CN115847108A - Thin product stamping, packaging and receiving integrated equipment - Google Patents

Abstract

The invention discloses thin product stamping, packaging and material receiving integrated equipment which comprises a stamping module, a packaging module and a waste material processing mechanism, wherein the stamping module comprises a lower module and an upper module, the lower module is provided with a first channel for a material carrying belt to pass through, the upper module is provided with a first punch, and the first punch is used for stamping a raw material belt into the material carrying belt; the packaging module group includes carry the material area, with being used for of the feed end intercommunication of first passageway supplies to carry the material area to move to feeding track in the first passageway and with being used for of the discharge end intercommunication of first passageway supplies the ejection of compact track that carries the year material area of stamping forming's product and shifts out, set up in on the ejection of compact track and be used for covering the heat-seal in carrying the heat-seal machine who carries on the material area of product constructs, be used for carrying the receiving agencies of material area rolling after the heat-seal and set up in heat-seal machine construct with be used for between the receiving agencies make carry the material area after the heat-seal to receiving agencies's the first feed mechanism that feeds.

Description

Stamping, packaging and receiving integrated equipment for thin products

technical field

The invention relates to the field of thin product processing, in particular to an integrated equipment for stamping, packaging and receiving thin products.

Background technique

During the processing of thin sheet products such as electronic metal sheet products, they need to be sent to the stamping die of the stamping equipment for stamping, and then the stamped thin products are sent to the semi-automatic packaging equipment for film packaging. However, due to the small size of thin products, semi-automatic packaging equipment usually uses a vibrating plate to feed the material, and the vibrating plate cannot recognize such small thin sheet products, especially small asymmetrical products, which leads to wrong product orientation and wrong packaging And other issues. If the method of manually placing materials is used, such small and thin sheet products are prone to fatigue and lead to misplacement of the product direction, which affects production efficiency and wastes manpower.

Contents of the invention

Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the present invention is: to provide a thin-type product stamping packaging and receiving integrated product that prevents product mispacking, reduces the process of transferring the product to packaging equipment after stamping, improves efficiency, and saves human body costs. equipment.

In order to solve the above technical problems, a technical solution adopted by the present invention is to provide an integrated equipment for stamping, packaging and receiving thin products, including:

The stamping die set includes a lower die set and an upper die set, the lower die set has a first passage for the carrier belt to pass through, the upper die set has a first punch, and the first punch is used to feed the raw material a tape flush into said carrier tape;

A packaging module, comprising the carrier belt, a feed track for the carrier belt to move into the first channel communicated with the feed end of the first channel, and an outlet of the first channel. The material end is connected to the discharge track for the carrier belt carrying the stamped and formed product to move out, and the heat sealing device is arranged on the discharge track and used to heat seal the cover tape on the carrier belt carrying the product. A sealing mechanism, a material receiving mechanism for rewinding the heat-sealed carrier tape, and a device arranged between the heat-sealing mechanism and the material receiving mechanism for making the heat-sealed carrier tape to the The first feeding mechanism for feeding by the feeding mechanism; and

The waste material processing mechanism includes a material cutting mechanism for cutting the remaining waste material belt after stamping by the stamping die set and a material cutting mechanism arranged between the stamping die set and the material cutting mechanism for bringing the waste material to the The second feeding mechanism for feeding the material cutting mechanism.

Further, the lower die set also has a second channel through which the raw material belt passes, the second channel is located above the first channel and vertically intersects with the first channel in the horizontal direction, the The first channel communicates with the second channel at the vertical intersection, and the first punch is arranged at the position where the first channel and the second channel vertically intersect.

Further, an inwardly recessed notch is formed at an edge of the product, and the product has an eccentric hole; the side facade corresponding to the notch on the first punch has an inwardly recessed The concave part; the upper die set also has a second punch, the second punch is used to punch the eccentric hole before the first punch is punched, and the first punch is used to bring the raw material on the A portion corresponding to the eccentric hole is punched onto the carrier tape.

Further, the position corresponding to the second punch on the lower die set also has a vertically through first waste discharge hole, when the second punch punches the eccentric hole downward, the eccentric hole The corresponding waste material is discharged out of the lower die set through the first waste material discharge hole.

Further, the loading belt has loading slots uniformly spaced along its length direction, and eccentric columns for positioning the eccentric holes are formed at positions corresponding to the eccentric holes in the loading slots.

Further, the heat-sealing mechanism includes a heat-pressing part formed above the discharge track, a lifting unit for driving the heat-pressing part to rise and fall, a heating unit for heating the heat-pressing part, formed on the The first laminating shaft on the hot-pressing part, which is close to one end of the stamping die set and above the carrier belt, is formed on the opposite end side of the hot-pressing part and is located above the carrier belt. The second laminating shaft and the cover tape guide rail for conveying the cover tape to the carrier tape at the first laminating shaft, the first laminating shaft and the second laminating shaft are used and pressing the cover tape and the carrier tape together.

Further, the first feeding mechanism and/or the second feeding mechanism includes a mounting frame, a driving roller installed on the mounting frame and arranged vertically to the carrier belt in the horizontal direction, for driving The rotation drive mechanism for the driving roller to rotate around its own axis and the driven roller arranged on the mounting frame and rollingly matched with the driving roller, the difference between the driven roller and the driving roller There is a gap suitable for the thickness of the carrier belt or the waste material belt, one end of the carrier material belt or the waste material belt is located in the gap, and when it needs to be fed to the direction of the receiving mechanism, the rotary drive The mechanism rotates at a predetermined angle, so that the driving roller and the driven roller pull the carrier belt to feed toward the receiving mechanism.

Further, the first feeding mechanism and/or the second feeding mechanism further includes a position sensing unit close to one end of the stamping die set, and the carrier belt is provided with a first A sensing hole, the position sensing unit of the first feeding mechanism is used for alignment detection with the first sensing hole to ensure the accuracy of the position of the carrier tape entering the stamping die set; the raw material tape is provided with The second induction holes are uniformly distributed along its length direction, and the position sensing unit of the second feeding mechanism is used for alignment detection with the second induction holes to ensure that the raw material belt enters the position of the stamping die set Accuracy.

Further, the upper die set also has a third punch for stamping the second induction hole before the first punch punches the product, and the lower die set corresponds to the first punch. The position of the three punches also has a vertically through second waste discharge hole, when the third punch presses down on the second induction hole, the waste corresponding to the second induction hole is discharged through the second waste The hole exits the lower die set.

Further, the material cutting mechanism includes a knife platform whose height is suitable for the waste belt and a cutter assembly erected above the knife platform, the cutter assembly includes a material cutting cylinder and a The cutter at the lower end of the cylinder.

The integrated stamping, packaging and receiving equipment for thin products of the present invention can improve production efficiency and quality, save the transfer process of stamping and then transfer to a semi-automatic packaging machine, and save labor costs.

Description of drawings

The drawings described here are used to provide a further understanding of the application and constitute a part of the application. The schematic embodiments and descriptions of the application are used to explain the application and do not constitute an improper limitation to the application. In the attached picture:

Fig. 1 is a structural schematic diagram of a thin sheet product.

Fig. 2 is a schematic structural view of an embodiment of the integrated equipment for stamping, packaging and receiving thin products of the present invention.

Fig. 3 is a schematic diagram of the structure in Fig. 2 after removing the electric control box.

Fig. 4 is a schematic diagram of cooperation of the raw material belt, the carrier belt and the lower die set.

FIG. 5 is an enlarged view of part B1 in FIG. 4 .

Fig. 6 is a structural schematic diagram of the heat-sealing mechanism in Fig. 2 .

FIG. 7 is a schematic view of the cooperation of the hot pressing part, the heating unit and the lifting unit in FIG. 6 .

FIG. 8 is an enlarged view of part B2 in FIG. 6 .

FIG. 9 is an enlarged view of part B3 in FIG. 6 .

Fig. 10 is a schematic structural diagram of the first feeding mechanism in Fig. 2 .

FIG. 11 is an enlarged view of part B4 in FIG. 10 .

Fig. 12 is a schematic diagram of cooperation of the driving roller, the driven roller and the adjustable pressing assembly in Fig. 10 .

Fig. 13 is a structural schematic diagram of the cutting mechanism in Fig. 2 .

The meanings of each label in the accompanying drawings are:

Product-A; Eccentric Hole-A1; Notch-A2;

Rack-100; Electric control box-101; Warning unit-102;

Stamping die set-200; Lower die set-210; First channel-211; Second channel-212; Diagonal channel-213; Upper die set-220; Raw material belt-231; Waste material belt-232; -233;

Packaging module-300; loading belt-310; loading wheel-311; bracket-312; loading tank-313; eccentric column-314; first induction hole-315; 330; pressing block-331; heat-sealing mechanism-340; heat-pressing part-341; connecting block-341a; heating block-341b; The first fitting shaft-344; the second fitting shaft-345; the mounting seat-344a, 345a; the pressure rod-344b, 345b; the elongated hole-344c, 345c; 345e; mounting hole-345f; adjusting nut-344g; adjusting bolt-344h; cover belt-346; Rewinding mechanism-350; rewinding roll-351; first feeding mechanism-360; mounting frame-361; first side frame-361a; second side frame-361b; driving roller-362; ;Following roller-364;Guide assembly-365;Installing rod-365a;First guide block-365b;Second guide block-365c;Horizontal guide-365d;Protrusion-365e;Swing member-366;Rotary shaft -366a; First fixed shaft-366b; Second fixed shaft-366c; Connector-366d; Drive unit-367; Coil spring-367a; Unit-368;

Waste disposal mechanism-400; Material cutting mechanism-410; Second feeding mechanism-420; Knife table-411; Guide frame-412; Cutter drive assembly-413;

Detailed ways

In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments of the present application and corresponding drawings. Apparently, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.

It should be noted that when an element is referred to as being “fixed” to another element, it can be directly on the other element or there can also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.

Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.

Please refer to Fig. 1, the thin product in an embodiment of the thin product stamping, packaging and receiving integrated equipment of the present invention is illustrated by taking the thin sheet product A of the following size as an example, and the thin sheet product A is, for example, required in electronic equipment The size of the reinforcement plate is about: 5.6*4.4*0.15 (length*width*thickness), the unit is mm, the thin sheet product A can be a hardware product, and it is stamped and formed by a stamping die set. In the illustrated embodiment, the thin sheet product A has an eccentric hole A1, and an inwardly recessed notch A2 is formed at an edge of the thin sheet product A (hereinafter referred to as product A). Port A2 is in the shape of a half-moon. To sum up, the product A is an asymmetric product. If the traditional packaging machine vibrating plate is used to discharge the material, it is difficult to accurately determine the direction of the discharge, resulting in packaging errors and other problems.

Please refer to FIG. 2 to FIG. 5 , an embodiment of the integrated equipment for stamping, packaging and receiving thin products of the present invention includes a frame 100 , a stamping module 200 , a packaging module 300 and a waste disposal mechanism 400 arranged on the frame 100 . An electric control box 101 is arranged below the frame 100, and a control module ( Figure not shown). The top surface of the electric control box 101 forms a workbench, and the workbench is provided with a warning unit 102 related to the control module, and the warning unit 102 is used for when the punching die group 200 and the packaging module 300 1. Give a warning when the waste processing mechanism 400 is abnormal. The stamping die set 200, the packaging die set 300, and the waste material processing mechanism 400 are directly or indirectly arranged on the workbench. It should be understood that the above frame 100 is not a necessary component, and in different implementations, the stamping die set 200 , the packaging die set 300 and the waste material processing mechanism 400 can be fixed or installed in other ways.

The stamping die set 200 includes a lower die set 210 and an upper die set 220, the lower die set 210 is fixed on the workbench through a mounting base, and the lower die set 210 has a second pass for the carrier tape 310 to pass through. A channel 211 and a second channel 212 for the passage of the raw material belt 231, the first channel 211 is distributed on the lower die set 210 along a first direction (such as the transverse or X-axis direction, hereinafter referred to as the X-axis direction) For example, it penetrates through the lower mold set 210 along the X-axis direction, and the first channel 211 also penetrates through the upper surface (ie, the clamping surface) of the lower mold set 210 along the vertical direction (hereinafter referred to as the Z-axis direction). The second channel 212 is located above the first channel 211 and vertically intersects with the first channel 211 in the horizontal direction, and the first channel 211 communicates with the second channel 212 at the vertical intersection set up. The second channel 212 can also be formed in the following manner: for example, the upper die set 220 and the lower die set 210 form a gap for the passage of the raw material belt 231 when the upper die set 220 and the lower die set 210 are in the mold closing state, and the gap forms the second pass 212; and for example, the second channel 212 is opened on the upper surface of the lower die set 210, that is, the second channel 212 is arranged along a second direction perpendicular to the first direction on the horizontal plane (such as the longitudinal or Y axis direction (hereinafter referred to as the Y-axis direction) penetrates the lower die set 210 , and the second channel 212 also penetrates the upper surface of the lower die set 210 along the Z-axis direction.

In the illustrated embodiment, the upper die set 220 is provided with a first punch, a second punch and a third punch (not shown). The first punch is set on the upper die set 220 at a position corresponding to the vertical intersection of the first channel 211 and the second channel 212, and the shape of the first punch is adapted to the shape of the product A , for stamping product A. The side facade corresponding to the notch A2 on the first punch has an inwardly recessed recess (not shown); when the first punch punches the product A downward, the first punch The product A is stamped and formed by the punch, and the recess is used to form the notch A2 on the product A. The second punch is arranged on the upper die set 220 at a position close to the feed end of the second channel 212, and the second punch is used to punch the product A before the first punch punches the product A. The eccentric hole A1 , the first punch is used to punch the part of the raw material belt 231 corresponding to the eccentric hole A1 onto the carrier belt 310 . The third punch is arranged on the upper die set 220 at a position close to the feed end of the second channel 212, and the third punch is used to punch and form the product A on the first punch. The second sensing hole 233 is punched in front. Corresponding to the second punch and the third punch, the position corresponding to the second punch on the lower die set 210 also has a vertically through first waste discharge hole (not shown in the figure), so When the second punch presses the eccentric hole A1 downward, the waste corresponding to the eccentric hole A1 is discharged out of the lower die set 210 through the first waste discharge hole; The position of the third punch also has a vertically through second waste discharge hole (not shown in the figure), when the third punch presses down the second induction hole 233, the second induction hole 233 The corresponding waste material is discharged out of the lower die set 210 through the second waste material discharge hole. The bottom surface of the lower die set 210 is also provided with an inclined channel 213, the upper end of the inclined channel 213 communicates with the first waste discharge hole and the second waste discharge hole, and the lower end of the inclined channel 213 is outward And extend downwards to corresponding positions such as waste collection places.

In the embodiment shown, the first punch and the second punch are three, and the three second punches and the three first punches are all along the X-axis direction (the width of the raw material belt 231 direction) are set at even intervals. The three second punches are used to punch three eccentric holes A1 at one time, and the three first punches are used to punch three parts corresponding to the three eccentric holes A1 on the raw material belt 231 at one time. There are two third punches, and the two third punches are respectively arranged on the upper die set 220 at positions corresponding to the two long sides of the raw material belt 231, for making the raw material belt 231 A number of the second sensing holes 233 are evenly spaced on the two long sides of the sensor. The frequency of the first punch, the second punch and the third punch can be configured to be consistent, that is, the first punch, the second punch and the third punch press downward at the same time, and press upward at the same time lift up. It should be understood that the number of configurations of the first punches, second punches and/or third punches is not limited by the above embodiments, and can be configured according to requirements of different embodiments.

The packaging module 300 is arranged on both sides of the stamping module 200 along the X-axis direction, and the packaging module 300 includes the carrier belt 310 and a feed end communicating with the first passage 211. The feed track 320 in the first channel 211 is moved to the feed carrier belt 310 and the carrier belt 310 communicating with the discharge end of the first channel 211 for carrying the stamped product A is removed. The discharge track 330, the heat-sealing mechanism 340 arranged on the discharge track 330 and used to heat seal the cover tape on the carrier tape 310 carrying the product A, and the heat-sealed carrier tape 310 winding material receiving mechanism 350 and the first device for feeding the heat-sealed carrier tape 310 to the material receiving mechanism 350 arranged between the heat sealing mechanism 340 and the material receiving mechanism 350 Feed mechanism 360 . The feed track 320 and the discharge track 330 are located on the same axis as the first channel 211 , and a pressing block 331 is pressed on the upper surface of the discharge track 330 near one end of the stamping die set 200 , There is a passage space between the pressing block 331 and the upper surface of the discharge track 330 for the carrier belt 310 carrying the product A to pass through, and the pressing block 331 is used to prevent the product A from The shock generated during the punching process breaks away from the carrier tape.

The loading belt 310 is wound around the loading wheel 311, and the loading wheel 311 is fixed on the installation base or the workbench through a bracket 312, and the loading wheel 311 can rotate around its own axis. The carrier belt 310 has a plurality of carrier grooves 313 evenly spaced along its length direction, and the distance between every two adjacent material grooves 313 is suitable for the distance between the two adjacent first punches. Matching, the distance between each adjacent two loading troughs 313 is also adapted to the feeding distance of the first feeding mechanism 360 and the punching frequency of the first punch, so that when the first punch is punched After the three products A, during the second stamping, the next batch of empty three loading troughs 313 are fed directly below the first punch without error. An eccentric column 314 for positioning the eccentric hole A1 is formed at a position corresponding to the eccentric hole A1 in each of the multiple material loading troughs 313 . The carrier belt 310 also has first induction holes 315 uniformly spaced along its length direction, and the first induction holes 315 are located outside one side of the material carrier trough 313 .

Referring to Fig. 6 to Fig. 9, the heat-sealing mechanism 340 is arranged on the discharge rail 330, and the heat-sealing mechanism 340 includes a heat-pressing part 341 formed above the discharge rail 330, which is used to drive the The lifting unit 342 for lifting the hot pressing part 341 and the heating unit 343 for heating the hot pressing part 341 are formed on the hot pressing part 341 close to one end side of the stamping die set 200 and located on the carrier. The first laminating shaft 344 above the material tape 310, the second laminating shaft 345 formed on the opposite end side of the hot pressing part 341 and above the carrier tape 310, and used to transport the cover tape 346 to The cover tape guide rail at the carrier belt 310 at the first laminating shaft 344 , the first laminating shaft 344 and the second laminating shaft 345 are used for carrying materials covered with the cover tape 346 The tape 310 fits tightly so that the cover tape 346 and the carrier tape 310 are pressed together.

In the illustrated embodiment, the lifting units 342 are divided into two groups, and the two groups of lifting units 342 are arranged on both sides of the discharge track 330 along the Y-axis direction, and the two groups of lifting units 342 can be lifting cylinders , the piston rod of the lifting cylinder is vertically upward. There are two groups of the hot-pressing parts 341 , and the two groups of hot-pressing parts 341 are arranged on both sides of the carrier belt 310 along the Y-axis direction and above the carrier belt 310 . Each heat pressing part 341 in two groups of heat pressing parts 341 all comprises the connection block 341a that is connected with the piston rod of corresponding one lifting unit 342, the heating block 341b that is arranged on the lower end of described connection block 341a and is arranged on the heating block 341a. The heat-sealing knife 341c on the block 341b, the heat-sealing knife 341c is arranged on the side of the heating block 341b opposite to the other heating block 341b, the blade of the heat-sealing knife 341c protrudes downward from the The lower end surface of the heating block 341b. The heating block 341b has a heating hole 341d penetrating along the X-axis direction, the heating hole 341d is close to the heat-sealing knife 341c along the Y-axis direction, and the heating unit 343 is arranged in the heating hole 341d to The heat sealing knife 341c is heated.

The first bonding axis 344 and the second bonding axis 345 are arranged at intervals along the X-axis direction, and the lengths of the first bonding axis 344 and the second bonding axis 345 are distributed along the Y-axis direction. Both the first laminating shaft 344 and the second laminating shaft 345 include mounting seats 344a, 345a arranged on both sides of the discharge track 330 facing the Y-axis direction, and the two ends are respectively installed on the two mounting seats. The pressing bars 344b, 345b in the seats 344a, 345a can be adjusted in height along the Z-axis. In the illustrated embodiment, each mounting seat 344a, 345a is provided with elongated holes 344c, 345c distributed along the Z-axis direction, and each mounting seat 344a, 345a is provided with supply holes 344a, 345a distributed along the Z-axis direction. The inner threaded holes 344d, 345d where the adjusting bolt 344h is assembled, the surfaces of the pressure rods 344b, 345b facing the inner threaded holes 344d, 345d form a locking plane 345e, and the height of the locking plane 345e is lower than the On the top surface of the remaining parts of the pressing rods 344b, 345b, the locking plane 345e is formed with a mounting hole 345f facing the internal threaded holes 344d, 345d, and an adjusting nut 344g is placed on the locking plane 345e. The lower end of the adjusting bolt 344h is threadedly engaged with the adjusting nut 344g and the mounting hole 345f.

The cover tape 346 is wound on a cover tape loading wheel 346a, and the axis direction of the cover tape loading wheel 346a is parallel to the Y-axis direction. The cover tape carrier wheel 346 a is mounted on a side of the heat-sealing mechanism 340 away from the stamping die set 200 along the X-axis direction. The cover tape guide rail includes a first guide wheel 347a disposed below the cover tape loading wheel 346a and directly above the carrier tape 310 covering the cover tape 346, and a first guide wheel 347a disposed on the first guide wheel 347a And the second guide wheel 347b located above the first fitting shaft 344 and the third guide wheel 347c located below the second guide wheel 347b, the second guide wheel 347b and the third guide wheel 347c are located Directly above the carrier belt 310 carrying the product A, the free end (or trailing end) of the cover belt 346 is drawn out from the cover belt loading wheel 346a, and winds around the first guide wheel 347a in an S-shaped manner. After the lower wheel surface of the second guide wheel 347b and the lower wheel surface of the third guide wheel 347c, it enters between the pressing rod 344b of the first laminating shaft 344 and the carrier belt 310. The pressing bar 344 b covers the upper surface of the carrier tape 310 , and is heat-pressed on the upper surface of the carrier tape 310 by the heat-pressing part 341 .

10 to 12, the first feeding mechanism 360 includes a mounting frame 361, a drive roller 362 mounted on the mounting frame 361 and vertically arranged with the carrier belt 310 in the horizontal direction, The rotating drive mechanism 363 that drives the driving roller 362 to rotate around its own axis and the driven roller 364 that is arranged on the mounting frame 361 and rolls with the driving roller 362, the driven roller 364 and the driving roller 362 have a gap adapted to the thickness of the carrier belt 310 , and one end of the carrier belt 310 is located in the gap. When it is necessary to feed towards the receiving mechanism 350, the rotary drive mechanism 363 (such as a stepping motor) rotates at a predetermined angle, so that the driving roller 362 and the driven roller 364 pull the carrier belt 310 is fed in the direction of the receiving mechanism 350 . The receiving mechanism 350 includes a receiving reel 351 arranged on the side of the heat-sealing mechanism 340 away from the packaging mechanism and a rewinding reel 351 for driving the rewinding reel 351 to rotate around its own axis for receiving materials. Material roll driving mechanism (not shown in the figure).

The mounting frame 361 includes a first side frame 361a and a second side frame 361b which are arranged outside the two sides of the carrier belt 310 along the Y-axis direction, and the rotation driving mechanism 363 is arranged on any side frame along the Y-axis direction. In addition, the side frame on which the rotation driving mechanism 363 is provided corresponds to the position of the output shaft of the rotation driving mechanism 363 and has a through hole for the output shaft to pass through. The driving roller 362 is rotatably installed in the first side frame 361a and the second side frame 361b along the Y-axis direction and is pivotally connected with the output shaft, so that it can rotate around itself under the drive of the rotation drive mechanism 363 The axis turns. A guide assembly 365 is also erected between the first side frame 361a and the second side frame 361b, and the guide assembly 365 includes a guide assembly arranged between the first side frame 361a and the second side frame 361b The installation rod 365a, the first guide block 365b and the second guide block 365c arranged on the installation rod 365a at intervals along the Y-axis direction and in parallel, the interval between the first guide block 365b and the second guide block 365c The distance is adapted to the length of the carrier belt 310 along the Y-axis direction, and a horizontal guide portion 365d extends from the lower ends of the first guide block 365b and the second guide block 365c in the opposite direction. A guide block 365b and the opposite side of the second guide block 365c are respectively protruded with a protruding block 365e, and a guide suitable for the thickness of the carrier tape 310 is formed between the protruding block 365e and the corresponding horizontal guide portion 365d. aisle.

In the illustrated embodiment, the driven roller 364 is disposed above the driving roller 362 and can move along the Z axis. The driven roller 364 is configured with an adjustable pressing assembly, and the adjustable pressing assembly can be configured to adjust the gap between the driven roller 364 and the driving roller 362 . The adjustable press-down assembly includes a swinging member 366 and a drive unit 367 for driving both ends of the swinging member 366 along the X-axis direction to swing along the Z-axis direction. The first end of the swinging member 366 is located at the Above the driving roller 362 , the driven roller 364 is disposed on the first end of the swinging member 366 . The swing member 366 includes a rotating shaft 366a as a lever that is rotatably arranged between the first side frame 361a and the second side frame 361b along the Y-axis direction, and is arranged on both sides of the rotating shaft 366a along the X-axis direction. The first fixed shaft 366b and the second fixed shaft 366c on the side and the connecting piece 366d for integrally connecting the first fixed shaft 366b and the second fixed shaft 366c with the rotating shaft 366a. The first fixed shaft 366b is configured as a first end of the swing member 366 for mounting the driven roller 364, and the driven roller 364 is configured to be rotatably arranged around the The position on the first fixed shaft 366b corresponds to the position of the active roller 362 . The second fixed shaft 366c is configured as the second end of the swing member 366 . The connecting piece 366d includes a first connecting block 341a connected to the first ends of the rotating shaft 366a, the first fixed shaft 366b, and the second fixed shaft 366c along the Y-axis direction, and a first connecting block 341a connected to the rotating shaft 366a, the first Second ends of the fixed shaft 366b and the second fixed shaft 366c along the Y-axis direction are connected to the second connecting block 341a. The driving unit 367 includes a first pressing unit for applying a downward force to the first fixed shaft 366b to make the driven roller 364 cooperate with the driving roller 362, and a first pressing unit for The second pressing unit that applies a downward force to the second fixed shaft 366c to lift the driven roller 364 upward. In the illustrated embodiment, the first pressing unit is configured as two coil springs 367a, the upper ends of the two coil springs 367a are connected to a resisting block 367b, and the lower ends are connected to the connecting block 341a at the first fixed shaft 366b. connected, the two coil springs 367a make the first fixed shaft 366b at the low point in the uncompressed state, and the driven roller 364 cooperates with the driving roller 362 at the low point to make the load The material tape 310 is fed towards the direction of the receiving mechanism 350 . The second depressing unit can be configured as a depressing cylinder 367c, the output shaft of the depressing cylinder 367c faces the second fixed shaft 366c vertically downward. When the material belt 310 is loaded, the output shaft of the press-down cylinder 367c moves downward to move the second fixed shaft 366c downward, thereby moving the first fixed shaft 366b upward, and the driven The gap between the roller 364 and the driving roller 362 becomes larger. In the illustrated embodiment, the press-down cylinder 367c and the second fixed shaft 366c can be configured as a first adjustment unit of the driven roller 364, and the adjustable press-down assembly can be further configured to include The second adjustment unit, the second adjustment unit can adjust the two ends of the first fixed shaft 366b by adjusting the initial height of the two coil springs 367a, thereby adjusting the overall levelness of the first fixed shaft 366b, and also using It is used to finely adjust the overall height of the first fixed shaft 366b, and the second adjustment unit has a simple structure and can be adjusted conveniently and quickly. The second adjusting unit includes two adjusting screw rods 367d corresponding to the two coil springs 367a. The two adjusting screw rods 367d are threadedly engaged with the corresponding resisting block 367b, and the lower end is located on the lower surface of the resisting block 367b. The upper end of the coil spring 367a is connected to the lower end of the corresponding adjusting screw 367d, and the lower end is connected to the connecting piece 366d.

In the illustrated embodiment, the first feeding mechanism 360 further includes a position sensing unit 368 disposed on the mounting frame 361 near one end side of the stamping die set 200, and the position sensing unit 368 is used to The first sensing hole 315 on the carrier tape 310 is sensed, and the position accuracy of the carrier tape 310 entering the stamping die set 200 is ensured by aligning with the first sensing hole 315 for detection.

Please refer to FIG. 13 , the waste material processing mechanism 400 includes a material cutting mechanism 410 for cutting the remaining waste material belt 232 (see FIG. 4 ) after being stamped by the stamping die set 200 , The second feeding mechanism 420 between the cutting mechanisms 410 is used to feed the waste belt 232 to the cutting mechanism 410 . The structure or function of the second feeding mechanism 420 is the same or similar to the structure or function of the first feeding mechanism 360 , which will not be repeated here. The position sensing unit 368 of the second feeding mechanism 420 is used for alignment detection with the second sensing hole 233 to ensure the position accuracy of the raw material strip 231 entering the stamping die set 200 .

The material cutting mechanism 410 includes a knife table 411 whose height is suitable for the waste belt 232 and a cutter assembly mounted above the knife table 411 , the cutter assembly includes a knife mounted on the knife table 411 The guide frame 412, the cutter driving assembly 413 installed on the upper end of the guide frame 412, the sliding fitting 414 connected to the output shaft of the cutter driving assembly 413 and slidingly fitted with the guide frame 412 along the Z-axis direction, and the device A cutter 415 at the lower end of the sliding fitting 414. The guide frame 412 includes a back frame and two side frames arranged on both sides of the back frame. The two side frames extend in opposite directions to form extension sections. U-shaped guide grooves, both sides of the sliding fitting 414 extend into the corresponding U-shaped guiding grooves for sliding fit therewith, and the cutter 415 is mounted on the lower end of the sliding fitting 414 . The cutter driving assembly 413 can be configured as a material cutting cylinder, and the control module can control the material cutting cylinder to go down according to a set frequency to cut off the waste.

The working principle of the thin product stamping, packaging and receiving integrated equipment of the present invention is as follows: the control module controls the first feeding mechanism 360 and the second feeding mechanism 420 to pull the material carrying belt 310 and the waste material belt 232 to make the material carrying The belt 310 and the raw material belt 231 passively enter the stamping die set 200, and the first feeding mechanism 360 and the second feeding mechanism 420 sense the positions of the carrier belt 310 and the waste material belt 232 accurately through corresponding position sensing units. To ensure that the carrier belt 310 and the raw material belt 231 enter the position accuracy of the stamping die set 200 at the same time, to ensure that the raw material accurately falls into the loading groove 313 of the corresponding carrier belt 310 after stamping; the control The module stamps the eccentric hole A1, the second induction hole 233 and the product A according to the corresponding frequency, so that the product A freely falls into the loading tank 313, and the position of the second induction hole 233 and the second feeding mechanism 420 The induction unit is inductively matched; the first feeding mechanism 360 drives the carrier belt 310 to move at one time. When the stamping die set 200 is moved downward toward the receiving mechanism 350, the empty carrier belt 310 enters the stamping die set 200 at the same time. During the process, the film is heat-sealed by the heat-sealing mechanism 340, and then rewound by the rewinding mechanism 350, thereby completing the feeding, stamping and packaging of the product A. The second feeding mechanism 420 drives the raw material belt 231 and the waste material belt 232 to move at the same time. When the raw material belt 231 in the stamping die set 200 is punched, a waste material belt 232 is formed. Under the action of feeding mechanism 420 , the stamping die set 200 is moved out toward the material cutting mechanism 410 , and the raw material strip 231 at the previous position enters the stamping die set 200 at the same time. The stepper motors of the first feeding mechanism 360 and the second feeding mechanism 420 are linked and cooperated with the stamping die set 200. Whenever the stamping die set 200 completes a stamping, a signal is sent to the control die set. The control module controls the stepper motor to rotate a predetermined angle so that the driving roller 362 and the driven roller 364 cooperate to pull the carrier belt 310 . When the first feeding mechanism 360 is working, a signal is given to the control module, and the control module controls the carrier belt of the receiving mechanism 350 to give a signal to the receiving module through the pulling module. The winding coil driving mechanism of the mechanism 350 may be a motor, and the motor drives the winding coil 351 to rotate to wind the carrier belt 310 .

The integrated equipment for stamping, packaging and receiving thin products of the present invention, the loading belt 310 is set as a loading tank 313 matching the shape of the above-mentioned thin product, so that the distance between each adjacent loading tank 313 is the same as that of the stamping module 200 The stamping frequency of the first punch is matched, so that the first punch can accurately punch the corresponding position of the raw material belt 231 into the loading groove 313 to form a product; there is also a side edge of the loading belt 310 A number of first sensing holes 315 distributed along its length direction are provided to sense and cooperate with the position sensing unit of the first feeding mechanism 360, so that the sensing signal of the position sensing unit can ensure that the first feeding mechanism 360 After pulling, the relative position of the loading belt 310 and the stamping die set 200 remains unchanged, so that the product falls into the loading chute 313 smoothly. The stamping die set 200 punches the second induction hole 233 through the third punch, the second induction hole 233 is located at the side edge of the length direction of the raw material belt 231, and passes through the second induction hole 233 and the second feeding mechanism The position sensing units of 420 cooperate inductively with each other, so as to ensure that the relative position of the raw material belt 231 and the stamping die set 200 remains unchanged after each pull of the second feeding mechanism 420 through the induction signal of the position sensing unit, so that the position of the raw material belt 231 is consistent with the The position of the carrier belt 310 is corresponding, so that the stamped product can be smoothly loaded into the material trough 313 .

The stamping die set 200 punches the eccentric hole A1 of the thin product through the second punch, and designs the eccentric column 314 corresponding to the eccentric hole A1 in the loading tank 313 according to the unique opening position of the product itself. When the first punch When stamping the raw material strip 231 at the position of the eccentric hole A1, the product carrying the eccentric hole A1 is rushed into the loading tank 313, and the eccentric column 314 of the loading tank 313 directly positions the loading belt to prevent Product disengages. One side of the first punch corresponding to the edge of the product is provided with a concave portion for forming the notch A2 of the product, and the product is formed at one time when stamping the product without secondary molding. By designing the first feeding mechanism 360 in the direction of the output end (the direction of the receiving mechanism 350) to pull the material, only one pulling unit needs to be designed to make the carrier belt 310 feed to the stamping die set 200, and from the stamping die set 200 The one-time process of discharging and heat sealing to the stamping mechanism saves manufacturing costs and reduces the complexity of control logic.

The heat-sealing mechanism 340 is designed between the first feeding mechanism 360 and the stamping die set 200, and the first bonding axis 344 and the second bonding axis 345 are designed on the front and rear sides of the heat-pressing part 341, so that The cover tape 346 is squeezed twice between heat sealing and after heat sealing, which increases the fit between the cover tape 346 and the carrier tape 310 and improves the packaging quality. Two heat-sealing knives 341c are designed, and the two heat-sealing knives 341c are distributed on both sides of the carrier tape 310 at intervals along the Y-axis direction. Matching, the length of the heat-sealing knife 341c is adapted to the feeding length of the carrier tape 310 each time, and the heat-sealing of the corresponding length is completed every time the heat-sealing knife 341c is fed, so that two adjacent heat-sealing strips There is no gap between them to ensure the heat sealing effect.

The first feed mechanism 360 uses an adjustable press-down assembly to make the press-down cylinder 367c press down the second fixed shaft 366c, and the first fixed shaft 366b lifts up and squeezes the coil spring 367a to increase the driving roller 362 The gap with the driven roller 364 allows the carrier tape 310 that arrives here for the first time to enter between the driving roller 362 and the driven roller 364, and then the output shaft of the cylinder moves upwards, Under the elastic force of the coil spring 367a, the first fixed shaft 366b moves downward, the second fixed shaft 366c moves upward, and the driven roller 364 returns to the state of cooperating with the driving roller 362. In this state, the driving roller 362 cooperates with the driven roller 364 through the carrier belt 310 to pull the carrier belt 310 to move toward the receiving mechanism 350 . The second feeding mechanism 420 uses the same method as that of the first feeding mechanism 360 to pull the waste belt 232 to move toward the cutting mechanism 410, and the raw material can be completed without setting two feeding mechanisms or pulling mechanisms. Moving feed of belt 231 and scrap belt 232 saves costs.

To sum up, the integrated equipment for stamping, packaging and receiving thin products of the present invention is located on the vertical The raw material belt 231, stamping die set 200, second feeding mechanism 420, and material cutting mechanism 410 of another conveying line enable one mechanical device to realize the feeding, stamping, packaging, and material cutting processes of sheet-shaped products, increasing production capacity, The product is positioned through the eccentric column 314 of the loading tank 313, the product packaging direction is precisely positioned, reverse loading is prevented, and problems such as the wrong direction of the vibration and discharge of the semi-automatic packaging machine are solved.

The above examples only express the preferred implementation of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the scope of the patent for the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

Claims (10)

1. An integrated equipment for stamping, packaging and receiving thin products, characterized in that it includes: The stamping die set includes a lower die set and an upper die set, the lower die set has a first passage for the carrier belt to pass through, the upper die set has a first punch, and the first punch is used to feed the raw material a tape flush into said carrier tape; A packaging module, comprising the carrier belt, a feed track for the carrier belt to move into the first channel communicated with the feed end of the first channel, and an outlet of the first channel. The material end is connected to the discharge track for the carrier belt carrying the stamped and formed product to move out, and the heat sealing device is arranged on the discharge track and used to heat seal the cover tape on the carrier belt carrying the product. A sealing mechanism, a material receiving mechanism for rewinding the heat-sealed carrier tape, and a device arranged between the heat-sealing mechanism and the material receiving mechanism for making the heat-sealed carrier tape to the The first feeding mechanism for feeding by the feeding mechanism; and The waste material processing mechanism includes a material cutting mechanism for cutting the remaining waste material belt after stamping by the stamping die set and a material cutting mechanism arranged between the stamping die set and the material cutting mechanism for bringing the waste material to the The second feeding mechanism for feeding the material cutting mechanism. 2. The thin product stamping, packaging and receiving integrated equipment according to claim 1, characterized in that: the lower die set also has a second channel for the raw material belt to pass through, and the second channel is located in the first above the channel and vertically intersects with the first channel in the horizontal direction, the first channel communicates with the second channel at the vertical intersection, and the first punch is arranged between the first channel and the second channel. The position where the second channel intersects perpendicularly. 3. The integrated equipment for stamping, packaging and receiving thin products according to claim 1, characterized in that: an inward concave notch is formed at an edge of the product, and the product has an eccentric hole; the first A punch corresponding to the side facade of the notch has an inwardly recessed recess; the upper die set also has a second punch, and the second punch is used to stamp the first punch Before punching the eccentric hole, the first punch is used to punch the part of the raw material belt corresponding to the eccentric hole onto the carrier belt. 4. The thin-shaped product stamping, packaging and receiving integrated equipment according to claim 3, characterized in that: the position corresponding to the second punch on the lower die set also has a vertically through first waste discharge hole, When the second punch punches down the eccentric hole, the waste corresponding to the eccentric hole is discharged out of the lower die set through the first waste discharge hole. 5. The thin-shaped product stamping, packaging and receiving integrated equipment according to claim 3, characterized in that: the loading belt has loading troughs arranged at uniform intervals along its length direction, and the loading troughs correspond to the eccentric An eccentric column for positioning the eccentric hole is formed at the position of the hole. 6. The thin product stamping, packaging and receiving integrated equipment according to claim 1, characterized in that: the heat-sealing mechanism includes a heat-pressing part formed above the discharge track, which is used to drive the heat-pressing part up and down The lifting unit, the heating unit for heating the hot pressing part, the first laminating shaft formed on the hot pressing part near the one end side of the stamping die set and above the carrier belt, forming The second laminating shaft on the opposite end side of the hot pressing part and above the carrier belt, and the cover for transporting the cover tape to the carrier belt at the first laminating shaft With a guide rail, the first laminating shaft and the second laminating shaft are used for laminating and pressing the cover tape and the carrier tape together. 7. The thin product stamping, packaging and receiving integrated equipment according to claim 1, characterized in that: the first feeding mechanism and/or the second feeding mechanism include a mounting frame, are installed on the mounting frame and The driving roller arranged vertically to the carrier belt in the horizontal direction, the rotating drive mechanism for driving the driving roller to rotate around its own axis, and the driving roller arranged on the mounting frame and rollingly matched with the driving roller There is a gap suitable for the thickness of the carrier belt or the waste material belt between the driven roller and the driving roller, and one end of the material belt or the waste material belt is located at the In the gap, when it is necessary to feed towards the receiving mechanism, the rotating drive mechanism rotates at a predetermined angle, so that the driving roller and the driven roller pull the carrier belt toward the receiving mechanism direction feed. 8. The thin product stamping, packaging and receiving integrated equipment according to claim 7, characterized in that: the first feeding mechanism and/or the second feeding mechanism also includes a position sensor near one end of the stamping die set unit, the carrier belt is provided with first sensing holes evenly distributed along its length direction, and the position sensing unit of the first feeding mechanism is used for alignment detection with the first sensing holes to ensure that the The accuracy of the position of the carrier tape entering the stamping die set; the raw material tape is provided with second sensing holes evenly spaced along its length direction, and the position sensing unit of the second feeding mechanism is used to communicate with the second The alignment detection of the sensing holes is used to ensure the accuracy of the position of the raw material belt entering the stamping die set. 9. The thin product stamping, packaging and receiving integrated equipment according to claim 8, characterized in that: the upper die set also has a function for stamping the second punch before the product is stamped and formed by the first punch. The third punch of the induction hole, the position corresponding to the third punch on the lower die set also has a second waste discharge hole vertically through, and the third punch presses the second induction hole downward. When the hole is opened, the waste corresponding to the second sensing hole is discharged out of the lower die set through the second waste discharge hole. 10. The integrated equipment for stamping, packaging and receiving thin products according to claim 1, characterized in that: the cutting mechanism includes a knife table whose height is suitable for the waste belt and a cutting machine erected above the knife table. The knife assembly includes a material cutting cylinder and a cutting knife arranged at the lower end of the material cutting cylinder.

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