CN115854767A - High-efficient heat transfer device of chemical industry sewage - Google Patents
High-efficient heat transfer device of chemical industry sewage Download PDFInfo
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Abstract
本发明涉及污水热交换领域,具体涉及一种化工污水高效换热装置,包括进污管、排污管和热交换机构,所述进污管和排污管分别固定连接于热交换机构上下端,所述热交换机构包括热交换罐、驱动组件、进水组件、出水组件和若干热回收组件,所述热交换罐呈内部设有过水腔的圆柱状设置,所述进水组件固定设置于过水腔内并位于若干热回收组件的顶部,所述出水组件位于过水腔的中部并延伸至若干热回收组件的底端,本发明通过热回收组件中的热回收扇片,对化工污水中热能高效回收,当污水流量过大时,可通过手动转动驱动组件中的调节转手来对热回收扇片进行偏转,安全高效,精确可控,极大提高了对化工污水的热交换效率。
The invention relates to the field of sewage heat exchange, in particular to a high-efficiency heat exchange device for chemical sewage, which includes a sewage inlet pipe, a sewage discharge pipe and a heat exchange mechanism, and the sewage inlet pipe and sewage discharge pipe are respectively fixedly connected to the upper and lower ends of the heat exchange mechanism. The heat exchange mechanism includes a heat exchange tank, a drive assembly, a water inlet assembly, a water outlet assembly and several heat recovery assemblies. The heat exchange tank is arranged in a cylindrical shape with a water passage cavity inside. Inside the water cavity and located on the top of several heat recovery components, the water outlet component is located in the middle of the water cavity and extends to the bottom of several heat recovery components. Heat energy is recovered efficiently. When the sewage flow rate is too large, the heat recovery fan can be deflected by manually turning the adjusting handle in the drive assembly. It is safe, efficient, precise and controllable, and greatly improves the heat exchange efficiency of chemical sewage.
Description
技术领域technical field
本发明涉及污水热交换领域,具体涉及一种化工污水高效换热装置。The invention relates to the field of sewage heat exchange, in particular to a high-efficiency heat exchange device for chemical sewage.
背景技术Background technique
纯净的水在经过使用后改变了原来的物理性质或化学性质,成为了含有不同种类杂质的废水,化工废水就是在化工生产中排放出的工艺废水、冷却水、废气洗涤水、设备及场地冲洗水等废水,这些废水如果不经过处理而排放,会造成水体的不同性质和不同程度的污染,从而危害人类的健康,影响工农业的生产。Pure water changes its original physical or chemical properties after use, and becomes wastewater containing different types of impurities. Chemical wastewater is process wastewater, cooling water, waste gas washing water, equipment and site washing discharged in chemical production Wastewater such as water, if discharged without treatment, will cause different properties and degrees of pollution of water bodies, thereby endangering human health and affecting industrial and agricultural production.
我国是一个能源消耗大国,在工业产业中传统产业占了较大的比重,在生产加工过程中,有许多的能量最终以热传递的方式转移到了污水当中去,如不对这部分能量进行充分的回收与利用,势必会造成能源的浪费,并且会对环境造成一定的影响。my country is a country that consumes a lot of energy. Traditional industries account for a large proportion of the industrial industry. In the process of production and processing, a lot of energy is finally transferred to the sewage in the form of heat transfer. If this part of energy is not fully recovered Recycling and utilization will inevitably result in a waste of energy and will have a certain impact on the environment.
污水换热装置是通过科学、合理的换热技术与手段将污水中的热能进行有效地提取与利用的装置,从而达到节约能源,减少环境污染的目的,目前针对中小型的污水换热装置较少,传统的热管换热器和螺旋螺纹管式换热器不具备一定的效能,改造的污水热管换热器的翅片不具备抗冲击能力,而螺纹管式换热器体积不适合小型的换热系统,且螺纹管式换热器需具备较长的管道,提高了安装强度和增加的成本,因此根据现有技术的不足,因而有必要设计一种化工污水高效换热装置。The sewage heat exchange device is a device that effectively extracts and utilizes the heat energy in the sewage through scientific and reasonable heat exchange technology and means, so as to achieve the purpose of saving energy and reducing environmental pollution. The traditional heat pipe heat exchanger and helical threaded tube heat exchanger do not have a certain efficiency, the fins of the modified sewage heat pipe heat exchanger do not have impact resistance, and the volume of the threaded tube heat exchanger is not suitable for small The heat exchange system, and the threaded tube heat exchanger needs to have a longer pipeline, which increases the installation strength and increases the cost. Therefore, according to the shortcomings of the existing technology, it is necessary to design a high-efficiency heat exchange device for chemical sewage.
发明内容Contents of the invention
本发明的目的在于提供一种化工污水高效换热装置。The purpose of the present invention is to provide a high-efficiency heat exchange device for chemical sewage.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
提供一种化工污水高效换热装置,包括进污管、排污管和热交换机构,所述进污管和排污管分别固定连接于热交换机构上下端,所述热交换机构包括热交换罐、驱动组件、进水组件、出水组件和若干热回收组件,所述热交换罐呈内部设有过水腔的圆柱状设置,若干所述热回收组件呈环形阵列状固定设置于热交换罐的侧围一圈上,且若干热回收组件延伸至过水腔内,所述进水组件固定设置于过水腔内并位于若干热回收组件的顶部,所述出水组件位于过水腔的中部并延伸至若干热回收组件的底端,若干所述热回收组件与出水组件均转动连通设置,所述出水组件的底端与热交换罐固定连接,所述驱动组件固定设置于热交换罐的外壁一周,且驱动组件与若干热回收组件均啮合设置。A high-efficiency heat exchange device for chemical sewage is provided, including a sewage inlet pipe, a sewage discharge pipe, and a heat exchange mechanism. The sewage inlet pipe and the sewage discharge pipe are respectively fixedly connected to the upper and lower ends of the heat exchange mechanism. Drive assembly, water inlet assembly, water outlet assembly and several heat recovery assemblies, the heat exchange tank is arranged in a cylindrical shape with a water passage inside, and several heat recovery assemblies are fixed on the side of the heat exchange tank in an annular array Surrounded by a circle, and several heat recovery components extend into the water chamber, the water inlet assembly is fixed in the water chamber and located on the top of several heat recovery components, the water outlet assembly is located in the middle of the water chamber and extends To the bottom of several heat recovery components, several of the heat recovery components and the water outlet components are arranged in rotational communication, the bottom ends of the water outlet components are fixedly connected to the heat exchange tank, and the drive component is fixedly arranged on the outer wall of the heat exchange tank , and the drive assembly is engaged with several heat recovery assemblies.
进一步的,每组所述热回收组件包括轴座、齿轮、转轴、导管轴和热回收扇片,所述热回收扇片形状是由两个弧围组成的扇形,所述轴座固定设置于热交换罐外壁上,所述转轴的一端穿过轴座和热交换罐延伸至过水腔内,且转轴与热回收扇片的长弧围端中部固定连接,所述齿轮位于热交换罐外部并固定设置于转轴的另一端固定连接,所述导管轴固定设置于热回收扇片弧围端中部。Further, each set of heat recovery components includes a shaft seat, a gear, a rotating shaft, a conduit shaft and a heat recovery fan. The shape of the heat recovery fan is a sector composed of two arcs. The shaft seat is fixed on the On the outer wall of the heat exchange tank, one end of the rotating shaft passes through the shaft seat and the heat exchange tank and extends into the water passage cavity, and the rotating shaft is fixedly connected to the middle of the long arc of the heat recovery fan, and the gear is located outside the heat exchange tank And it is fixedly arranged on the other end of the rotating shaft and fixedly connected, and the said conduit shaft is fixedly arranged in the middle of the arc-encircling end of the heat recovery fan.
进一步的,所述热回收扇片的两侧对称均匀设有若干浸槽,所述热回收扇片内部两端分别设有进水槽和出水槽,所述进水槽和出水槽之间对称并连通设有四条输水通道,所述导管轴内设有通水槽,所述通水槽和出水槽衔接连通设置。Further, a number of immersion tanks are arranged symmetrically and evenly on both sides of the heat recovery fan, and the two ends of the heat recovery fan are respectively provided with a water inlet tank and a water outlet tank, and the water inlet tank and the water outlet tank are symmetrical and connected. Four water delivery channels are provided, and a water channel is provided in the catheter shaft, and the water channel and the water outlet channel are connected and connected.
进一步的,所述热回收扇片位于进水槽的一端设有进水口,所述进水口端固定连通有进水弧管,所述进水弧管呈四分之一空腔圆环状设置,且进水弧管的顶部端口内壁对称设有两个限位密封条,所述进水弧管内部设有滑动设有进水弧柱,所述进水弧柱的底部端口内壁对称设有两个抵触条。Further, the heat recovery fan is provided with a water inlet at one end of the water inlet tank, and the water inlet end is fixedly connected with a water inlet arc tube, and the water inlet arc tube is arranged in a quarter-cavity ring shape, And the inner wall of the top port of the water inlet arc tube is symmetrically provided with two limit sealing strips, the inside of the water inlet arc tube is provided with sliding water inlet arc columns, and the inner wall of the bottom port of the water inlet arc tube is symmetrically provided with two a contradictory bar.
进一步的,所述进水组件包括进水管、集水槽和若干固定销,若干所述固定销呈环状均匀设置于过水腔内壁顶部,所述集水槽呈环形设置,且集水槽外缘固定设置于若干固定销上,所述集水槽内部设有储水道,若干所述进水弧柱均固定设置于集水槽底端并与储水道连通设置,所述进水管一端固定插设于储水道内,且进水管另一端延伸至热交换罐顶部。Further, the water inlet assembly includes a water inlet pipe, a water collection tank and a number of fixing pins, the number of fixing pins are evenly arranged on the top of the inner wall of the water passage chamber in a ring shape, the water collection tank is arranged in a ring shape, and the outer edge of the water collection tank is fixed Set on several fixed pins, the inside of the sump is provided with a water storage channel, and several of the water inlet arc columns are fixedly arranged at the bottom of the sump and communicated with the water storage channel, and one end of the water inlet pipe is fixedly inserted into the water storage channel Inside, and the other end of the water inlet pipe extends to the top of the heat exchange tank.
进一步的,所述出水组件包括中载盘、集水环道、四通管、出水管和三个支杆,三个所述支撑呈水平环形阵列状固定设置于过水腔的底部内壁上,所述中载盘是由上合盘和下合盘组成,所述下合盘底部固定固定设置于三个支杆的一端,所述下合盘和上合盘通过三个螺杆固定连接且内部形成安装腔。Further, the water outlet assembly includes a medium carrier plate, a water collection ring, a four-way pipe, an outlet pipe and three support rods, and the three supports are fixed on the bottom inner wall of the water passage chamber in a horizontal circular array. The middle loading tray is composed of an upper closing tray and a lower closing tray, the bottom of the lower closing tray is fixedly arranged on one end of three poles, the lower closing tray and the upper closing tray are fixedly connected by three screws and the inner A mounting cavity is formed.
进一步的,所述下合盘和上合盘的连接面处均呈环状均匀设有若干半柱形槽,若干所述导管轴一端密封转动插设于对应两个半柱形槽之间,所述集水环道固定设置于安装腔内,若干所述导管轴的一端均固定设置于集水环道外缘并与集水环道内部连通,所述四通管的一端固定插设于安装腔底部,且四通管另三端固定连通至集水环道内缘,所述出水管的一端固定连接于四通管底部端口,且出水管的另一端延伸至热交换罐的底端外部。Further, the connection surfaces of the lower joint plate and the upper joint plate are ring-shaped and evenly provided with several semi-cylindrical grooves, and one end of several catheter shafts is sealed and rotated and inserted between the corresponding two semi-cylindrical grooves. The water collecting ring is fixedly arranged in the installation cavity, one end of several catheter shafts is fixedly arranged on the outer edge of the water collecting ring and communicates with the inside of the water collecting ring, and one end of the four-way pipe is fixedly inserted in the installation The bottom of the cavity, and the other three ends of the four-way pipe are fixedly connected to the inner edge of the water collection ring, one end of the outlet pipe is fixedly connected to the bottom port of the four-way pipe, and the other end of the outlet pipe extends to the outside of the bottom of the heat exchange tank.
进一步的,所述驱动组件包括驱动杆、调节转手、指针、刻度盘、金属齿环、滑套、观察窗和外罩,所述驱动杆的一端与对应转轴端固定连接,所述指针固定设置于驱动杆上并位于对应齿轮旁侧,所述刻度盘固定设置于热交换罐的连接端上,所述滑套固定设置于热交换罐外壁中部,且滑套底部设有限位槽,所述金属齿环限位滑动设置于限位槽内,且金属齿环与若干齿轮均啮合设置,所述外罩固定设置于热交换罐的外壁两个连接端上,所述观察窗固定设置于外罩的一侧并与驱动轴同轴心设置,所述调节转手固定设置于驱动轴的另一端。Further, the driving assembly includes a driving rod, an adjusting handle, a pointer, a dial, a metal gear ring, a sliding sleeve, an observation window and an outer cover, one end of the driving rod is fixedly connected to the corresponding rotating shaft end, and the pointer is fixedly arranged on On the driving rod and located beside the corresponding gear, the dial is fixedly arranged on the connecting end of the heat exchange tank, the sliding sleeve is fixedly arranged in the middle of the outer wall of the heat exchange tank, and the bottom of the sliding sleeve is provided with a limit groove, the metal The limit slide of the gear ring is set in the limit groove, and the metal gear ring is meshed with several gears. The outer cover is fixed on the two connecting ends of the outer wall of the heat exchange tank, and the observation window is fixed on one side of the outer cover. The side is arranged coaxially with the drive shaft, and the adjusting handle is fixedly arranged at the other end of the drive shaft.
进一步的,所述热交换机构顶部固定连通设有滤污罐,所述滤污罐是由下环座和上罐盖组成,所述下环座固定连通设置于热交换罐的顶部,且下环座内壁顶部固定设有撑环,所述撑环上卡合设有金属滤网,所述上罐盖通过螺栓固定设置于下环座顶部。Further, the top of the heat exchange mechanism is fixedly connected with a dirt filter tank, and the dirt filter tank is composed of a lower ring seat and an upper tank cover, and the lower ring seat is fixedly communicated with the top of the heat exchange tank, and the lower A support ring is fixed on the top of the inner wall of the ring seat, and a metal filter screen is engaged with the support ring, and the upper tank cover is fixed on the top of the lower ring seat by bolts.
进一步的,所述下环座内壁顶部对称设有两个取槽,两个所述取槽与金属滤网的对称两侧呈衔接设置,所述进水组件穿过金属滤网延伸至上罐盖顶部,所述进污管的连接端固定连通设有流量计,所述流量计的另一端固定连通设有主污管。Further, two grooves are symmetrically provided on the top of the inner wall of the lower ring seat, and the two grooves are connected to the symmetrical sides of the metal filter screen, and the water inlet component extends through the metal filter screen to the upper tank cover At the top, a flow meter is fixedly connected to the connecting end of the sewage inlet pipe, and a main sewage pipe is fixedly connected to the other end of the flow meter.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明中的热交换机构空间占用率低,便于安装,热交换罐内的热回收组件可高效提取化工污水中的热能进行再利用,减少了能源消耗节约成本,达到了环保效果。1. The heat exchange mechanism in the present invention has a low space occupation rate and is easy to install. The heat recovery components in the heat exchange tank can efficiently extract heat energy from chemical sewage for reuse, reducing energy consumption and saving costs, and achieving environmental protection effects.
2、若干热回收组件中的若干热回收扇片紧挨呈扇形环绕设置,热回收扇片两侧的浸槽增大了与热污水的接触面积,达到了与热污水充分换热的目的。2. A number of heat recovery fans in a number of heat recovery components are arranged close to each other in a fan shape, and the immersion tanks on both sides of the heat recovery fans increase the contact area with the hot sewage, achieving the purpose of sufficient heat exchange with the hot sewage.
3、当热回收扇片偏转时,其内部设有的洁净水通道两端一般是通过软管连接达到持续供水的目的,但软管长期拉伸容易疲劳,且当热能回收片偏转时,软管局部会被压缩,造成流量堵塞的情况,本发明中进水弧管和进水弧柱的设置,可根据热回收扇片的偏转,带动进水弧管在进水弧柱的外壁呈弧形滑动,洁净水通道两端可持续有条不紊的供水,且避免了拉伸压缩带来的软管零件疲劳。3. When the heat recovery fan is deflected, the two ends of the clean water channel inside it are generally connected by a hose to achieve the purpose of continuous water supply, but the hose is prone to fatigue when stretched for a long time, and when the heat recovery fan is deflected, the soft Part of the pipe will be compressed, resulting in flow blockage. The arrangement of the water inlet arc tube and the water inlet arc column in the present invention can drive the water inlet arc tube to form an arc on the outer wall of the water inlet arc column according to the deflection of the heat recovery fan. Shaped sliding, continuous and orderly water supply at both ends of the clean water channel, and avoids fatigue of hose parts caused by stretching and compression.
4、本发明热回收组件中的热回收扇片呈扁平化设计,增大了其接触热污水面积,提高了热能回收效率,热回收扇片内部还设有四道输水通道,使得内部的洁净水可以充分的吸取热能。4. The heat recovery fan in the heat recovery module of the present invention has a flat design, which increases its contact area with hot sewage and improves the efficiency of heat energy recovery. There are also four water delivery channels inside the heat recovery fan, so that the internal Clean water can fully absorb heat energy.
5、本发明通过手动转动驱动组件中的调节转手,通过齿轮与金属齿环的配合对热回收扇片进行偏转,齿轮与齿环的配合增强的稳定性,同时在齿轮旁侧设有指针和刻度盘,指针随着驱动杆和转动同步转动,可通过观察窗清楚观察热回收扇片的偏转角度,当污水冲击力过大时,可通过流量计来判断热回收扇片的偏转角度。5. The present invention rotates the adjusting hands in the driving assembly manually, deflects the heat recovery fan through the cooperation of the gear and the metal ring, and the stability is enhanced by the cooperation of the gear and the ring. At the same time, there are pointers and The dial and the pointer rotate synchronously with the drive rod and rotation, and the deflection angle of the heat recovery fan can be clearly observed through the observation window. When the sewage impact force is too large, the deflection angle of the heat recovery fan can be judged by the flow meter.
本发明通过热回收组件中的热回收扇片,对化工污水中热能高效回收,当污水流量过大时,可通过手动转动驱动组件中的调节转手来对热回收扇片进行偏转,安全高效,精确可控,极大提高了对化工污水的热交换效率。The invention uses the heat recovery fan in the heat recovery component to efficiently recover the heat energy in the chemical sewage. When the sewage flow rate is too large, the heat recovery fan can be deflected by manually rotating the adjustment switch in the drive component, which is safe and efficient. Accurate and controllable, greatly improving the heat exchange efficiency of chemical sewage.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面对本发明实施例中的附图作简单地介绍。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the drawings in the embodiments of the present invention are briefly introduced below.
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的展开立体结构示意图;Fig. 2 is a schematic diagram of an expanded three-dimensional structure of the present invention;
图3为本发明的若干热回收扇片收拢立体结构示意图;Fig. 3 is a schematic diagram of a three-dimensional structure of several heat recovery fans of the present invention;
图4为本发明的若干热回收扇片展开立体结构示意图;Fig. 4 is a schematic diagram of the expanded three-dimensional structure of several heat recovery fans of the present invention;
图5为本发明的热回收组件立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the heat recovery assembly of the present invention;
图6为图5中A处的放大示意图;Fig. 6 is the enlarged schematic view of place A in Fig. 5;
图7为本发明的热回收扇片侧视图;Fig. 7 is a side view of the heat recovery fan of the present invention;
图8为图7中沿A-A线的剖视图;Fig. 8 is a sectional view along line A-A in Fig. 7;
图9为本发明的驱动组件拆分示意图;Fig. 9 is a disassembled schematic view of the drive assembly of the present invention;
图10为图9中B处的放大示意图;Fig. 10 is an enlarged schematic diagram of place B in Fig. 9;
图11为本发明的进水组件与若干进水弧管的立体结构示意图;Fig. 11 is a three-dimensional structural schematic diagram of the water inlet assembly and several water inlet arc tubes of the present invention;
图12为本发明的出水组件拆分示意图;Fig. 12 is a disassembled schematic diagram of the water outlet assembly of the present invention;
图13为图12中C处的放大示意图;Fig. 13 is an enlarged schematic diagram of place C in Fig. 12;
图14为本发明的滤污罐拆分示意图;Fig. 14 is a schematic diagram of the disassembly of the sewage filter tank of the present invention;
图15为图14中D处的放大示意图;Figure 15 is an enlarged schematic view at D in Figure 14;
图中:In the picture:
进污管1、流量计10、主污管11;Sewage inlet pipe 1, flow
排污管2;
热交换机构3;
热交换罐30、过水腔300;Heat exchange tank 30,
驱动组件31、驱动杆310、调节转手311、指针312、刻度盘313、金属齿环314、滑套315、限位槽3150、观察窗316、外罩317;Driving
进水组件32、进水管320、集水槽321、储水道3210、固定销322;
出水组件33、中载盘330、上合盘3300、下合盘3301、安装腔3302、半柱形槽3303、集水环道331、四通管332、出水管333、支杆334;
热回收组件34、轴座340、齿轮341、转轴342、导管轴343、通水槽3430、热回收扇片344、浸槽3440、进水槽3441、出水槽3442、输水通道3443、进水口3444、进水弧管3445、限位密封条3446、进水弧柱3447、抵触条3448;
滤污罐4、下环座40、撑环400、金属滤网401、取槽402、上罐盖41。
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸。Wherein, the accompanying drawings are only for illustrative purposes, showing only schematic diagrams, rather than physical drawings, and should not be construed as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, Enlarged or reduced, does not represent actual product size.
本发明提供一种技术方案:The invention provides a technical solution:
参照图1至图4所示的一种化工污水高效换热装置,包括进污管1、排污管2和热交换机构3,进污管1和排污管2分别固定连接于热交换机构3上下端,热交换机构3包括热交换罐30、驱动组件31、进水组件32、出水组件33和若干热回收组件34,热交换罐30是为驱动组件31、进水组件32、出水组件33和若干热回收组件34提供固定安装载体,热交换罐30呈内部设有过水腔300的圆柱状设置,过水腔300是为若干热回收扇片344提供安装空间,若干热回收组件34呈环形阵列状固定设置于热交换罐30的侧围一圈上,且若干热回收组件34延伸至过水腔300内,进水组件32固定设置于过水腔300内并位于若干热回收组件34的顶部,出水组件33位于过水腔300的中部并延伸至若干热回收组件34的底端,若干热回收组件34与出水组件33均转动连通设置,出水组件33的底端与热交换罐30固定连接,驱动组件31固定设置于热交换罐30的外壁一周,且驱动组件31与若干热回收组件34均啮合设置。Referring to Figures 1 to 4, a high-efficiency heat exchange device for chemical sewage includes a sewage inlet pipe 1, a
参照图5至图8所示的每组热回收组件34包括轴座340、齿轮341、转轴342、导管轴343和热回收扇片344,轴座340是为转轴342提供限位转动载体,导轴管在为热回收扇片344提供限位转动载体的同时,还为热回收扇片344内部提供了连接通道,热回收扇片344形状是由两个弧围组成的扇形,轴座340固定设置于热交换罐30外壁上,转轴342的一端穿过轴座340和热交换罐30延伸至过水腔300内,且转轴342与热回收扇片344的长弧围端中部固定连接,齿轮341位于热交换罐30外部并固定设置于转轴342的另一端固定连接,导管轴343固定设置于热回收扇片344弧围端中部,驱动杆310带动对应的转轴342旋转,从而转轴342带动齿轮341转动的同时也带动金属齿环314转动,金属齿环314带动若干齿轮341和转轴342同步转动,进而带动与转轴342固定连接的热回收扇片344旋转一定角度。Referring to Fig. 5 to Fig. 8, each set of
本发明中,热回收扇片344的两侧对称均匀设有若干浸槽3440,热回收扇片344两侧的浸槽3440增大了与污水的接触面积,达到充分换热的目的,热回收扇片344内部两端分别设有进水槽3441和出水槽3442,进水槽3441和出水槽3442之间对称并连通设有四条输水通道3443,导管轴343内设有通水槽3430,通水槽3430和出水槽3442衔接连通设置。In the present invention, a number of
本发明中,热回收扇片344位于进水槽3441的一端设有进水口3444,进水口3444端固定连通有进水弧管3445,进水弧管3445呈四分之一空腔圆环状设置,且进水弧管3445的顶部端口内壁对称设有两个限位密封条3446,限位密封条3446达到了对进水弧管3445密封的效果,同时限位密封条3446与对应两个抵触条3448的配合,对进水弧管3445和进水弧柱3447之间进行限位,进水弧管3445内部设有滑动设有进水弧柱3447,进水弧柱3447的底部端口内壁对称设有两个抵触条3448,当洁净水顺着进水弧管3445经进水口3444进入至热回收扇片344内部的进水槽3441内时,顺着与进水槽3441连通的四个输水通道3443进入至出水槽3442内,而在此期间,四个输水通道3443内的洁净水吸收经过热回收扇片344上污水的热能,而热回收扇片344两侧的浸槽3440增大了与污水的接触面积,达到充分换热的目的,洁净水进入至出水槽3442后,经导管轴343内的通水槽3430进入至集水环道331内In the present invention, the
参照图9至图10所示的驱动组件31包括驱动杆310、调节转手311、指针312、刻度盘313、金属齿环314、滑套315、观察窗316和外罩317,外罩317是为保护内部的齿轮341和金属齿环314,驱动杆310的一端与对应转轴342端固定连接,指针312固定设置于驱动杆310上并位于对应齿轮341旁侧,刻度盘313固定设置于热交换罐30的连接端上,滑套315固定设置于热交换罐30外壁中部,且滑套315底部设有限位槽3150,金属齿环314限位滑动设置于限位槽3150内,且金属齿环314与若干齿轮341均啮合设置,外罩317固定设置于热交换罐30的外壁两个连接端上,观察窗316固定设置于外罩317的一侧并与驱动轴同轴心设置,调节转手311固定设置于驱动轴的另一端,当化工污水经进污管1进入至热交换罐30时,手动转向调节转手311带动驱动杆310旋转一定角度,驱动杆310带动对应的转轴342旋转,从而转轴342带动齿轮341转动的同时也带动金属齿环314转动,金属齿环314带动若干齿轮341和转轴342同步转动,进而带动与转轴342固定连接的热回收扇片344旋转一定角度,当驱动杆310旋转时,驱动杆310也带动指针312旋转,指针312在刻度盘313上所指的刻度值就是热回收扇片344旋转的角度,工作人员可通过透明观察窗316进行观察,通过指针312在刻度盘313上所指的刻度值,可边转动调节转手311时边通过观察窗316查看,从而精准判断所旋转的角度。Referring to Figure 9 to Figure 10, the
参照图11所示的进水组件32包括进水管320、集水槽321和若干固定销322,固定销322是为集水槽321提供固定安装载体,若干固定销322呈环状均匀设置于过水腔300内壁顶部,集水槽321呈环形设置,且集水槽321外缘固定设置于若干固定销322上,集水槽321内部设有储水道3210,储水道3210是为洁净水提供环形暂储空间,若干进水弧柱3447均固定设置于集水槽321底端并与储水道3210连通设置,进水管320一端固定插设于储水道3210内,且进水管320另一端延伸至热交换罐30顶部,当热污水经每相邻两个热回收扇片344之间流动至热交换罐30的底部时,洁净水经进水管320进入至集水槽321内,顺着集水槽321进入至进水弧柱3447和进水弧管3445内部。Referring to the
参照图12至图13所示的下合盘3301和上合盘3300的连接面处均呈环状均匀设有若干半柱形槽3303,若干导管轴343一端密封转动插设于对应两个半柱形槽3303之间,两个半柱形槽3303是为导管柱提供限位转动集水环道331固定设置于安装腔3302内,若干导管轴343的一端均固定设置于集水环道331外缘并与集水环道331内部连通,四通管332的一端固定插设于安装腔3302底部,且四通管332另三端固定连通至集水环道331内缘,出水管333的一端固定连接于四通管332底部端口,且出水管333的另一端延伸至热交换罐30的底端外部,出水组件33包括中载盘330、集水环道331、四通管332、出水管333和三个支杆334,支撑杆是为中载盘330提供固定安装载体,三个支撑呈水平环形阵列状固定设置于过水腔300的底部内壁上,中载盘330是由上合盘3300和下合盘3301组成,下合盘3301底部固定固定设置于三个支杆334的一端,下合盘3301和上合盘3300通过三个螺杆固定连接且内部形成安装腔3302,下合盘3301和上合盘3300形成的安装腔3302是为集水环道331和四通管332提供安装空间,当洁净水进入至集水环道331内时,顺着集水环道331分别从三个入口进入至四通管332内,从而经四通管332的底部流出至出水管333内,进而回收热能后的洁净水可作厂区用水或为附近居民提供热水,节省了成本和能源消耗。Referring to Fig. 12 to Fig. 13, the connecting surfaces of the
工作原理:working principle:
当化工污水经进污管1进入至热交换罐30时,手动转向调节转手311带动驱动杆310旋转一定角度,驱动杆310带动对应的转轴342旋转,从而转轴342带动齿轮341转动的同时也带动金属齿环314转动,金属齿环314带动若干齿轮341和转轴342同步转动,进而带动与转轴342固定连接的热回收扇片344旋转一定角度,此时热污水经每相邻两个热回收扇片344之间流动至热交换罐30的底部,洁净水经进水管320进入至集水槽321内,顺着集水槽321进入至进水弧柱3447和进水弧管3445内部,当热回收扇片344旋转时,进水弧管3445沿着进水弧柱3447呈弧形限位滑动,避免了软管长期拉伸容易疲劳的弊端,从而洁净水顺着进水弧管3445经进水口3444进入至热回收扇片344内部的进水槽3441内,顺着与进水槽3441连通的四个输水通道3443进入至出水槽3442内,在此期间,四个输水通道3443内的洁净水吸收经过热回收扇片344上污水的热能,而热回收扇片344两侧的浸槽3440增大了与污水的接触面积,达到充分换热的目的,洁净水进入至出水槽3442后,经导管轴343内的通水槽3430进入至集水环道331内,顺着集水环道331分别从三个入口进入至四通管332内,从而经四通管332的底部流出至出水管333内,进而回收热能后的洁净水可作厂区用水或为附近居民提供热水,节省了成本和能源消耗,当驱动杆310旋转时,驱动杆310也带动指针312旋转,指针312在刻度盘313上所指的刻度值就是热回收扇片344旋转的角度,工作人员可通过透明观察窗316进行观察,通过指针312在刻度盘313上所指的刻度值,可边转动调节转手311时边通过观察窗316查看,从而精准判断所旋转的角度,当污水流量较大时,为避免污水对若干热回收扇片344的冲击造成影响,可通过调节转手311带动热回收扇片344旋转一定角度,热回收扇片344可在0°-90°角度范围内旋转,减小了污水对热回收扇片344的冲击,延长了热回收扇片344的使用寿命,而当热回收扇片344旋转至90度时已是最大值,这样每相邻的两个热回收扇片344之间形成最大空间供污水通过,此时热回收扇片344上与进水口3444相对称的另一端抵住进水弧柱3447的端部,达到限位的目的。When the chemical sewage enters the heat exchange tank 30 through the sewage inlet pipe 1, the manual steering adjustment handle 311 drives the driving
在本发明的一项实施例中:In one embodiment of the invention:
参照图14至图15所示的热交换机构3顶部固定连通设有滤污罐4,滤污罐4是由下环座40和上罐盖41组成,下环座40固定连通设置于热交换罐30的顶部,且下环座40内壁顶部固定设有撑环400,撑环400上卡合设有金属滤网401,上罐盖41通过螺栓固定设置于下环座40顶部。Referring to Fig. 14 to Fig. 15, the top of the
而下环座40内壁顶部对称设有两个取槽402,两个取槽402与金属滤网401的对称两侧呈衔接设置,进水组件32穿过金属滤网401延伸至上罐盖41顶部,进污管1的连接端固定连通设有流量计10,流量计10的另一端固定连通设有主污管11。The top of the inner wall of the
在本实施例中:In this example:
因化工污水内部往往含有较多金属杂质,直接通过进污管1进入至热交换罐30内,较大的金属杂质或是化工残坯会损伤热回收扇片344,基于此,在进污管1与热交换罐30之间设有滤污罐4,污水经排污管2首先进入至滤污罐4内,滤污罐4内的金属滤网401可将污水中的较大金属杂质和残坯阻挡在热交换罐30外,当金属滤网401上的杂质堆积较多时,可拆卸掉滤污罐4与热交换罐30之间螺栓,通过两个取槽402将金属滤网401取出并清理,必要时如出现较大磨损或变形可进行更换。Because chemical sewage often contains a lot of metal impurities inside, it directly enters the heat exchange tank 30 through the sewage inlet pipe 1. Larger metal impurities or chemical residues will damage the
为了更加准确的判断污水在进入热交换罐30内时的流量大小,进污管1的端部固定连通了流量计10,可实时监控进入的污水流量大小,对后续热回收扇片344提供精确偏转角度信息。In order to more accurately judge the flow rate of sewage when it enters the heat exchange tank 30, the end of the sewage inlet pipe 1 is fixedly connected to the
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