CN115847574A - Building block forming pressure head with uniform forming texture - Google Patents

Building block forming pressure head with uniform forming texture Download PDF

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Publication number
CN115847574A
CN115847574A CN202211727739.3A CN202211727739A CN115847574A CN 115847574 A CN115847574 A CN 115847574A CN 202211727739 A CN202211727739 A CN 202211727739A CN 115847574 A CN115847574 A CN 115847574A
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Prior art keywords
frame
assembly
ram
upper platen
platen assembly
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Chinese (zh)
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林力祺
张九林
向明万
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Fujian Weiyu Machinery Co ltd
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Fujian Weiyu Machinery Co ltd
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Priority to CN202211727739.3A priority Critical patent/CN115847574A/en
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Abstract

The invention relates to a building block forming pressure head with uniform forming texture, which comprises an installation frame transition plate and a plurality of adaptive support systems, wherein each adaptive support system comprises a pressure head frame, an adaptive support assembly and an upper pressure plate assembly, each pressure head frame is arranged below the installation frame transition plate, each adaptive support assembly is respectively arranged at the lower side of the corresponding pressure head frame, each upper pressure plate assembly is arranged at the lower side of the corresponding adaptive support assembly, and the adaptive support assemblies increase the support force adaptively in the forming process.

Description

成型质地均匀的砌块成型压头Forming block forming head with uniform texture

技术领域technical field

本发明涉及砌块生产技术领域,特别是涉及一种成型质地均匀的砌块成型压头。The invention relates to the technical field of block production, in particular to a block forming pressure head with uniform forming quality.

背景技术Background technique

砌砖生产时,一般是将成型压头伸入中框,进而形成成型型腔,再由成型主机的的主压力缸将砖挤压成型,但是,现有的成型压头均为刚性的,在成型过程中,成形型腔内的物料不能彻底的均匀分散开,使得现有成型出来的砖质地容易产生不均匀的问题。During bricklaying production, the molding head is generally extended into the middle frame to form a molding cavity, and then the main pressure cylinder of the molding machine is used to extrude the bricks. However, the existing molding heads are all rigid. During the forming process, the materials in the forming cavity cannot be completely and evenly dispersed, so that the texture of the existing formed bricks is prone to uneven problems.

发明内容Contents of the invention

为克服现有技术存在的技术缺陷,本发明提供一种成型质地均匀的砌块成型压头,产品厚度均匀,致密度均匀。In order to overcome the technical defects existing in the prior art, the invention provides a block forming indenter with uniform forming texture, which has uniform thickness and uniform density.

本发明采用的技术解决方案是:The technical solution adopted in the present invention is:

成型质地均匀的砌块成型压头,包括安装框架过渡板和若干适应性支撑系统,各所述适应性支撑系统均包括压头架、适应性支撑组件和上压板组件,各所述压头架均安装在安装框架过渡板下,各所述适应性支撑组件分别安装在对应压头架下侧,各所述上压板组件安装在对应适应性支撑组件下侧,各所述适应性支撑组件在成型过程中适应性增加支撑力,直至适应性支撑组件压缩至刚性支撑。A block forming press head with a uniform texture, including a mounting frame transition plate and a number of adaptive support systems, each of which includes a press head frame, an adaptive support assembly and an upper platen assembly, and each of the press head frames are installed under the transition plate of the installation frame, each of the adaptive support assemblies is installed on the lower side of the corresponding pressure head frame, each of the upper platen assemblies is installed on the lower side of the corresponding adaptive support assembly, and each of the adaptive support assemblies is installed on the Adaptive increases support force during molding until the adaptive support components compress to rigid supports.

优选的,各所述适应性支撑组件均包括导向组件、限位块和弹性元件,所述导向组件安装在压头架和上压板组件之间进而约束住压头架和上压板组件之间相互运动时的姿态,所述弹性元件安装在压头架和上压板组件之间,所述限位块位于压头架和上压板组件之间,所述限位块限制压头架和上压板组件之间的最小距离。Preferably, each of the adaptive support assemblies includes a guide assembly, a limit block, and an elastic element, and the guide assembly is installed between the pressure head frame and the upper platen assembly to constrain the interaction between the pressure head frame and the upper platen assembly. The attitude during movement, the elastic element is installed between the pressure head frame and the upper platen assembly, the limit block is located between the pressure head frame and the upper platen assembly, and the limit block restricts the pressure head frame and the upper platen assembly the minimum distance between.

优选的,所述弹性元件为气囊、橡胶块或弹簧。Preferably, the elastic element is an air bag, a rubber block or a spring.

优选的,所述限位块安装在压头架底部并指向上压板组件顶部。Preferably, the limit block is installed at the bottom of the pressure head frame and points to the top of the upper platen assembly.

优选的,所述限位块安装在上压板组件顶部并指向压头架底部。Preferably, the limit block is installed on the top of the upper platen assembly and points to the bottom of the indenter frame.

优选的,所述导向组件包括导柱和导套,所述导柱和导套分别安装在压头架和上压板组件上。Preferably, the guide assembly includes a guide post and a guide sleeve, and the guide post and guide sleeve are installed on the pressure head frame and the upper platen assembly respectively.

优选的,各所述压头架均包括上安装板、若干支撑立柱和下安装板,所述上安装板安装在安装框架过渡板底部,各所述支撑立柱均固装在上安装板和下安装板之间,所述上压板组件安装在下安装板底部。Preferably, each of the indenter frames includes an upper mounting plate, several supporting columns and a lower mounting plate, the upper mounting plate is installed at the bottom of the transition plate of the installation frame, and each of the supporting columns is fixed on the upper mounting plate and the lower mounting plate. Between the mounting plates, the upper pressing plate assembly is installed at the bottom of the lower mounting plate.

优选的,所述安装框架过渡板底部设有若干向下指向的支撑杆。Preferably, the bottom of the transition plate of the installation frame is provided with several supporting rods pointing downward.

本发明的有益效果是:The beneficial effects of the present invention are:

各适应性支撑系统均包括压头架、适应性支撑组件和上压板组件,各压头架均安装在安装框架过渡板下,各适应性支撑组件分别安装在对应压头架下侧,各上压板组件安装在对应适应性支撑组件下侧,各适应性支撑组件在成型过程中适应性增加支撑力,在成型过程中,由于适应性支撑组件在挤压成型的起始阶段没有提供较大的压力,成型时物料粉末仍然可以在成型型腔内分布散开,这样就使得物料在成型时,不会聚集而造成成品质量和密度不均,保证了成品质量,直至适应性支撑组件压缩至刚性支撑,当适应性支撑组件被压缩至刚性时,物料在成形型腔内的分布也就完成了,此时成型主机的主压力缸可以最终将砖挤压成型,产品厚度均匀,致密度均匀。Each adaptive support system includes a pressure head frame, an adaptive support assembly and an upper platen assembly. The pressure plate assembly is installed on the lower side of the corresponding adaptive support assembly, and each adaptive support assembly increases the support force adaptively during the molding process. During the molding process, because the adaptive support assembly does not provide a large Pressure, the material powder can still be distributed and scattered in the molding cavity during molding, so that the material will not gather during molding and cause uneven quality and density of the finished product, ensuring the quality of the finished product until the adaptive support component is compressed to rigidity Support, when the adaptive support components are compressed to rigidity, the distribution of materials in the forming cavity is completed, at this time, the main pressure cylinder of the forming machine can finally extrude the bricks, and the product has uniform thickness and uniform density.

附图说明Description of drawings

图1为本发明俯视结构示意图。Fig. 1 is a schematic top view of the structure of the present invention.

图2为本发明结构侧视示意图。Fig. 2 is a schematic side view of the structure of the present invention.

图3为本发明底部结构示意图。Fig. 3 is a schematic diagram of the bottom structure of the present invention.

附图标记说明:Explanation of reference signs:

1、安装框架过渡板;1. Install the frame transition plate;

2、适应性支撑系统;21、压头架;211、上安装板;212、支撑立柱;213、下安装板;22、适应性支撑组件;221、导向组件;2211、导柱;2212、导套;222、限位块;223、弹性元件;23、上压板组件;2. Adaptive support system; 21. Pressure head frame; 211. Upper mounting plate; 212. Support column; 213. Lower mounting plate; 22. Adaptive support component; 221. Guide component; Cover; 222, limit block; 223, elastic element; 23, upper plate assembly;

3、支撑杆。3. Support rod.

具体实施方式Detailed ways

下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:

如图所示,本实施例提供一种成型质地均匀的砌块成型压头,包括安装框架过渡板1和若干适应性支撑系统2,各适应性支撑系统2均包括压头架21、适应性支撑组件22和上压板组件23,各压头架21均安装在安装框架过渡板1下,各适应性支撑组件22分别安装在对应压头架21下侧,各上压板组件23安装在对应适应性支撑组件22下侧,各适应性支撑组件22在成型过程中适应性增加支撑力,在成型过程中,由于适应性支撑组件22在挤压成型的起始阶段没有提供较大的压力,成型时物料粉末仍然可以在成型型腔内分布散开,这样就使得物料在成型时,不会聚集而造成成品质量和密度不均,保证了成品质量,直至适应性支撑组件22压缩至刚性支撑,当适应性支撑组件22被压缩至刚性时,物料在成形型腔内的分布也就完成了,此时成型主机的主压力缸可以最终将砖挤压成型,产品厚度均匀,致密度均匀。As shown in the figure, this embodiment provides a block forming indenter with uniform molding quality, including an installation frame transition plate 1 and several adaptive support systems 2, and each adaptive support system 2 includes an indenter frame 21, an adaptive The support assembly 22 and the upper platen assembly 23, each pressure head frame 21 is installed under the installation frame transition plate 1, each adaptive support assembly 22 is respectively installed on the lower side of the corresponding pressure head frame 21, each upper platen assembly 23 is installed on the corresponding adaptable The lower side of the adaptive support assembly 22, each adaptive support assembly 22 adaptively increases the support force during the molding process. The powder of the material can still be distributed and scattered in the molding cavity, so that the material will not gather during molding to cause uneven quality and density of the finished product, which ensures the quality of the finished product until the adaptive support component 22 is compressed to a rigid support. When the adaptive support assembly 22 is compressed to rigidity, the distribution of materials in the forming cavity is completed. At this time, the main pressure cylinder of the forming machine can finally extrude the bricks, and the product has uniform thickness and uniform density.

各适应性支撑组件22均包括导向组件221、限位块222和弹性元件223,导向组件221安装在压头架21和上压板组件23之间进而约束住压头架21和上压板组件23之间相互运动时的姿态,弹性元件223安装在压头架21和上压板组件23之间,弹性元件223为气囊、橡胶块或弹簧,在成型主机的主压力缸下降,带动上压板组件23初步挤压成形型腔,在上压板组件23初步挤压成形型腔时,由于气囊所受压力较小,这样使得成形型腔内的物料在成型前期仍可以继续在振动机作用下更加均匀的分布在成形型腔内,本实施例所涉及的振动机为电动振动机,该振动机安装在安装框架过渡板1上,成型主机通过安装框架过渡板1安装在主压力缸的输出端,限位块222位于压头架21和上压板组件23之间,限位块222限制压头架21和上压板组件23之间的最小距离,随着主压力缸继续下降,弹性元件223所受的压力也越来越大,在成型型腔内的物料逐步均布后,主压力缸继续挤压以对砖进行彻底成型。Each adaptive support assembly 22 includes a guide assembly 221, a limit block 222 and an elastic element 223. The guide assembly 221 is installed between the indenter frame 21 and the upper platen assembly 23 to constrain the relationship between the indenter frame 21 and the upper platen assembly 23. The attitude when moving between each other, the elastic element 223 is installed between the pressure head frame 21 and the upper platen assembly 23, the elastic element 223 is an air bag, a rubber block or a spring, which descends in the main pressure cylinder of the molding host, driving the upper platen assembly 23 to initially Extrusion molding cavity, when the upper platen assembly 23 initially extrudes the molding cavity, the pressure on the airbag is relatively small, so that the materials in the forming cavity can continue to be more evenly distributed under the action of the vibrating machine in the early stage of molding In the forming cavity, the vibrator involved in this embodiment is an electric vibrator, the vibrator is installed on the installation frame transition plate 1, and the forming host is installed on the output end of the main pressure cylinder through the installation frame transition plate 1, and the limit The block 222 is located between the pressure head frame 21 and the upper platen assembly 23. The limit block 222 limits the minimum distance between the pressure head frame 21 and the upper platen assembly 23. As the main pressure cylinder continues to descend, the pressure on the elastic element 223 It is also getting bigger and bigger. After the materials in the molding cavity are gradually distributed evenly, the main pressure cylinder continues to squeeze to completely shape the bricks.

限位块222有两种安装方式,第一种是限位块222安装在压头架21底部并指向上压板组件23顶部,第二种是限位块222安装在上压板组件23顶部并指向压头架21底部,限位块222用以在成型后段给上压板组件23刚性支撑,进而保证成型压力。The limit block 222 has two installation methods, the first is that the limit block 222 is installed on the bottom of the indenter frame 21 and points to the top of the upper platen assembly 23, and the second is that the limit block 222 is installed on the top of the upper platen assembly 23 and points to At the bottom of the pressure head frame 21, the limit block 222 is used to rigidly support the upper platen assembly 23 in the later stage of forming, thereby ensuring the forming pressure.

导向组件221包括导柱2211和导套2212,导柱2211和导套2212分别安装在压头架21和上压板组件23上,导柱2211和导套2212保证了上压板组件23不偏斜。The guide assembly 221 includes a guide post 2211 and a guide sleeve 2212. The guide post 2211 and the guide sleeve 2212 are installed on the indenter frame 21 and the upper platen assembly 23 respectively. The guide post 2211 and the guide sleeve 2212 ensure that the upper platen assembly 23 is not deflected.

各压头架21均包括上安装板211、若干支撑立柱212和下安装板213,上安装板211安装在安装框架过渡板1底部,各支撑立柱212均固装在上安装板211和下安装板213之间,上压板组件23安装在下安装板213底部,上压板组件23是直接与物料接触的部分,上安装板211和各支撑立柱212用以实现主压力缸和上压板组件23之间力的传递。Each indenter frame 21 includes an upper mounting plate 211, several supporting columns 212 and a lower mounting plate 213, the upper mounting plate 211 is installed on the bottom of the installation frame transition plate 1, and each supporting column 212 is fixed on the upper mounting plate 211 and the lower mounting plate 213. Between the plates 213, the upper platen assembly 23 is installed at the bottom of the lower mounting plate 213. The upper platen assembly 23 is the part that directly contacts with the material. transmission of force.

安装框架过渡板1底部设有若干向下指向的支撑杆3,该支撑杆3用以顶住中框,在对本发明所涉及的压头时,压头和中框可以在支撑杆3支撑下一起转运。The bottom of the installation frame transition plate 1 is provided with a number of downward pointing support rods 3, which are used to withstand the middle frame. When the pressure head involved in the present invention is used, the pressure head and the middle frame can be supported by the support rods 3 Transship together.

以上显示和描述了本发明创造的基本原理和主要特征及本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明创造精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. On the premise of not departing from the spirit and scope of the present invention, the present invention will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention, which is defined by the appended The claims and their equivalents are defined.

Claims (8)

1. The building block forming pressure head with uniform forming texture is characterized by comprising an installation frame transition plate and a plurality of adaptive supporting systems, wherein each adaptive supporting system comprises a pressure head frame, an adaptive supporting assembly and an upper pressure plate assembly, each pressure head frame is installed below the installation frame transition plate, each adaptive supporting assembly is installed on the lower side of the corresponding pressure head frame, each upper pressure plate assembly is installed on the lower side of the corresponding adaptive supporting assembly, and the adaptive supporting assemblies increase supporting force adaptively in the forming process until the adaptive supporting assemblies are compressed to be supported rigidly.
2. The uniform building block molding ram of claim 1, wherein each of said compliant support assemblies comprises a guide assembly mounted between the ram frame and the upper platen assembly to constrain the attitude of the ram frame and the upper platen assembly during relative movement, a stop block mounted between the ram frame and the upper platen assembly, and a resilient element mounted between the ram frame and the upper platen assembly, the stop block being positioned between the ram frame and the upper platen assembly, the stop block limiting the minimum distance between the ram frame and the upper platen assembly.
3. A uniform building block forming ram according to claim 2 wherein said resilient element is a bladder, a rubber block or a spring.
4. A uniform building block molding ram according to claim 2 wherein said stop block is mounted on the bottom of the ram frame and points toward the top of the upper platen assembly.
5. A uniform building block forming ram according to claim 2 wherein said stop block is mounted on the top of the upper platen assembly and is directed toward the bottom of the ram frame.
6. A uniform building block forming ram according to claim 2 wherein said guide assemblies comprise guide posts and guide sleeves mounted on said ram frame and said upper platen assembly, respectively.
7. The uniform building block forming ram of claim 1, wherein each said ram frame includes an upper mounting plate, a plurality of support columns and a lower mounting plate, said upper mounting plate is mounted to the bottom of the mounting frame transition plate, each said support column is fixedly mounted between the upper mounting plate and the lower mounting plate, and said upper platen assembly is mounted to the bottom of the lower mounting plate.
8. A uniform building block forming ram according to claim 1 wherein said mounting frame transition plate has downwardly directed support bars at the bottom.
CN202211727739.3A 2022-12-31 2022-12-31 Building block forming pressure head with uniform forming texture Pending CN115847574A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2426404Y (en) * 2000-06-06 2001-04-11 李伯信 Table vibration fixed block machine
EP1875996A1 (en) * 2006-07-03 2008-01-09 Quadra 1 Vibrating press for the production of construction elements
CN203579829U (en) * 2013-09-30 2014-05-07 福建泉工股份有限公司 Pressing head device of block making machine
CN205033353U (en) * 2015-07-10 2016-02-17 泉州德科达机械制造有限公司 Lightweight aggregate block forming machine
CN206883862U (en) * 2017-07-03 2018-01-16 武汉中材建科智能装备有限责任公司 A kind of mechanical block machine
CN209633274U (en) * 2018-12-05 2019-11-15 徐州逸刻新型墙体材料有限公司 A kind of non-burning brick framed positioning device
CN217434588U (en) * 2022-04-15 2022-09-16 湖北楚峰建科集团荆州开元新材股份有限公司 Automatic brick making machine for commercial concrete excess materials

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2426404Y (en) * 2000-06-06 2001-04-11 李伯信 Table vibration fixed block machine
EP1875996A1 (en) * 2006-07-03 2008-01-09 Quadra 1 Vibrating press for the production of construction elements
CN203579829U (en) * 2013-09-30 2014-05-07 福建泉工股份有限公司 Pressing head device of block making machine
CN205033353U (en) * 2015-07-10 2016-02-17 泉州德科达机械制造有限公司 Lightweight aggregate block forming machine
CN206883862U (en) * 2017-07-03 2018-01-16 武汉中材建科智能装备有限责任公司 A kind of mechanical block machine
CN209633274U (en) * 2018-12-05 2019-11-15 徐州逸刻新型墙体材料有限公司 A kind of non-burning brick framed positioning device
CN217434588U (en) * 2022-04-15 2022-09-16 湖北楚峰建科集团荆州开元新材股份有限公司 Automatic brick making machine for commercial concrete excess materials

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