CN115848032A - Full-automatic identification UV code spraying equipment and control method - Google Patents
Full-automatic identification UV code spraying equipment and control method Download PDFInfo
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Abstract
本发明涉及自动化设备技术领域,具体公开了一种全自动化标识UV喷码设备,包括机架、防尘罩、震动上料机构以及收料机构,机架上设有伺服机构,机架上沿着伺服机构的前端到后端的方向依次设有用于对心脏支架导向管进行加工的取料组件、转移组件、双向侧喷机构、UV固化机构、剪料视觉剔除机构和卸料机构,防尘罩覆盖于机架上,防尘罩的前端设有等离子处理机构,等离子处理机构置于取料组件和转移组件之间,震动上料机构设于机架的前端,收料机构设于机架的后端;本发明还包括一种控制方法。本发明能够有效提高心脏支架导向管的生产效率,降低对工作人员的技能要求水平,同时由于该自动化设备替代了手工生产,间接降低了工作人员的劳动强度。
The invention relates to the technical field of automation equipment, and specifically discloses a fully automatic marking UV coding equipment, which includes a frame, a dust cover, a vibrating feeding mechanism, and a receiving mechanism. In the direction from the front end to the rear end of the servo mechanism, there are in turn provided with a feeding assembly, a transfer assembly, a two-way side spraying mechanism, a UV curing mechanism, a material cutting visual rejecting mechanism, a discharging mechanism, and a dust cover for processing the heart stent guide tube. Covered on the frame, the front end of the dust cover is equipped with a plasma processing mechanism, the plasma processing mechanism is placed between the feeding assembly and the transfer assembly, the vibration feeding mechanism is set at the front end of the frame, and the receiving mechanism is set at the bottom of the frame. Backend; the present invention also includes a control method. The invention can effectively improve the production efficiency of the heart stent guide tube, reduce the skill requirement level of workers, and at the same time, because the automatic equipment replaces the manual production, the labor intensity of the workers is indirectly reduced.
Description
技术领域technical field
本发明涉及自动化设备技术领域,特别是涉及一种全自动化标识UV喷码设备及控制方法。The invention relates to the technical field of automation equipment, in particular to a fully automatic marking UV coding equipment and a control method.
背景技术Background technique
心脏支架(Stent)又称冠状动脉支架,是心脏介入手术中常用的医疗器械,具有疏通动脉血管的作用,而导向管则是心脏介入手术中必备的医疗器械。目前,现有导向管的生产线几乎为手动生产线,即人工先将导向管手动定位后,再利用丝印网版进行丝印,这对工作人员的技能要求水平比较高,且手动生产线存在生产效率低和人工成本高的问题。Cardiac stent (Stent), also known as coronary artery stent, is a commonly used medical device in cardiac interventional surgery. At present, the existing guide tube production line is almost a manual production line, that is, the guide tube is manually positioned first, and then screen printing is performed using a screen printing screen. This requires a relatively high level of skill for the staff, and the manual production line has low production efficiency and The problem of high labor costs.
发明内容Contents of the invention
本发明要解决的技术问题是:如何采用一种全自动化的标识UV喷码设备来克服现有技术存在的生产效率低、人工成本高以及对工作人员的技能要求水平高的缺陷。The technical problem to be solved by the present invention is: how to use a fully automated marking UV inkjet coding equipment to overcome the defects of low production efficiency, high labor cost and high level of skill requirements for workers in the prior art.
为了解决上述技术问题,本发明提供了一种全自动化标识UV喷码设备,包括:In order to solve the above technical problems, the present invention provides a fully automatic marking UV inkjet coding equipment, including:
机架,所述机架上设有伺服机构,所述机架上沿着所述伺服机构的前端到后端的方向依次设有用于对心脏支架导向管进行加工的取料组件、转移组件、双向侧喷机构、UV固化机构、剪料视觉剔除机构和卸料机构;A frame, the frame is provided with a servo mechanism, and the frame is sequentially provided with a fetching assembly, a transfer assembly, a two-way Side spray mechanism, UV curing mechanism, shearing visual rejection mechanism and unloading mechanism;
防尘罩,覆盖于所述机架上,所述防尘罩的前端设有等离子处理机构,所述等离子处理机构置于所述取料组件和转移组件之间;A dust cover covering the frame, the front end of the dust cover is provided with a plasma processing mechanism, and the plasma processing mechanism is placed between the fetching assembly and the transfer assembly;
震动上料机构,设于所述机架的前端,用于为所述取料组件输送待加工的心脏支架导向管;以及The vibrating feeding mechanism is arranged at the front end of the frame, and is used to transport the heart stent guide tube to be processed for the fetching assembly; and
收料机构,设于所述机架的后端,用于收集所述卸料机构输出的心脏支架导向管。The receiving mechanism is arranged at the rear end of the frame, and is used to collect the heart stent guide tube output by the unloading mechanism.
进一步优选地,所述伺服机构包括平行设于所述机架上的第一伺服组件和第二伺服组件,所述第一伺服组件在所述第二伺服组件方向上的正投影与所述第二伺服组件的至少部分存在重叠,所述第一伺服组件和第二伺服组件均设有用于装载心脏支架导向管的顶针组件。Further preferably, the servo mechanism includes a first servo assembly and a second servo assembly arranged in parallel on the frame, and the orthographic projection of the first servo assembly in the direction of the second servo assembly is the same as that of the first servo assembly. At least part of the two servo assemblies overlap, and both the first servo assembly and the second servo assembly are provided with a thimble assembly for loading a heart stent guide tube.
进一步优选地,所述取料组件设于所述第一伺服组件的前端,所述转移组件架设于所述第一伺服组件和第二伺服组件的上方。Further preferably, the pick-up assembly is arranged at the front end of the first servo assembly, and the transfer assembly is erected above the first servo assembly and the second servo assembly.
进一步优选地,所述双向侧喷机构、UV固化机构、剪料视觉剔除机构和卸料机构依次沿着所述第二伺服组件的长度方向由前端向后端布置。Further preferably, the two-way side spray mechanism, the UV curing mechanism, the shearing visual rejection mechanism and the unloading mechanism are sequentially arranged from the front end to the rear end along the length direction of the second servo assembly.
进一步优选地,所述剪料视觉剔除机构包括:Further preferably, the clipping visual elimination mechanism includes:
挡罩,设于所述机架上,所述挡罩的下方设有回收下料斗;The baffle is arranged on the frame, and the lower part of the baffle is provided with a recycling lower hopper;
剪料组件,设于所述挡罩内侧,用于对所述顶针组件上的心脏支架导向管进行裁剪;以及The trimming assembly is arranged inside the shield and is used for cutting the heart stent guide tube on the thimble assembly; and
视觉剔除组件,设于所述剪料组件的后端,用于将NG品剔除至回收下料斗内。The visual rejecting component is arranged at the rear end of the cutting component, and is used for rejecting NG products into the recovery lower hopper.
进一步优选地,还包括:Further preferably, it also includes:
操作中心工控系统,所述伺服机构、震动上料机构、等离子处理机构、取料组件、转移组件以及卸料机构均受控于所述操作中心工控系统;The operation center industrial control system, the servo mechanism, the vibration feeding mechanism, the plasma processing mechanism, the retrieving component, the transfer component and the unloading mechanism are all controlled by the operation center industrial control system;
UV喷码控制系统,所述双向侧喷机构和UV固化机构受控于所述UV喷码控制系统;以及UV coding control system, the two-way side spray mechanism and UV curing mechanism are controlled by the UV coding control system; and
视觉检测控制系统,所述视觉剔除组件受控于所述视觉检测控制系统。A visual detection control system, the visual rejection component is controlled by the visual detection control system.
本发明还提出一种控制方法,包括:The present invention also proposes a control method, including:
待加工心脏支架导向管的上料,对待加工心脏支架导向管的初步处理并进行转移;Loading of the heart stent guide tube to be processed, preliminary treatment and transfer of the heart stent guide tube to be processed;
对转移后的心脏支架导向管进行二级处理;Perform secondary treatment on the transferred heart stent guide tube;
利用视觉检测控制系统判断二级处理后的心脏支架导向管是否符合加工要求,筛选出OK品和NG品。Use the visual inspection control system to judge whether the cardiac stent guide tube after the secondary treatment meets the processing requirements, and screen out OK products and NG products.
进一步优选地,所述待加工心脏支架导向管的上料,对待加工心脏支架导向管的初步处理并进行转移的步骤包括:Further preferably, the loading of the guide tube for the heart stent to be processed, the preliminary treatment and transfer of the guide tube for the heart stent to be processed include:
利用所述取料组件将震动上料机构上的心脏支架导向管依次装载在第一伺服组件的顶针组件上,重复上述动作直至顶针组件为满载状态;Using the material fetching assembly to sequentially load the heart stent guide tube on the vibrating feeding mechanism on the thimble assembly of the first servo assembly, repeat the above actions until the thimble assembly is fully loaded;
利用所述等离子处理机构对心脏支架导向管的表面进行清洁处理,再利用转移组件将初步处理后的心脏支架导向管转移至第二伺服组件的顶针组件上。The plasma processing mechanism is used to clean the surface of the heart stent guide tube, and then the transfer assembly is used to transfer the preliminarily treated heart stent guide tube to the thimble assembly of the second servo assembly.
进一步优选地,所述对转移后的心脏支架导向管进行二级处理的步骤包括:Further preferably, the step of carrying out secondary treatment to the transferred heart stent guide tube comprises:
利用所述双向侧喷机构对心脏支架导向管进行喷码;Utilize the two-way side spray mechanism to spray code on the guide tube of the heart stent;
利用所述UV固化机构对喷码后的心脏支架导向管进行固化。The UV curing mechanism is used to cure the coded heart stent guide tube.
进一步优选地,所述利用视觉检测控制系统判断二级处理后的心脏支架导向管是否符合加工要求的步骤包括:Further preferably, the step of using the visual detection control system to judge whether the heart stent guide tube after the secondary treatment meets the processing requirements includes:
在视觉检测控制系统中录入视觉识别数据正确的预设轨迹,并利用视觉相机获取心脏支架导向管的图片;Enter the correct preset trajectory of the visual recognition data into the visual detection control system, and use the visual camera to obtain pictures of the heart stent guide tube;
将所述图片通过所述视觉检测控制系统进行识别,以生成所述图片的识别轨迹;Recognizing the picture through the visual detection control system to generate a recognition track of the picture;
根据所述识别轨迹,判断所述识别轨迹与预设轨迹是否一致;According to the identification track, it is judged whether the identification track is consistent with the preset track;
当所述识别轨迹与所述预设轨迹一致时,确定所述视觉识别数据正确,输出OK品;When the identification track is consistent with the preset track, it is determined that the visual recognition data is correct, and an OK product is output;
当所述识别轨迹与所述预设轨迹不一致时,确定所述视觉识别数据错误,剔除NG品。When the identification track is inconsistent with the preset track, it is determined that the visual identification data is wrong, and NG products are rejected.
本发明提供的一种全自动化标识UV喷码设备与现有技术相比,其有益效果在于:Compared with the prior art, a fully automatic marking UV coding equipment provided by the present invention has the beneficial effects of:
本发明通过在机架上设置了伺服机构以便于心脏支架导向管的流水线输送,减少了人工转移产品的强度,提高了输送的效率,另外,在机架上依次设置了取料组件、转移组件、双向侧喷机构、UV固化机构、剪料视觉剔除机构和卸料机构,使得经过上述机构的心脏支架导向管逐步被加工,加工的顺序依次为上料、等离子处理、转移、喷码、UV固化、裁剪、剔除以及卸料,该设备集多功能于一体,采用该设备能够有效提高心脏支架导向管的生产效率,降低对工作人员的技能要求水平,同时由于该自动化设备替代了手工生产,间接降低了工作人员的劳动强度。In the present invention, a servo mechanism is set on the frame to facilitate the assembly line transportation of the heart stent guide tube, which reduces the strength of manual transfer products and improves the efficiency of transportation. In addition, the frame is sequentially provided with a retrieving assembly and a transfer assembly. , two-way side spraying mechanism, UV curing mechanism, material cutting visual elimination mechanism and unloading mechanism, so that the heart stent guide tube passing through the above mechanism is gradually processed, and the processing sequence is feeding, plasma treatment, transfer, coding, UV Curing, cutting, rejecting and unloading, this equipment integrates multiple functions. Using this equipment can effectively improve the production efficiency of cardiac stent guide tubes and reduce the level of skill requirements for staff. At the same time, because this automated equipment replaces manual production, Indirectly reduce the labor intensity of the staff.
本发明提供的一种控制方法与现有技术相比,其有益效果在于:本发明是先将心脏支架导向管放置于第一伺服组件上料并进行等离子处理,再通过转移组件将心脏支架导向管由第一伺服组件转移至第二伺服组件上进行二级处理,二级处理的步骤包括喷码、UV固化、裁剪、剔除以及卸料,采用两级进行处理能够有效提高心脏支架导向管的加工效率,另外,通过该方法能够利用视觉检测控制系统对OK品和NG品进行筛选或剔除,进一步保证成品率,提高加工的质量。Compared with the prior art, a control method provided by the present invention has the beneficial effect that: the present invention first places the heart stent guide tube on the first servo assembly for feeding and performs plasma treatment, and then guides the heart stent through the transfer assembly The tube is transferred from the first servo component to the second servo component for secondary processing. The steps of the secondary processing include coding, UV curing, cutting, rejecting and unloading. The two-stage processing can effectively improve the quality of the heart stent guide tube. Processing efficiency, in addition, through this method, OK products and NG products can be screened or eliminated by using the visual inspection control system, so as to further ensure the yield rate and improve the quality of processing.
附图说明Description of drawings
图1是本发明所述一种全自动化标识UV喷码设备的结构示意图。Fig. 1 is a structural schematic diagram of a fully automatic marking UV coding equipment according to the present invention.
图2是本发明所述防尘罩的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the dust cover of the present invention.
图3是本发明所述伺服机构与机架的装配示意图。Fig. 3 is a schematic diagram of the assembly of the servo mechanism and the frame of the present invention.
图4是本发明所述取料组件的结构示意图。Fig. 4 is a schematic structural view of the material taking assembly of the present invention.
图5是本发明所述转移组件的结构示意图。Fig. 5 is a schematic structural diagram of the transfer assembly of the present invention.
图6是本发明所述防尘罩的结构示意图。Fig. 6 is a structural schematic diagram of the dust cover of the present invention.
图7是本发明所述双向侧喷机构的结构示意图。Fig. 7 is a schematic structural view of the two-way side spray mechanism of the present invention.
图8是本发明所述双向侧喷机构的另一视图。Fig. 8 is another view of the two-way side spray mechanism of the present invention.
图9是本发明所述UV固化机构的结构示意图。Fig. 9 is a schematic structural view of the UV curing mechanism of the present invention.
图10是本发明所述剪料视觉剔除机构的结构示意图。Fig. 10 is a schematic structural view of the trimming visual rejection mechanism of the present invention.
图11是本发明所述剪料组件的结构示意图。Fig. 11 is a schematic structural view of the cutting assembly of the present invention.
图12是本发明所述视觉剔除组件的结构示意图。Fig. 12 is a schematic structural diagram of the visual culling component of the present invention.
图13是本发明所述卸料机构的结构示意图。Fig. 13 is a schematic structural view of the unloading mechanism of the present invention.
图14为本发明所述控制方法的流程图。Fig. 14 is a flow chart of the control method of the present invention.
图15为本发明取料步骤的工作原理逻辑图。Fig. 15 is a logic diagram of the working principle of the material retrieving step of the present invention.
图16为本发明转移步骤的工作原理逻辑图。Fig. 16 is a logical diagram of the working principle of the transfer step of the present invention.
图17为本发明喷印、裁剪、检测剔除以及卸料的工作原理逻辑图。Fig. 17 is a logic diagram of the working principle of jet printing, cutting, detection and rejection, and unloading in the present invention.
图中,10、机架;11、伺服机构;111、第一伺服组件;112、第二伺服组件;113、顶针组件;12、取料组件;1201、第一立架;1202、支撑架;1203、过渡气管;1204、第一气动夹爪;1205、阻挡气缸;1206、挡块;1207、第一升降气缸;1208、第一回转气缸;1209、转臂;1210、第二气动夹爪;13、转移组件;1301、第二立架;1302、第二升降气缸;1303、第二回转气缸;1304、转换板;1305、第三气动夹爪;1306、压平构件;14、双向侧喷机构;1401、第三立架;1402、侧喷触发光纤传感器;1403、升降组件;1404、墨盒组件;1405、侧喷组件;1406、平移组件;15、UV固化机构;1501、灯罩;1502、UV灯组;16、剪料视觉剔除机构;161、挡罩;162、回收下料斗;163、剪料组件;1631、第四立架;1632、电机;1633、螺杆;1634、第一滑轨;1635、螺杆滑块;1636、气动剪刀;164、视觉剔除组件;1641、第五立架;1642、横移气缸;1643、第三升降气缸;1644、气动剔除夹爪;1645、视觉相机;1646、光源罩;17、卸料机构;1701、第六立架;1702、直线气缸;1703、第二滑轨;1704、第四升降气缸;1705、落料气动夹爪;1706、落料槽;1707、分料气缸;In the figure, 10, frame; 11, servo mechanism; 111, first servo assembly; 112, second servo assembly; 113, thimble assembly; 12, retrieving assembly; 1201, first stand; 1202, support frame; 1203, transition air pipe; 1204, first pneumatic gripper; 1205, blocking cylinder; 1206, block; 1207, first lifting cylinder; 1208, first rotary cylinder; 1209, rotating arm; 1210, second pneumatic gripper; 13. Transfer assembly; 1301, second stand; 1302, second lifting cylinder; 1303, second rotary cylinder; 1304, conversion plate; 1305, third pneumatic gripper; 1306, flattening member; 14, two-way side spray Mechanism; 1401, third stand; 1402, side spray trigger fiber optic sensor; 1403, lift assembly; 1404, ink cartridge assembly; 1405, side spray assembly; 1406, translation assembly; 15, UV curing mechanism; 1501, lamp shade; 1502, UV lamp group; 16. Cutting material visual elimination mechanism; 161. Shield; 162. Recycling lower hopper; 163. Cutting material assembly; 1631. Fourth stand; 1632. Motor; 1633. Screw; ; 1635, screw slider; 1636, pneumatic scissors; 164, vision rejecting component; 1641, fifth stand; 1642, traverse cylinder; 1643, third lifting cylinder; 1646. Light source cover; 17. Unloading mechanism; 1701. Sixth stand; 1702. Linear cylinder; 1703. Second slide rail; 1704. Fourth lift cylinder; 1705. Blanking pneumatic gripper; ; 1707, distribution cylinder;
20、防尘罩;21、等离子处理机构;20. Dust cover; 21. Plasma treatment mechanism;
30、震动上料机构;30. Vibration feeding mechanism;
40、操作中心工控系统;40. Operation center industrial control system;
50、UV喷码控制系统;50. UV inkjet coding control system;
60、视觉检测控制系统;60. Visual detection control system;
70、收料机构;70. Receiving mechanism;
80、心脏支架导向管。80. Cardiac stent guide tube.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
在本发明的描述中,应当理解的是,本发明中采用术语“上”、“下”、“内”、“外”、“前端”、“后端”、“靠近”、“远离”、“之间”、“进料端”、“出料端”、“水平”、“竖直”、“上升”、“下降”、“平移”、“翻转”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "near", "far away from", The orientation or positional relationship indicated by "between", "infeed end", "outlet end", "horizontal", "vertical", "up", "down", "translation", "overturn" etc. are based on The orientation or positional relationship shown in the drawings is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations on the Invention.
术语“第一”、“第二”、“第三”、“第四”、“第五”、“第六”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。The terms "first", "second", "third", "fourth", "fifth", and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless There are other clear stipulations and limitations, and the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or It can be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, and it can be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例1Example 1
如图1-2所示,本发明实施例1提供一种全自动化标识UV喷码设备,其包括机架10、覆盖于机架10上的防尘罩20、震动上料机构30、以及收料机构70,机架10上设有伺服机构11,机架10上沿着伺服机构11的前端到后端的方向依次设有用于对心脏支架导向管80进行加工的取料组件12、转移组件13、双向侧喷机构14、UV固化机构15、剪料视觉剔除机构16和卸料机构17,防尘罩20的前端设有等离子处理机构21,如图6,等离子处理机构21置于取料组件12和转移组件13之间,震动上料机构30设于机架10的前端,用于为取料组件12输送待加工的心脏支架导向管80,收料机构70设于机架10的后端,用于收集卸料机构17输出的心脏支架导向管80;本发明通过在机架10上设置了伺服机构11以便于心脏支架导向管80的流水线输送,减少了人工转移产品的强度,提高了输送的效率,另外,在机架10上依次设置了取料组件12、转移组件13、双向侧喷机构14、UV固化机构15、剪料视觉剔除机构16和卸料机构17,使得经过上述机构的心脏支架导向管80逐步被加工,加工的顺序依次为上料、等离子处理、转移、喷码、UV固化、裁剪、剔除以及卸料,该设备集多功能于一体,采用该设备能够有效提高心脏支架导向管80的生产效率,降低对工作人员的技能要求水平,同时由于该自动化设备替代了手工生产,间接降低了工作人员的劳动强度。As shown in Figures 1-2, Embodiment 1 of the present invention provides a fully automatic marking UV inkjet equipment, which includes a
请参照图2和图3,在本发明的一些实施方式中,伺服机构11包括平行设于机架10上的第一伺服组件111和第二伺服组件112,第一伺服组件111在第二伺服组件112方向上的正投影与第二伺服组件112的至少部分存在重叠,第一伺服组件111和第二伺服组件112均设有用于装载心脏支架导向管80的顶针组件113。Please refer to FIG. 2 and FIG. 3 , in some embodiments of the present invention, the
具体地,取料组件12设于第一伺服组件111的前端,转移组件13架设于第一伺服组件111和第二伺服组件112的上方,其中,顶针组件113活动设置于第一伺服组件111或第二伺服组件112上,以便于转移组件13能够实现第一伺服组件111和第二伺服组件112上的顶针组件113的转移替换,从而保证在第一伺服组件111上的顶针组件113能够回到取料组件12一端继续上料,而置于第二伺服组件112上的顶针组件113则能够带动心脏支架导向管80进行喷码、UV固化、裁剪、剔除以及卸料工序。Specifically, the fetching
如图4所示,在本发明的一些实施方式中,取料组件12包括第一立架1201以及过渡气管1203,其中,第一立架1201设于第一伺服组件111前端的侧方,避免影响顶针组件113在第一伺服组件111上的运转,而过渡气管1203设于第一立架1201的上端,为了满足输送要求,在第一立架1201的上端设置有支撑架1202,并将过渡气管1203设置在支撑架1202上,过渡气管1203的进料端与震动上料机构30的出料端衔接,以便于待加工的心脏支架导向管80经过渡气管1203的进料端进入,从过渡气管1203的出料端送出。As shown in FIG. 4 , in some embodiments of the present invention, the retrieving
另外,为了能够将待加工的心脏支架导向管80从过渡气管1203的出料端取出并转移至顶针组件113上,为此,取料组件12还包括第一回转气缸1208,需要将第一回转气缸1208设于第一立架1201的下端,同时也需要在第一回转气缸1208上安装有转臂1209,转臂1209上设有第二气动夹爪1210;其中,第二气动夹爪1210与转臂1209配合,当转臂1209上摆时,第二气动夹爪1210转动至过渡气管1203的出料端并夹取其中一个心脏支架导向管80,之后转臂1209反转下摆,此时心脏支架导向管80由水平状态变为竖直状态,从而将心脏支架导向管80套在顶针组件113上,重复上述动作直至顶针组件113上载满心脏支架导向管80,满载后即可通过第一伺服组件111转移至下一工序。In addition, in order to be able to take out the heart
需要注意的是,由于待加工的心脏支架导向管80在震动上料机构30的作用下是不断向过渡气管1203移动,为了避免在第二气动夹爪1210取料后下一个待加工的心脏支架导向管80被推出过渡气管1203而掉落的问题,因此,取料组件12还包括阻挡气缸1205,其中阻挡气缸1205的活塞杆上设置有挡块1206,挡块1206能够伸至过渡气管1203的出料端,从而在第二气动夹爪1210取料后挡块1206能挡在过渡气管1203的出料端以避免待加工的心脏支架导向管80掉落。It should be noted that since the heart
又由于待加工的心脏支架导向管80在过渡气管1203内存在堆叠的情况,为了避免第二气动夹爪1210在取料时同时取多个而导致后续加工中出现次品,因此,取料组件12还包括第一气动夹爪1204,其中,第一气动夹爪1204设于过渡气管1203的上方,为了达到上述目的,需要在过渡气管1203靠近出料端处开设夹紧窗口,使得在第二气动夹爪1210取料时,第一气动夹爪1204能通过夹紧窗口夹紧下一个待加工的心脏支架导向管80,保证上一个待加工的心脏支架导向管80被夹取时不会出现重叠的现象,保证了后续的加工质量。Since the heart
在本发明的一些实施方式中,由于挡块1206能够伸至过渡气管1203的出料端,为避免第二气动夹爪1210与挡块1206之间存在动作干涉,因此,需要在过渡气管1203的出料端设有取料窗口,使得第二气动夹爪1210随转臂1209上摆时能从取料窗口夹取待加工的心脏支架导向管80。In some embodiments of the present invention, since the stopper 1206 can extend to the discharge end of the
在本发明的其他实施方式中,又由于待加工的心脏支架导向管80具有一定的长度,当第二气动夹爪1210经取料窗口夹取待加工的心脏支架导向管80后,为进一步避免第二气动夹爪1210与挡块1206之间存在动作干涉,为此,在第一立架1201上设有第一升降气缸1207,第一回转气缸1208设置于第一升降气缸1207的活塞端,使得第二气动夹爪1210随着转臂1209上摆时能避开挡块1206的位置,具体为,第二气动夹爪1210随着转臂1209上摆至竖直状态后,第一升降气缸1207动作将第二气动夹爪1210使得第二气动夹爪1210能夹取待加工的心脏支架导向管80。In other embodiments of the present invention, because the heart
请结合图5来理解本实施方式,转移组件13包括第二立架1301、转换板1304以及第三气动夹爪1305,其中,转换板1304转动设于第二立架1301上,第三气动夹爪1305对称设于转换板1304的两端,且两端第三气动夹爪1305分别置于第一伺服组件111和第二伺服组件112的上方,当转换板1304转动时,则转换板1304两端的第三气动夹爪1305对换,此时将第一伺服组件111上的顶针组件113与第二伺服组件112上的顶针组件113互换,空载的顶针组件113随第一伺服组件111回到取料组件12继续取料,而满载的顶针组件113则随第二伺服组件112输送至下一工序。Please refer to FIG. 5 to understand this embodiment. The
具体地,第二立架1301上设有第二升降气缸1302,第二升降气缸1302的活塞端设有第二回转气缸1303,转换板1304安装于第二回转气缸1303的输出端,通过第二升降气缸1302能将第三气动夹爪1305升起,从而将第三气动夹爪1305所夹取的顶针组件113抬起,在第二回转气缸1303转动过程中才不会出现动作干涉,保证转换的效率,提高生产效率。Specifically, the
在其他实施方式中,为便于第三气动夹爪1305夹取顶针组件113,因此在顶针组件113上应设有供第三气动夹爪1305夹持的槽位。In other embodiments, in order to facilitate the third
由于第一伺服组件111上的顶针组件与第二伺服组件112上的顶针组件互换过程中,为了保证满载的顶针组件113能以同一平整状态进入下一工序进行加工,减少加工误差,为此,可以在转换板1304上设有压平构件1306,使得压平构件1306能够用于将顶针组件113上的待加工的心脏支架导向管80整平。Since the thimble assembly on the
如图2,本实施方式的双向侧喷机构14、UV固化机构15、剪料视觉剔除机构16和卸料机构17依次沿着第二伺服组件112的长度方向由前端向后端布置。As shown in FIG. 2 , the bidirectional
请参照图7和图8,在本发明的一些实施方式中,双向侧喷机构14包括对称设于第二伺服组件112两侧的升降组件1403,升降组件1403上安装有平移组件1406,其中,平移组件1406上设有朝向第二伺服组件112一侧的侧喷组件1405,另外,升降组件1403和平移组件1406可以是手动也可以是电动,两者的作用是为了能够调节侧喷组件1405在水平面以及在竖直面上的位置,以能够适合对不同长度的心脏支架导向管80的加工。Please refer to FIG. 7 and FIG. 8 , in some embodiments of the present invention, the two-way
在其他优选实施方式中,升降组件1403的顶部还设有用于为侧喷组件1405供墨的墨盒组件1404,侧喷组件1405与侧喷组件1405管道连接。In other preferred embodiments, the top of the
此外,为了满足自动化的需求,双向侧喷机构14包括设于机架10上的第三立架1401,第三立架1401上设有用于检测心脏支架导向管80的侧喷触发光纤传感器1402。In addition, in order to meet the requirements of automation, the two-way
需要注意的是,侧喷触发光纤传感器1402应置于侧喷组件1405的前端,以便于当侧喷触发光纤传感器1402检测到心脏支架导向管80后,即启动侧喷组件1405进行喷印。It should be noted that the side spray
如图9所示,在喷印后需要对喷印部分进行有效、快速地固化,因此UV固化机构15设于双向侧喷机构14的后端,作用是对喷印后的心脏支架导向管80进行UV固化,以便于进行下一步工序,UV固化机构15包括灯罩1501以及设于灯罩1501内部的UV灯组1502,其中UV灯组1502为两组,且相对设置,当心脏支架导向管80随着顶针组件113穿过UV固化机构15时,心脏支架导向管80能够置于两组UV灯组1502之间,从而保证对喷印部分进行有效、快速地固化。As shown in Figure 9, after spray printing, the spray printing part needs to be effectively and quickly cured, so the
请结合图10,在本发明的具体实施方式中,剪料视觉剔除机构16包括挡罩161、剪料组件163以及视觉剔除组件164,具体地,挡罩161设于机架10上,用于避免剪料组件163在对心脏支架导向管80裁剪时出现弹射,挡罩161的下方设有回收下料斗162,用于回收裁剪的边角料以及被剔除的NG品,剪料组件163设于挡罩161内侧,用于对顶针组件113上的心脏支架导向管80进行裁剪,其中,视觉剔除组件164用于将NG品剔除至回收下料斗162内,且视觉剔除组件164设于剪料组件163的后端,以便于在进行裁剪后再进行NG品的剔除,避免需要重复进行视觉检测,提高流水线的灵活性以及协调性,提高心脏支架导向管80的加工效率。Please refer to FIG. 10 , in a specific embodiment of the present invention, the cutting material
在本发明的一些实施方式中,请参照图11,剪料组件163包括第四立架1631以及气动剪刀1636,由于裁剪过程中需要气动剪刀1636能够起到上下移动以对各个心脏支架导向管80的顶端进行裁剪,因此,在第四立架1631上设置有电机1632,电机1632的输出端设置了螺杆1633,另外,为了满足气动剪刀1636的上下移动,在第四立架1631上还设置了第一滑轨1634,并在第一滑轨1634上安装有螺杆滑块1635,且螺杆滑块1635与螺杆1633螺纹连接,再将气动剪刀1636安装在螺杆滑块1635上,即可保证气动剪刀1636的上下移动。In some embodiments of the present invention, please refer to FIG. 11 , the cutting
另外,在上述示例中,为了满足气动剪刀1636的上下移动也可以采用气缸配合滑轨的方式,该方式为机加工领域较为常见的技术,不在赘述。In addition, in the above example, in order to satisfy the up and down movement of the
参照图12,在喷印、裁剪后,需要利用视觉剔除组件164对NG品进行剔除,因此,视觉剔除组件164包括了第五立架1641,并在第五立架1641上设置了视觉相机1645对心脏支架导向管80进行图片的获取,以便于判断心脏支架导向管80是否为NG品,若为NG品,则应当对该心脏支架导向管80进行剔除,剔除的步骤为将该NG品从顶针组件113上取出并放置在回收下料斗162内。Referring to Fig. 12, after printing and cutting, it is necessary to use the visual rejecting
为了实现对NG品的剔除,视觉剔除组件164还包括设于第五立架1641上的横移气缸1642,横移气缸1642上设有第三升降气缸1643,在第三升降气缸1643的底端设置了气动剔除夹爪1644,剔除时,横移气缸1642驱动第三升降气缸1643伸至心脏支架导向管80的上方,第三升降气缸1643动作将气动剔除夹爪1644下降,使得气动剔除夹爪1644能将相应的心脏支架导向管80从顶针组件113上取出。In order to realize the rejection of NG products, the
另外,为了视觉相机1645能够清楚获取心脏支架导向管80的图片信息,因此在第五立架1641上还设置了光源罩1646为心脏支架导向管80进行补光,以保证剔除的准确性。In addition, in order for the
结合图13来理解本实施方式,经剔除NG品后的顶针组件113转载OK品转移至卸料机构17后开始进行卸料,卸料的步骤为,通过卸料机构17将OK品取下并分置在收料机构70上,为了实现上述动作卸料机构17包括第六立架1701,第六立架1701上设置了第四升降气缸1704,在第四升降气缸1704的活塞端装有落料气动夹爪1705,通过第四升降气缸1704调整落料气动夹爪1705的高度,利用落料气动夹爪1705将顶针组件113转载的OK品取出即可。To understand this embodiment in conjunction with Figure 13, the
具体地,为了满足不同规格的心脏支架导向管80的卸料,在第六立架1701上还设置了直线气缸1702和第二滑轨1703,此时将第四升降气缸1704滑动安装于第二滑轨1703上,并使得第四升降气缸1704的外壳与直线气缸1702的活塞端连接,使得直线气缸1702能够驱动落料气动夹爪1705在水平方向上的平移,从而满足不同规格产品的卸料需求。Specifically, in order to meet the unloading of heart
另外,为了使卸料后的心脏支架导向管80能够落入收料机构70上,在第六立架1701的下方还设置了落料槽1706,通过落料槽1706将心脏支架导向管80输送至收料机构70内。In addition, in order to enable the unloaded cardiac
再者,为了提高卸料、收料的效率,收料机构70包括输送带以及排列在输送带上的多个容纳瓶,以便于卸料的同时进行分装,分装时,落料槽1706需要能够移动改变出料的位置,可以在机架10上设置分料气缸1707用于推动落料槽1706,进而改变出料的位置以满足切换装瓶位。Furthermore, in order to improve the efficiency of unloading and receiving, the receiving
另外,为了实现自动化控制,该设备还包括操作中心工控系统40、UV喷码控制系统50以及视觉检测控制系统60,伺服机构11、震动上料机构30、等离子处理机构21、取料组件12、转移组件13以及卸料机构17均受控于操作中心工控系统40,双向侧喷机构14和UV固化机构15受控于UV喷码控制系统50,视觉剔除组件164受控于视觉检测控制系统60。In addition, in order to realize automatic control, the equipment also includes an operation center
本发明的工作过程为:Working process of the present invention is:
开始:先将待加工的心脏支架导向管80放置在震动上料机构30上,并启动操作中心工控系统40、UV喷码控制系统50以及视觉检测控制系统60,使得该设备整体处于工作状态;Start: first place the heart
取料:参照图1-5以及图15,待加工的心脏支架导向管80在震动上料机构30的作用下依次堆叠输送至过渡气管1203内,阻挡气缸1205伸出将挡块1206推至过渡气管1203的出料端阻挡第一个待加工的心脏支架导向管80掉落,此时,第一气动夹爪1204动作将第二个待加工的心脏支架导向管80夹紧以避免出现取料重叠,此时,第一回转气缸1208驱动转臂1209向上转动至竖直状态,第一升降气缸1207动作将第二气动夹爪1210向上推动,使得第二气动夹爪1210能够夹住第一个待加工的心脏支架导向管80,此时阻挡气缸1205动作将挡块1206缩回,第一回转气缸1208驱动转臂1209向下转动至水平状态,该过程中第二气动夹爪1210所夹取的待加工的心脏支架导向管80则套接于顶针组件113上,重复上述动作直至顶针组件113装满心脏支架导向管80,至下一工序;Retrieving: Referring to Figures 1-5 and Figure 15, the heart
转移(等离子处理):参照图6和图16,满载心脏支架导向管80的顶针组件113在第一伺服组件111的驱动下沿着第一伺服组件111移动,该过程中,心脏支架导向管80经过等离子处理机构21进行清洁处理,当第一伺服组件111和第二伺服组件112上的顶针组件113置于转移组件13下方时,第二升降气缸1302动作将第三气动夹爪1305下降,直至第三气动夹爪1305能够夹取顶针组件113,当第三气动夹爪1305夹取到顶针组件113后,第二回转气缸1303转动180度,从而将第一伺服组件111和第二伺服组件112上的顶针组件113位置置换,即满载的顶针组件113交换至第二伺服组件112,空载的顶针组件113则交换至第一伺服组件111,至下一工序;Transfer (plasma treatment): with reference to Fig. 6 and Fig. 16, the
喷码:参照图7、图8以及图17,满载的顶针组件113随着第二伺服组件112移动至侧喷触发光纤传感器1402时,侧喷触发光纤传感器1402感应并触发侧喷组件1405对心脏支架导向管80进行喷印,至下一工序;Coding: Referring to Figure 7, Figure 8 and Figure 17, when the fully loaded
UV固化:参照图9以及图17,喷印后的心脏支架导向管80移动至UV固化机构15后,UV灯组1502对喷印部分进行固化,固化后的心脏支架导向管80进入剪料视觉剔除机构16内,至下一工序;UV curing: Referring to Figure 9 and Figure 17, after the printed cardiac
裁剪:参照图10、图11以及图17,电机1632通过螺杆1633驱动螺杆滑块1635上升或者下降,裁剪时,气动剪刀1636随螺杆滑块1635下降,使得气动剪刀1636能够裁剪心脏支架导向管80,裁剪结束后,需要通过电机1632上抬气动剪刀1636,再进行下一个心脏支架导向管80的裁剪,至下一工序;Cutting: Referring to Figure 10, Figure 11 and Figure 17, the
剔除:参照图12以及图17,裁剪后的心脏支架导向管80被视觉相机1645拍摄图片并识别,主要识别喷印以及裁剪是否符合加工要求,若符合加工要求则为OK品,否则为NG品,此时,横移气缸1642驱动第三升降气缸1643伸至心脏支架导向管80的上方,第三升降气缸1643驱动气动剔除夹爪1644下降夹取NG品,并将NG品剔除至回收下料斗162内,ok品则随着顶针组件113移动至卸料机构17,至下一工序;Rejection: Referring to Figure 12 and Figure 17, the cut heart
卸料:参照图13以及图17,卸料时,直线气缸1702收缩,使得落料气动夹爪1705居中后,第四升降气缸1704驱动落料气动夹爪1705下降夹取顶针组件113上的心脏支架导向管80,之后第四升降气缸1704驱动落料气动夹爪1705上升,且直线气缸1702伸出使得落料气动夹爪1705移动至落料槽1706的正上方,落料气动夹爪1705松开后心脏支架导向管80进入落料槽1706内,可通过分料气缸1707驱动落料槽1706移动,以满足装瓶要求,卸料后的顶针组件113又回到转移组件13下方,继续与第一伺服组件111上满载的转移组件13置换,重复上述步骤能够实现不间断加工。Unloading: Referring to Figure 13 and Figure 17, when unloading, the
综上,本发明实施例提供一种全自动化标识UV喷码设备,其通过在机架10上设置了伺服机构11以便于心脏支架导向管80的流水线输送,减少了人工转移产品的强度,提高了输送的效率,另外,在机架10上依次设置了取料组件12、转移组件13、双向侧喷机构14、UV固化机构15、剪料视觉剔除机构16和卸料机构17,使得经过上述机构的心脏支架导向管80逐步被加工,加工的顺序依次为上料、等离子处理、转移、喷码、UV固化、裁剪、剔除以及卸料,该设备集多功能于一体,采用该设备能够有效提高心脏支架导向管80的生产效率,降低对工作人员的技能要求水平,同时由于该自动化设备替代了手工生产,间接降低了工作人员的劳动强度。In summary, the embodiment of the present invention provides a fully automatic marking UV inkjet equipment, which is equipped with a
实施例2Example 2
请参照图14,本发明实施例2提供一种控制方法,包括以下步骤:Please refer to Figure 14. Embodiment 2 of the present invention provides a control method, including the following steps:
S1:待加工心脏支架导向管80的上料,对待加工心脏支架导向管80的初步处理并进行转移;S1: loading of the
S2:对转移后的心脏支架导向管80进行二级处理;S2: performing secondary treatment on the transferred heart
S3:利用视觉检测控制系统60判断二级处理后的心脏支架导向管80是否符合加工要求,筛选出OK品和NG品。S3: Use the visual
在步骤S1中,待加工心脏支架导向管80的上料,对待加工心脏支架导向管80的初步处理并进行转移的步骤包括:In step S1, the feeding of the heart
利用取料组件12将震动上料机构30上的心脏支架导向管80依次装载在第一伺服组件111的顶针组件113上,重复上述动作直至顶针组件113为满载状态;The heart
利用等离子处理机构21对心脏支架导向管80的表面进行清洁处理,再利用转移组件13将初步处理后的心脏支架导向管80转移至第二伺服组件112的顶针组件113上。The surface of the cardiac
在步骤S2中,对转移后的心脏支架导向管80进行二级处理的步骤包括:In step S2, the step of performing secondary processing on the transferred heart
利用双向侧喷机构14对心脏支架导向管80进行喷码;Utilize the two-way
利用UV固化机构15对喷码后的心脏支架导向管80进行固化。The
在步骤S3中,利用视觉检测控制系统60判断二级处理后的心脏支架导向管80是否符合加工要求的步骤包括:In step S3, the step of using the visual
在视觉检测控制系统60中录入视觉识别数据正确的预设轨迹,并利用视觉相机获取心脏支架导向管80的图片;Enter the correct preset trajectory of the visual recognition data in the visual
将图片通过视觉检测控制系统60进行识别,以生成图片的识别轨迹;The picture is identified by the visual
根据识别轨迹,判断识别轨迹与预设轨迹是否一致;According to the identification track, it is judged whether the identification track is consistent with the preset track;
当识别轨迹与预设轨迹一致时,确定视觉识别数据正确,输出OK品;When the recognition trajectory is consistent with the preset trajectory, it is determined that the visual recognition data is correct, and an OK product is output;
当识别轨迹与预设轨迹不一致时,确定视觉识别数据错误,剔除NG品。When the recognition trajectory is inconsistent with the preset trajectory, it is determined that the visual recognition data is wrong, and NG products are rejected.
本发明实施例提供一种控制方法,其先将心脏支架导向管80放置于第一伺服组件111上料并进行等离子处理,再通过转移组件13将心脏支架导向管80由第一伺服组件111转移至第二伺服组件112上进行二级处理,二级处理的步骤包括喷码、UV固化、裁剪、剔除以及卸料,采用两级进行处理能够有效提高心脏支架导向管80的加工效率,另外,通过该方法能够利用视觉检测控制系统60对OK品和NG品进行筛选或剔除,进一步保证成品率,提高加工的质量。The embodiment of the present invention provides a control method, which first places the heart
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。以上显示和描述了本发明的基本原理、主要特征和优点,对于本领域技术人员而言,显然本发明不限于上述优选实施方式的细节,应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and replacements can also be made, these improvements and replacements It should also be regarded as the protection scope of the present invention. The basic principles, main features and advantages of the present invention have been shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned preferred embodiments, and the embodiments should be regarded as exemplary and non-limiting Rather, the scope of the invention is defined by the appended claims rather than the above description, and all changes that come within the meaning and range of equivalents to the claims are therefore intended to be embraced in the present invention.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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| CN108312717A (en) * | 2018-02-23 | 2018-07-24 | 河南省健元通生物科技有限公司 | A kind of SMD products bat printing coding automation equipment |
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