CN115846970A - Balance car rudder handlebar front fork welding position device - Google Patents
Balance car rudder handlebar front fork welding position device Download PDFInfo
- Publication number
- CN115846970A CN115846970A CN202210780942.0A CN202210780942A CN115846970A CN 115846970 A CN115846970 A CN 115846970A CN 202210780942 A CN202210780942 A CN 202210780942A CN 115846970 A CN115846970 A CN 115846970A
- Authority
- CN
- China
- Prior art keywords
- front fork
- welding
- positioning
- plate
- connecting plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域technical field
本发明涉及平衡车舵把前叉技术领域,尤其涉及一种平衡车舵把前叉焊接定位装置。The invention relates to the technical field of the front fork of the steering handle of the balancing vehicle, in particular to a welding and positioning device for the front fork of the steering handle of the balancing vehicle.
背景技术Background technique
平衡车舵把前叉焊接是平衡车生产制造中很常见的一项环节,以往制造业中,舵把前叉焊接常通过人工实现,其自动化程度低、危险性大、劳动强度高、效率低。舵把前叉焊接自动化是舵把前叉焊接的发展趋势,而舵把前叉定位装置则是舵把前叉焊接实现自动化过程必不可少的设备。现有的舵把前叉由前叉钣金、前叉焊接套筒和前叉竖管组成,目前,前叉钣金和前叉焊接套筒焊接加工存在间隙,使得双侧轴孔位置与套筒底部端面尺寸超差,导致前叉钣金双侧轴孔同心度部达标,无法满足要求,影响生产要求。The welding of the front fork of the steering handle of the self-balancing vehicle is a very common link in the production of the self-balancing vehicle. In the past, in the manufacturing industry, the welding of the front fork of the steering handle was often done manually, which has low automation, high risk, high labor intensity and low efficiency. . The welding automation of the tiller fork is the development trend of the welding of the tiller fork, and the positioning device of the tiller fork is an indispensable equipment for realizing the automation process of the tiller fork welding. The existing tiller front fork is composed of the front fork sheet metal, the front fork welding sleeve and the front fork standpipe. At present, there is a gap in the welding process of the front fork sheet metal and the front fork welding sleeve, so that the positions of the shaft holes on both sides are in line with the sleeve. The size of the end surface of the bottom of the cylinder is out of tolerance, resulting in the concentricity of the shaft holes on both sides of the front fork sheet metal not meeting the standard, which cannot meet the requirements and affects the production requirements.
发明内容Contents of the invention
本发明的目的在于:为了解决前叉钣金和前叉焊接套筒焊接加工存在间隙的问题,而提供的一种平衡车舵把前叉焊接定位装置。The purpose of the present invention is to provide a welding positioning device for the front fork of the steering handle of a balance car in order to solve the problem of the gap between the front fork sheet metal and the front fork welding sleeve welding process.
为了实现上述目的,本发明采用了如下技术方案:一种平衡车舵把前叉焊接定位装置,其包括:机架、旋转机构和定位机构,所述旋转机构连接在所述机架的一侧,所述机架的顶部设置有转轴,所述转轴的一端转动连接在所述旋转机构上,所述转轴的另一端连接有所述定位机构,所述旋转机构带动所述转轴转动进而带动所述定位机构旋转,所述定位机构包括连接在所述转轴的支撑板,所述支撑板的一侧固定连接有定位座,所述定位座上设置有定位槽,前叉钣金放置在所述定位槽内,所述定位座的两端分别设置有压紧气缸,所述压紧气缸上连接有用于压紧所述前叉钣金的第一压板,所述定位座下方设置有托板,所述托板上设置有竖管导向套,前叉竖管安装在所述竖管导向套内,前叉焊接套筒安装在所述前叉竖管上,所述前叉焊接套筒与所述前叉钣金底部相连接。In order to achieve the above object, the present invention adopts the following technical solutions: a balance vehicle steering handle front fork welding positioning device, which includes: a frame, a rotating mechanism and a positioning mechanism, the rotating mechanism is connected to one side of the frame , the top of the frame is provided with a rotating shaft, one end of the rotating shaft is rotatably connected to the rotating mechanism, the other end of the rotating shaft is connected to the positioning mechanism, and the rotating mechanism drives the rotating shaft to rotate and then drives the The positioning mechanism rotates. The positioning mechanism includes a support plate connected to the rotating shaft. One side of the support plate is fixedly connected with a positioning seat. The positioning seat is provided with a positioning groove, and the front fork sheet metal is placed on the In the positioning groove, the two ends of the positioning seat are respectively provided with a compression cylinder, and the compression cylinder is connected with a first pressure plate for pressing the front fork sheet metal, and a supporting plate is provided under the positioning seat. A vertical pipe guide sleeve is arranged on the supporting plate, the front fork vertical pipe is installed in the vertical pipe guide sleeve, the front fork welding sleeve is installed on the front fork vertical pipe, the front fork welding sleeve is connected with the connected to the bottom of the front fork sheet metal.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述托板上设置有活动柱塞,所述活动柱塞上设置有弹簧,所述弹簧的另一端与所述前叉竖管相连接。A movable plunger is arranged on the supporting plate, a spring is arranged on the movable plunger, and the other end of the spring is connected with the front fork standpipe.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述旋转机构包括固定连接在所述机架上的驱动部件,所述驱动部件上方设置有线性滑轨,所述线性滑轨上滑动连接有第一连接板,所述驱动部件驱动所述第一连接板前后移动,所述第一连接板上设置有齿条,所述转轴上设置有匹配所述齿条的齿轮。The rotation mechanism includes a drive part fixedly connected to the frame, a linear slide rail is arranged above the drive part, and a first connecting plate is slidably connected to the linear slide rail, and the drive part drives the first connecting plate. A connecting plate moves forward and backward, a rack is arranged on the first connecting plate, and a gear matching the rack is arranged on the rotating shaft.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述驱动部件的端部设置有第二连接板,所述第二连接板上开设有连接槽,所述第一连接板的端部固定连接在所述连接槽内。The end of the driving part is provided with a second connecting plate, and a connecting groove is opened on the second connecting plate, and the end of the first connecting plate is fixedly connected in the connecting groove.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述第二连接板的一侧设置有第一缓冲器,所述第一连接板的底部设置有挡块,所述挡块与所述第一缓冲器位于同一直线上。One side of the second connecting plate is provided with a first buffer, and the bottom of the first connecting plate is provided with a stopper, and the stopper and the first buffer are located on the same straight line.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述线性滑轨上设置有两滑块,所述第一连接板通过所述滑块滑动连接在所述线性滑轨上。Two sliders are arranged on the linear slide rail, and the first connecting plate is slidably connected to the linear slide rail through the sliders.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述驱动部件为气缸或电机。The driving part is a cylinder or a motor.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述机架上设置有两轴承支座,两所述轴承支座平行布置,所述转轴转动连接在所述轴承支座上。Two bearing supports are arranged on the frame, and the two bearing supports are arranged in parallel, and the rotating shaft is rotatably connected to the bearing supports.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述第一压板的端部设置有第二压板,所述第二压板为L形板体,所述第二压板抵住所述前叉钣金的顶部。The end of the first pressure plate is provided with a second pressure plate, the second pressure plate is an L-shaped plate body, and the second pressure plate is against the top of the front fork sheet metal.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述机架上设置有第二缓冲器,所述第二缓冲器位于所述支撑板的一侧。The frame is provided with a second buffer, and the second buffer is located on one side of the support plate.
综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:
1、本发明中,采用两段式组装,从两端向中间组装的方式,如此可有效消除前叉钣金与焊接套筒底端面存在的间隙,使前叉中心轴孔和套筒低部尺寸满足公差要求,提高焊接质量1. In the present invention, a two-stage assembly is adopted, from both ends to the middle, so that the gap between the front fork sheet metal and the bottom surface of the welding sleeve can be effectively eliminated, so that the center axis hole of the front fork and the lower part of the sleeve Dimensions meet tolerance requirements and improve welding quality
2、本发明中,装置自动夹紧式,转轴可以180度自动翻转,实现正/反两面机器人自动焊接加工,降低焊接难度,提高焊接速率。2. In the present invention, the device is of automatic clamping type, and the rotating shaft can be turned over automatically at 180 degrees to realize the automatic welding process of front and back sides by robots, reduce the difficulty of welding, and increase the welding speed.
3、本发明中,实现了自动化焊接,提高了焊接效率,通过设置的定位机构,提高了焊接质量。3. In the present invention, automatic welding is realized, welding efficiency is improved, and welding quality is improved through the positioning mechanism provided.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为一种平衡车舵把前叉焊接定位装置的结构示意图。Fig. 1 is a structural schematic diagram of a welding positioning device for a steering handle front fork of a balancing vehicle.
图2为一种平衡车舵把前叉焊接定位装置的剖视图一。Fig. 2 is a
图3为一种平衡车舵把前叉焊接定位装置的俯视图。Fig. 3 is a top view of a welding and positioning device for the front fork of the steering handle of the balancing vehicle.
图4为一种平衡车舵把前叉焊接定位装置的剖视图二。Fig. 4 is a second cross-sectional view of a welding positioning device for a steering handle front fork of a self-balancing vehicle.
图5为图1中A部的放大图。Fig. 5 is an enlarged view of part A in Fig. 1 .
图6为图2中B部的放大图。FIG. 6 is an enlarged view of part B in FIG. 2 .
图例说明:illustration:
1、机架;2、旋转机构;21、驱动部件;22、线性滑轨;221、滑块;23、第一连接板;231、齿条;232、挡块;24、第二连接板;25、第一缓冲器;3、定位机构;31、支撑板;32、定位座;321、定位槽;33、压紧气缸;34、第一压板;35、托板;351、活动柱塞;352、弹簧;36、竖管导向套;37、第二压板;4、转轴;41、齿轮;5、前叉钣金;6、前叉竖管;7、前叉焊接套筒;8、轴承支座。1. Rack; 2. Rotary mechanism; 21. Driving component; 22. Linear slide rail; 221. Slider; 23. First connecting plate; 231. Rack; 232. Block; 24. Second connecting plate; 25. The first buffer; 3. The positioning mechanism; 31. The support plate; 32. The positioning seat; 321. The positioning groove; 33. The compression cylinder; 34. The first pressure plate; 35. The supporting plate; 351. The movable plunger; 352, spring; 36, vertical pipe guide sleeve; 37, second pressure plate; 4, rotating shaft; 41, gear; 5, front fork sheet metal; 6, front fork vertical pipe; 7, front fork welding sleeve; 8, bearing support.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:一种平衡车舵把前叉焊接定位装置,包括:机架1、旋转机构2和定位机构3,所述旋转机构2连接在所述机架1的一侧,所述机架1的顶部设置有转轴4,所述转轴4的一端转动连接在所述旋转机构2上,所述转轴4的另一端连接有所述定位机构3,所述旋转机构2带动所述转轴4转动进而带动所述定位机构3旋转,所述定位机构3包括连接在所述转轴4的支撑板31,所述支撑板31的一侧固定连接有定位座32,所述定位座32上设置有定位槽321,前叉钣金5放置在所述定位槽321内,所述定位座32的两端分别设置有压紧气缸33,所述压紧气缸33上连接有用于压紧所述前叉钣金5的第一压板34,所述定位座32下方设置有托板35,所述托板35上设置有竖管导向套36,前叉竖管6安装在所述竖管导向套36内,前叉焊接套筒7安装在所述前叉竖管6上,所述前叉焊接套筒7与所述前叉钣金5底部相连接。Please refer to Figures 1-6, the present invention provides a technical solution: a welding and positioning device for the front fork of the balance vehicle steering handle, including: a
所述托板35上设置有活动柱塞351,所述活动柱塞351上设置有弹簧352,所述弹簧352的另一端与所述前叉竖管6相连接。可以便于取出前叉竖管6,同时起到缓冲的作用,防止前叉竖管6压坏。A
所述旋转机构2包括固定连接在所述机架1上的驱动部件21,所述驱动部件21上方设置有线性滑轨22,所述线性滑轨22上滑动连接有第一连接板23,所述驱动部件21驱动所述第一连接板23前后移动,所述第一连接板23上设置有齿条231,所述转轴4上设置有匹配所述齿条231的齿轮41。The
所述驱动部件21的端部设置有第二连接板24,所述第二连接板24上开设有连接槽,所述第一连接板23的端部固定连接在所述连接槽内。The end of the driving
所述第二连接板24的一侧设置有第一缓冲器25,所述第一连接板23的底部设置有挡块232,所述挡块232与所述第一缓冲器25位于同一直线上。One side of the second connecting
所述线性滑轨22上设置有两滑块221,所述第一连接板23通过所述滑块221滑动连接在所述线性滑轨22上。Two sliding
所述驱动部件21为气缸。驱动部件还可以电机。The driving
所述机架1上设置有两轴承支座8,两所述轴承支座8平行布置,所述转轴4转动连接在所述轴承支座8上。可以提高转轴4运动的稳定性,防止定位部件在转动时震动,从而可以提高焊接的稳定性,进而提高焊接质量。The
所述第一压板34的端部设置有第二压板37,所述第二压板37为L形板体,所述第二压板37抵住所述前叉钣金5的顶部。The end of the first pressing plate 34 is provided with a second
所述机架1上设置有第二缓冲器(未示出),所述第二缓冲器位于所述支撑板31的一侧。可以限制支撑板31转动的角度,同时可以防止支撑板31碰伤,从而可以起到保护焊接产品的目的。The
工作原理,首先将前叉竖管6置入竖管导向套36内,前叉竖管6底端与活动柱塞351接触,活动柱塞351前端的法兰套压缩弹簧352,再将前叉焊接套筒7与前叉竖管6同轴组装,最后把前叉钣金5置入定位槽321中,启动压紧气缸33的手动阀使第一压板34带动第二压板37向下移动,将前叉钣金5压入定位槽321中,前叉钣金5向下方压紧并带动前叉竖管6和前叉焊接套筒7下压,使弹簧352二次压缩,完成前叉钣金5、前叉竖管6和前叉焊接套筒7的固定,按下平台启动按钮,到达机器人焊接预定区域,警示后机器人焊枪正面焊接前叉钣金5和前叉竖管孔径一周区域,程序完成正面焊接;焊接程序给出握手信号,传递给驱动部件21置位,拉动固定在线性滑轨上的第一连接板23,齿条的直线运动啮合齿轮转动,进而带动转轴4转动,实现将定位部件整体转动180度,挡块232到达第一缓冲器25位置,使前叉焊接套筒7和前叉钣金5背面置于其上,警示信号发出,机器人开始沿焊接竖管和前叉钣金中心孔周边指定位置焊接一圈直至完成动作。Working principle, first put the front fork
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210780942.0A CN115846970A (en) | 2022-07-04 | 2022-07-04 | Balance car rudder handlebar front fork welding position device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210780942.0A CN115846970A (en) | 2022-07-04 | 2022-07-04 | Balance car rudder handlebar front fork welding position device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115846970A true CN115846970A (en) | 2023-03-28 |
Family
ID=85660253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210780942.0A Pending CN115846970A (en) | 2022-07-04 | 2022-07-04 | Balance car rudder handlebar front fork welding position device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115846970A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117102926A (en) * | 2023-10-25 | 2023-11-24 | 大连恒宝四达科技发展有限公司 | One-time forming processing equipment for front fork |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201338164Y (en) * | 2008-12-31 | 2009-11-04 | 庄添财 | Automatic welding machine for front fork of bicycle |
| US20160207174A1 (en) * | 2015-01-20 | 2016-07-21 | Citic Dicastal Co., Ltd | Universal fixture for burring machine |
| CN216706473U (en) * | 2021-11-29 | 2022-06-10 | 常州北川机械制造有限公司 | Spot welding frock stop gear |
| CN217965569U (en) * | 2022-07-04 | 2022-12-06 | 亿和精密工业(苏州)有限公司 | Balance car rudder handlebar front fork welding position device |
-
2022
- 2022-07-04 CN CN202210780942.0A patent/CN115846970A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201338164Y (en) * | 2008-12-31 | 2009-11-04 | 庄添财 | Automatic welding machine for front fork of bicycle |
| US20160207174A1 (en) * | 2015-01-20 | 2016-07-21 | Citic Dicastal Co., Ltd | Universal fixture for burring machine |
| CN216706473U (en) * | 2021-11-29 | 2022-06-10 | 常州北川机械制造有限公司 | Spot welding frock stop gear |
| CN217965569U (en) * | 2022-07-04 | 2022-12-06 | 亿和精密工业(苏州)有限公司 | Balance car rudder handlebar front fork welding position device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117102926A (en) * | 2023-10-25 | 2023-11-24 | 大连恒宝四达科技发展有限公司 | One-time forming processing equipment for front fork |
| CN117102926B (en) * | 2023-10-25 | 2023-12-26 | 大连恒宝四达科技发展有限公司 | One-time forming processing equipment for front fork |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116460519B (en) | Welding device with mechanical arm for door frame and use method of welding device | |
| CN216398677U (en) | A multi-model flexible automobile front strut assembly platform | |
| CN115846970A (en) | Balance car rudder handlebar front fork welding position device | |
| CN221716091U (en) | Clamp for automobile seat production | |
| CN217965569U (en) | Balance car rudder handlebar front fork welding position device | |
| CN111618500B (en) | Auxiliary welding device for clamping diesel wagon box | |
| CN216398553U (en) | A dust filter container welding and assembling work frame | |
| CN207308772U (en) | Improved non-bacterial meningitis necking system | |
| CN222269170U (en) | Metal pedal welding tool | |
| CN211641019U (en) | Press frame upset closing device | |
| CN113427115A (en) | Processing device and processing method for magnesium alloy sacrificial anode rod | |
| CN210334929U (en) | Be used for battery module welded positioning device | |
| CN209716212U (en) | A kind of automobile die molding device | |
| CN118181848A (en) | Swing arm former under automotive front suspension | |
| CN118060798A (en) | A self-turning welding machine | |
| CN224144476U (en) | Tool clamp for steel pipe flattening piece | |
| CN211515691U (en) | Pipe bending die | |
| CN219336550U (en) | Double-station rotary welding platform | |
| CN217702034U (en) | Industrial computer four-side splicing structure | |
| CN219561916U (en) | Vertical straight seam automatic welding machine | |
| CN221110497U (en) | Welding machine with adjustable platform | |
| CN222178732U (en) | A glue overflow cleaning device for welding machine | |
| CN224168953U (en) | Multi-station automatic submerged arc welding bed | |
| CN221817268U (en) | A guide structure of electric screw press | |
| CN220196592U (en) | Movable ultrasonic welding machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |