CN115816888A - A multi-station press - Google Patents
A multi-station press Download PDFInfo
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- CN115816888A CN115816888A CN202211459233.9A CN202211459233A CN115816888A CN 115816888 A CN115816888 A CN 115816888A CN 202211459233 A CN202211459233 A CN 202211459233A CN 115816888 A CN115816888 A CN 115816888A
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Abstract
本发明提供一种多工位压力机,涉及冲压设备技术领域,包括驱动系统、传动系统、机身、滑块、收油组件和回油管路,其中:机身包括底座、立柱和设置有内腔的横梁,立柱连接于横梁和底座,滑块与立柱在竖向上滑动连接;传动系统包括传动组件,传动组件包括连杆机构和滑块连杆,连杆机构与滑块连杆的一端传动连接,滑块连杆的另一端与滑块铰接;收油组件包括第一收油结构,第一收油结构连接于滑块上并套设于滑块连杆,第一收油结构上设有第一收油槽,第一收油槽与回油管路连通。本发明可以避免导柱导套结构所存在的发热、研伤、研死等问题,降低了故障率,减少了制造和维护成本,提高了劳动生产率,实现润滑油的回油循环,降低了润滑油的温度。
The invention provides a multi-station press, which relates to the technical field of stamping equipment, including a drive system, a transmission system, a fuselage, a slider, an oil collection assembly and an oil return pipeline, wherein: the fuselage includes a base, a column and an inner The beam and column of the chamber are connected to the beam and the base, and the slider and the column are slidably connected in the vertical direction; the transmission system includes a transmission assembly, which includes a linkage mechanism and a slider linkage, and the linkage mechanism and one end of the slider linkage drive The other end of the slider connecting rod is hinged with the slider; the oil collecting assembly includes a first oil collecting structure, which is connected to the slider and sleeved on the slider connecting rod, and the first oil collecting structure is provided with There is a first oil collection tank, and the first oil collection tank is connected with the oil return pipeline. The present invention can avoid problems such as heating, grinding, and grinding that exist in the structure of the guide post and guide sleeve, reduce the failure rate, reduce the cost of manufacturing and maintenance, improve labor productivity, realize the oil return cycle of lubricating oil, and reduce the cost of lubricating oil. oil temperature.
Description
技术领域technical field
本发明涉及冲压设备技术领域,具体而言,涉及一种多工位压力机。The invention relates to the technical field of stamping equipment, in particular to a multi-station press.
背景技术Background technique
随着科技的日益发展,市场对于冲压件等产品的需求逐渐扩大,生产厂家面临着生产效率不足和生产成本较高等技术问题。于是,如今许多生产厂家开始应用多工位压力机,以在一次冲压形成中,完成多道工序,一定程度上解决了上述技术问题。现有技术下的多工位压力机通常采用多连杆传动组件作为传动系统,多连杆传动组件的用于与滑块连接的滑块连杆通过导柱与滑块连接,固定于机身的导套与导柱配合实现导向功能,但是,导柱导套结构易引起发热,还可能造成抱死和研伤等故障,会对多工位压力机的稳定性产生影响,增加了维护成本,难以适应如今市场的需求。With the development of science and technology, the market demand for stamping parts and other products is gradually expanding, and manufacturers are facing technical problems such as insufficient production efficiency and high production costs. Therefore, many manufacturers have begun to use multi-station presses to complete multiple processes in one stamping formation, which solves the above technical problems to a certain extent. The multi-station presses in the prior art usually use a multi-link transmission assembly as the transmission system. The slider connecting rod of the multi-link transmission assembly used to connect with the slider is connected to the slider through a guide post and fixed on the machine body. The guide bush and the guide post cooperate to realize the guiding function, but the structure of the guide post and guide bush is easy to cause heat generation, and may also cause failures such as locking and grinding, which will affect the stability of the multi-station press and increase the maintenance cost , it is difficult to meet the needs of today's market.
发明内容Contents of the invention
本发明解决的问题是如何降低多工位压力机故障率的问题。The problem solved by the invention is how to reduce the failure rate of the multi-station press.
为解决上述问题,本发明提供一种多工位压力机,包括驱动系统、传动系统、机身、滑块、收油组件和回油管路,其中:所述机身包括底座、立柱和设置有内腔的横梁,所述立柱的一端连接于所述横梁,另一端连接于所述底座,所述滑块与所述立柱在竖向上滑动连接;所述传动系统包括至少一对传动组件,所述传动组件包括连杆机构和滑块连杆,所述连杆机构与所述滑块连杆的一端传动连接,所述滑块连杆的另一端与所述滑块铰接,当所述传动组件为至少两对时,至少两对所述传动组件沿纵向间隔设置;所述收油组件包括第一收油结构,所述第一收油结构连接于所述滑块上并套设于所述滑块连杆,所述第一收油结构上设有第一收油槽,所述第一收油槽与所述回油管路连通;一对所述传动组件的两个所述滑块连杆与一个所述滑块铰接,一个所述驱动系统用于与每一个所述传动组件传动连接以驱动所述滑块竖向运动,所述驱动系统的至少部分和所述传动系统的至少部分位于所述内腔之中。In order to solve the above problems, the present invention provides a multi-station press, including a drive system, a transmission system, a fuselage, a slider, an oil collection assembly and an oil return pipeline, wherein: the fuselage includes a base, a column and is provided with One end of the column is connected to the beam, and the other end is connected to the base, and the slider is vertically slidably connected to the column; the transmission system includes at least one pair of transmission components. The transmission assembly includes a linkage mechanism and a slider connecting rod, the linkage mechanism is connected to one end of the slider linkage, and the other end of the slider linkage is hinged to the slider. When the transmission When there are at least two pairs of components, at least two pairs of the transmission components are arranged at intervals along the longitudinal direction; the oil collecting component includes a first oil collecting structure, and the first oil collecting structure is connected to the slider and sleeved on the The slider connecting rod, the first oil collecting structure is provided with a first oil collecting groove, and the first oil collecting groove is communicated with the oil return pipeline; the two slider connecting rods of a pair of the transmission assembly Hinged with one of the sliders, one of the drive systems is used for transmission connection with each of the transmission components to drive the vertical movement of the slider, at least part of the drive system and at least part of the transmission system are located in the inner cavity.
可选地,所述收油组件还包括第二收油结构和第一挡板,所述第二收油结构装设于所述横梁,所述第二收油结构上开设有与所述回油管路和所述内腔连通的第二收油槽,所述第二收油槽的槽口高于所述内腔的底壁,所述第二收油结构上开设有通孔,所述通孔的一端连通于所述第二收液槽,另一端连通于所述第一收液槽,所述第一挡板装设于所述滑块连杆上且位于所述通孔的上方。Optionally, the oil collection assembly further includes a second oil collection structure and a first baffle, the second oil collection structure is installed on the beam, and the second oil collection structure is provided with a The oil pipeline communicates with the inner cavity of the second oil collection groove, the notch of the second oil collection groove is higher than the bottom wall of the inner cavity, and the second oil collection structure is provided with a through hole, and the through hole One end of one end communicates with the second liquid receiving tank, the other end communicates with the first liquid receiving tank, and the first baffle plate is installed on the slider connecting rod and located above the through hole.
可选地,所述连杆机构包括偏心轮、第一连杆和第二连杆,所述第二连杆的两端分别铰接于所述横梁和所述第一连杆的一端,所述偏心轮铰接于所述第一连杆的中部,所述第一连杆的中部铰接于所述横梁,所述滑块连杆的两端分别铰接于所述第一连杆的另一端和所述滑块,所述驱动系统与所述偏心轮传动连接。Optionally, the link mechanism includes an eccentric wheel, a first link and a second link, both ends of the second link are respectively hinged to the beam and one end of the first link, and the The eccentric wheel is hinged to the middle part of the first connecting rod, the middle part of the first connecting rod is hinged to the beam, and the two ends of the slider connecting rod are respectively hinged to the other end of the first connecting rod and the other end of the first connecting rod. The slider, the driving system is connected with the eccentric wheel.
可选地,所述收油组件还包括第三收油结构,所述第三收油结构装设于所述第一连杆上,所述第三收油结构上设有第三收油槽,所述第三收油槽位于所述偏心轮的偏心轴下方,并与所述回油管路连通。Optionally, the oil collection assembly further includes a third oil collection structure, the third oil collection structure is installed on the first connecting rod, and a third oil collection groove is provided on the third oil collection structure, The third oil collection groove is located below the eccentric shaft of the eccentric wheel and communicates with the oil return pipeline.
可选地,所述收油组件还包括第二挡板,所述第二挡板的一端装设于所述第一连杆上,另一端朝向所述横梁的内腔底壁设置,且所述第二挡板位于所述第一连杆的靠近所述驱动系统一侧。Optionally, the oil collector assembly further includes a second baffle, one end of the second baffle is mounted on the first connecting rod, and the other end is set toward the bottom wall of the inner chamber of the beam, and the The second baffle is located on a side of the first connecting rod close to the drive system.
可选地,所述滑块上设有铜基滑板,所述立柱上沿竖向设有八面L型直角导轨,所述铜基滑板与所述八面L型直角导轨滑动连接。Optionally, a copper-based slide plate is provided on the slider, and an eight-sided L-shaped right-angle guide rail is vertically provided on the column, and the copper-based slide plate is slidably connected to the eight-sided L-shaped right-angle guide rail.
可选地,所述驱动系统包括装设于所述横梁上的驱动件、第一主齿轮、第二主齿轮、第一中间齿轮、第一中间齿轮轴、第二中间齿轮、第二中间齿轮轴、小齿轮轴、飞轮和惰轮,所述驱动件用于驱动所述飞轮转动,所述飞轮与所述小齿轮轴固定连接且同轴设置,所述小齿轮轴与所述惰轮和所述第一中间齿轮啮合,所述惰轮与所述第二中间齿轮啮合,所述第一中间齿轮与所述第一中间齿轮轴固定连接且同轴设置,所述第二中间齿轮与所述第二中间齿轮轴固定连接且同轴设置,一个所述第一中间齿轮轴与至少一个所述第一主齿轮啮合,一个所述第二中间齿轮轴与至少一个所述第二主齿轮啮合,一个所述第一主齿轮与一对所述传动组件中的一个传动连接,一个所述第二主齿轮与一对所述传动组件中的另一个传动连接。Optionally, the driving system includes a driving member mounted on the beam, a first main gear, a second main gear, a first intermediate gear, a first intermediate gear shaft, a second intermediate gear, and a second intermediate gear shaft, a pinion shaft, a flywheel and an idler, the driving member is used to drive the flywheel to rotate, the flywheel is fixedly connected to the pinion shaft and arranged coaxially, the pinion shaft is connected to the idler and The first intermediate gear meshes, the idler gear meshes with the second intermediate gear, the first intermediate gear is fixedly connected to the shaft of the first intermediate gear and arranged coaxially, the second intermediate gear and the second intermediate gear The second intermediate gear shafts are fixedly connected and arranged coaxially, one of the first intermediate gear shafts meshes with at least one of the first main gears, and one of the second intermediate gear shafts meshes with at least one of the second main gears One of the first main gears is in transmission connection with one of the pair of transmission assemblies, and one of the second main gears is in transmission connection with the other of the pair of transmission assemblies.
可选地,所述机身还包括至少两个沿纵向间隔设置的工作台,所述工作台与所述底座在纵向上滑动连接,且位于所述底座的朝向所述滑块的一侧。Optionally, the fuselage further includes at least two workbenches arranged longitudinally at intervals, the workbenches are slidably connected to the base in the longitudinal direction, and are located on a side of the base facing the slider.
可选地,所述机身还包括拉杆,所述拉杆的两端与所述横梁和所述底座连接。Optionally, the fuselage further includes a tie rod, and both ends of the tie rod are connected to the beam and the base.
可选地,所述机身还包括拉伸垫螺栓,所述拉伸垫螺栓的一端连接于所述底座,另一端朝向远离所述滑块的方向设置。Optionally, the fuselage further includes tension pad bolts, one end of the tension pad bolts is connected to the base, and the other end is arranged in a direction away from the slider.
本发明的多工位压力机通过一个驱动系统可以与传动系统的至少一对传动组件传动连接,并通过传动组件的滑块连杆直接与滑块进行铰接,实现了多工位同时压下的效果,并且本发明可以避免传统技术中导柱导套结构所存在的发热、研伤、研死等问题,降低了故障率,减少了多工位压力机的制造和维护成本,提高了劳动生产率;同时,由于取消了导柱导套结构,使滑块连杆直接与滑块进行铰接,一定程度上降低了多工位压力机的高度,提升了稳定性;另外,本发明结构下的横梁内腔中的润滑油会从滑块连杆穿过横梁的位置流出,因此可以通过套设于滑块连杆并连接于滑块的第一收油结构来盛接流出的润滑油,再通过与第一收油槽连通的回油管路实现润滑油的回油循环,实现了开式收油的效果,相比于润滑油阻隔于横梁内腔中的方案,本发明降低了润滑油的温度,有利于多工位压力机的高效运作。The multi-station press of the present invention can be connected with at least one pair of transmission components of the transmission system through a drive system, and directly hinged with the slider through the slider connecting rod of the transmission component, so as to realize the simultaneous pressing of multiple stations. effect, and the present invention can avoid problems such as heating, grinding, and grinding that exist in the structure of the guide post and guide sleeve in the traditional technology, reduces the failure rate, reduces the manufacturing and maintenance costs of the multi-station press, and improves labor productivity At the same time, due to the cancellation of the guide post and guide sleeve structure, the slider connecting rod is directly hinged with the slider, which reduces the height of the multi-station press to a certain extent and improves the stability; in addition, the beam under the structure of the present invention The lubricating oil in the inner cavity will flow out from the position where the connecting rod of the slider passes through the beam, so the lubricating oil flowing out can be received by the first oil receiving structure sleeved on the connecting rod of the slider and connected to the slider, and then passed through The oil return pipeline connected with the first oil collection groove realizes the oil return circulation of the lubricating oil and realizes the effect of open oil collection. Compared with the scheme that the lubricating oil is blocked in the inner cavity of the beam, the present invention reduces the temperature of the lubricating oil, It is beneficial to the efficient operation of the multi-station press.
附图说明Description of drawings
图1为现有技术中带导柱导套结构的多工位压力机的正视示意图;Fig. 1 is the schematic front view of a multi-station press with a guide post and guide sleeve structure in the prior art;
图2为本发明实施例中的多工位压力机的正视示意图;Fig. 2 is the schematic front view of the multi-station press in the embodiment of the present invention;
图3为图2中Ⅰ处的放大示意图;Fig. 3 is the enlarged schematic diagram of place I in Fig. 2;
图4为本发明实施例中的多工位压力机的俯视示意图;Fig. 4 is a schematic top view of a multi-station press in an embodiment of the present invention;
图5为本发明实施例中的驱动系统的结构示意图。Fig. 5 is a schematic structural diagram of a driving system in an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
100、导套;200、导柱;1、驱动系统;10、驱动件;11、第一主齿轮;12、第二主齿轮;13、第一中间齿轮;14、第一中间齿轮轴;15、第二中间齿轮;16、第二中间齿轮轴;17、小齿轮轴;18、飞轮;19、惰轮;2、传动系统;21、传动组件;211、连杆机构;2111、偏心轮;2112、第一连杆;2113、第二连杆;212、滑块连杆;3、机身;31、底座;32、立柱;33、横梁;34、工作台;35、拉杆;36、拉伸垫螺栓;4、滑块;5、收油组件;51、第一收油结构;52、第二收油结构;53、第三收油结构;54、第一挡板;55、第二挡板。100, guide sleeve; 200, guide post; 1, driving system; 10, driving member; 11, first main gear; 12, second main gear; 13, first intermediate gear; 14, first intermediate gear shaft; 15 , the second intermediate gear; 16, the second intermediate gear shaft; 17, the pinion shaft; 18, the flywheel; 19, the idler wheel; 2, the transmission system; 21, the transmission assembly; 211, the connecting rod mechanism; 2111, the eccentric wheel; 2112, the first connecting rod; 2113, the second connecting rod; 212, the slider connecting rod; 3, the fuselage; 31, the base; 32, the column; 33, the beam; 34, the workbench; 35, the tie rod; 36, the pull Stretch pad bolt; 4, slider; 5, oil collection assembly; 51, first oil collection structure; 52, second oil collection structure; 53, third oil collection structure; 54, first baffle plate; 55, second bezel.
具体实施方式Detailed ways
传统的多工位压力机通常采用多连杆传动组件作为传动系统,并通过导柱导套结构实现与滑块相连接,结合图1所示,多连杆传动组件中用来与滑块连接的滑块连杆与导柱200的上端铰接,装设于横梁下端的导套100套设并滑动连接于导柱200,导柱200的下端装设于滑块,滑块连杆通过导柱200实现与滑块的连接,由于导柱导套结构具有密封性,润滑油被导柱导套结构阻隔于横梁的内腔中,不利于润滑油的降温,同时导柱导套结构这样的相对滑动零部件易出现研伤、研死等故障。为了解决导柱导套结构所造成的发热、研伤等问题,本发明提供了一种多工位压力机。The traditional multi-station press usually uses a multi-link transmission assembly as the transmission system, and is connected to the slider through the structure of the guide post and guide sleeve. As shown in Figure 1, the multi-link transmission assembly is used to connect with the slider The connecting rod of the slider is hinged to the upper end of the
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
需要说明的是,本文提供的坐标系XYZ中,X轴正向代表的右方,X轴的反向代表左方,X轴的正反方向代表横向,Y轴的正向代表前方,Y轴的反向代表后方,Y轴的正反方向代表纵向,Z轴的正向代表上方,Z轴的反向代表下方,Z轴的正反方向代表竖向。同时,要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that in the coordinate system XYZ provided in this article, the positive direction of the X-axis represents the right, the reverse direction of the X-axis represents the left, the positive and negative directions of the X-axis represent the horizontal direction, the positive direction of the Y-axis represents the front, and the positive direction of the Y-axis represents the front. The reverse of the Y axis represents the rear, the positive and negative directions of the Y axis represent the vertical direction, the positive direction of the Z axis represents the top, the reverse direction of the Z axis represents the bottom, and the positive and negative directions of the Z axis represent the vertical direction. At the same time, it should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, and not necessarily used to describe a specific order or sequence order. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein.
本发明实施例的一种多工位压力机,包括驱动系统1、传动系统2、机身3、滑块4、收油组件5和回油管路,其中:所述机身3包括底座31、立柱32和设置有内腔的横梁33,所述立柱32的一端连接于所述横梁33,另一端连接于所述底座31,所述滑块4与所述立柱32在竖向上滑动连接;所述传动系统2包括至少一对传动组件21,所述传动组件21包括连杆机构211和滑块连杆212,所述连杆机构211与所述滑块连杆212的一端传动连接,所述滑块连杆212的另一端与所述滑块4铰接,当所述传动组件21为至少两对时,至少两对所述传动组件21沿纵向间隔设置;所述收油组件5包括第一收油结构51,所述第一收油结构51连接于所述滑块4上并套设于所述滑块连杆212,所述第一收油结构51上设有第一收油槽,所述第一收油槽与所述回油管路连通;一对所述传动组件21的两个所述滑块连杆212与一个所述滑块4铰接,一个所述驱动系统1用于与每一个所述传动组件21传动连接以驱动所述滑块4竖向运动,所述驱动系统1的至少部分和所述传动系统2的至少部分位于所述内腔之中。A multi-station press according to an embodiment of the present invention includes a
具体地,结合图2和图3所示,横梁33的下端与立柱32的上端连接,底座31的上端与立柱32的下端连接,使得机身3整体形成框架结构,滑块4的左右两端设有轨道,滑块4通过轨道实现相对于机身3的竖向运动(即沿图中Z轴正反方向运动),传动系统2可以采用现有技术中多工位压力机所采用的多连杆传动组件(传动组件21的连杆机构211可以根据需要进行设计,在此不作具体限制),同理,驱动系统1也可以采用现有技术中多工位压力机所采用的电机等零部件(其具体的结构可以根据需要进行设计,在此不作具体限制),由于驱动系统1和传动系统2需要使用润滑油,因此其中的部分结构(例如齿轮、轴承等零部件)需要布置于横梁33的内腔中,以便于润滑油的收集和循环。驱动系统1与传动系统2传动连接,传动系统2的滑块连杆212一端与连杆机构211传动连接,另一端与滑块4的上端铰接,这样,实现了对滑块4竖向运动的驱动控制。Specifically, as shown in FIG. 2 and FIG. 3 , the lower end of the
示例性地,结合图2所示,左右两侧各设置有一个传动组件21,即总共为一对传动组件21,一个驱动系统1与每一个传动组件21中的连杆机构211传动连接,使得多工位压力机实现了多个工位进行同时压下。Exemplarily, as shown in FIG. 2 , one
示例性地,结合图4所示,总共设有两对传动组件21,一对传动组件21中的两个相对于图中的Y轴对称布置,两对传动组件21之间在图中Y轴上间隔设置,一个驱动系统1同时驱动四个传动组件21,以实现多工位同时压下的效果。Exemplarily, as shown in FIG. 4 , there are two pairs of
进一步地,由于该多工位压力机中未设置如图1中所示的导柱导套结构,结合图2和图3所示,滑块连杆212的运动轨迹是结合了摆动和竖向运动的复杂运动轨迹,因此,为了不干涉滑块连杆212的运动,横梁33会设置成开放式的结构,即横梁33的内腔底壁上开设的连杆过孔的孔径会宽于滑块连杆212的宽度,在滑块4的上端还设置有第一收油结构51,其设有槽口朝向上方(即图中Z轴正方向)的第一收油槽,同时,第一收油结构51可以设计为环形槽结构,以使第一收油结构51套设于滑块连杆212,第一收油槽与回油管路连通。Further, since the multi-station press is not equipped with the guide post and guide sleeve structure as shown in Figure 1, as shown in Figure 2 and Figure 3, the movement track of the
另外,根据多工位压力机不同工位所需的成型力的不同,可以将一对传动组件21中的两个传动组件21各自的尺寸、强度等参数进行非对称设计(即这两个传动组件21的参数不相等),以提高抗偏载能力,在此不作具体限制。In addition, according to the difference in the forming force required by the different stations of the multi-station press, the parameters such as the size and strength of the two transmission assemblies 21 in the pair of
本发明的多工位压力机通过一个驱动系统1可以与传动系统2的至少一对传动组件21传动连接,并通过传动组件21的滑块连杆212直接与滑块4进行铰接,实现了多工位同时压下的效果,并且本发明可以避免传统技术中导柱导套结构所存在的发热、研伤、研死等问题,降低了故障率,减少了多工位压力机的制造和维护成本,提高了劳动生产率;同时,由于取消了导柱导套结构,使滑块连杆212直接与滑块4进行铰接,一定程度上降低了多工位压力机的高度,提升了稳定性;另外,本发明结构下的横梁33内腔中的润滑油会从滑块连杆212穿过横梁33的位置流出,因此可以通过套设于滑块连杆212并连接于滑块4的第一收油结构51来盛接流出的润滑油,再通过与第一收油槽连通的回油管路实现润滑油的回油循环,实现了开式收油的效果,相比于润滑油阻隔于横梁33内腔中的方案,本发明降低了润滑油的温度,有利于多工位压力机的高效运作。The multi-station press of the present invention can be connected with at least one pair of
可选地,所述收油组件5还包括第二收油结构52和第一挡板54,所述第二收油结构52装设于所述横梁33,所述第二收油结构52上开设有与所述回油管路和所述内腔连通的第二收油槽,所述第二收油槽的槽口高于所述内腔的底壁,所述第二收油结构52上开设有通孔,所述通孔的一端连通于所述第二收液槽,另一端连通于所述第一收液槽,所述第一挡板54装设于所述滑块连杆212上且位于所述通孔的上方。Optionally, the oil collection assembly 5 further includes a second oil collection structure 52 and a
具体地,结合图2和图3所示,第二收油结构52与第一收油结构51的结构相类似,其连接于横梁33上,第二收油槽上端的槽口连通于横梁33的内腔,且槽口高于内腔的底壁,第二收油结构52的槽底壁上开设有通孔,并且第一收油结构51的第一收油槽位于通孔的下方(即通孔两端分别与第一收油槽和第二收油槽连通),第一挡板54装设于滑块连杆212上,可以通过设计第一挡板54的具体尺寸和形状,使得第一挡板54在随着滑块连杆212运动时可以保持位于通孔的上方(第一挡板54也可以至少部分位于通孔上方,只要能够实现阻挡润滑油的效果即可,在此不作具体限制)。Specifically, as shown in FIG. 2 and FIG. 3 , the second oil collection structure 52 is similar in structure to the first
需要说明的是,第二收油结构52的槽底壁通常应设计为低于横梁33的内腔底壁,以使润滑油流到第二收油结构52后,减少润滑油落至第一收油槽时的落差,避免润滑油飞溅,但是第二收油结构52的槽底壁高于或等于横梁33的内腔底壁时,同样可以实现润滑油收集的功能,因此,在此不作具体限制。It should be noted that the groove bottom wall of the second oil collecting structure 52 should generally be designed to be lower than the inner cavity bottom wall of the
如此,通过将第二收油槽的槽口设计为高于横梁33内腔,可以避免横梁33内腔中的润滑油流入,使得横梁33的内腔也可以与回油管路连通实现润滑油的收集和回油;同时,通过第二收油结构52和第一挡板54,使得一部分润滑油溅射至第一挡板54上再相对缓慢地下落至第一收油槽中,避免润滑油飞溅,另一部分流至第二收液槽中,通过回油管路实现回油,进一步地提高了回油效率。In this way, by designing the notch of the second oil collection groove to be higher than the inner cavity of the
可选地,所述连杆机构211包括偏心轮2111、第一连杆2112和第二连杆2113,所述第二连杆2113的两端分别铰接于所述横梁33和所述第一连杆2112的一端,所述偏心轮2111铰接于所述第一连杆2112的中部,所述第一连杆2112的中部铰接于所述横梁33,所述滑块连杆212的两端分别铰接于所述第一连杆2112的另一端和所述滑块4,所述驱动系统1与所述偏心轮2111传动连接。Optionally, the
具体地,结合图2和图3所示,连杆机构211与滑块连杆212共同构成了压力机的六连杆机构(曲柄摇杆式),偏心轮2111与驱动系统1传动连接,使得偏心轮2111带动第一连杆2112、第二连杆2113和滑块连杆212进行运动,实现滑块4的竖向运动。Specifically, as shown in FIG. 2 and FIG. 3 , the connecting
如此,通过偏心轮2111、第一连杆2112、第二连杆2113和滑块连杆212形成六连杆机构形式的传动组件21,满足多工位压力机所需的压力。In this way, the
可选地,所述收油组件5还包括第三收油结构53,所述第三收油结构53装设于所述第一连杆2112上,所述第三收油结构53上设有第三收油槽,所述第三收油槽位于所述偏心轮2111的偏心轴下方,并与所述回油管路连通。Optionally, the oil collecting assembly 5 further includes a third
具体地,结合图2和图3所示,第三收油结构53为半圆弧槽结构,其装设于第一连杆2112上,偏心轮2111的偏心轴位于第三收油结构53的第三收油槽上方,第三收油结构53的下端连接有管路,可以将第三收油槽中的润滑油引流至第一挡板54和第二收油槽,相应的,第二收油槽以及第一收油槽皆与回油管路连通,因此第三收油槽也实现了与回油管路的连通(也可以将第三收油槽独立地引出一条管路与回油管路连通,在此不作具体限制)。Specifically, as shown in FIG. 2 and FIG. 3 , the third
如此,第三收油结构53的第三收油槽可以盛接偏心轮2111的偏心轴上流下的润滑油,并通过回油管路实现回油,更进一步地提高回油效率。In this way, the third oil collecting groove of the third
可选地,所述收油组件5还包括第二挡板55,所述第二挡板55的一端装设于所述第一连杆2112上,另一端朝向所述横梁33的内腔底壁设置,且所述第二挡板55位于所述第一连杆2112的靠近所述驱动系统1一侧。Optionally, the oil collector assembly 5 further includes a
具体地,结合图2和图3所示,第二挡板55的一端装设于第一连杆2112,并且第二挡板55位于第一连杆2112的右侧(针对于图3中示例的第一连杆2112,其右侧为靠近驱动系统1的一侧),第二挡板55的另一端斜向下地朝向横梁33的内腔设置。Specifically, as shown in FIG. 2 and FIG. 3 , one end of the
如此,驱动系统1的零部件上的润滑油会溅射到第二挡板55上,并被第二挡板55引流至横梁33的内腔中,通过其他管路与回油管路连通实现回油,提高回油效率。In this way, the lubricating oil on the components of the
可选地,所述滑块4上设有铜基滑板,所述立柱32上沿竖向设有八面L型直角导轨,所述铜基滑板与所述八面L型直角导轨滑动连接。Optionally, the slider 4 is provided with a copper-based slide plate, and the column 32 is vertically provided with an eight-sided L-shaped right-angle guide rail, and the copper-based slide plate is slidably connected to the eight-sided L-shaped right-angle guide rail.
如此,通过铜基滑板和八面L型直角导轨的配合,实现了摩擦力更小的滑动连接,提高了多工位压力机的传动稳定性和抗偏载能力。In this way, through the cooperation of the copper-based slide plate and the eight-sided L-shaped right-angle guide rail, a sliding connection with less friction is realized, and the transmission stability and anti-eccentric load capacity of the multi-station press are improved.
可选地,所述驱动系统1包括装设于所述横梁33上的驱动件10、第一主齿轮11、第二主齿轮12、第一中间齿轮13、第一中间齿轮轴14、第二中间齿轮15、第二中间齿轮轴16、小齿轮轴17、飞轮18和惰轮19,所述驱动件10用于驱动所述飞轮18转动,所述飞轮18与所述小齿轮轴17固定连接且同轴设置,所述小齿轮轴17与所述惰轮19和所述第一中间齿轮13啮合,所述惰轮19与所述第二中间齿轮15啮合,所述第一中间齿轮13与所述第一中间齿轮轴14固定连接且同轴设置,所述第二中间齿轮15与所述第二中间齿轮轴16固定连接且同轴设置,一个所述第一中间齿轮轴14与至少一个所述第一主齿轮11啮合,一个所述第二中间齿轮轴16与至少一个所述第二主齿轮12啮合,一个所述第一主齿轮11与一对所述传动组件21中的一个传动连接,一个所述第二主齿轮12与一对所述传动组件21中的另一个传动连接。Optionally, the
具体地,结合图2至图5所示,驱动件10可以采用电机等装置,第一中间齿轮轴14上沿其轴向(即图中Y轴方向)间隔地设有两个轮齿结构,一个轮齿结构与一个第一主齿轮11对应地啮合,一个第一主齿轮11对应着一个传动组件21,第一主齿轮11与偏心轮2111通过螺栓相对固定地连接以实现传动连接,第二中间齿轮轴16所对应的第二主齿轮12和传动组件21布置方式相似,在此不再赘述。Specifically, as shown in FIG. 2 to FIG. 5 , the driving
如此,通过一个驱动件10即可驱动第一主齿轮11和第二主齿轮12转动,进而通过各自对应的传动组件21实现多工位同时的压下动作。In this way, the first
可选地,所述机身3还包括至少两个沿纵向间隔设置的工作台34,所述工作台34与所述底座31在纵向上滑动连接,且位于所述底座31的朝向所述滑块4的一侧。Optionally, the fuselage 3 further includes at least two
具体地,结合图2所示,两个工作台34沿图中Y轴方向间隔布置,工作台34底部与底座31滑动连接(也可设置滚轮等结构)。Specifically, as shown in FIG. 2 , two
如此,每个工作台34可以采用不同的模具,通过使工作台34沿着纵向滑动,即可实现更换模具,提高了多工位压力机的工作效率。In this way, each
可选地,所述机身3还包括拉杆35,所述拉杆35的两端与所述横梁33和所述底座31连接。Optionally, the fuselage 3 further includes a
如此,拉杆35通过两端与横梁33和底座31连接,实现预紧作用,以抵消多工位压力机工作时的反作用力。In this way, the two ends of the
可选地,所述机身3还包括拉伸垫螺栓36,所述拉伸垫螺栓36的一端连接于所述底座31,另一端朝向远离所述滑块4的方向设置。Optionally, the fuselage 3 further includes a
如此,多工位压力机的底座31通过拉伸垫螺栓36可以实现缓震的效果。In this way, the base 31 of the multi-station press can realize the shock-absorbing effect by stretching the
虽然本公开披露如上,但本公开的保护范围并非仅限于此。本领域技术人员在不脱离本公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will all fall within the protection scope of the present invention.
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