CN115853903A - Detachable bearing bush type water-lubricated bearing - Google Patents
Detachable bearing bush type water-lubricated bearing Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于船舶轴系技术领域,具体涉及一种可拆轴瓦式水润滑轴承。The invention belongs to the technical field of ship shafting, and in particular relates to a detachable bush type water lubricated bearing.
背景技术Background technique
目前我国应用普遍的水润轴承主要有两种结构形式:整体式和板条式,整体式轴承就是采用硫化或者过盈安装的形式将轴瓦材料直接安装在金属衬套内部。板条式水润滑轴承,在轴瓦板条上均设置螺钉孔,板条背部通过螺钉安装到轴承衬套内表面。At present, there are two main structural forms of hydraulic bearings widely used in our country: integral type and slat type. The integral type bearing is to install the bearing material directly inside the metal bushing in the form of vulcanization or interference installation. Slatted water-lubricated bearings, screw holes are set on the bearing shell slats, and the back of the slats is fixed to the inner surface of the bearing bush through screws.
上述两种结构形式的水润滑轴承在产生磨损或损坏后,首先需拆桨和抽轴,将轴承衬套从轴毂内拔出,然后才能进行相关的更换或维修工作,维修周期和维修工作量大,对现场条件要求苛刻,维修性能差,同时,轴承衬套在拆卸过程中会发生变形,不可重复使用,经济性能不佳。After the water-lubricated bearings of the above two structural forms are worn or damaged, the propeller and the shaft need to be removed first, and the bearing bushing should be pulled out from the shaft hub, and then the relevant replacement or maintenance work can be carried out, maintenance cycle and maintenance work The quantity is large, the site conditions are harsh, and the maintenance performance is poor. At the same time, the bearing bush will be deformed during the disassembly process, which cannot be reused, and the economic performance is not good.
发明内容Contents of the invention
有鉴于此,本发明提供了一种可拆轴瓦式水润滑轴承,能够在不抽出主轴的情况下进行轴瓦的维修更换,大大减少了水润滑轴承维修更换时的成本。In view of this, the present invention provides a detachable bearing pad type water-lubricated bearing, which can perform maintenance and replacement of the bearing pad without pulling out the main shaft, thereby greatly reducing the cost of maintenance and replacement of the water-lubricated bearing.
一种可拆轴瓦式水润滑轴承,包括轴承衬套、剖分式轴瓦、止挡圈、锁紧装置和拆卸组件;A detachable bearing pad type water-lubricated bearing, including a bearing bush, a split bearing pad, a stop ring, a locking device and a disassembly assembly;
所述剖分式轴瓦采用一体成型工艺制成,然后采用机加工的方式将轴瓦加工成两半式结构;The split bearing bush is made by one-piece molding process, and then the bearing bush is processed into two halves by machining;
所述轴承衬套内部装配剖分式轴瓦,承受剖分式轴瓦在涨紧时的周向力,轴承衬套端面安装止挡圈防止轴瓦轴向串动;The bearing bush is equipped with a split bearing bush inside, which bears the circumferential force of the split bearing bush when it is tightened, and a stop ring is installed on the end face of the bearing bush to prevent the axial movement of the bearing bush;
所述锁紧装置安装在剖分式轴瓦一侧的结合面上,锁紧装置中的部件通过沿轴承轴向移动产生涨紧力以紧固剖分式轴瓦;The locking device is installed on the joint surface on one side of the split bearing, and the components in the locking device move along the axial direction of the bearing to generate tension to fasten the split bearing;
所述拆卸组件固定安装在剖分式轴瓦的一侧端面上,当需要拆卸剖分式轴瓦时,借助外部工具配合拆卸组件将轴瓦沿轴向抽出。The dismantling assembly is fixedly installed on one end surface of the split bearing pad, and when the split bearing pad needs to be disassembled, the bearing pad is pulled out axially with the aid of an external tool in cooperation with the dismantling assembly.
进一步地,所述剖分式轴瓦包括剖分式上轴瓦和剖分式下轴瓦,剖分式上轴瓦和剖分式下轴瓦对接后形成完整的轴瓦结构,进行对接两个侧面中的一个侧面加工成和轴瓦内表面垂直的法向方向,剖分式轴瓦在该位置结合,另一侧面加工成和锁紧装置相适应的结构形式,承受锁紧装置锁紧时的周向挤压力,同时该区域的轴瓦结构形式将锁紧装置包含在轴瓦内侧并保持轴瓦内部的表面形态,保证冷却水在轴瓦内部处于良好的流动及润滑状态。Further, the split bearing pad includes a split upper bearing pad and a split lower bearing pad. The split upper bearing pad and the split lower bearing pad are butted to form a complete bearing pad structure, and one side of the two sides is butted It is processed into a normal direction perpendicular to the inner surface of the bearing pad, and the split bearing pad is combined at this position, and the other side is processed into a structure suitable for the locking device, which can bear the circumferential extrusion force when the locking device is locked. At the same time, the structure of the bearing pad in this area includes the locking device inside the bearing pad and maintains the surface shape inside the bearing pad to ensure that the cooling water is in a good flow and lubricated state inside the bearing pad.
进一步地,所述止挡圈中留有锁紧装置进出的空间,当需要进行轴瓦维修拆卸时,首先将止挡圈从轴承衬套上拆卸下来,在主轴上移动出足够剖分式半轴瓦拆卸的操作空间后停止。Further, there is a space for the locking device to enter and exit in the stop ring. When the bearing pad needs to be repaired and disassembled, the stop ring is firstly disassembled from the bearing bush, and enough split half-bearing bushes are moved on the main shaft. Stop after dismantling the operating space.
进一步地,所述锁紧装置包括固定板、压紧板、压板和锁紧螺栓;所述固定板通过背部螺钉安装紧固在轴承衬套上,固定板和压紧板的结合面为斜面,当压紧板沿着固定板轴向移动时会在周向上移动产生涨紧力以紧固剖分式轴瓦,压紧板和固定板的结合面上加工出凹槽和凸棱,在压紧板压紧时,凸棱在凹槽内运动可以保证压紧板在运动过程中的导向性,当安装到位后,凹凸槽结构可以保证承受外力时不会产生法向位移,当锁紧装置安装到位后,采用压板、锁紧螺栓将压紧板和固定板进行固定。Further, the locking device includes a fixing plate, a pressing plate, a pressing plate and locking bolts; the fixing plate is mounted and fastened on the bearing bush through back screws, and the joint surface of the fixing plate and the pressing plate is an inclined plane, When the pressure plate moves axially along the fixed plate, it will move in the circumferential direction to generate tension to fasten the split bearing bush. Grooves and ribs are processed on the joint surface of the pressure plate and the fixed plate. When the plate is pressed, the movement of the ribs in the groove can ensure the guiding of the pressing plate during the movement. When installed in place, the concave-convex groove structure can ensure that no normal displacement will occur when the external force is applied. When the locking device is installed After being in place, use the pressing plate and locking bolts to fix the pressing plate and the fixing plate.
进一步地,所述拆卸组件包括环块和螺杆;所述环块经过轴瓦背面嵌入安装在剖分式轴瓦内部,环块安装到位后采用密封胶封堵,环块侧面开有螺纹孔,相应的在剖分式轴瓦本体内开对应工艺孔,将螺杆通过该工艺孔旋入到环块内部,螺杆另一侧伸出剖分式轴瓦外部,其端部同样加工出螺纹,当需要拆卸剖分式轴瓦时,采用螺纹套筒和螺杆螺纹相联,将剖分式轴瓦抽出。Further, the disassembly assembly includes a ring block and a screw rod; the ring block is embedded and installed inside the split bearing pad through the back of the bearing pad, and the ring block is sealed with sealant after the ring block is installed in place. There are threaded holes on the side of the ring block, and corresponding Open a corresponding process hole in the body of the split bearing, screw the screw into the ring block through the process hole, the other side of the screw protrudes from the outside of the split bearing, and its end is also processed with threads, when it is necessary to disassemble the split When the split bearing is used, the threaded sleeve is connected with the screw thread to pull out the split bearing.
有益效果:Beneficial effect:
1、本发明的可拆轴瓦式水润滑轴承安装在船舶轴系舷外部分,轴瓦为两半剖分式结构,轴瓦内部加工出良好的导水槽结构,保证了轴承运行时的冷却润滑效果,锁紧装置设置在轴瓦的外侧,最大限度减少了对于轴瓦内部冷却水流动和润滑的影响,当需要进行维修更换轴瓦时,仅需将主轴顶起,松开止挡圈和锁紧装置,采用工具和拆卸组件相联,即可轻松将上下剖分式轴瓦拆卸出来,大大节约了施工周期和人员操作强度。1. The detachable bearing bush type water-lubricated bearing of the present invention is installed on the outboard part of the ship shafting. The bearing bush has a two-half split structure, and a good water guide groove structure is processed inside the bearing bush to ensure the cooling and lubricating effect of the bearing during operation. The locking device is set on the outside of the bearing bush, which minimizes the influence on the cooling water flow and lubrication inside the bearing bush. When it is necessary to repair and replace the bearing bush, it is only necessary to jack up the main shaft, loosen the stop ring and the locking device, and use The upper and lower split bearing bushes can be easily disassembled by connecting the tools with the disassembly components, which greatly saves the construction period and labor intensity.
2、本发明的水润滑轴承正常装配时工序简单,无需采用复杂的轴瓦材料在衬套上硫化工艺或者冷冻安装工艺,只需将压紧板沿着轴向挤压至规定位置即可完成安装。2. The normal assembly process of the water-lubricated bearing of the present invention is simple, and there is no need to use complex bearing pad materials on the bushing vulcanization process or freezing installation process, and the installation can be completed by simply pressing the compression plate to the specified position along the axial direction .
3、本发明的轴瓦制动更具安全性,轴瓦的轴向方向由止挡圈挡住,周向方向上由锁紧装置挡住,止挡圈和锁紧装置都通过螺钉安装在轴承衬套上,因此轴瓦在轴承衬套内部固定牢固。3. The brake of the bearing bush of the present invention is more secure. The axial direction of the bearing bush is blocked by the stop ring, and the circumferential direction is blocked by the locking device. Both the stop ring and the locking device are installed on the bearing bush by screws , so the bearing pad is firmly fixed inside the bearing bush.
4、本发明的锁紧装置中,当压紧板沿着固定板轴向移动时会在周向上移动产生涨紧力以紧固剖分式轴瓦,因此可以根据轴瓦的实际使用工况确定锁紧装置的过盈量,当轴承在不同温度情况下运行时,可以相对应的设计锁紧装置过盈程度。4. In the locking device of the present invention, when the pressing plate moves axially along the fixed plate, it will move in the circumferential direction to generate tension to fasten the split bearing pad, so the lock can be determined according to the actual working conditions of the bearing pad. The interference of the locking device, when the bearing is running at different temperatures, the degree of interference of the locking device can be designed accordingly.
附图说明Description of drawings
图1为本发明可拆轴瓦式水润滑轴承整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the detachable pad type water-lubricated bearing of the present invention;
图2为图1的侧视图;Fig. 2 is the side view of Fig. 1;
图3为剖分式轴瓦的结构示意图;Fig. 3 is a structural schematic diagram of a split bearing;
图4为图3的侧视图;Fig. 4 is the side view of Fig. 3;
图5为锁紧装置的结构示意图;Fig. 5 is the structural representation of locking device;
图6为图5的A-A剖视图。FIG. 6 is a cross-sectional view along line A-A of FIG. 5 .
其中,1-轴承衬套、2-固定板螺钉、3-锁紧装置、4-剖分式轴瓦、5-止挡圈螺钉、6-止挡圈、7-拆卸组件、8-环块、9-拆卸螺杆、10-固定板、11-压紧板、12-锁紧块、13-锁紧螺钉。Among them, 1-bearing bushing, 2-fixing plate screw, 3-locking device, 4-split bearing bush, 5-stop ring screw, 6-stop ring, 7-disassembly assembly, 8-ring block, 9-removal screw, 10-fixing plate, 11-pressing plate, 12-locking block, 13-locking screw.
具体实施方式Detailed ways
下面结合附图并举实施例,对本发明进行详细描述。The present invention will be described in detail below with reference to the accompanying drawings and examples.
本发明提供了一种可拆轴瓦式水润滑轴承,如附图1和2所示,水润滑轴承包括轴承衬套1、固定板螺钉2、锁紧装置3、剖分式轴瓦4、止挡圈螺钉5、止挡圈6、拆卸组件7、环块8、拆卸螺杆9、固定板10、压紧板11、锁紧块12和锁紧螺钉13。The present invention provides a detachable bearing pad type water-lubricated bearing, as shown in Figures 1 and 2, the water-lubricated bearing includes a bearing bush 1, a fixing plate screw 2, a locking device 3, a split bearing pad 4, a
轴承衬套1是艉部轴承的整体支撑结构,轴承衬套1内部装配有剖分式轴瓦4,承受剖分式轴瓦4在涨紧时的周向力,端面通过止挡圈螺钉5安装了止挡圈6,防止轴瓦在轴向的串动,当需要拆卸轴瓦时,可松开止挡圈螺钉5,移动止挡圈6至可实施拆卸操作的空间即可,轴承衬套1背面设置有螺钉孔,固定板螺钉2从艉部轴承衬套背面拧入到固定板10中,将固定板10可靠紧固在轴承衬套1的内侧。The bearing bush 1 is the overall support structure of the stern bearing. The split bearing bush 4 is installed inside the bearing bush 1 to bear the circumferential force of the split bush 4 when it is tightened.
如附图3和4所示,水润滑轴承轴瓦4为剖分式上下两半结构形式,轴瓦内部加工出轴向流水槽,冷却水在轴瓦流水槽内部流动,保证了轴承运行时的使用性能,上下轴瓦在设备左侧的剖分面处直接接触,上下轴瓦在设备的右侧处加工出背部凹槽结构,该结构内部安装有锁紧装置3,表面保持正常圆弧形貌,不影响艉部轴承内部的水动力特性,锁紧装置3安装到位后产生的周向涨紧力挤压轴瓦侧面,使得轴瓦4紧固安装在轴承衬套1内部。As shown in Figures 3 and 4, the bearing pad 4 of the water-lubricated bearing is a split-type upper and lower half structure, and an axial flow groove is processed inside the bearing pad, and cooling water flows inside the bearing pad flow groove to ensure the performance of the bearing during operation. , the upper and lower bearings are in direct contact with the split surface on the left side of the equipment, and the upper and lower bearings are processed with a back groove structure on the right side of the equipment. The locking device 3 is installed inside the structure, and the surface maintains a normal arc shape without affecting For the hydrodynamic characteristics inside the stern bearing, the circumferential tension generated after the locking device 3 is installed in place squeezes the side of the bearing bush, so that the bearing bush 4 is tightly installed inside the bearing bush 1 .
拆卸组件7安装固定在艉部轴承轴瓦4中,剖分式上下轴瓦各安装有2套拆装组件,拆装组件7由环块8和拆卸螺杆9组成,环块8通过轴瓦背面开孔放置在轴瓦4内部后,表面采用环氧胶泥填充密封,环块8侧面开有螺纹孔,相应的在轴瓦的同向侧面设置有对应的工艺孔,螺杆9通过该工艺孔旋入到环块8内部,螺杆另一侧伸出轴瓦4外部,其端部同样加工出螺纹,当需要拆卸轴瓦时,将外部套筒工具联接到螺杆螺纹上,两侧均匀作用,将艉部轴承轴瓦从衬套中抽出。The
如附图5所示,锁紧装置3由固定板10、压紧板11、锁紧块12、锁紧螺钉13组成。固定板10通过固定板螺钉2安装紧固在轴承衬套1上,固定板10和压紧板11的结合面为楔形斜面,当压紧板11在固定板10上轴向运动时会产生周向位移,当锁紧装置安装到位后,剖分式轴瓦4受锁紧装置本身的限位和挤压力实现了在轴承衬套1内部的可靠固定。As shown in FIG. 5 , the locking device 3 is composed of a fixing plate 10 , a
如附图6所示,固定板10和压紧板11的结合面上分别加工出凹槽和凸棱,在压紧板11轴向运动压紧过程中,凸棱在凹槽内沿着轴向运动,可保证压紧板压11紧过程中具有良好的导向性,保证装配过程顺利,同时凸棱-凹槽的装配结构设计能保证在承受外力冲击时,锁紧装置3能始终保证整体可靠结合,当锁紧装置3安装到位后,采用锁紧块12、锁紧螺钉13将固定板10和压紧板11进一步固定,保证锁紧装置在运行时的可靠性。As shown in accompanying drawing 6, grooves and ribs are machined on the joint surfaces of the fixing plate 10 and the
综上所述,以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。To sum up, the above are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117048803A (en) * | 2023-07-13 | 2023-11-14 | 沪东中华造船(集团)有限公司 | A method for replacing Sailon bearings in ship shafting systems |
| CN117161693A (en) * | 2023-09-25 | 2023-12-05 | 中国舰船研究设计中心 | A large-scale split water-lubricated bearing bushing processing technology |
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| CN207921117U (en) * | 2018-01-22 | 2018-09-28 | 长春安旨科技有限公司 | A kind of quick detachable rubber water lubriucated bearing |
| CN109505868A (en) * | 2018-11-22 | 2019-03-22 | 中国船舶重工集团公司第七〇九研究所 | A kind of self compensation quick-replaceable water lubriucated bearing |
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| CN102011796A (en) * | 2010-12-16 | 2011-04-13 | 武汉理工大学 | Self-aligning spherical plain water lubricated tail bearing for ships |
| CN107448472A (en) * | 2017-08-16 | 2017-12-08 | 中国船舶重工集团公司第七〇九研究所 | A kind of rigidity adjustable type Water Lubricated Stern Tube Bearing System |
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