CN115854857A - Angular displacement sensor based on injection molding resistance ring - Google Patents
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Abstract
Description
技术领域technical field
本发明属于测量测试技术领域,具体涉及一种基于注塑成型电阻环的角位移传感器。The invention belongs to the technical field of measurement and testing, and in particular relates to an angular displacement sensor based on an injection molding resistance ring.
背景技术Background technique
伺服机构是我国对航天飞行控制执行机构子系统的统称,大功率电动伺服机构是当前重要研究方向。大功率伺服机构的配套角位移传感器是精度高,可靠性高,三冗余结构,作动器构成三余度机电伺服作动器,每台作动器包含一个角位移传感器,每套伺服机构包含四个角位移传感器,在外部供电的情况下将机械摆角信号转换为电信号输出,用来测量发动机转角。Servo mechanism is a general term for the subsystems of aerospace flight control actuators in my country, and high-power electric servo mechanism is an important research direction at present. The supporting angular displacement sensor of the high-power servo mechanism has high precision, high reliability, and three redundant structures. The actuator constitutes a three-redundant electromechanical servo actuator. Each actuator contains an angular displacement sensor. It contains four angular displacement sensors, which convert the mechanical swing angle signal into an electrical signal output in the case of external power supply, and are used to measure the engine rotation angle.
航天飞行器角位移传感器安装位置特殊,空间有限,振动量级大,角位移传感器电气零位和舵轴机械零位对准复杂,输入输出连接处铆钉易松动,电气可靠性低。普通的角位移传感器在有限的安装空间下很难实现电气零位和机械零位对准,需要花费大量的时间和精力,为了达到三余度的输出零位电压小于10mmv的系统要求,只能通过系统补偿来实现,但是系统补偿会浪费系统资源,降低了伺服系统的软件资源。在大量级振动的环境下,普通的角位移传感器电气可靠性低。现有的角位移传感器结构采用电阻环和铆钉铆接成型的方式,在电阻环和铆钉的铆接过程中会出现电阻环承接来自外界铆接铆钉的应力,电阻环的基体会发生成型后电阻环的应力形变,改变了电阻体线性度,降低了角位移传感器的线性精度,同时在振动过程中输入输出连接处的铆钉易松动发生旋转,出现输入输出断路现象。The angular displacement sensor of the aerospace vehicle has a special installation position, limited space, large vibration magnitude, complex alignment of the electrical zero position of the angular displacement sensor and the mechanical zero position of the rudder shaft, easy loosening of rivets at the input and output connections, and low electrical reliability. Ordinary angular displacement sensors are difficult to achieve electrical zero and mechanical zero alignment in a limited installation space. It is realized through system compensation, but system compensation will waste system resources and reduce the software resources of the servo system. In the environment of a large number of vibrations, the electrical reliability of ordinary angular displacement sensors is low. The existing angular displacement sensor structure adopts the method of riveting the resistance ring and the rivet. During the riveting process of the resistance ring and the rivet, the resistance ring will bear the stress from the external riveting rivet, and the matrix of the resistance ring will generate the stress of the resistance ring after forming. The deformation changes the linearity of the resistor body and reduces the linear accuracy of the angular displacement sensor. At the same time, the rivet at the input-output connection is easy to loosen and rotate during the vibration process, and the input-output disconnection phenomenon occurs.
目前国内外的角位移传感器主要有电位计式、光电式、电磁式和旋转变压器式,光电式抗震动性能差,电磁式对强磁场的干扰敏感,旋转变压器式输出信号受干扰严重,广泛应用的电阻体铆钉铆接成型式角位移传感器电阻环开裂严重且线性度受应力变化明显,这些形式的角位移传感器很难满足大功率航天飞行器控制舱舵轴角位移测量需求。At present, the angular displacement sensors at home and abroad mainly include potentiometer type, photoelectric type, electromagnetic type and rotary transformer type. The photoelectric type has poor anti-vibration performance, the electromagnetic type is sensitive to the interference of strong magnetic fields, and the output signal of the rotary transformer type is seriously disturbed, so it is widely used. The resistive body rivet riveting forming angular displacement sensor cracks seriously and the linearity changes significantly under stress. These forms of angular displacement sensors are difficult to meet the angular displacement measurement requirements of the rudder shaft in the control cabin of high-power aerospace vehicles.
综上,现有角位移传感器的线性精度和电气可靠性差,容易产生电阻环受应力而开裂的现象,需要进行改进。To sum up, the linearity accuracy and electrical reliability of the existing angular displacement sensors are poor, and the phenomenon that the resistance ring is easily cracked due to stress needs to be improved.
发明内容Contents of the invention
本发明提供一种基于注塑成型电阻环的角位移传感器,目的是解决现有角位移传感器的线性精度和电气可靠性差,容易产生电阻环受应力而开裂现象的问题。The invention provides an angular displacement sensor based on an injection-molded resistance ring, and aims to solve the problem that the existing angular displacement sensor has poor linearity accuracy and electrical reliability, and the resistance ring is easily cracked due to stress.
本发明的目的是通过如下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种基于注塑成型电阻环的角位移传感器,包括底座、轴承、限位销、电阻组件、刷轴组件、电刷组件和上盖;限位销有两处,用于限制电刷在电阻膜的有效的机械行程范围内运动;电阻组件有三套,同轴串联设置,分别为第一电阻组件、第二电阻组件和第三电阻组件;电阻组件包括合成电阻膜、导电条、电阻环和铆钉;电阻环和铆钉采用注塑一体成型结构,铆钉镶嵌固定在电阻环上,与输入、输出引线焊接固定;刷轴组件包括传动轴、下连接套、上连接套和三套电刷组件;传动轴的一端与上盖铰接固定,另一端贯穿底座的端面后与舵轴同轴固定;三套电刷组件分别设置在第一电阻组件、第二电阻组件和第三电阻组件靠近上盖的一侧;下连接套和上连接套分别与传动轴同轴固定;下连接套设置在第一电阻组件和第二电阻组件之间,上连接套设置在第二电阻组件和第三电阻组件之间;下连接套和上连接套与传动轴同步转动;电刷组件包括集电环和两套电刷,集电环通过下连接套或上连接套与传动轴同轴固定、同步旋转,电刷固定在集电环上,紧贴合成电阻膜,两套电刷的安装位置沿传动轴180°旋转对称,导电条胶粘到电阻环上,与电阻膜形成对称安装;第一电阻组件、第二电阻组件、第三电阻组件和上盖依次串联后固定在底座上。An angular displacement sensor based on an injection molded resistance ring, including a base, a bearing, a limit pin, a resistance component, a brush shaft component, a brush component and an upper cover; Movement within the effective mechanical stroke range; there are three sets of resistance components, which are coaxially connected in series, namely the first resistance component, the second resistance component and the third resistance component; the resistance component includes a synthetic resistance film, a conductive strip, a resistance ring and a rivet ;The resistance ring and rivet are integrally formed by injection molding, and the rivet is inlaid and fixed on the resistance ring, and is welded and fixed with the input and output leads; the brush shaft assembly includes the transmission shaft, the lower connection sleeve, the upper connection sleeve and three sets of brush assemblies; the transmission shaft One end is hinged and fixed to the upper cover, and the other end is fixed coaxially with the rudder shaft after passing through the end face of the base; three sets of brush assemblies are respectively arranged on the side of the first resistance assembly, the second resistance assembly and the third resistance assembly near the upper cover The lower connecting sleeve and the upper connecting sleeve are coaxially fixed with the transmission shaft respectively; the lower connecting sleeve is arranged between the first resistance component and the second resistance component, and the upper connecting sleeve is arranged between the second resistance component and the third resistance component; The lower connecting sleeve and the upper connecting sleeve rotate synchronously with the transmission shaft; the brush assembly includes a collector ring and two sets of brushes. On the collector ring, it is close to the synthetic resistance film, and the installation position of the two sets of brushes is rotationally symmetrical along the transmission shaft 180°, and the conductive strip is glued to the resistance ring to form a symmetrical installation with the resistance film; the first resistance component, the second The resistance component, the third resistance component and the upper cover are serially connected in sequence and fixed on the base.
作为优选方案,铆钉为一体式结构,包括同轴设置的钉帽、缩颈卡槽和钉尾,钉帽上沿轴向设置有第一安装孔,钉尾上沿轴向设置有第二安装孔,第一安装孔为沉孔,第二安装孔为销轴孔。As a preferred solution, the rivet has an integrated structure, including a coaxially arranged nail cap, a necking slot and a nail tail, the nail cap is provided with a first installation hole in the axial direction, and the nail tail is provided with a second installation hole in the axial direction , the first mounting hole is a counterbore, and the second mounting hole is a pin hole.
作为优选方案,缩颈卡槽用于镶嵌固定,钉帽和钉尾的外径相等且大于缩颈卡槽的外径,第一安装孔为沉孔,第二安装孔为销轴孔。As a preferred solution, the necking groove is used for inlaying and fixing, the outer diameters of the nail cap and the nail tail are equal and larger than the outer diameter of the necking groove, the first installation hole is a counterbore, and the second installation hole is a pin hole.
作为优选方案,钉帽、缩颈卡槽和钉尾外表面与电阻环结合处还设置有滚花结构。As a preferred solution, a knurled structure is also provided at the junction of the outer surface of the nail cap, the necking groove and the nail tail and the resistance ring.
作为优选方案,刷轴组件还包括轴承,轴承有两盘,分设置在传动轴的两端。As a preferred solution, the brush shaft assembly further includes a bearing, and the bearing has two disks, which are respectively arranged at both ends of the transmission shaft.
作为优选方案,导电条的材质为片状的铍青铜QBb2C,用环氧树脂胶粘到电阻环上。As a preferred solution, the material of the conductive strip is sheet-shaped beryllium bronze QBb2C, which is glued to the resistance ring with epoxy resin.
作为优选方案,电刷组件的电刷采用钯铱合金丝制成。As a preferred solution, the brushes of the brush assembly are made of palladium-iridium alloy wires.
作为优选方案,合成电阻膜通过电阻液配方配制喷涂在电阻环上制成。As a preferred solution, the synthetic resistance film is made by spraying the resistance liquid formula on the resistance ring.
作为优选方案,铆钉采用黄铜材料机械加工制成,表面进行镀银处理。As a preferred solution, the rivets are machined from brass, and the surface is silver-plated.
本发明所取得的有益技术效果是:The beneficial technical effect that the present invention obtains is:
设计了三冗余电阻环轴向串联结构,可以达到三余度的输出零位电压小于10mmv的系统要求,不需再通过系统软件补偿来实现,提高了伺服系统的软件利用资源效率。采用电阻环和铆钉注塑一体成型结构设计,解决了传统角位移传感器线性精度低的问题。通过采用电阻环和铆钉注塑一体成型结构设计,解决了电阻环和铆钉的铆接过程中电阻环应力开裂问题,提高了产品合格率,降低了生产成本。A three-redundant resistor ring axial series structure is designed, which can meet the system requirements that the output zero voltage of the three-redundancy is less than 10mmv, and it does not need to be realized through system software compensation, which improves the resource utilization efficiency of the servo system software. The integral structure design of resistance ring and rivet injection molding solves the problem of low linear accuracy of traditional angular displacement sensors. By adopting the integrated structural design of the resistance ring and the rivet injection molding, the problem of stress cracking of the resistance ring during the riveting process of the resistance ring and the rivet is solved, the qualified rate of the product is improved, and the production cost is reduced.
附图说明Description of drawings
图1是本发明其中一种具体实施例的结构示意图;Fig. 1 is a structural representation of one of the specific embodiments of the present invention;
图2是图1的俯视剖面图;Figure 2 is a top sectional view of Figure 1;
图3是本发明其中一种具体实施例的电阻环结构示意图;Fig. 3 is a schematic diagram of the resistance ring structure of one of the specific embodiments of the present invention;
图4是图3中A-A处的剖面图;Fig. 4 is the sectional view of A-A place among Fig. 3;
图5是本发明其中一种具体实施例中与电阻值相关的参数关系示意图;Fig. 5 is a schematic diagram of the parameter relationship related to the resistance value in one of the specific embodiments of the present invention;
图6是现有技术中采用的铆钉结构示意图;Fig. 6 is a schematic diagram of a rivet structure used in the prior art;
图7是本发明其中一种具体实施例的铆钉结构示意图;Fig. 7 is a schematic diagram of the rivet structure of one of the specific embodiments of the present invention;
附图标记:1、底座;2、轴承;3、限位销;4、第一电阻组件;5、第二电阻组件;6、第三电阻组件;7、刷轴组件;8、下连接套;9、上连接套;10、电刷组件;11、上盖;12、合成电阻膜;13、导电条;14、电阻环;15、螺钉;16、铆钉;17、传统铆钉;161、钉帽;162、缩颈卡槽;163、钉尾;164、第一安装孔;165、第二安装孔。Reference signs: 1. base; 2. bearing; 3. limit pin; 4. first resistance component; 5. second resistance component; 6. third resistance component; 7. brush shaft component; 8. lower connection sleeve ;9, upper connection sleeve; 10, brush assembly; 11, upper cover; 12, synthetic resistance film; 13, conductive strip; 14, resistance ring; 15, screw; 16, rivet; 17, traditional rivet; 161, nail Cap; 162, necking slot; 163, nail tail; 164, first mounting hole; 165, second mounting hole.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明的技术方案做进一步详细说明。显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明要求保护的范围。The technical solution of the present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.
如图1~7所示,一种基于注塑成型电阻环的角位移传感器具体实施例,包括底座1、轴承2、限位销3、电阻组件、刷轴组件7、电刷组件10和上盖11。为方便描述,本具体实施例中以底座1的安装平面和轴向为基准定义方向,底座1的安装平面和端面垂直,图1中与底座1的安装平面垂直向内,即与纸面垂直向内的方向为前,垂直向外的方向为后;底座1的安装平面上靠近圆孔的一侧,即图1中的左侧为左,靠近U形槽的一侧为右;与底座1的端面垂直,远离端面的一侧,即图1中的上方为上,靠近端面的一侧为下。As shown in Figures 1 to 7, a specific embodiment of an angular displacement sensor based on an injection molded resistance ring includes a base 1, a bearing 2, a
本具体实施例中限位销3有两处,其作用是限制电刷在电阻膜的有效的机械行程范围内运动。电阻组件有三套,同轴串联设置,分别为第一电阻组件4、第二电阻组件5和第三电阻组件6。电阻组件包括合成电阻膜12、导电条13、电阻环14和铆钉16。合成电阻膜12是传感器的关键部件,通过电刷组件10在电阻组件的合成电阻膜12上的移动拾取相应的电压信号输出,合成电阻膜12通过电阻液配方配制喷涂在电阻环14上制成。There are two
现有技术中电阻环14采用模压成型,铆钉通过铆接固定的方式组装到电阻环14上,工艺流程的关键工序包括:In the prior art, the
S1、骨架板材热处理;S1, heat treatment of skeleton plate;
S2、机加尺寸,机加过程中包括13道工序;S2. Machining size, the machining process includes 13 processes;
S3、喷膜;S3, spray film;
S4、铆接铆钉;S4, riveting rivets;
S5、热老炼,设定温度为125℃,炼制12h;S5, thermal aging, set the temperature at 125°C, and refine for 12 hours;
S6、补银烘干,设定温度为150℃,烘干1h。S6. Silver filling and drying, set the temperature at 150° C., and dry for 1 hour.
如图3~4所示,本具体实施例中电阻环14和铆钉16采用注塑一体成型结构,无需组装,工艺流程的关键工序包括:As shown in Figures 3 to 4, the
S101、注塑成型骨架复验;S101. Re-inspection of injection molded skeleton;
S102、机加去毛刺、倒角,机加过程中仅有2道工序;S102, machining deburring, chamfering, there are only 2 processes in the machining process;
S103、喷膜;S103, spray film;
S104、热老炼,设定温度为125℃,炼制12h;S104, thermal aging, set the temperature at 125°C, and refine for 12 hours;
S105、补银烘干,设定温度为150℃,烘干1h。S105, drying the silver filling, setting the temperature at 150° C., and drying for 1 hour.
与现有技术中模压成型后再进行铆接的方式相比,注塑一体成型的结构设计缩减了加工工序,减少了生成时间,缩短了生产周期,产品性能也有所提高,模压成型和注塑成型设计的性能对比如表1所示:Compared with the method of riveting after compression molding in the prior art, the structural design of injection molding reduces the processing steps, reduces the production time, shortens the production cycle, and improves product performance. The design of compression molding and injection molding The performance comparison is shown in Table 1:
表1模压成型和注塑成型设计的性能对比Table 1 Performance comparison of compression molding and injection molding designs
通过表1中的对比分析可以看出,采用注塑成型设计的性能明显优于传统模压成型设计的性能。From the comparative analysis in Table 1, it can be seen that the performance of the injection molding design is significantly better than that of the traditional compression molding design.
现有技术中,电阻环成型后再将铆钉铆接,铆钉尾端受到应力翻转,挤压电阻环基体。铆钉铆接受到应力翻转的过程中,电阻环同样会受到应力发生形变,容易产生开裂,由于电阻膜是喷涂在电阻环基体上的,经过线性修刻后达到满足需要的线性精度,电阻环基体发生形变会改变电阻膜的宽度,引起电阻膜单位长度的电阻值变化。In the prior art, the rivet is riveted after the resistance ring is formed, and the tail end of the rivet is reversed under stress, squeezing the matrix of the resistance ring. When the rivets are turned over by the stress, the resistance ring will also be deformed by the stress, which is prone to cracking. Since the resistance film is sprayed on the base of the resistance ring, it will meet the required linear precision after linear repair and engraving, and the base of the resistance ring will Deformation will change the width of the resistive film, causing the resistance value per unit length of the resistive film to change.
如图5所示,在环境条件不变的情况下,电阻值R的大小主要受三个因素影响,影响关系如下:As shown in Figure 5, under the condition of constant environmental conditions, the resistance value R is mainly affected by three factors, and the influence relationship is as follows:
其中ρ表示电阻膜材料的电阻率,L表示电阻体的长度,S表示电阻体的横截面积。Among them, ρ represents the resistivity of the resistive film material, L represents the length of the resistor body, and S represents the cross-sectional area of the resistor body.
根据上式分析,现有技术电阻环与铆钉铆接的过程中,电阻环受到应力作用发生形变,改变了电阻体的横截面积S,从而改变了单位长度的电阻值,影响了整个电阻体的线性精度。According to the analysis of the above formula, in the process of riveting the resistor ring and the rivet in the prior art, the resistor ring is deformed by the stress, which changes the cross-sectional area S of the resistor body, thereby changing the resistance value per unit length and affecting the resistance of the entire resistor body. linear precision.
本具体实施例中电阻环14和铆钉16采用注塑一体成型设计,无需铆接安装,解决了铆接过程中电阻环受到应力开裂的问题,提高了产品合格率,降低了生产成本,缩短了生产周期。In this specific embodiment, the
如图6所示,现有技术中的传统铆钉17由于受到安装工艺的限制,主体部分的外径尺寸为2mm,开孔后强度进一步下降,安装时的预紧力也不能过大。在振动环境下,传统铆钉17容易发生轴向旋转和径向松动现象,由于传统铆钉17两端均与输入、输出的导线相连接,传统铆钉17发生旋转或者松动易造成输入或输出断路,影响产品的可靠性。As shown in FIG. 6 , the
如图7所示,本具体实施例中铆钉16采用黄铜材料机械加工制成,表面进行镀银处理。铆钉16一体式结构,包括同轴设置的钉帽161、缩颈卡槽162和钉尾163,钉帽161上沿轴向设置有第一安装孔164,钉尾163上沿轴向设置有第二安装孔165。本具体实施例中缩颈卡槽162的外径为2mm,用于镶嵌固定。钉帽161和钉尾163的外径均为3mm。第一安装孔164为沉孔,规格为¢1×1mm。第二安装孔165为销轴孔,规格为¢1.6×2.3mm。为增大摩擦力,提高铆钉16和电阻环14之间的连接强度,同时提高了可靠性,防止铆钉轴向旋转,钉帽161、缩颈卡槽162和钉尾163外表面与电阻环14结合处还设置有滚花结构。需要说明的是,铆钉16的材质、尺寸等均可根据实际需要进行适应性调整,本具体实施例中的相关参数仅为更清楚的说明和便于理解之用,并不是唯一的方案,不应作为限定。钉帽161、缩颈卡槽162和钉尾163也可以采用非圆截面的结构,同样可以实现防止铆钉16和电阻环14之间产生轴向旋转的使用效果,与本具体实施例并无实质性的区别。As shown in FIG. 7 , the
本具体实施例中铆钉16通过缩颈卡槽162镶嵌固定在电阻环14上,通过钉帽161和钉尾163实现输入、输出引线焊接。钉帽161、缩颈卡槽162和钉尾163均用于实现径向固定。通过在与电阻环14结合处设置滚花结构,防止产生轴向旋转。有效避免了在振动环境下,铆钉16发生轴向旋转或径向松动的现象,消除了因铆钉16固定不可靠导致输入或输出断路的隐患,提高了产品的可靠性。In this specific embodiment, the
本具体实施例中刷轴组件7包括传动轴、下连接套8、上连接套9和三套电刷组件10。电刷组件10的数量、规格和位置根据电阻组件的具体情况进行适应性调整。轴承2有两盘,分设置在传动轴的两端,用于传动轴的支撑和减小摩擦,根据实际需要也可以采用轴套或其他形式。传动轴的一端通过轴承固定在上盖11上,另一端贯穿底座1的端面后与舵轴同轴固定,传动轴与底座1之间通过轴承固定。三套电刷组件10分别设置在第一电阻组件4、第二电阻组件5和第三电阻组件6靠近上盖11的一侧,在相应电阻组件上运动,拾取电压输出。下连接套8和上连接套9分别与传动轴同轴固定,用于连接电刷组件10与传动轴,调节相邻电刷组件10的轴向距离,并实现电刷组件10之间的绝缘。下连接套8设置在第一电阻组件4和第二电阻组件5之间,上连接套9设置在第二电阻组件5和第三电阻组件6之间。下连接套8和上连接套9与传动轴之间采用过盈连接,通过沿径向设置的限位销实现周向定位。In this specific embodiment, the
电刷组件10通过螺钉与下连接套8或上连接套9连接固定。电刷组件10包括集电环和两套电刷,集电环通过下连接套8或上连接套9与传动轴同轴固定、同步旋转,电刷通过螺钉固定在集电环上,依靠自身弹性保持紧贴合成电阻膜12的状态,两套电刷的安装位置沿传动轴180°旋转对称,导电条13的材质为片状的铍青铜QBb2C,用环氧树脂胶粘到电阻环14上,与电阻膜形成对称安装,导电条的弧度为162°,根据实际需求可以做出适应性调整,粘贴后再喷涂两遍电阻液,导电条13最长两点间的电阻应小于10′Ω。电刷在合成电阻膜12上滑动拾取电压,通过导电条13输出。本具体实施例中电刷采用三冗余方案,具有特殊的指型结构,采用钯铱合金丝制成。The
底座1作为安装法兰盘,通过螺钉固定在舱体或其他基座上。第一电阻组件4、第二电阻组件5、第三电阻组件6和上盖11依次串联后固定在底座1上。本具体实施例中底座1、上盖11和三套电阻组件的安装面上设置了止口结构,通过插接的方式实现轴向固定的同时,相邻部件之间可沿轴向相对旋转,从而实现了三冗余设计。第一电阻组件4、第二电阻组件5和第三电阻组件6之间通过螺钉15固定,螺钉15的安装孔为弧形长孔,其孔形类似于长圆孔,只是两侧圆弧之间的侧壁也设置为圆弧形,其作用是调整电阻组件的机械零位与电气零位重合。The base 1 is used as a mounting flange, and is fixed on the cabin body or other bases by screws. The
三冗余角位移传感器的电气零位和机械零位对准是角位移传感器最终的一个环节,决定了三冗余角位移传感器的电气零位输出精度,在有限的安装空间内,传统的角位移传感器很难达到电气零位和机械零位对准输出小于10mmv的要求,一般在20mmv左右范围内,因此只能通过系统补偿来实现,但是系统补偿会浪费系统资源,降低了伺服系统的软件资源。The electrical zero and mechanical zero alignment of the triple redundant angular displacement sensor is the final link of the angular displacement sensor, which determines the electrical zero output accuracy of the triple redundant angular displacement sensor. In a limited installation space, the traditional angle It is difficult for the displacement sensor to meet the requirement that the electrical zero position and mechanical zero position alignment output are less than 10mmv, generally within the range of about 20mmv, so it can only be realized through system compensation, but system compensation will waste system resources and reduce the software of the servo system resource.
本具体实施例中通过在三个电阻组件之间采用上下插入式连接方式且可以轴向旋转的设计,使用时以第一电阻组件4的安装位置为基准,第二电阻组件5以第一电阻组件4为基准,相互输出电气零位小于10mmv,然后再以第二电阻组件5为基准旋转调节第三电阻组件6,使第二电阻组件5和第三电阻组件6之间的电气零位输出小于10mmv,最后通过三个电阻组件的差分调节,使其三余度电气输出均小于10mmv输出,实现角位移传感器的电气零位和机械零位对准。In this specific embodiment, by adopting an up-and-down plug-in connection mode between the three resistance components and a design that can rotate axially, the installation position of the
本具体实施例所取得的有益技术效果包括:The beneficial technical effects obtained by this specific embodiment include:
1、设计了三冗余电阻环轴向串联结构,该结构具有电气零位和机械零位联动易调对准的特点,可以达到三余度的输出零位电压小于10mmv的系统要求,不需再通过系统软件补偿来实现,提高了伺服系统的软件利用资源效率。采用该结构的角位移传感器电气输入和输出独立可靠,与现有技术的方案相比在三通道零位不重合度指标和可靠性指标上会有跨越性的提高,且基础技术较成熟,产品合格率高,生产成本低,易实现。1. The axial series structure of three redundant resistance rings is designed. This structure has the characteristics of electrical zero position and mechanical zero position linkage and easy adjustment and alignment. It is realized through system software compensation, which improves the resource utilization efficiency of the software of the servo system. The electrical input and output of the angular displacement sensor with this structure are independent and reliable. Compared with the existing technology, there will be a leapfrog improvement in the three-channel zero misalignment index and reliability index, and the basic technology is relatively mature. The qualified rate is high, the production cost is low, and it is easy to realize.
2、采用电阻环和铆钉注塑一体成型结构设计,解决了传统角位移传感器电阻环和铆钉的铆接过程中,电阻环承接来自外界铆接应力时电阻环的基体应力形变,带来电阻体线性度低,降低了角位移传感器的线性精度的问题。2. The integrated structure design of resistance ring and rivet injection molding solves the problem of the resistance ring and rivet riveting process of the traditional angular displacement sensor. When the resistance ring receives riveting stress from the outside world, the stress deformation of the resistance ring matrix leads to low linearity of the resistance body. , which reduces the problem of linear accuracy of the angular displacement sensor.
3、通过采用电阻环和铆钉注塑一体成型结构设计,解决了电阻环和铆钉的铆接过程中电阻环应力开裂问题,提高了产品合格率,降低了生产成本。3. By adopting the integrated structural design of resistance ring and rivet injection molding, the problem of stress cracking of the resistance ring during the riveting process of the resistance ring and rivet is solved, the qualified rate of the product is improved, and the production cost is reduced.
4、电阻环与铆钉的结合面采用滚花结构,有利于提高铆钉与电阻环注塑成型后的轴向稳定,减少了系统故障概率,避免了传统的角位移传感器铆钉在振动过程中出现轴向旋转动带来电气系统的输入或者输出断路,降低系统可靠性的问题。4. The joint surface of the resistance ring and the rivet adopts a knurled structure, which is beneficial to improve the axial stability of the rivet and the resistance ring after injection molding, reduces the probability of system failure, and avoids the axial vibration of the traditional angular displacement sensor rivet during vibration. The input or output of the electrical system is disconnected by the rotating drive, which reduces the reliability of the system.
综上,本具体实施例所提出的技术方案解决了现有角位移传感器线性精度和电气可靠性差,容易产生电阻环受应力而开裂现象的问题,具有突出的实质性特点和显著的进步。To sum up, the technical solution proposed in this specific embodiment solves the problem that the existing angular displacement sensor has poor linear accuracy and electrical reliability, and is prone to cracking of the resistance ring due to stress, and has outstanding substantive features and significant progress.
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