CN115852572A - A kind of knitted fabric and its dyeing process - Google Patents
A kind of knitted fabric and its dyeing process Download PDFInfo
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Abstract
本发明涉及纺织技术领域,尤其涉及一种针织面料及其染色工艺。一种针织面料及其染色工艺,包括第一复合纱和第二复合纱织成,第一复合纱包括氨纶纤维和包裹于氨纶纤维外层的多根莫代尔纤维,第二复合纱包括涤纶纤维和包裹于涤纶纤维外层的多根铜氨纤维,各原料的重量份数为:氨纶纤维5‑10份、莫代尔纤维20‑30份、涤纶纤维5‑10份、铜氨纤维25‑35份。本发明的针织面料,为单层结构,使其较为轻薄,通过涤纶纤维和氨纶纤维作为芯线,使得面料具有优良的弹性,通过铜氨纤维和莫代尔纤维作为外包线,使得面料表面光泽柔和、色泽艳丽、手感柔软、悬垂好,使得面料内外无需贴合其他面料来提高亲肤舒适性。
The invention relates to the technical field of textiles, in particular to a knitted fabric and a dyeing process thereof. A kind of knitted fabric and its dyeing process, comprising the weaving of the first composite yarn and the second composite yarn, the first composite yarn includes spandex fiber and a plurality of modal fibers wrapped in the outer layer of spandex fiber, the second composite yarn includes polyester fiber and A plurality of cupro fibers wrapped in the outer layer of polyester fibers, the parts by weight of each raw material are: 5-10 parts of spandex fibers, 20-30 parts of modal fibers, 5-10 parts of polyester fibers, and 25-35 parts of cupro fibers. The knitted fabric of the present invention has a single-layer structure, which makes it relatively light and thin. The polyester fiber and spandex fiber are used as the core thread to make the fabric have excellent elasticity, and the cupro fiber and modal fiber are used as the outer covering thread to make the surface of the fabric soft and smooth. The color is bright, the hand feels soft, and the drape is good, so that the inside and outside of the fabric do not need to be laminated with other fabrics to improve skin-friendly comfort.
Description
技术领域technical field
本发明涉及纺织技术领域,尤其涉及一种针织面料及其染色工艺。The invention relates to the technical field of textiles, in particular to a knitted fabric and a dyeing process thereof.
背景技术Background technique
涤纶作为近代以来应用最为广泛的化学纤维之一,由其制得的产品价格低廉,抗皱性和保形性优越,坚牢耐用,耐各种化学品性能良好,同时具有不怕霉菌、不怕虫蛀等优点,深受广大消费者的喜爱。但是市面上的涤纶产品或硬挺如西装、夹克,或柔软如开衫、T恤。单一的风格难以满足所有层次人群的需求;As one of the most widely used chemical fibers in modern times, polyester products are cheap, have excellent wrinkle resistance and shape retention, are durable, and have good resistance to various chemicals. At the same time, they are not afraid of mold and insects. And other advantages, deeply loved by consumers. However, polyester products on the market are either stiff like suits and jackets, or soft like cardigans and T-shirts. A single style is difficult to meet the needs of all levels of people;
目前,具有亲肤舒适的内层的面料除了通过贴合等后加工技术实现以外,尚未出现其他的解决方案。但贴合成本较高,而且贴合后面料的手感硬,不能长时间的保持原有风格。因此根据市场需求,亟待开发出非贴合类产品以填补市场份额中的空白。Currently, fabrics with a skin-friendly and comfortable inner layer have no other solutions except through lamination and other post-processing technologies. However, the lamination cost is relatively high, and the hand feeling of the fabric after lamination is hard, so the original style cannot be maintained for a long time. Therefore, according to market demand, it is urgent to develop non-adhesive products to fill the gap in market share.
发明内容Contents of the invention
本发明专利的目的在于提供一种针织面料及其染色工艺,以解决了现有的问题:具有亲肤舒适的内层的面料除了通过贴合等后加工技术实现以外,尚未出现其他的解决方案。The purpose of the patent of this invention is to provide a knitted fabric and its dyeing process to solve the existing problem: the fabric with a skin-friendly and comfortable inner layer has no other solution except through lamination and other post-processing technologies. .
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种针织面料,包括第一复合纱和第二复合纱织成,所述第一复合纱包括氨纶纤维和包裹于氨纶纤维外层的多根莫代尔纤维,所述第二复合纱包括涤纶纤维和包裹于涤纶纤维外层的多根铜氨纤维,各原料的重量份数为:氨纶纤维5-10份、莫代尔纤维20-30份、涤纶纤维5-10份、铜氨纤维25-35份。A knitted fabric, comprising a first composite yarn and a second composite yarn, the first composite yarn includes spandex fibers and a plurality of modal fibers wrapped in the outer layer of spandex fibers, and the second composite yarn includes polyester fibers and A plurality of cupro fibers wrapped in the outer layer of polyester fibers, the parts by weight of each raw material are: 5-10 parts of spandex fibers, 20-30 parts of modal fibers, 5-10 parts of polyester fibers, and 25-35 parts of cupro fibers.
优选的,所述氨纶纤维细度为20-50Denier,所述涤纶纤维的细度为20-50Denier,所述莫代尔纤维细度为40-60tex,所述铜氨纤维细度为30-55tex。Preferably, the spandex fiber has a fineness of 20-50 Denier, the polyester fiber has a fineness of 20-50 Denier, the modal fiber has a fineness of 40-60 tex, and the cupro fiber has a fineness of 30-55 tex.
一种针织面料的染色工艺,用于上述一种针织面料,其步骤如下:A kind of dyeing process of knitted fabric is used for above-mentioned knitted fabric, and its steps are as follows:
第一步:预处理,对面料进行清洗;The first step: pretreatment, cleaning the fabric;
第二步:染色处理,对经过第一步的面料通过卷染机进行染色;The second step: dyeing treatment, the fabric after the first step is dyed by the jigger;
第三步:后处理,对经过S2的面料进行染色后处理。The third step: post-processing, dyeing and post-processing the S2 fabric.
优选的,在第一步中将面料置于清洗设备中,并加入85-105℃的水,并进行搅拌,搅拌时间持续5-10分钟,再依次加入精炼剂、柔软剂和消泡剂,再保温搅拌清洗40±5分钟。Preferably, in the first step, the fabric is placed in the cleaning equipment, and water at 85-105°C is added and stirred for 5-10 minutes, and then refining agent, softener and defoamer are added in sequence, Then keep warm, stir and wash for 40±5 minutes.
优选的,在第二步中将经过第一步的面料置于卷染机中,对面料进行一次侵染,温度为80-100℃,持续时间为20-30分钟,对面料进行二次侵染,温度为120℃,浸泡时间为10分钟。Preferably, in the second step, the fabric that has passed the first step is placed in the jigger, and the fabric is infected once at a temperature of 80-100°C for 20-30 minutes, and the fabric is infected twice dyeing, the temperature is 120°C, and the soaking time is 10 minutes.
优选的,在第二步的第一次侵染中加入匀染剂和防皱剂。Preferably, leveling agent and anti-wrinkle agent are added in the first infection of the second step.
优选的,在第三步中对经过第二步的面料进行清洗,清洗后通过轧车挤压,使面料平整,并根据尺寸需求对面料进行裁剪。Preferably, in the third step, the fabric that has passed the second step is cleaned, and after cleaning, it is squeezed by a paddle car to make the fabric flat, and the fabric is cut according to the size requirement.
本发明至少具备以下有益效果:The present invention at least has the following beneficial effects:
本发明的针织面料,为单层结构,使其较为轻薄,通过涤纶纤维和氨纶纤维作为芯线,使得面料具有优良的弹性,通过铜氨纤维和莫代尔纤维作为外包线,使得面料表面光泽柔和、色泽艳丽、手感柔软、悬垂好,使得面料内外无需贴合其他面料来提高亲肤舒适性,可单独作为面料使用,也可作为其他面料的内贴合使用。The knitted fabric of the present invention has a single-layer structure, which makes it relatively light and thin. The polyester fiber and spandex fiber are used as the core thread to make the fabric have excellent elasticity, and the cupro fiber and modal fiber are used as the outer covering thread to make the surface of the fabric soft and smooth. The color is bright, the hand feels soft, and the drape is good, so that the inside and outside of the fabric do not need to be laminated with other fabrics to improve skin-friendly comfort. It can be used alone as a fabric or as an inner lamination of other fabrics.
附图说明Description of drawings
为了更清楚地说明本发明实施例技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present invention. Ordinary technicians can also obtain other drawings based on these drawings on the premise of not paying creative work.
图1为本发明一种针织面料的染色工艺流程图;Fig. 1 is a kind of dyeing process flowchart of knitted fabric of the present invention;
图2为本发明一种针织面料的染色工艺中预处理流程图;Fig. 2 is a flow chart of pretreatment in the dyeing process of a kind of knitted fabric of the present invention;
图3为本发明一种针织面料的染色工艺中染色处理流程图;Fig. 3 is a flow chart of dyeing treatment in the dyeing process of a kind of knitted fabric of the present invention;
图4为本发明一种针织面料的染色工艺中后处理流程图。Fig. 4 is a post-processing flow chart in the dyeing process of a knitted fabric according to the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1:Example 1:
一种针织面料,包括第一复合纱和第二复合纱织成,第一复合纱包括氨纶纤维和包裹于氨纶纤维外层的多根莫代尔纤维,第二复合纱包括涤纶纤维和包裹于涤纶纤维外层的多根铜氨纤维,各原料的重量份数为:氨纶纤维5-10份、莫代尔纤维20-30份、涤纶纤维5-10份、铜氨纤维25-35份;具体的,氨纶纤维细度为20-50Denier,涤纶纤维的细度为20-50Denier,莫代尔纤维细度为40-60tex,铜氨纤维细度为30-55tex。A knitted fabric, comprising a first composite yarn and a second composite yarn, the first composite yarn includes spandex fiber and a plurality of modal fibers wrapped in the outer layer of the spandex fiber, the second composite yarn includes polyester fiber and a plurality of modal fibers wrapped in the polyester fiber A plurality of copper ammonia fibers in the outer layer, the parts by weight of each raw material are: 5-10 parts of spandex fiber, 20-30 parts of modal fiber, 5-10 parts of polyester fiber, 25-35 parts of cupro fiber; specifically, spandex fiber The fineness of the fiber is 20-50Denier, the fineness of the polyester fiber is 20-50Denier, the fineness of the modal fiber is 40-60tex, and the fineness of the cupro fiber is 30-55tex.
本发明的针织面料,为单层结构,使其较为轻薄,通过涤纶纤维和氨纶纤维作为芯线,使得面料具有优良的弹性,通过铜氨纤维和莫代尔纤维作为外包线,使得面料表面光泽柔和、色泽艳丽、手感柔软、悬垂好,使得面料内外无需贴合其他面料来提高亲肤舒适性,可单独作为面料使用,也可作为其他面料的内贴合使用。The knitted fabric of the present invention has a single-layer structure, which makes it relatively light and thin. The polyester fiber and spandex fiber are used as the core thread to make the fabric have excellent elasticity, and the cupro fiber and modal fiber are used as the outer covering thread to make the surface of the fabric soft and smooth. The color is bright, the hand feels soft, and the drape is good, so that the inside and outside of the fabric do not need to be laminated with other fabrics to improve skin-friendly comfort. It can be used alone as a fabric or as an inner lamination of other fabrics.
实施例2:Example 2:
参照图1-图4,在上述实施例1的基础上,公开其染色工艺:With reference to Fig. 1-Fig. 4, on the basis of above-mentioned embodiment 1, disclose its dyeing process:
第一步:预处理,对面料进行清洗;其中,在第一步中将面料置于清洗设备中,并加入85-105℃的水,并进行搅拌,使面料软化方便后续的清洗,搅拌时间持续5-10分钟,再依次加入精炼剂、柔软剂和消泡剂,再保温搅拌清洗40±5分钟,其中,精炼剂的加入量为 2g/L,柔软剂的加入量为0.8-1.5g/L,消泡剂的加入量为1-2.5g/L。The first step: pretreatment, cleaning the fabric; among them, in the first step, the fabric is placed in the cleaning equipment, and water at 85-105°C is added, and stirred to soften the fabric for subsequent cleaning, stirring time Continue for 5-10 minutes, then add refining agent, softener and defoamer in sequence, and then keep warm, stir and wash for 40±5 minutes. Among them, the amount of refining agent added is 2g/L, and the amount of softener added is 0.8-1.5g /L, the amount of defoamer added is 1-2.5g/L.
第二步:染色处理,对经过第一步的面料通过卷染机进行染色;其中,在第二步中将经过第一步的面料置于卷染机中,对面料进行一次侵染,温度为80-100℃,持续时间为20-30分钟,对面料进行二次侵染,温度为120℃,浸泡时间为10分钟;进一步的,在第二步的第一次侵染中加入匀染剂和防皱剂,其中,匀染剂的加入量为 1-1.5g/L,防皱剂的加入量为1.5-2.5g/L。The second step: dyeing treatment, dyeing the fabric that has passed the first step through the jigger; wherein, in the second step, the fabric that has passed the first step is placed in the jigger, and the fabric is once infected, and the temperature The temperature is 80-100°C, the duration is 20-30 minutes, and the fabric is secondly infected, the temperature is 120°C, and the soaking time is 10 minutes; further, add level dyeing to the first infection in the second step agent and anti-wrinkle agent, wherein, the addition amount of leveling agent is 1-1.5g/L, and the addition amount of anti-wrinkle agent is 1.5-2.5g/L.
第三步:后处理,对经过第二步的面料进行染色后处理;其中,在第三步中对经过第二步的面料进行清洗,清洗后通过轧车挤压,使面料平整,并根据尺寸需求对面料进行裁剪,其中,轧车挤压速度为 37-49m/min,优选为42m/min。The third step: post-processing, dyeing and post-processing the fabrics that have passed the second step; wherein, in the third step, the fabrics that have passed the second step are cleaned, and after cleaning, they are squeezed by a rolling machine to make the fabrics flat, and according to The fabric is cut according to the size requirement, wherein the rolling speed is 37-49m/min, preferably 42m/min.
本发明揭示了一种针织面料预处理、染色处理、后处理的工艺,通过采用恒温的预处理、染色处理、后处理工序,在预处理过程中加入精炼剂、柔软剂和消泡剂,在染色处理过程中加入匀染剂和防皱剂,能够减少处理时间,提高效率,同时增加面料的柔软性,使面料具有优良的弹性。The invention discloses a process of pretreatment, dyeing treatment and posttreatment of knitted fabrics. By adopting constant temperature pretreatment, dyeing treatment and posttreatment process, adding refining agent, softener and defoaming agent in the pretreatment process, the Adding leveling agent and anti-wrinkle agent in the dyeing process can reduce the processing time, improve the efficiency, and at the same time increase the softness of the fabric, so that the fabric has excellent elasticity.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求的保护范围由所附的权利要求书及其等同物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description are only the principles of the present invention. Variations and improvements, which fall within the scope of the claimed invention. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
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| CN202175795U (en) * | 2011-07-30 | 2012-03-28 | 嘉兴市梦迪织造有限公司 | Copper ammonia fiber blended-knitted fabric |
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| CN202175795U (en) * | 2011-07-30 | 2012-03-28 | 嘉兴市梦迪织造有限公司 | Copper ammonia fiber blended-knitted fabric |
| CN103251138A (en) * | 2013-05-13 | 2013-08-21 | 宁波大千纺织品有限公司 | Multifunctional knitted underwear shell fabric and preparation method thereof |
| CN214655562U (en) * | 2021-01-22 | 2021-11-09 | 绍兴迪阳纺织品有限公司 | Novel knitted fabric |
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