CN115817885B - Automatic packaging system for industrial explosives rolls and bags - Google Patents
Automatic packaging system for industrial explosives rolls and bags Download PDFInfo
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- CN115817885B CN115817885B CN202211557236.6A CN202211557236A CN115817885B CN 115817885 B CN115817885 B CN 115817885B CN 202211557236 A CN202211557236 A CN 202211557236A CN 115817885 B CN115817885 B CN 115817885B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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Abstract
本发明公开了工业炸药药卷袋装自动包装系统，包括：理料单元，用于对输送的药卷进行整理以使其分布方向与输送方向垂直，并位于输送带的中心；计数单元，进料端与理料单元的出料端连接，用于对整理后的药卷进行计数，实现定量放料；装袋单元，用于将计数单元定量放料的药卷输送至包装袋中；封袋单元，用于对装有药卷的包装袋进行封口；供袋单元，用于对装袋单元提供一端开口的包装袋。理料单元包括主输送带，所述主输送带的出料端设置有若干第一理料辊筒，所述第一理料辊筒末端位于两理料辊筒之间设置有一第一理料挡板。本发明设计的理料单元和计数单元分别提高了系统的理料效果和计数准确性，且实现了药卷的自动袋包装。
The present invention discloses an automatic bagging system for industrial explosive rolls, comprising: a material sorting unit, used for sorting the conveyed rolls so that their distribution direction is perpendicular to the conveying direction and located at the center of the conveyor belt; a counting unit, whose feeding end is connected to the discharging end of the material sorting unit, used for counting the sorted rolls to realize quantitative discharge; a bagging unit, used for conveying the rolls quantitatively discharged by the counting unit into a packaging bag; a bag sealing unit, used for sealing the packaging bag containing the rolls; and a bag supply unit, used for providing the packaging bag with one end open to the bagging unit. The material sorting unit comprises a main conveyor belt, and a plurality of first material sorting rollers are provided at the discharging end of the main conveyor belt, and a first material sorting baffle is provided at the end of the first material sorting roller between the two material sorting rollers. The material sorting unit and the counting unit designed in the present invention respectively improve the material sorting effect and counting accuracy of the system, and realize automatic bagging of the rolls.
Description
Technical Field
The invention relates to the technical field of industrial explosive packaging, in particular to an automatic packaging system for industrial explosive cartridge bags.
Background
For the production line of industrial explosive cartridges, the filled cartridges are distributed in disorder on a conveying belt, so that in order to realize automatic packaging of the industrial explosive cartridges, the cartridges are required to be sorted so that the distribution direction of the cartridges is perpendicular to the advancing direction of the conveying belt, subsequent counting is facilitated, but for the existing cartridge sorting device, the problem of poor cartridge sorting effect exists, for the existing counting device, the cartridges are mainly counted through a sensor, after the number of the cartridges is reached, the conveying belt is required to be controlled to stop, and due to inertia, excessive cartridges slide off the conveying belt easily, so that the counting accuracy is affected.
In addition, the current industrial explosive cartridge packaging mode mainly adopts a carton for packaging, the cost is higher than that of a woven bag packaging mode, and the current packaging system cannot meet the automatic packaging of explosive cartridge bags.
Therefore, there is a need to develop a new automatic industrial explosive cartridge bagging packaging system to improve the efficiency of industrial explosive cartridge packaging.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides an automatic packaging system for industrial explosive cartridge bags, and the material arranging unit and the counting unit are designed to respectively improve the material arranging effect and the counting accuracy of the system, and realize automatic bag packaging of the explosive cartridges.
The invention provides an automatic packaging system for industrial explosive cartridge bags, which comprises:
The material arranging unit is used for arranging the conveyed explosive rolls so that the distribution direction of the explosive rolls is vertical to the conveying direction and is positioned in the center of the conveying belt;
The counting unit is connected with the discharge end of the material arranging unit and is used for counting the finished cartridges to realize quantitative discharging;
The bagging unit is used for conveying the cartridges quantitatively discharged by the counting unit into the packaging bag;
the sealing bag unit is used for sealing the packaging bag filled with the cartridge;
And the bag supply unit is used for providing a packaging bag with one end opened to the bagging unit.
Preferably, the material arranging unit comprises a main conveying belt, a plurality of first material arranging rollers are arranged at the discharge end of the main conveying belt, a first material arranging baffle is arranged between the two material arranging rollers at the tail end of the first material arranging rollers, and a cylinder for controlling the vertical displacement of the first material arranging baffle is arranged at the lower end of the first material arranging baffle so that the first material arranging baffle is higher than/lower than the first material arranging rollers;
The discharge end of the first material arranging roller is provided with a gap bridge conveyer belt, the width of the gap bridge conveyer belt is matched with the length of the explosive rolls, and gaps are arranged on two sides of the gap bridge conveyer belt to remove the disordered explosive rolls.
Preferably, a return material conveying belt is arranged below the bridge conveying belt, and the discharging end of the return material conveying belt is connected with the main conveying belt so as to convey the cartridges removed from the bridge conveying belt to the main conveying belt;
the utility model discloses a bridge conveyer belt, including bridge conveyer belt, the discharge end one side of crossing the bridge conveyer belt is provided with the standard board of clapping, the discharge end opposite side of crossing the bridge conveyer belt is provided with the push pedal of clapping, the push pedal of clapping is through clapping cylinder control its be close to/keep away from the standard board of clapping so that the cartridge is located the center of crossing the bridge conveyer belt.
Preferably, the discharging end of the bridge conveyer belt is further provided with a second material arranging roller, one end of the second material arranging roller, which is close to the bridge conveyer belt, is positioned between the two material arranging rollers, and a cylinder for controlling the vertical displacement of the second material arranging baffle is arranged at the lower end of the second material arranging baffle, so that the second material arranging baffle is higher than/lower than the second material arranging roller.
Preferably, the counting unit comprises a chain plate connected with the discharging end of the material arranging unit, a medicine roll conveying belt is arranged at the discharging end of the chain plate, a counting support frame is further arranged at one end, close to the medicine roll conveying belt, of the chain plate, a counting sensor used for counting medicine rolls and located above the chain plate is installed on the counting support frame, a medicine pressing cylinder is further arranged on the counting support frame, and the medicine pressing cylinder is located on one side, close to the medicine roll conveying belt, of the counting sensor.
Preferably, the counting support frame is further connected with a counting mounting plate in a sliding mode, an adjusting rod is connected to the top of the counting support frame in a threaded mode, one end of the adjusting rod is connected with the counting mounting plate in a rotating mode, displacement of the counting mounting plate in the vertical direction is achieved through rotation of the adjusting rod, and the counting sensor and the medicine pressing cylinder are arranged on the counting mounting plate.
Preferably, the bagging unit comprises:
one side of the bagging mounting frame is provided with a feeding conveying assembly, one end of the feeding conveying assembly is connected with the discharging end of the counting unit, and the other end of the feeding conveying assembly is connected with the feeding end of the bagging unit;
The hopper lifting device is arranged on the bagging installation frame, and is used for receiving the cartridges conveyed by the feeding conveying assembly and controlling the vertical displacement of the hopper;
The movable hopper controls the displacement of the movable hopper through a movable hopper cylinder arranged on the bagging installation frame, and pushes the explosive rolls in the hopper on the hopper lifting device into the movable hopper through a pushing cylinder;
The movable hopper clamping device is arranged on the bagging installation frame and used for clamping the explosive rolls in the movable hopper;
The first bag pushing cylinder and the second bag pushing cylinder are arranged on the bagging mounting frame and are used for pushing the medicine rolls clamped by the movable hopper clamping device into the packaging bags;
the bag opening lifting motor is arranged on the bag filling mounting frame and used for controlling the vertical displacement of the bag opening lifting motor to open the opening of the packaging bag;
the first bag opening air cylinder and the second bag opening air cylinder are matched with each other and are arranged on the bag filling mounting frame and used for opening two sides of an opening of the packaging bag;
the device comprises a turning plate cylinder and an opening cylinder which are matched with each other, wherein the turning plate cylinder is used for pressing the bottom of an opening of a packaging bag, and the opening cylinder is used for opening the opening of the packaging bag.
Preferably, the feeding conveying assembly comprises a medicine roll inclined conveying belt and a medicine roll flat conveying belt which are sequentially arranged, and a medicine roll baffle is arranged between the medicine roll inclined conveying belt and the medicine roll flat conveying belt.
Preferably, the envelope unit comprises an envelope conveying belt for conveying the packaging bags filled with the cartridges, a pressing cylinder, a pressing conveying belt and a sewing machine are sequentially arranged on one side of the envelope conveying belt, the pressing cylinder is used for pressing openings of the packaging bags, the pressing conveying belt is used for conveying the packaging bags pressed by the openings to the sewing machine, the conveying speed of the pressing conveying belt is the same as that of the envelope conveying belt, and the sewing machine is used for sewing the openings of the packaging bags.
Preferably, the bag supplying unit comprises a bag supplying mounting frame, the bag supplying mounting frame is provided with a bag supplying conveying belt and a bag supplying sucker arranged above the bag supplying conveying belt, one end of the bag supplying conveying belt is provided with a bag supplying conveying belt, the bag supplying conveying belt is connected with the bag filling unit to provide packaging bags for the bag filling unit, the upper end of the bag supplying sucker is provided with a lifting cylinder for controlling the vertical displacement of the bag supplying sucker, and the lifting cylinder controls the horizontal displacement of the lifting cylinder through an adjusting cylinder so as to convey the packaging bags arranged on the bag supplying conveying belt to the bag filling conveying belt.
The beneficial technical effects of the invention are as follows:
(1) The sorting unit realizes the sorting of the cartridges through the sorting baffle plate positioned between the two sorting rollers, has a simple structure and a good sorting effect, the cartridges after sorting can be removed by the bridge conveyor belt, the return conveyor belt is arranged below the bridge conveyor belt, the removed cartridges are conveyed to the sorting rollers again for sorting, the automatic sorting of the cartridges is realized, and the leveling datum plates and the leveling pushing plates arranged at the two ends of the bridge conveyor belt enable the cartridges to be distributed in the center of the bridge conveyor belt, so that subsequent counting is facilitated.
(2) The counting unit comprises a medicine pressing cylinder, when the number of the medicine pressing cylinders reaches a specified number, the chain plates stop moving and simultaneously the medicine pressing cylinder descends, so that the influence on the counting accuracy caused by automatic sliding of medicine rolls to a medicine roll conveying belt is avoided, the counting sensor and the medicine pressing cylinder are arranged on a mounting plate, and the distance from the mounting plate to the chain plates can be adjusted through an adjusting rod, so that the counting unit can be suitable for counting medicine rolls with different diameters.
(3) The bagging unit comprises a hopper, wherein the hopper can be vertically displaced in the process of controlling the hopper by a hopper lifting device, the stacking can be carried out according to different cartridge specifications, the number of bags and the number of layers, the subsequent bagging is convenient, the stacked cartridges can be moved to the bag opening of the packaging bag by the aid of the moving hopper, the cartridges after stacking can be clamped by the aid of the moving hopper clamping device, the occupied space of the cartridges is further reduced, and the opening of the packaging bag can be opened by the aid of the arrangement of a lower bag supporting sucker, an upper bag supporting sucker, a first bag supporting cylinder, a second bag supporting cylinder, a turning plate cylinder and an opening cylinder, so that the stacked cartridges can be pushed into the packaging bag under the action of the first bag pushing cylinder and the second bag pushing cylinder, and automatic bag packaging of the cartridges is completed.
Drawings
FIG. 1 is a schematic diagram of an automatic packaging system for industrial explosive cartridge bags;
Fig. 2 is a schematic structural diagram of a material arranging unit according to the present invention;
FIG. 3 is an enlarged view of a portion A-A of the present invention;
FIG. 4 is a schematic diagram of a counting unit according to the present invention;
FIG. 5 is a schematic view of the bagging unit according to the present invention;
FIG. 6 is a schematic view of another orientation of the bagging unit according to the present invention;
FIG. 7 is a schematic diagram of a bag unit according to the present invention;
fig. 8 is a schematic structural view of a bag supplying unit according to the present invention.
In the figure: 1-material arranging unit, 101-main conveying belt, 102-first material arranging roller, 103-first material arranging baffle, 104-bridge conveying belt, 105-leveling cylinder, 106-second material arranging baffle, 107-second material arranging roller, 108-leveling reference plate, 109-return conveying belt, 2-counting unit, 201-chain plate, 202-adjusting rod, 203-counting supporting frame, 204-counting sensor, 205-medicine pressing cylinder, 206-medicine roll conveying belt, 207-counting mounting plate, 3-bagging unit, 301-bagging mounting frame, 302-turning plate cylinder, 303-opening cylinder, 304-first bag pushing cylinder, 305-second bag pushing cylinder, 306-explosive cartridge inclined conveyor belt, 307-explosive cartridge baffle, 308-explosive cartridge flat conveyor belt, 309-hopper lifting device, 310-pushing cylinder, 311-moving bucket cylinder, 312-first bag opening cylinder, 313-second bag opening cylinder, 314-bag opening lower sucker, 315-bag opening upper sucker, 316-bag opening lifting motor, 317-moving bucket clamping device, 4-bag sealing unit, 401-bag sealing conveyor belt, 402-pressing cylinder, 403-pressing conveyor belt, 404-sewing machine, 5-bag supplying unit, 501-bag supplying mounting frame, 502-adjusting cylinder, 503-bag supplying conveyor belt, 504-bag filling conveyor belt, 505-bag supplying sucker and 506-lifting cylinder.
Detailed Description
Referring to fig. 1, the automatic packaging system for industrial explosive cartridge bags provided by the invention comprises:
The material arranging unit 1 is used for arranging the conveyed cartridges so that the distribution direction of the cartridges is perpendicular to the conveying direction and is positioned in the center of the conveying belt;
the counting unit 2 is connected with the discharge end of the material arranging unit 1 at the feed end and is used for counting the finished cartridges to realize quantitative discharging;
the bagging unit 3 is used for conveying the cartridges quantitatively discharged by the counting unit 2 into the packaging bags;
A sealing unit 4 for sealing the package bag filled with the cartridge;
and a bag supplying unit 5 for supplying the bagging unit 3 with a bag having one end opened.
Referring to fig. 2 and 3, specifically, as a preferred embodiment of the present invention, the material sorting unit 1 includes a main conveyor belt 101, a plurality of first material sorting rollers 102 are provided at a discharge end of the main conveyor belt 101, a first material sorting baffle 103 is provided at an end of the first material sorting roller 102 between the two material sorting rollers, and a cylinder for controlling vertical displacement of the first material sorting baffle 103 is provided at a lower end of the first material sorting baffle 103 so that the first material sorting baffle 103 is higher/lower than the first material sorting roller 102;
the discharge end of the first material arranging roller 102 is provided with a bridging conveyer belt 104, the width of the bridging conveyer belt 104 is matched with the length of the explosive rolls, and gaps are arranged on two sides of the bridging conveyer belt 104 to remove the disordered explosive rolls.
A return material conveyer belt 109 is arranged below the bridge conveyer belt 104, and the discharge end of the return material conveyer belt 109 is connected with the main conveyer belt 101 so as to convey the medicine rolls removed from the bridge conveyer belt 104 to the main conveyer belt 101;
A leveling reference plate 108 is arranged on one side of the discharge end of the bridge conveyor belt 104, a leveling push plate is arranged on the other side of the discharge end of the bridge conveyor belt 104, and the leveling push plate is controlled to be close to/far away from the leveling reference plate 108 through a leveling cylinder 105 so that the cartridge is positioned at the center of the bridge conveyor belt 104.
The discharging end of the bridge conveyer belt 104 is also provided with a second material arranging roller 107, one end of the second material arranging roller 107, which is close to the bridge conveyer belt 104, is positioned between the two material arranging rollers, a second material arranging baffle 106 is arranged, and the lower end of the second material arranging baffle 106 is provided with a cylinder for controlling the vertical displacement of the second material arranging baffle 106, so that the second material arranging baffle 106 is higher than/lower than the second material arranging roller 107.
For the material arranging unit, the working flow is as follows, when the explosive rolls of the main conveying belt enter the first material arranging roller, the first material arranging baffle can move up and down at regular time, when the first material arranging baffle is higher than the first material arranging roller, the explosive rolls are blocked from being conveyed forward, disordered explosive rolls roll in gaps among the rollers under the driving of the material arranging roller, the explosive rolls rolling among the rollers are turned into transverse directions (perpendicular to the driving direction), then the first material arranging baffle is controlled to move downwards to be lower than the first material arranging roller, the transverse explosive rolls are discharged, and the explosive rolls which are not turned into transverse directions fall onto the return conveying belt from gaps at two sides of the bridge conveying belt when passing through the bridge conveying belt, are conveyed by the return conveying belt to return to the main conveying belt, enter the first material arranging roller for material arrangement again, and manual intervention is not needed in the material arranging process. And the transverse explosive rolls pass through the bridge belt and then pass through the second material arranging roller to carry out secondary material arranging, and then enter the counting unit.
The main conveying belt in the material arranging unit is used for conveying the explosive rolls from the explosive charging machine to the first material arranging roller, the first material arranging roller and the second material arranging roller are used for converting disordered explosive rolls into transverse directions under the rolling of the material arranging roller, the first material arranging baffle plate and the second material arranging baffle plate are used for blocking the explosive rolls to be converted into transverse directions under the rolling of the first material arranging roller and the second material arranging roller before being discharged, the first material arranging baffle plate and the second material arranging baffle plate perform timing up-and-down actions, the width of the bridge conveying belt is narrower, larger neutral spaces are arranged on two sides, the explosive rolls can fall into the neutral spaces on two sides when passing through the vertical or incomplete transverse explosive rolls, the leveling cylinder can repeatedly perform actions at second intervals to beat the transverse explosive rolls to the middle position and convey the explosive rolls forward, and the return conveying belt is used for conveying the explosive rolls removed from the bridge conveying belt to the main conveying belt.
Referring to fig. 4, specifically, as a preferred embodiment of the present invention, the counting unit 2 includes a chain plate 201 connected to the discharge end of the material arranging unit 1, a roll conveyor belt 206 is disposed at the discharge end of the chain plate 201, a counting support frame 203 is further disposed at one end of the chain plate 201 near the roll conveyor belt 206, a counting sensor 204 disposed above the chain plate 201 for counting the rolls is mounted on the counting support frame 203, a medicine pressing cylinder 205 is further disposed on the counting support frame 203, and the medicine pressing cylinder 205 is disposed at one side of the counting sensor 204 near the roll conveyor belt 206.
The counting support frame 203 is further connected with a counting mounting plate 207 in a sliding mode, the top of the counting support frame 203 is connected with an adjusting rod 202 in a threaded mode, one end of the adjusting rod 202 is connected with the counting mounting plate 207 in a rotating mode, the vertical displacement of the counting mounting plate 207 is achieved through the rotation of the adjusting rod 202, and the counting sensor 204 and the medicine pressing cylinder 205 are arranged on the counting mounting plate 207.
The counting unit of the invention has the following working procedures that transverse cartridges are conveyed from the chain plate after being tidied by the material management unit, the counting sensor of the cartridges adopts a laser sensor of a Kihn's machine, the heights of cartridges with different specifications can be detected, a signal is sent to the system through one cartridge sensor each time, when the number of cartridges reaches the designated number, the chain plate stops conveying, and meanwhile, the cartridge on the chain plate is pressed by the cartridge pressing cylinder in a descending way, so that the cartridges are prevented from sliding on the cartridge conveying belt due to inertia when the chain plate stops, the counting is inaccurate, the cartridge conveying belt conveys the cartridges, the cartridge pressing cylinder returns, and the chain plate is started again.
Referring to fig. 5 and 6, in particular, as a preferred embodiment of the present invention, the bagging unit 3 includes:
One side of the bagging mounting frame 301 is provided with a feeding and conveying assembly, one end of the feeding and conveying assembly is connected with the discharging end of the counting unit 2, and the other end of the feeding and conveying assembly is connected with the feeding end of the bagging unit 3;
the hopper lifting device 309 is arranged on the bagging installation frame 301, and the hopper arranged on the hopper lifting device 309 is used for receiving the explosive rolls conveyed by the feeding and conveying assembly and controlling the vertical displacement of the hopper;
the displacement of the movable hopper is controlled by a movable hopper cylinder 311 arranged on the bagging mounting frame 301, and the explosive rolls in the hopper on the hopper lifting device 309 are pushed into the movable hopper by a pushing cylinder 310;
the movable hopper clamping device 317 is arranged on the bagging mounting frame 301 and is used for clamping the cartridge in the movable hopper;
a first bag pushing cylinder 304 and a second bag pushing cylinder 305, which are arranged on the bag mounting frame 301 and are used for pushing the cartridge clamped by the movable hopper clamping device 317 into the packaging bag;
The bag-supporting lower sucker 314 and the bag-supporting upper sucker 315 which are matched with each other are respectively used for clamping two sides of the opening of the packaging bag, and the bag-supporting upper sucker 315 controls the vertical displacement of the bag-supporting upper sucker by a bag-supporting lifting motor 316 arranged on the bagging mounting frame 301 so as to open the opening of the packaging bag;
a first bag-opening cylinder 312 and a second bag-opening cylinder 313, which are matched with each other, are arranged on the bag-mounting frame 301 for opening the two sides of the opening of the packaging bag;
the flap cylinder 302 and the opening cylinder 303 are matched with each other, the flap cylinder 302 is used for pressing the bottom of the opening of the packaging bag, and the opening cylinder 303 is used for opening the opening of the packaging bag.
Referring to fig. 5, in particular, the feed conveyor assembly includes a roll inclined conveyor belt 306 and a roll flat conveyor belt 308, which are sequentially disposed, with a roll baffle 307 disposed between the roll inclined conveyor belt 306 and the roll flat conveyor belt 308.
When the explosive rolls on the explosive roll conveying belt are conveyed to the explosive roll baffle plate through the explosive roll oblique conveying belt, the explosive roll baffle plate is blocked to enable the explosive rolls to be flush, then the explosive roll baffle plate is moved downwards to enable the explosive rolls to enter the hopper through the explosive roll flat conveying belt, the hopper lifting device controls the hopper to descend by one layer of explosive roll height, when the second layer of explosive rolls enter, the hopper descends to the bottom, the explosive rolls in the hopper are pushed into the movable hopper by the pushing cylinder, the explosive rolls enter the movable hopper, the movable hopper clamping device operates to clamp the explosive rolls according to the width adjustment of the explosive rolls with different specifications, and the movable hopper moves to the bagging opening to wait for pushing the bag after clamping. After the tight cartridge of cartridge is pushed into the wrapping bag through first pocket cylinder and second pocket cylinder that pushes away, remove fill clamping device reversal and will remove the fill width and widen, wait for next cartridge comes in and tightens up again.
When the bagging unit detects that a bag exists, the bag supporting lifting motor controls the upper bag supporting sucker to descend, the upper bag supporting sucker vacuum absorbs the upper portion of the bag opening after the specified position is reached, meanwhile, the bottom of the bag is supported by the lower bag supporting sucker vacuum sucker, the bag supporting lifting motor starts to ascend and pull upwards, after the bag opening is pulled open, the first bag supporting cylinder acts to open one side of the bag opening, the second bag supporting cylinder acts to open the other side of the bag opening again, after the bag opening is opened, the opening cylinder opens the bag opening again, the overturning plate cylinder acts to press the bottom of the bag, and the medicine rolls are pushed in. The automatic width adjustment of the movable hopper has the advantages that the movable hopper is tighter and more compact in bag loading after clamping materials and loading, the shaping effect is good, and the subsequent loading, stacking and transportation are convenient.
Referring to fig. 7, specifically, as a preferred embodiment of the present invention, the envelope unit 4 includes an envelope conveyor 401 for conveying the package packed with the cartridge, a pressing cylinder 402, a pressing conveyor 403 and a sewing machine 404 are sequentially provided on one side of the envelope conveyor 401, the pressing cylinder 402 is used for pressing the opening of the package, the pressing conveyor 403 is used for conveying the package pressed by the opening to the sewing machine 404, the conveying speed of the pressing conveyor 403 is the same as that of the envelope conveyor 401, and the sewing machine 404 is used for sewing the opening of the package.
The working flow of the bag sealing unit is that after the medicine roll is packaged in the bag packaging unit, the bag opening of the bag is pressed by the pressing cylinder, one end of the pressing is enabled to enter the pressing conveying belt under the action of the bag sealing conveying belt, the pressing conveying belt presses the bag opening to convey to the sewing machine, the sewing machine starts to sew the bag opening after the bag opening is reached, the sealing of the packaging bag is achieved, and the finished product conveying belt conveys the bag after the sealing is completed.
Referring to fig. 8, specifically, as a preferred embodiment of the present invention, the bag supply unit 5 includes a bag supply mounting frame 501, the bag supply mounting frame 501 is provided with a bag supply conveyor 503 and a bag supply suction cup 505 located above the bag supply conveyor 503, one end of the bag supply conveyor 503 is provided with a bag supply conveyor 504, the bag supply conveyor 504 is connected with the bag supply unit 3 to supply bags to the bag supply unit 3, the upper end of the bag supply suction cup 505 is provided with a lifting cylinder 506 for controlling the vertical displacement of the bag supply suction cup 505, and the lifting cylinder 506 controls the horizontal displacement thereof by an adjusting cylinder 502 to feed the bags located on the bag supply conveyor 503 to the bag supply conveyor 504.
The bag supplying unit has the working flow that a plurality of bags are manually stacked on a bag supplying conveying belt, the bag supplying conveying belt conveys the bags to the lower part of a lifting cylinder, after the lifting cylinder moves down to a proper position, a bag supplying sucker moves to suck the bags, the lifting cylinder rises to a proper position, an adjusting cylinder starts to supply the bags forwards, after the bags reach a bagging opening of a bagging conveying belt, vacuum is stopped, the bags are placed at the bagging opening, and the adjusting cylinder returns. When the bag below the lifting cylinder detects that no bag exists, the bag supplying conveyer belt starts to convey the next stack of bags to the position below the lifting cylinder for bag supplying.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (7)
1. An automatic packaging system for industrial explosive cartridge bags, which is characterized by comprising:
The material arranging unit (1) is used for arranging the conveyed explosive rolls so that the distribution direction of the explosive rolls is vertical to the conveying direction and is positioned in the center of the conveying belt;
The counting unit (2) is connected with the discharge end of the material arranging unit (1) at the feed end and is used for counting the finished cartridges to realize quantitative discharging;
the bagging unit (3) is used for conveying the cartridges quantitatively discharged by the counting unit (2) into the packaging bags;
the sealing bag unit (4) is used for sealing the packaging bag filled with the cartridge;
a bag supply unit (5) for supplying a bag with one end opened to the bag filling unit (3);
The material arranging unit (1) comprises a main conveying belt (101), a plurality of first material arranging rollers (102) are arranged at the discharge end of the main conveying belt (101), a first material arranging baffle plate (103) is arranged between the two material arranging rollers at the tail end of the first material arranging rollers (102), and an air cylinder for controlling the vertical displacement of the first material arranging baffle plate (103) is arranged at the lower end of the first material arranging baffle plate so that the first material arranging baffle plate (103) is higher than/lower than the first material arranging rollers (102);
the discharging end of the first material arranging roller (102) is provided with a bridge conveyer belt (104), the width of the bridge conveyer belt (104) is matched with the length of the explosive rolls, and gaps are arranged at two sides of the bridge conveyer belt (104) to remove the disordered explosive rolls;
a return conveying belt (109) is arranged below the bridge conveying belt (104), and the discharge end of the return conveying belt (109) is connected with the main conveying belt (101) so as to convey the cartridges removed from the bridge conveying belt (104) to the main conveying belt (101);
A leveling reference plate (108) is arranged on one side of the discharge end of the bridge conveyor belt (104), a leveling push plate is arranged on the other side of the discharge end of the bridge conveyor belt (104), and the leveling push plate is controlled to be close to/far away from the leveling reference plate (108) through a leveling cylinder (105) so that the explosive cartridge is positioned in the center of the bridge conveyor belt (104);
the discharging end of the bridge conveying belt (104) is further provided with a second material arranging roller (107), one end, close to the bridge conveying belt (104), of the second material arranging roller (107) is provided with a second material arranging baffle (106) between the two material arranging rollers, and the lower end of the second material arranging baffle (106) is provided with an air cylinder for controlling vertical displacement of the second material arranging baffle (106), so that the second material arranging baffle (106) is higher than/lower than the second material arranging roller (107).
2. The automatic packaging system for industrial explosive cartridge bags according to claim 1, wherein the counting unit (2) comprises a chain plate (201) connected with the discharging end of the material arranging unit (1), a cartridge conveying belt (206) is arranged at the discharging end of the chain plate (201), a counting support frame (203) is further arranged at one end, close to the cartridge conveying belt (206), of the chain plate (201), a counting sensor (204) used for counting the explosive cartridges and located above the chain plate (201) is arranged on the counting support frame (203), a medicine pressing cylinder (205) is further arranged on the counting support frame (203), and the medicine pressing cylinder (205) is located at one side, close to the cartridge conveying belt (206), of the counting sensor (204).
3. The automatic packaging system for industrial explosive cartridge bags according to claim 2, wherein the counting support frame (203) is further connected with a counting mounting plate (207) in a sliding manner, an adjusting rod (202) is connected to the top of the counting support frame (203) in a threaded manner, one end of the adjusting rod (202) is rotationally connected with the counting mounting plate (207), the vertical displacement of the counting mounting plate (207) is achieved through the rotation of the adjusting rod (202), and the counting sensor (204) and the explosive pressing cylinder (205) are both arranged on the counting mounting plate (207).
4. An industrial explosive cartridge bagging automatic packaging system according to claim 1, characterized in that the bagging unit (3) comprises:
one side of the bagging installation frame (301) is provided with a feeding and conveying assembly, one end of the feeding and conveying assembly is connected with the discharging end of the counting unit (2), and the other end of the feeding and conveying assembly is connected with the feeding end of the bagging unit (3);
The hopper lifting device (309) is arranged on the bagging installation frame (301), and the hopper arranged on the hopper lifting device (309) is used for receiving the explosive rolls conveyed by the feeding conveying assembly and controlling the vertical displacement of the hopper;
The displacement of the movable hopper is controlled by a movable hopper cylinder (311) arranged on the bagging installation frame (301), and the explosive rolls in the hopper on the hopper lifting device (309) are pushed into the movable hopper by a pushing cylinder (310);
the movable hopper clamping device (317) is arranged on the bagging installation frame (301) and is used for clamping the explosive cartridges in the movable hopper;
The first bag pushing cylinder (304) and the second bag pushing cylinder (305) are arranged on the bag mounting frame (301) and are used for pushing the cartridge clamped by the movable hopper clamping device (317) into the packaging bag;
The bag opening lifting device comprises a bag opening lower sucker (314) and a bag opening upper sucker (315) which are matched with each other, wherein the bag opening lower sucker and the bag opening upper sucker (315) are respectively used for clamping two sides of an opening of a packaging bag, and the bag opening upper sucker (315) controls vertical displacement of the bag opening upper sucker through a bag opening lifting motor (316) arranged on a bag mounting frame (301) so as to open the opening of the packaging bag;
the first bag opening air cylinder (312) and the second bag opening air cylinder (313) are matched with each other and are arranged on the bag mounting frame (301) for opening two sides of an opening of the packaging bag;
The packaging bag opening device comprises a turning plate cylinder (302) and an opening cylinder (303) which are matched with each other, wherein the turning plate cylinder (302) is used for pressing the bottom of an opening of the packaging bag, and the opening cylinder (303) is used for opening the opening of the packaging bag.
5. The automatic industrial explosive cartridge bagging packaging system according to claim 4, wherein the feeding conveying assembly comprises a cartridge inclined conveying belt (306) and a cartridge flat conveying belt (308) which are sequentially arranged, and a cartridge baffle (307) is arranged between the cartridge inclined conveying belt (306) and the cartridge flat conveying belt (308).
6. The automatic packaging system for industrial explosive cartridge bags according to claim 1, wherein the bag sealing unit (4) comprises a bag sealing conveying belt (401) for conveying packaging bags filled with explosive cartridges, a pressing cylinder (402), a pressing conveying belt (403) and a sewing machine (404) are sequentially arranged on one side of the bag sealing conveying belt (401), the pressing cylinder (402) is used for pressing openings of the packaging bags, the pressing conveying belt (403) is used for conveying packaging bags pressed by the openings to the sewing machine (404), and the conveying speed of the pressing conveying belt (403) is the same as that of the bag sealing conveying belt (401), and the sewing machine (404) is used for sewing the openings of the packaging bags.
7. The automatic packaging system for industrial explosive cartridge bags according to claim 1, wherein the bag supply unit (5) comprises a bag supply mounting frame (501), the bag supply mounting frame (501) is provided with a bag supply conveying belt (503) and a bag supply sucker (505) located above the bag supply conveying belt (503), one end of the bag supply conveying belt (503) is provided with a bag filling conveying belt (504), the bag filling conveying belt (504) is connected with the bag filling unit (3) to provide packaging bags for the bag filling unit (3), a lifting cylinder (506) for controlling the vertical displacement of the bag supply sucker (505) is arranged at the upper end of the bag supply sucker (505), and the lifting cylinder (506) controls the horizontal displacement of the bag supply sucker through an adjusting cylinder (502) so as to convey the packaging bags located on the bag supply conveying belt (503) to the bag filling conveying belt (504).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211557236.6A CN115817885B (en) | 2022-12-06 | 2022-12-06 | Automatic packaging system for industrial explosives rolls and bags |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211557236.6A CN115817885B (en) | 2022-12-06 | 2022-12-06 | Automatic packaging system for industrial explosives rolls and bags |
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| CN115817885A CN115817885A (en) | 2023-03-21 |
| CN115817885B true CN115817885B (en) | 2025-03-28 |
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| CN202211557236.6A Active CN115817885B (en) | 2022-12-06 | 2022-12-06 | Automatic packaging system for industrial explosives rolls and bags |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115744153A (en) * | 2022-12-06 | 2023-03-07 | 中煤科工集团淮北爆破技术研究院有限公司 | Industrial explosive cartridge arranging and counting device |
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| CN102700757A (en) * | 2012-06-04 | 2012-10-03 | 武汉人天包装技术有限公司 | Boxing equipment for large-diameter industrial explosive cartridges |
| CN203652902U (en) * | 2013-12-21 | 2014-06-18 | 河南华丽纸业包装股份有限公司 | Automatic counting and stacking system based on corrugated board production |
| CN205076447U (en) * | 2015-09-02 | 2016-03-09 | 山东青岛烟草有限公司 | Bridge type sorter |
| CN108216757A (en) * | 2017-01-09 | 2018-06-29 | 青岛海科佳电子设备制造有限公司 | A kind of paper wrapper vermicelli sack filling machine |
| CN208498886U (en) * | 2018-06-11 | 2019-02-15 | 广州市富尔菱自动化系统有限公司 | A kind of novel encasing machine high-speed material arrangement collator |
| CN208731318U (en) * | 2018-08-07 | 2019-04-12 | 湖南金能自动化设备有限公司 | The stacking wrapped in powder stick is into bag machine |
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| CN101891019A (en) * | 2010-07-26 | 2010-11-24 | 武汉人天包装技术有限公司 | Explosive cartridge bagging production line |
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