CN115818945A - Toughened glass lamp cutting method - Google Patents

Toughened glass lamp cutting method Download PDF

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Publication number
CN115818945A
CN115818945A CN202211603694.9A CN202211603694A CN115818945A CN 115818945 A CN115818945 A CN 115818945A CN 202211603694 A CN202211603694 A CN 202211603694A CN 115818945 A CN115818945 A CN 115818945A
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China
Prior art keywords
toughened glass
cutting
glass
pool
toughened
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CN202211603694.9A
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Chinese (zh)
Inventor
顾虎翔
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Changzhou Yingyali Lighting Appliance Co ltd
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Changzhou Yingyali Lighting Appliance Co ltd
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Priority to CN202211603694.9A priority Critical patent/CN115818945A/en
Publication of CN115818945A publication Critical patent/CN115818945A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention relates to the technical field of toughened glass lamp processing, and discloses a toughened glass lamp cutting method, which comprises the following steps: cleaning the surface of toughened glass to ensure that the surface has no attachments; step two, putting the cleaned toughened glass into a cutting pool and injecting low-viscosity oil into the pool; driving a cutting knife to pass through the upper wall and the lower wall of the toughened glass by using an x-y double-shaft telescopic rod; taking out the toughened glass from the cutting pool, flatly placing on a processing table and fixing the processing table; fifthly, an air cooler is connected below the processing table to cool the toughened glass, so that the molecular structure of the toughened glass is compact; step six, fixing the four sides of the toughened glass in suspension with the upper wall and the lower wall, and synchronously scratching the scratches of the toughened glass by using two aligned cutting knives; and step seven, processing the edge of the cut small piece of toughened glass.

Description

Toughened glass lamp cutting method
Technical Field
The invention relates to the technical field of toughened glass lamp processing, in particular to a toughened glass lamp cutting method.
Background
The material of the lamp light-transmitting device is required to have high light transmission, good mechanical strength, heat resistance and good chemical stability, the glass material and the product thereof are widely applied to various lamps, although the glass lampshade has many advantages, the common glass has poor heat shock resistance, mechanical shock resistance and safety, although quartz glass and transparent microcrystalline glass have good temperature resistance, the production difficulty is high, the price is high, and the quartz glass and the transparent microcrystalline glass are broken into sharp large fragments once being damaged, such as falling at high altitude and causing damage to pedestrians and vehicles, so the glass lamp light-transmitting device is not used as a high-power lamp, but is used as a lampshade rarely. After the common glass is physically toughened, the heat resistance, the thermal shock resistance and the safety performance are greatly improved, and the requirement of a lamp shade of a power lamp below 1000W is basically met.
However, there is no suitable method for cutting the tempered glass lamp in the market at present, and the laser cutting method for common glass can cause the tempered glass to be broken due to high temperature during laser cutting because the tempered glass has stress and has a fragile internal structure, for example, when the tempered glass is cut by laser, the cutting method for the tempered glass is performed from the upper surface and the lower surface of the tempered glass, as disclosed in publication (CN 108821562B). The main reason for the breakage of the tempered glass during the cutting process is that the laser cuts one surface of the tempered glass, which results in a large difference in compressive stress between the cut surface and the uncut surface of the tempered glass, and finally breaks the tempered glass. Compared with the conventional technology in which only one surface of the toughened glass is cut, the invention cuts both the upper surface and the lower surface of the toughened glass, so that the difference of the compressive stress of the upper surface and the lower surface of the toughened glass is inevitably reduced, and the toughened glass is not broken in the cutting process.
But the high temperature brought by the technical scheme using the laser still causes the tempered glass to be cracked.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the toughened glass lamp cutting method which has the advantages that the toughened glass can be cut to be conveniently prepared into the lamp lampshade, the toughened glass is not damaged by laser cutting, the cut toughened glass is stable, excessive scraps cannot be generated, the cutting is safer, and the like, and the technical problems are solved.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a toughened glass lamp cutting method comprises the following steps:
step one, cleaning the surface of toughened glass to ensure that the surface has no attachments;
step two, putting the cleaned toughened glass into a cutting pool and injecting low-viscosity oil into the pool;
thirdly, driving a cutting knife to pass through the upper wall and the lower wall of the toughened glass by using an x-y double-shaft telescopic rod;
taking out the toughened glass from the cutting pool, flatly placing the toughened glass on a processing table and fixing the toughened glass;
fifthly, an air cooler is connected below the processing table to cool the toughened glass, so that the molecular structure of the toughened glass is compact;
step six, fixing the four sides of the toughened glass in the air to suspend the upper wall and the lower wall, and synchronously scratching the scratches of the toughened glass by using two aligned cutting knives;
and step seven, processing the edge of the small piece of the cut toughened glass.
Preferably, the surface of the toughened glass is cleaned by spraying an oxidant, and then the toughened glass is descaled and decontaminated by using a high-pressure water gun after the oxidant is sprayed.
Through above-mentioned technical scheme, through using the oxidizing agent oxidation to fall attached to the attachment on toughened glass surface to use high-pressure squirt to wash the attachment clean, guarantee that there can not be impurity to influence the cutting knife cutting during toughened glass follow-up processing.
Preferably, the low-viscosity oil comprises tea tree, lavender, citrus essential oil and pinaceae essential oil, the low-viscosity oil is immersed in two thirds of the cutting pool, a bracket is arranged inside the cutting pool, the toughened glass is placed in multiple layers, and a hydraulic rod is arranged inside the cutting pool and used for jacking the bracket.
Through above-mentioned technical scheme, through using low viscosity oil immersion coating toughened glass, make its surface form the oil reservoir, along with spurting the staff during avoiding the cutting, polylith glass can be once accomodate in further use pond to in accomplishing the batch operation.
Preferably, the x, y biax telescopic link is installed in the cutting pond top, x, y biax telescopic link is for moving about freely and quickly two-way axle, the cutting knife that x, y biax telescopic link output are connected is the diamond cutting knife, the surface of toughened glass is drawn no more than the quarter degree of depth to x, y biax telescopic link.
Through above-mentioned technical scheme, through the cutting knife that uses the vertical axis, draw out needs like the rectangular pattern with the toughened glass surface, form preliminary location, avoided follow-up double knives to jointly cut and cut toughened glass can not misplace, further to the toughened glass surface mar minimum avoid toughened glass to be destroyed cracked because of stress.
Preferably, guarantee the level when taking out that the toughened glass of surface mar takes, the mesa of air-cooler is connected for surfacing and bottom surface to the workstation, after toughened glass bottom surface contact table surface, use the fixed toughened glass four sides of buckle.
Through above-mentioned technical scheme, through taking out toughened glass and placing at mesa location four sides, it can enter into the mar and form the oil reservoir to have ensured at first that low viscosity oil, and it is subsequent to be convenient for cool off it.
Preferably, the cooling standard of the air cooler on the toughened glass is that the surface temperature of the toughened glass reaches 0-5 ℃, and the component of the air cooler is 8000m 3 H, voltage 220/380V, wind pressure 306-366 and fan pressure 306Mpa.
Through above-mentioned technical scheme, through cooling toughened glass surface to near zero degree, ensure that toughened glass can not cross the embrittlement that leads to because of the temperature is low, also guarantee its inside molecular structure precision simultaneously to subsequent cutting is convenient for.
Preferably, toughened glass uses the frame locating clip with its centre gripping during tailor processing, ensures that the mar that toughened glass needs the cutting does not shelter from, two the cutting knife is connected by the connecting rod and is formed synchronous motion, the cutting knife is the diamond cutting knife.
Through above-mentioned technical scheme, cut out simultaneously from toughened glass about through using two synchronous movement's cutting knife, utilize in the citation file to all cut toughened glass two upper and lower surfaces, the difference of the compressive stress on two upper and lower surfaces of toughened glass just so also must reduce, finally guarantee not produce the breakage at cutting in-process toughened glass.
Preferably, the tempered glass is directly coated with glass cement without conventional polishing.
Through above-mentioned technical scheme, through using glass to glue coating toughened glass piece edge, not polish, avoid polishing and cause the fragmentation that the stress imbalance leads to.
Compared with the prior art, the invention provides a toughened glass lamp cutting method, which comprises the following steps
Has the advantages that:
1. this toughened glass lamps and lanterns cutting method, through using the cutting knife of indulging the cross axle, draw out needs like the rectangular pattern with the toughened glass surface, form preliminary location, it jointly cuts and cuts off toughened glass can not misplace to have avoided follow-up double knives, further avoid toughened glass to toughened glass surface mar minimum degree because stress is destroyed cracked, use two synchronous movement's cutting knife to tailor from toughened glass simultaneously from top to bottom, utilize in the citation file to both surfaces all cut about toughened glass, the difference of the compressive stress on two surfaces about the toughened glass just also must reduce so, it is finally guaranteed that toughened glass does not produce the breakage in cutting process, reached the toughened glass cutting so that prepare the beneficial effect for the lamps and lanterns lamp shade.
2. This toughened glass lamps and lanterns cutting method through the cutting knife that uses the vertical axis, draws out needs like the rectangular pattern with the toughened glass surface, forms preliminary location, uses two cutting knives of synchronous movement to tailor from toughened glass simultaneously from top to bottom, and the difference of the compressive stress on two upper and lower surfaces of toughened glass just also must reduce, finally guarantees that toughened glass does not produce the breakage in cutting process, has reached the beneficial effect that does not use laser cutting to destroy toughened glass.
3. This toughened glass lamps and lanterns cutting method through using low viscosity oil immersion tempering glass, makes its surface form the oil reservoir, along with squirting the staff during avoiding cutting, takes out tempering glass and places at mesa location four sides, has at first ensured that low viscosity oil can enter into the mar and form the oil reservoir, and the follow-up of being convenient for cools off the cutting to it, has reached the stable beneficial effect that can not produce too much piece safer of cutting tempering glass.
Drawings
FIG. 1 is a schematic flow chart of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a method for cutting a tempered glass lamp includes the following steps:
cleaning the surface of toughened glass to ensure that the surface has no attachments;
step two, putting the cleaned toughened glass into a cutting pool and injecting low-viscosity oil into the pool;
driving a cutting knife to pass through the upper wall and the lower wall of the toughened glass by using an x-y double-shaft telescopic rod;
taking out the toughened glass from the cutting pool, flatly placing on a processing table and fixing the processing table;
fifthly, an air cooler is connected below the processing table to cool the toughened glass, so that the molecular structure of the toughened glass is compact;
step six, fixing the four sides of the toughened glass in suspension with the upper wall and the lower wall, and synchronously scratching the scratches of the toughened glass by using two aligned cutting knives;
and step seven, processing the edge of the cut small piece of toughened glass.
The surface cleaning of toughened glass uses the oxidant spraying, uses the high-pressure squirt scale removal edulcoration behind the toughened glass spraying oxidant, and the advantage is, through using the attached matter that the oxidant oxidation fell attached to the toughened glass surface to use the high-pressure squirt to wash the attached matter clean, guarantee that there can not be impurity influence cutting knife cutting during subsequent processing of toughened glass.
Specifically, low viscosity oil includes the tea tree, the lavender, citrus essential oil and the class essential oil of pine branch of academic or vocational study, two-thirds in the low viscosity oil submergence cutting pond, toughened glass is placed to inside mounting bracket and the multilayer of cutting pond, cutting pond inside still sets up the hydraulic stem and is used for jack-up bracket, the advantage is, through using low viscosity oil to soak the coating formula toughened glass, make its surface form the oil reservoir, along with squirting the staff during avoiding cutting, polylith glass can once be accomodate in further use pond can be guaranteed, so that accomplish the batch operation.
It is specific, x, y biax telescopic link is installed in the cutting pond top, x, y biax telescopic link is the two-way axle of moving about freely and quickly, x, the cutting knife that y biax telescopic link output is connected is the diamond cutting knife, x, the toughened glass surface is drawn to y biax telescopic link and is not more than the quarter degree of depth, the advantage is, through using the cutting knife of indulging the cross axle, draw out the toughened glass surface needs if the rectangular pattern, form preliminary location, it cuts to have avoided follow-up double knives to jointly cut and to cut toughened glass can not misplace, further to toughened glass surface mar minimum avoid toughened glass to be destroyed because of stress cracked.
The utility model discloses a take the oil reservoir, including the platform, the platform is fixed with the toughened glass four sides, the platform is fixed with the buckle, the platform is connected the air-cooler for surfacing and bottom surface, after toughened glass bottom surface contact table surface, the advantage is, through taking out toughened glass places at mesa location four sides, has ensured at first that low viscosity oil can enter into the mar and form the oil reservoir, secondly be convenient for follow-up cooling it.
Specifically, the cooling standard of the air cooler for the toughened glass is that the surface temperature of the toughened glass reaches 0-5 ℃, and the component of the air cooler is 8000m 3 The toughened glass cutting device has the advantages that the toughened glass is not embrittled due to too low temperature by cooling the surface of the toughened glass to be near zero, and the internal molecular structure of the toughened glass is precise, so that subsequent cutting is facilitated.
It is specific, toughened glass tailors and uses frame locating clip with its centre gripping man-hour, ensure that the mar that toughened glass need cut does not shelter from, two cutting knives are connected by the connecting rod and are formed synchronous motion, the cutting knife is the diamond cutting knife, the advantage is, tailor from toughened glass about simultaneously through using two synchronous motion's cutting knife, utilize in the citation file to toughened glass about two surfaces all cut, the difference of the compressive stress on upper and lower two surfaces of toughened glass just so reduces certainly, it is not broken finally to guarantee at cutting in-process toughened glass.
Specifically, toughened glass polishes and uses glass to glue direct coating, does not carry out the tradition and polishes, and the advantage is, glues coating toughened glass piece edge through using glass, does not polish, avoids polishing and causes the fracture that the stress imbalance leads to.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. A toughened glass lamp cutting method is characterized by comprising the following steps:
cleaning the surface of toughened glass to ensure that the surface has no attachments;
step two, putting the cleaned toughened glass into a cutting pool and injecting low-viscosity oil into the pool;
thirdly, driving a cutting knife to pass through the upper wall and the lower wall of the toughened glass by using an x-y double-shaft telescopic rod;
taking out the toughened glass from the cutting pool, flatly placing on a processing table and fixing the processing table;
fifthly, an air cooler is connected below the processing table to cool the toughened glass, so that the molecular structure of the toughened glass is compact;
step six, fixing the four sides of the toughened glass in suspension with the upper wall and the lower wall, and synchronously scratching the scratches of the toughened glass by using two aligned cutting knives;
and step seven, processing the edge of the small piece of the cut toughened glass.
2. The tempered glass lamp cutting method as claimed in claim 1, wherein: and cleaning the surface of the toughened glass by spraying an oxidant, and then removing the scale and impurities by using a high-pressure water gun after spraying the oxidant on the toughened glass.
3. The tempered glass lamp cutting method as claimed in claim 1, wherein: the low-viscosity oil comprises tea trees, lavender, citrus essential oil and pinaceae essential oil, the low-viscosity oil is immersed in two thirds of the cutting pool, brackets are arranged inside the cutting pool, multiple layers of toughened glass are placed in the cutting pool, and a hydraulic rod is arranged inside the cutting pool and used for jacking the brackets.
4. The tempered glass lamp cutting method as claimed in claim 1, wherein: the utility model discloses a cutting device, including cutting pond, x, y biax telescopic link, cutting knife, the cutting knife that x, y biax telescopic link were connected is diamond cutting knife, the toughened glass surface is drawn to x, y biax telescopic link is installed in the cutting pond top, x, y biax telescopic link is for moving about freely and quickly two-way axle, the cutting knife that x, y biax telescopic link output are connected is no longer than the quarter degree of depth, x, y biax telescopic link.
5. The toughened glass lamp cutting method according to claim 1, wherein: guarantee the level when taking out to take for the toughened glass of surface mar, the mesa of air-cooler is connected for surfacing and bottom surface to the workstation, behind the toughened glass bottom surface contact table surface, use the fixed toughened glass four sides of buckle.
6. The tempered glass lamp cutting method as claimed in claim 1, wherein: the cooling standard of the air cooler on the toughened glass is that the surface temperature of the toughened glass reaches 0-5 ℃, and the component of the air cooler is 8000m 3 H, voltage 220/380V, wind pressure 306-366 and fan pressure 306Mpa.
7. The tempered glass lamp cutting method as claimed in claim 1, wherein: the toughened glass is cut out and is used frame locating clip with its centre gripping during processing, ensures that the mar that toughened glass needs the cutting does not shelter from, two the cutting knife is connected by the connecting rod and is formed synchronous motion, the cutting knife is the diamond cutting knife.
8. The tempered glass lamp cutting method as claimed in claim 1, wherein: the toughened glass is polished by directly coating glass cement without traditional polishing.
CN202211603694.9A 2022-12-13 2022-12-13 Toughened glass lamp cutting method Pending CN115818945A (en)

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Application Number Priority Date Filing Date Title
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CN115818945A true CN115818945A (en) 2023-03-21

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108821562A (en) * 2018-08-31 2018-11-16 信利光电股份有限公司 A kind of cutting method of tempered glass
CN111646683A (en) * 2020-06-30 2020-09-11 金婷 Indentation formula glass-cutting device
CN213172044U (en) * 2020-08-18 2021-05-11 广西创兴玻璃科技有限公司 Toughened glass cutting device
CN213266273U (en) * 2020-10-12 2021-05-25 郑州中银晶玻工程玻璃有限公司通许分公司 Toughened glass cutting device
CN214032242U (en) * 2020-11-16 2021-08-24 常州英雅利照明电器有限公司 Toughened glass cutting mechanism
CN216266886U (en) * 2021-10-18 2022-04-12 惠州市乐正宇玻璃有限公司 Improved tempered glass with rapid cutting structure
CN114988682A (en) * 2022-06-17 2022-09-02 天长市中凯钢化玻璃有限公司 Cutting and polishing integrated equipment for toughened glass

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108821562A (en) * 2018-08-31 2018-11-16 信利光电股份有限公司 A kind of cutting method of tempered glass
CN111646683A (en) * 2020-06-30 2020-09-11 金婷 Indentation formula glass-cutting device
CN213172044U (en) * 2020-08-18 2021-05-11 广西创兴玻璃科技有限公司 Toughened glass cutting device
CN213266273U (en) * 2020-10-12 2021-05-25 郑州中银晶玻工程玻璃有限公司通许分公司 Toughened glass cutting device
CN214032242U (en) * 2020-11-16 2021-08-24 常州英雅利照明电器有限公司 Toughened glass cutting mechanism
CN216266886U (en) * 2021-10-18 2022-04-12 惠州市乐正宇玻璃有限公司 Improved tempered glass with rapid cutting structure
CN114988682A (en) * 2022-06-17 2022-09-02 天长市中凯钢化玻璃有限公司 Cutting and polishing integrated equipment for toughened glass

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