CN115847744A - Assembled mould is used in plastics panel production convenient to die sinking - Google Patents
Assembled mould is used in plastics panel production convenient to die sinking Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及塑料板生产模具领域,具体为一种便于开模的塑料板材生产用组装式模具。The invention relates to the field of plastic plate production molds, in particular to an assembled mold for plastic plate production which is convenient for mold opening.
背景技术Background technique
塑料模具,是塑料加工工业中和塑料成型机配套,赋予塑料制品以完整构型和精确尺寸的工具,塑料板材生产过程中通常将模具的动模和定模组装后安装在注塑机上,由注塑机注塑成型后再开模将成型的注塑件取出。Plastic molds are tools that are matched with plastic molding machines in the plastic processing industry to give plastic products a complete configuration and precise dimensions. During the production of plastic sheets, the movable and fixed molds of the mold are usually assembled and installed on the injection molding machine. After injection molding by the injection molding machine, the mold is opened to take out the molded injection molded parts.
现有专利(公告号:CN112976498A)公开了一种用于室内装修环保塑料板注塑模具,包括第一模具和第二模具,第一模具的一侧设置有第二模具,第一模具的一侧固定连接有安装箱。发明人在实现该方案的过程中发现现有技术中存在如下问题没有得到良好的解决:1、现有部分塑料板注塑模具在开模过程中仅通过模具上的顶杆将注塑件从模具内部顶出,此时顶杆容易与注塑件表面粘接在一起难以自动脱落,需要工作人员手动或者通过工具进行脱离,操作便捷性差;2、同时现有部分塑料板生产用注塑模具在加工过程中,通过模具内部的水路对成型后的注塑件进行冷却,由于水路内部流动的冷却水流速固定且水路路径一般较长,随着冷却水流动过程中的逐渐升温,影响水路后段的冷却效果,容易影响开模后注塑件成型质量。The existing patent (notification number: CN112976498A) discloses an injection mold for interior decoration environmental protection plastic panels, including a first mold and a second mold, one side of the first mold is provided with a second mold, and one side of the first mold is Fixed connection with installation box. In the process of implementing this solution, the inventor found that the following problems in the prior art have not been well resolved: 1. In the mold opening process of some existing plastic plate injection molds, the injection molded parts are only pushed from the inside of the mold by the ejector pin on the mold. Ejection, at this time, the ejector rod is easily bonded to the surface of the injection molded part and difficult to fall off automatically, requiring the staff to separate it manually or through tools, and the operation is not convenient; 2. At the same time, some existing injection molds for plastic plate production are in the process , the molded injection molded parts are cooled through the water channel inside the mold. Since the flow rate of the cooling water flowing inside the water channel is fixed and the water channel path is generally long, the cooling effect of the rear section of the water channel is affected as the cooling water gradually heats up during the flow process. It is easy to affect the molding quality of injection molded parts after mold opening.
发明内容Contents of the invention
本发明的目的在于提供一种便于开模的塑料板材生产用组装式模具,以解决上述背景技术中提出的问题:1、现有部分塑料板注塑模具在开模过程中容易造成顶杆与注塑件粘接的情况发生,影响开模后的脱膜效率;2、现有部分塑料板注塑模具难以在开模过程中提升冷却水流速来提升注塑件冷却效果。为实现上述目的,本发明提供如下技术方案:一种便于开模的塑料板材生产用组装式模具,包括注塑机本体,所述注塑机本体的顶部固定连接有注塑机支架,所述注塑机支架内壁的右侧固定连接有与注塑机本体相配合的定模,所述注塑机支架内壁的右侧固定连接有动模,所述动模的右侧开设有成型腔;The purpose of the present invention is to provide an assembled mold for plastic plate production that is easy to open, so as to solve the problems raised in the above-mentioned background technology: 1. In the process of mold opening, some existing plastic plate injection molds are likely to cause ejector pins and injection molds. 2. It is difficult for some existing plastic plate injection molds to increase the cooling water flow rate during the mold opening process to improve the cooling effect of injection molded parts. In order to achieve the above object, the present invention provides the following technical solutions: an assembled mold for plastic plate production that is convenient for mold opening, including an injection molding machine body, the top of the injection molding machine body is fixedly connected with an injection molding machine bracket, and the injection molding machine bracket The right side of the inner wall is fixedly connected with a fixed mold matched with the injection molding machine body, the right side of the inner wall of the injection molding machine bracket is fixedly connected with a movable mold, and the right side of the movable mold is provided with a molding cavity;
所述定模与动模前后两侧的中部均活动连接有定位机构,所述动模的内部开设有气室,所述气室的内部滑动连接有活塞板,所述活塞板的右侧对称固定连接有连接杆,两个所述连接杆的一端贯穿动模分别与两个所述定位机构活动连接;The middle parts of the fixed mold and the front and rear sides of the movable mold are movably connected with a positioning mechanism, and an air chamber is provided inside the movable mold, and a piston plate is slidably connected to the inside of the air chamber, and the right side of the piston plate is symmetrical A connecting rod is fixedly connected, and one end of the two connecting rods runs through the movable mold and is respectively movably connected with the two positioning mechanisms;
所述气室内壁的右侧活动连接有与成型腔相配合的顶料机构,所述气室内壁的右侧固定连接有单向气阀;The right side of the inner wall of the gas chamber is movably connected with a material ejecting mechanism matched with the forming cavity, and the right side of the inner wall of the gas chamber is fixedly connected with a one-way air valve;
所述注塑机本体的下部固定连接有水箱,所述水箱的顶部的中间位置固定连接有输水泵,所述输水泵的输出端固定连接有输水管,所述水箱的顶部的左侧固定连接有Y型排水管,所述动模的前侧活动连接有与气室相配合的冷却机构,所述冷却机构的一端与输水管固定连接,所述冷却机构的另一端与Y型排水管固定连接,所述气室的内部与Y型排水管的一端之间固定连接有泄水管。The lower part of the injection molding machine body is fixedly connected with a water tank, the middle position of the top of the water tank is fixedly connected with a water delivery pump, the output end of the water delivery pump is fixedly connected with a water delivery pipe, and the left side of the top of the water tank is fixedly connected with a Y-shaped drainage pipe, the front side of the moving mold is movably connected with a cooling mechanism that matches the air chamber, one end of the cooling mechanism is fixedly connected to the water delivery pipe, and the other end of the cooling mechanism is fixedly connected to the Y-shaped drainage pipe , a drain pipe is fixedly connected between the inside of the air chamber and one end of the Y-shaped drain pipe.
优选的,所述定位机构包括螺柱,所述螺柱设为两个,两个所述螺柱对着固定连接在定模中部的两侧;Preferably, the positioning mechanism includes a stud, the stud is set to two, and the two studs are fixedly connected to both sides of the middle of the fixed mold;
所述动模中部的两侧对称固定连接有导套,所述导套的内部滑动连接有导杆,所述导杆的一端活动连接有锥形螺套,两个所述锥形螺套分别与两个螺柱螺纹连接;The two sides of the middle part of the movable mold are symmetrically fixedly connected with a guide sleeve, and the inside of the guide sleeve is slidably connected with a guide rod, and one end of the guide rod is movably connected with a tapered screw sleeve, and the two tapered screw sleeves are respectively Threaded connection with two studs;
所述定模的两侧的中部均开设有L型导槽,所述L型导槽的内部滑动连接有导板,所述导板的一端转动连接有滚轮,所述滚轮的侧壁与相邻所述锥形螺套的侧壁搭接,所述导板的另一端开设有U型卡槽;The middle part of both sides of the fixed mold is provided with an L-shaped guide groove, the inside of the L-shaped guide groove is slidably connected with a guide plate, and one end of the guide plate is rotatably connected with a roller, and the side wall of the roller is connected to the adjacent The side walls of the tapered screw sleeve are overlapped, and the other end of the guide plate is provided with a U-shaped slot;
两个所述连接杆的右端分别活动插接在两个所述L型导槽的内部,所述连接杆的外壁开设有环槽,所述导板的另一端通过U型卡槽卡接在相邻所述环槽的内部。The right ends of the two connecting rods are movably plugged into the two L-shaped guide grooves, the outer wall of the connecting rods is provided with a ring groove, and the other end of the guide plate is connected to the corresponding L-shaped guide groove through the U-shaped groove. Adjacent to the interior of the annular groove.
优选的,所述L型导槽的内壁开设有滑槽,所述导板的两侧均固定连接有滑块,所述滑块的侧壁与滑槽的内壁之间固定连接有复位弹簧。Preferably, a chute is provided on the inner wall of the L-shaped guide groove, sliders are fixedly connected to both sides of the guide plate, and a return spring is fixedly connected between the side wall of the slider and the inner wall of the chute.
优选的,所述锥形螺套远离螺柱的一侧固定连接有连接轴承,所述连接轴承的内圈与相邻所述导杆的外壁固定连接。Preferably, a connecting bearing is fixedly connected to the side of the tapered threaded sleeve away from the stud, and the inner ring of the connecting bearing is fixedly connected to the outer wall of the adjacent guide rod.
优选的,所述顶料机构包括活动槽,所述活动槽设为两个,两个所述活动槽对称开设在气室内壁的右侧,所述活动槽的内壁开设有调节槽,所述调节槽的内部滑动连接有T型顶套,所述T型顶套的侧壁与调节槽的内壁之间活动连接有挤压弹簧,所述T型顶套的右端延伸至成型腔的内部;Preferably, the material ejecting mechanism includes two movable grooves, the two movable grooves are arranged symmetrically on the right side of the inner wall of the gas chamber, and the inner wall of the movable groove is provided with an adjusting groove, the The inside of the adjusting groove is slidingly connected with a T-shaped top sleeve, and an extruding spring is movably connected between the side wall of the T-shaped top sleeve and the inner wall of the adjusting groove, and the right end of the T-shaped top sleeve extends to the inside of the molding cavity;
所述活动槽的内壁固定连接有导风板,所述导风板的右侧固定连接有T型密封杆,所述T型密封杆的一端活动插接在T型顶套的内部。An air deflector is fixedly connected to the inner wall of the movable groove, and a T-shaped sealing rod is fixedly connected to the right side of the air deflector, and one end of the T-shaped sealing rod is movably inserted into the inside of the T-shaped top sleeve.
优选的,所述调节槽内壁的左侧至T型顶套的左侧与T型顶套右侧至成型腔内壁之间的距离相同,所述T型密封杆的右侧与成型腔的内壁平齐设置。Preferably, the distance from the left side of the inner wall of the adjustment groove to the left side of the T-shaped top sleeve and the right side of the T-shaped top sleeve to the inner wall of the molding cavity is the same, and the right side of the T-shaped sealing rod is connected to the inner wall of the molding cavity. flush setting.
优选的,所述导风板的截面设为三角形,所述导风板的两侧分别固定连接在活动槽内壁的两侧,所述活动槽的左侧设为锥形。Preferably, the cross section of the air deflector is triangular, the two sides of the air deflector are respectively fixedly connected to the two sides of the inner wall of the movable groove, and the left side of the movable groove is tapered.
优选的,所述冷却机构包括Y型分水头,所述Y型分水头固定连接在动模前端的中间位置,所述Y型分水头的中部与输水管的顶部固定连接,所述Y型分水头的两侧均固定连接有冷却水管,两个所述冷却水管对称固定连接在动模的内部,所述冷却水管的一端贯穿动模固定连接有排水套,所述排水套的前端与Y型排水管的顶部固定连接,所述排水套的侧壁与气室之间固定连接有引气管。Preferably, the cooling mechanism includes a Y-shaped water distribution head, the Y-shaped water distribution head is fixedly connected to the middle position of the front end of the movable mold, the middle part of the Y-shaped water distribution head is fixedly connected to the top of the water delivery pipe, and the Y-shaped water distribution head Both sides of the water head are fixedly connected with cooling water pipes, and the two cooling water pipes are symmetrically and fixedly connected inside the movable mold. The top of the drainage pipe is fixedly connected, and an air induction pipe is fixedly connected between the side wall of the drainage sleeve and the air chamber.
优选的,所述Y型排水管的顶部与冷却水管的一端均固定连接有单向水阀。Preferably, a one-way water valve is fixedly connected to the top of the Y-shaped drain pipe and one end of the cooling water pipe.
优选的,所述定模左侧的四周均固定连接有定位销,所述动模右侧的四周分别开设有与四个所述定位销相配合的定位孔。Preferably, positioning pins are fixedly connected around the left side of the fixed mold, and positioning holes matching the four positioning pins are respectively opened around the right side of the movable mold.
与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:
本发明中,通过连接杆、气室和T型顶套等部件的配合使用,当开模时动模向左侧移动,由于定模上活动安装的连接杆带着活塞板不动,此时动模气室内部的气体在活塞板抵压下排入活动槽内部,使活动槽内部的气压增加并推动T型顶套将动模上的注塑件顶出,随着T型顶套向右移动,使T型密封杆解除对T型顶套的密封,此时气体从T型顶套中部吹出将注塑件从模具上吹落下来,便于开模后快速脱膜,避免注塑件粘附在模具推动部件上。In the present invention, through the cooperative use of connecting rods, air chambers, T-shaped top sleeves and other components, when the mold is opened, the movable mold moves to the left. The gas in the air chamber of the movable mold is discharged into the movable groove under the pressure of the piston plate, which increases the air pressure in the movable groove and pushes the T-shaped top sleeve to eject the injection molded parts on the movable mold. Move, so that the T-shaped sealing rod releases the seal on the T-shaped top sleeve. At this time, the gas is blown out from the middle of the T-shaped top sleeve to blow the injection molded part from the mold, which is convenient for quick release after the mold is opened, and prevents the injection molded part from sticking to the mold. The mold pushes the part onto it.
本发明中,通过冷却水管、排水套和气室等部件的配合使用,当活塞板向右移动时,气室的左侧形成负压,使气室内部的引气管对排水套内部进行抽取作业,此时排水套内部循环冷却水在负压作用下快速流动,提升冷却水管内冷却水的流速,提升开模过程中注塑件冷却效果,提升注塑件成型质量。In the present invention, through the cooperative use of components such as cooling water pipes, drainage jackets, and air chambers, when the piston plate moves to the right, negative pressure is formed on the left side of the air chamber, so that the air-inducing pipe inside the air chamber can extract the interior of the drainage jacket. At this time, the circulating cooling water inside the drainage jacket flows rapidly under the action of negative pressure, which increases the flow rate of the cooling water in the cooling water pipe, improves the cooling effect of the injection molded part during the mold opening process, and improves the molding quality of the injection molded part.
本发明中,通过导套、导板和锥形螺套等部件的配合使用,当该塑料板模具开模后,动模与定模由导套与导杆配合滑动,提高动模与定模下次使用合模过程中的精度,避免设备使用过程中产生振动而影响合模精度,且在转动锥形螺套解除与螺柱的连接后,导板复位解除对连接杆的限位,导杆与定模分离,便于对该组装式模具进行拆卸。In the present invention, through the cooperative use of components such as guide sleeves, guide plates, and tapered screw sleeves, when the plastic plate mold is opened, the movable mold and the fixed mold are slid by the guide sleeve and the guide rod, thereby improving the movement of the movable mold and the fixed mold. The precision in the mold clamping process of the first use can avoid the vibration during the use of the equipment and affect the mold clamping accuracy, and after the conical screw sleeve is rotated to release the connection with the stud, the guide plate resets to release the limit on the connecting rod, and the guide rod and The fixed mold is separated to facilitate the disassembly of the assembled mold.
附图说明Description of drawings
图1为本发明结构的正视图;Fig. 1 is the front view of structure of the present invention;
图2为本发明动模与气室位置的俯剖图;Fig. 2 is the top sectional view of the position of the movable mold and the air chamber of the present invention;
图3为本发明图2中A处结构的放大图;Fig. 3 is the enlarged view of the structure at A place in Fig. 2 of the present invention;
图4为本发明图2中B处结构的放大图;Fig. 4 is the enlarged view of structure at B place among Fig. 2 of the present invention;
图5为本发明动模与冷却水管位置的右剖图;Fig. 5 is the right sectional view of the position of the movable mold and the cooling water pipe of the present invention;
图6为本发明中导板的立体图;Fig. 6 is the perspective view of guide plate among the present invention;
图7为本发明中排水套位置的俯剖图;Fig. 7 is a top sectional view of the position of the drainage sleeve in the present invention;
图8为本发明中T型顶套的立体图。Fig. 8 is a perspective view of a T-shaped top sleeve in the present invention.
图中:1、注塑机本体;2、注塑机支架;3、定模;4、动模;5、成型腔;6、定位机构;601、螺柱;602、导套;603、导杆;604、锥形螺套;605、L型导槽;606、导板;607、滚轮;608、U型卡槽;609、环槽;7、气室;8、活塞板;9、连接杆;10、顶料机构;1001、活动槽;1002、调节槽;1003、T型顶套;1004、挤压弹簧;1005、导风板;1006、T型密封杆;11、单向气阀;12、水箱;13、输水泵;14、输水管;15、Y型排水管;16、冷却机构;1601、Y型分水头;1602、冷却水管;1603、排水套;1604、引气管;17、泄水管。In the figure: 1. Injection molding machine body; 2. Injection molding machine bracket; 3. Fixed mold; 4. Moving mold; 5. Molding cavity; 6. Positioning mechanism; 601, stud; 602, guide sleeve; 604, tapered screw sleeve; 605, L-shaped guide groove; 606, guide plate; 607, roller; 608, U-shaped card groove; 609, ring groove; 7, air chamber; 8, piston plate; 9, connecting rod; 10 1001, movable groove; 1002, adjusting groove; 1003, T-shaped top sleeve; 1004, extrusion spring; 1005, wind deflector; 1006, T-shaped sealing rod; 11, one-way air valve; 12, Water tank; 13. Water delivery pump; 14. Water delivery pipe; 15. Y-shaped drainage pipe; 16. Cooling mechanism; 1601. Y-shaped water diversion head; 1602. Cooling water pipe; 1603. Drainage sleeve; .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术工作人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
请参阅图1至图8,本发明提供一种技术方案:一种便于开模的塑料板材生产用组装式模具,包括注塑机本体1,注塑机本体1的顶部固定连接有注塑机支架2,注塑机支架2内壁的右侧固定连接有与注塑机本体1相配合的定模3,注塑机支架2内壁的右侧固定连接有动模4,动模4的右侧开设有成型腔5。需要说明的是:定模3与动模4的中心在同一轴线上,且定模3与动模4相背的一侧均固定连接有垫板,定模3上的垫板与注塑机本体1的注塑螺杆连接,动模4上的垫板与注塑机本体1的脱膜伸缩缸连接,且注塑机支架2的内底面设置有橡胶垫,方便脱膜后的塑料板落在橡胶垫上,避免造成磕碰,同时定模3上也开设有与动模4对应的成型腔体。Please refer to Fig. 1 to Fig. 8, the present invention provides a technical solution: an assembled mold for plastic plate production that is convenient for mold opening, including an injection molding machine body 1, and the top of the injection molding machine body 1 is fixedly connected with an injection
定模3与动模4前后两侧的中部均活动连接有定位机构6,动模4的内部开设有气室7,气室7的内部滑动连接有活塞板8,活塞板8的右侧对称固定连接有连接杆9,两个连接杆9的一端贯穿动模4分别与两个定位机构6活动连接。需要说明的是:气室7与活塞板8的截面均设为圆形,能够有效保证气室7内活塞板8使用过程中的密封性。The middle parts of the fixed
气室7内壁的右侧活动连接有与成型腔5相配合的顶料机构10,气室7内壁的右侧固定连接有单向气阀11。需要说明的是:当活塞板8向气室7左侧移动时,单向气阀11打开对气室7内部进行充气。The right side of the inner wall of the
注塑机本体1的下部固定连接有水箱12,水箱12顶部的中间位置固定连接有输水泵13,输水泵13的输出端固定连接有输水管14,水箱12的顶部的左侧固定连接有Y型排水管15,动模4的前侧活动连接有与气室7相配合的冷却机构16,冷却机构16的一端与输水管14固定连接,冷却机构16的另一端与Y型排水管15固定连接,气室7的内部与Y型排水管15的一端之间固定连接有泄水管17。需要说明的是:且泄水管17的内部设置有单向阀,当活塞板8向气室7左侧移动时,气室7左侧抽取的水从泄水管17流入Y型排水管15的内部,而活塞板8向右移动时单向阀关闭,避免Y型排水管15内部的水倒流进气室7的内部。The lower part of the injection molding machine body 1 is fixedly connected with a
本实施例中,如图1、图2、图3、图5和图6所示,定位机构6包括螺柱601,螺柱601设为两个,两个螺柱601对着固定连接在定模3中部的两侧。In this embodiment, as shown in Fig. 1, Fig. 2, Fig. 3, Fig. 5 and Fig. 6, the
动模4中部的两侧对称固定连接有导套602,导套602的内部滑动连接有导杆603,导杆603的一端活动连接有锥形螺套604,两个锥形螺套604分别与两个螺柱601螺纹连接。Both sides of the middle part of the
定模3的两侧的中部均开设有L型导槽605,L型导槽605的内部滑动连接有导板606,导板606的一端转动连接有滚轮607,滚轮607的侧壁与相邻锥形螺套604的侧壁搭接,导板606的另一端开设有U型卡槽608。The middle part of both sides of the fixed
两个连接杆9的右端分别活动插接在两个L型导槽605的内部,连接杆9的外壁开设有环槽609,导板606的另一端通过U型卡槽608卡接在相邻环槽609的内部。需要说明的是:锥形螺套604与螺柱601连接后,使锥形螺套604的锥面能够抵压在滚轮607表面,将导板606向L型导槽605的内部抵压,此时导板606上的U型卡槽608能够卡在连接杆9上的环槽609内部对连接杆9进行限位,当开模时连接杆9能够带着活塞板8在气室7内部移动;且转动锥形螺套604与螺柱601解除螺纹连接后即可解除连接杆9与导板606的连接状态,便于对定模3和动模4进行拆卸分离。The right ends of the two connecting
本实施例中,如图3和图6所示,L型导槽605的内壁开设有滑槽,导板606的两侧均固定连接有滑块,滑块的侧壁与滑槽的内壁之间固定连接有复位弹簧。需要说明的是:滑槽内壁的两侧之间固定连接有滑杆,滑块滑动连接在滑杆上,通过滑杆设置提升导板606移动的稳定性,当锥形螺套604与螺柱601解除螺纹连接后,复位弹簧带着导板606进行复位移动。In this embodiment, as shown in Figure 3 and Figure 6, the inner wall of the L-shaped
本实施例中,如图2和图3所示,锥形螺套604远离螺柱601的一侧固定连接有连接轴承,连接轴承的内圈与相邻导杆603的外壁固定连接。需要说明的是:通过连接轴承设置,使锥形螺套604旋转过程中不会带着导杆603同步转动,提升锥形螺套604与螺柱601螺纹连接的便捷性。In this embodiment, as shown in FIG. 2 and FIG. 3 , a connecting bearing is fixedly connected to the side of the tapered threaded
本实施例中,如图2、图4和图8所示,顶料机构10包括活动槽1001,活动槽1001设为两个,两个活动槽1001对称开设在气室7内壁的右侧,活动槽1001的内壁开设有调节槽1002,调节槽1002的内部滑动连接有T型顶套1003,T型顶套1003的侧壁与调节槽1002的内壁之间活动连接有挤压弹簧1004,T型顶套1003的右端延伸至成型腔5的内部。In this embodiment, as shown in Fig. 2, Fig. 4 and Fig. 8, the
活动槽1001的内壁固定连接有导风板1005,导风板1005的右侧固定连接有T型密封杆1006,T型密封杆1006的一端活动插接在T型顶套1003的内部。需要说明的是:T型顶套1003的内壁设为锥面,T型密封杆1006的右端设为与T型顶套1003相配合的锥形,进一步提升T型顶套1003与T型密封杆1006配合后的密封性。The inner wall of the
本实施例中,如图2和图4所示,调节槽1002内壁的左侧至T型顶套1003的左侧与T型顶套1003右侧至成型腔5内壁之间的距离相同,T型密封杆1006的右侧与成型腔5的内壁平齐设置。需要说明的是:当T型顶套1003向左移动至极限位置时,T型顶套1003的右侧、T型密封杆1006的右侧和成型腔5的内壁在一条线上,且通过T型密封杆1006对T型顶套1003的中部进行密封,避免溶体注塑液进入T型顶套1003的内部。In this embodiment, as shown in Figure 2 and Figure 4, the distance between the left side of the inner wall of the
本实施例中,如图2和图4所示,导风板1005的截面设为三角形,导风板1005的两侧分别固定连接在活动槽1001内壁的两侧,活动槽1001的左侧设为锥形。需要说明的是:锥形设置的活动槽1001方便对活塞板8移动过程中产生的气流进行导向输送。In this embodiment, as shown in Figure 2 and Figure 4, the cross section of the
本实施例中,如图1、图2、图5和图7所示,冷却机构16包括Y型分水头1601,Y型分水头1601固定连接在动模4前端的中间位置,Y型分水头1601的中部与输水管14的顶部固定连接,Y型分水头1601的两侧均固定连接有冷却水管1602,两个冷却水管1602对称固定连接在动模4的内部,冷却水管1602的一端贯穿动模4固定连接有排水套1603,排水套1603的前端与Y型排水管15的顶部固定连接,排水套1603的侧壁与气室7之间固定连接有引气管1604。需要说明的是:动模4的前端固定连接有支撑块,Y型分水头1601固定连接在支撑块上,当输水泵13内部的冷水经输水管14流入Y型分水头1601内部,再分流进两个冷却水管1602内,而冷却水管1602设置在气室7与成型腔5之间,对成型腔5内部的注塑件进行冷却。In the present embodiment, as shown in Fig. 1, Fig. 2, Fig. 5 and Fig. 7, the
本实施例中,如图7所示,Y型排水管15的顶部与冷却水管1602的一端均固定连接有单向水阀。需要说明的是:使冷却水仅能够从冷却水管1602流入排水套1603内再流进Y型排水管15里,避免冷却水倒流而影响冷却效果。In this embodiment, as shown in FIG. 7 , a one-way water valve is fixedly connected to the top of the Y-shaped
本实施例中,如图1和图2所示,定模3左侧的四周均固定连接有定位销,动模4右侧的四周分别开设有与四个定位销相配合的定位孔。需要说明的是:该塑料板生产用模具由定模3、动模4、垫板、定位销、导杆603和导套602等部件形成的组装式模具。In this embodiment, as shown in FIGS. 1 and 2 , positioning pins are fixedly connected around the left side of the fixed
本发明的使用方法和优点:该一种便于开模的塑料板材生产用组装式模具,工作过程如下:Use method and advantage of the present invention: this a kind of assembly type mold for the production of plastic sheet material that is convenient to mold opening, working process is as follows:
如图1至图8所示,使用该塑料板材料组装式模具时,首先将动模4与定模3分别固定连接注塑机支架2内部的两侧,将动模4向定模3方向移动,使动模4上的连接杆9插入定模3的L型导槽605的内部,此时再转动导杆603上的锥形螺套604与对应的螺柱601螺纹连接,此时锥形螺套604侧壁的斜面抵压导板606上的滚轮607侧壁,使导板606向L型导槽605内部滑动,接着导板606上的U型卡槽608卡在对应连接杆9上开设的环槽609内部,将连接杆9右端锁定在定模3的内部,在导杆603与导套602配合下,使动模4与定模3往复多次开模与合模过程中能够精准的定位;As shown in Figures 1 to 8, when using the plastic plate material assembled mold, firstly, the
接着启动注塑机本体1上的脱膜伸缩缸带着动模4移动与定模3合模,再由注塑螺杆对该组装式模具的内部进行注塑,注塑完成后,启动输水泵13将冷却水向输水管14传输至Y型分水头1601内部,并由两个冷却水管1602分别将冷却水传输至两个排水套1603内部,最后从Y型排水管15流回水箱12内部对模具进行循环冷却后再开模,在动模4向左移动时,活塞板8在连接杆9的支撑作用下,相对于动模4内的气室7向右移动,此时气室7的左侧形成负压,使气室7左侧通过引气管1604抽取排水套1603内部的冷却水,此时冷却水管1602内部的水流速度快速提升,使快速流动的冷却液对动模4上的注塑件进行冷却;Then start the stripping telescopic cylinder on the injection molding machine body 1 to move the
同时由于气室7的右侧空间逐渐变小,气室7右侧气压提升,高气压向活动槽1001内部移动并抵压T型顶套1003将注塑件从成型腔5内部顶出,在T型顶套1003向右移动后解除与T型密封杆1006的密封状态,使活动槽1001内部的气流吹出,将T型顶套1003上粘附的注塑件吹落至注塑机支架2内部的橡胶垫上,避免出现注塑件粘附在T型顶套1003上的情况发生;Simultaneously, because the space on the right side of the
最后使动模4向定模3方向移动合模,进行下次的注塑加工,在动模4与定模3合模过程中,气室7内部的单向气阀11打开对气室7右侧进行充气,而气室7左侧的冷却水在活塞板8的挤压下由泄水管17排入Y型排水管15的内部。Finally, the
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术工作人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and those described in the above-mentioned embodiments and description are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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Denomination of invention: A mold for the production of plastic sheets that is easy to open Granted publication date: 20240730 Pledgee: Zhejiang Jiangshan rural commercial bank Limited by Share Ltd. Pledgor: Zhejiang Yuanpai Plastic Co.,Ltd. Registration number: Y2025980057293 |