplementing air at the bottom of a hanging cabinet
CN115372045A (en) * 2022-10-25 2022-11-22 佛山市顺德区美的洗涤电器制造有限公司 Method and device for measuring direct collection efficiency, range hood and medium

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201265904Y (en) * 2008-07-15 2009-07-01 王健 Integral oil smoke collection and purification apparatus
CN108614920A (en) * 2018-04-03 2018-10-02 同济大学 A kind of multiple devices local exhaust simultaneity factor determines method
CN109127641A (en) * 2018-10-31 2019-01-04 中国化学工业桂林工程有限公司 A kind of vulcanization of rubber exhaust-gas efficient collection method
CN109869780A (en) * 2019-02-22 2019-06-11 同济大学 Unpowered up-feeding jet type displacement ventilation and supplementary air system for residential kitchen
CN110180276A (en) * 2019-07-05 2019-08-30 中国化学工业桂林工程有限公司 The dual nested refining glue exhaust gas concentration collection device of one kind and its collection method
CN111271806A (en) * 2020-02-14 2020-06-12 东南大学 Local exhaust device based on cyclone air curtain and control system thereof
CN112594751A (en) * 2020-12-14 2021-04-02 同济大学 Kitchen air supplementing method and air supplementing system
CN114320987A (en) * 2021-12-28 2022-04-12 同济大学 A dynamic diffusion airflow adjustment method used for supplementing air at the bottom of a hanging cabinet
CN115372045A (en) * 2022-10-25 2022-11-22 佛山市顺德区美的洗涤电器制造有限公司 Method and device for measuring direct collection efficiency, range hood and medium

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
陈益武: "通风空调管道安装", 31 October 2010, 中国矿业大学出版社, pages: 10 - 16 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116952636A (en) * 2023-09-21 2023-10-27 扬州福禄德实验设备有限公司 Performance test device of fume chamber
CN116952636B (en) * 2023-09-21 2024-01-12 扬州福禄德实验设备有限公司 Performance test device of fume chamber

Similar Documents

Publication Publication Date Title
CN115855553A (en) An industrial exhaust hood collection efficiency test device and test method
CN104989669B (en) It is a kind of to match the method that duct resistance reduces Powder discharging fan power consumption
CN201792251U (en) Oil mist collection device
CN211317884U (en) A VOC gas detection device
CN107506508B (en) Numerical analysis method of flow field in bag filter
CN209878696U (en) Workshop environment air quality detection device
CN108361220A (en) A kind of open type air eddy side intake and blowing device
CN201625562U (en) A suction duct structure of a ball mill
CN213275511U (en) Laboratory air safety monitoring system
CN206688380U (en) A kind of workshop dust filtering device
CN209148041U (en) A kind of chemical industry station-service portable air detection device
CN2198602Y (en) Measuring instrument for wind pipe leakage
CN202994399U (en) Leakage test bench for air outlet of automobile air conditioner
CN204471206U (en) A kind of polishing filter
CN205403452U (en) Battery piece dry -off oven exhaust apparatus
CN211413117U (en) A single-stand rolling mill mist evacuation system
CN204165600U (en) A kind of air quantity shield
CN205815888U (en) A kind of organobentonite flour mill with dosing function
CN207770377U (en) A kind of novel architecture tool cleaning device
CN207992172U (en) It is a kind of can a flue gas detecting system that drag multiple spot
CN205717414U (en) A large wind pressure range hood
CN208132727U (en) A kind of grinding dust-extraction unit
CN101007230A (en) Digital experiment method of bag dust-collector pulse jetting cleaning performance
CN221506631U (en) Sponge air permeability detector
CN206881406U (en) A kind of wall heat insulation material cutting dedusting device

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination