CN115816145A - Photovoltaic frame extra quality cutting equipment - Google Patents
Photovoltaic frame extra quality cutting equipment Download PDFInfo
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- CN115816145A CN115816145A CN202211523624.2A CN202211523624A CN115816145A CN 115816145 A CN115816145 A CN 115816145A CN 202211523624 A CN202211523624 A CN 202211523624A CN 115816145 A CN115816145 A CN 115816145A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 146
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 89
- 239000000463 material Substances 0.000 claims abstract description 72
- 239000002699 waste material Substances 0.000 claims description 17
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 238000007790 scraping Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 21
- 238000000034 method Methods 0.000 abstract description 19
- 230000008569 process Effects 0.000 abstract description 16
- 230000009471 action Effects 0.000 abstract description 11
- 230000007547 defect Effects 0.000 abstract description 5
- 238000005259 measurement Methods 0.000 abstract description 2
- 239000007921 spray Substances 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000000956 alloy Substances 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The invention discloses photovoltaic frame double-material cutting equipment, relates to the technical field of aluminum alloy bar production, and comprises a workbench and a double-material supply assembly. The invention solves the practical defects that the cutting length is not uniform, the cutting length cannot be dynamically adjusted according to the production requirement, the feeding speed is low, the positioning is not accurate, and the like in the aluminum alloy bar cutting production line in the prior art, in addition, aiming at a comparison file, an equidistant cutting function is integrated on a cutting wheel for distance measurement, the structure volume is reduced, the production cost is reduced, in addition, the perimeter of the cutting wheel can be dynamically adjusted according to the production requirement so as to adapt to the cutting requirements of aluminum alloy bars with different lengths, the adjustment process is quick and convenient, the downtime is effectively shortened, finally, the double-material-rotation supply of the aluminum alloy bars on two sides can be realized under the action of a double-material supply assembly, the feeding and supply efficiency of the aluminum alloy bars is effectively improved, the frequency of filling the bars into a bin by a producer is reduced, and the applicability is stronger.
Description
Technical Field
The invention relates to the technical field of aluminum alloy bar production, in particular to photovoltaic frame double-material cutting equipment.
Background
Photovoltaic frame usually means to be formed by the preparation of aluminum alloy material, a support equipment for supporting solar panel, in the course of working of photovoltaic frame, need cut raw and other materials usually, consequently make into the not frame structure of equidimension with it, traditional photovoltaic aluminum alloy section bar frame cutting process field all is the unit cutting process in the past, manual operation mode, traditional handicraft generally has intensity of labour big, the security is low, only be fit for the processing of pad pasting aluminium frame, supplementary man-hour specific gravity is big, characteristics such as processing quality stability is poor, prior art appears full-automatic aluminum alloy rod cutting production line, still partial cutting length inequality exists, cutting length can't be according to production demand dynamic adjustment, the slow location of feeding speed is inaccurate etc. prior art is not enough.
For example, patent document CN202011077155.7 discloses an automatic positioning device for aluminum alloy cutting. According to the automatic positioning device for cutting the aluminum alloy, the metering wheel is driven to rotate through the servo motor, the metering wheel drives the aluminum alloy section to move by utilizing friction force, the annular scale strips on the surface of the metering wheel are observed in the rotating process of the metering wheel, and the metering wheel is cut once after the metering wheel reaches a distance required by rotation, so that effective positioning can be performed, the cutting effect is improved, however, the metering wheel only has a distance measuring function, namely the circumferential length of the metering wheel is equal to the length of the aluminum alloy bar cut at a single time, and then the aluminum alloy bar is cut at an equal distance by means of the cutting head driven by the single air cylinder.
Therefore, in view of the above, research and improvement are performed to overcome the defects of the conventional structure, and a photovoltaic frame dual-material cutting device is provided.
Disclosure of Invention
The invention aims to provide photovoltaic frame double-material cutting equipment to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a photovoltaic frame extra quality cutting equipment, includes that workstation and extra quality supply unit supply with the subassembly, the workstation surface transversely seted up with aluminum alloy bar assorted spacing recess, workstation right side head end is located to extra quality supply unit, extra quality supply unit includes mounting panel, limiting plate, cylinder one, lifts stock rail, feed swash plate and bracing piece, mounting panel fixed mounting is in workstation right side bottom, and the mounting panel top is equipped with all around with workstation right side top fixed limiting plate mutually, mounting panel middle part fixed mounting has cylinder one, and cylinder one top output runs through workstation one end fixedly connected with and lifts the stock rail, it is located longitudinal sliding in the structure clearance that limiting plate constitutes all around to lift the stock rail, and it is equipped with the feed swash plate to lift stock rail root bilateral symmetry, feed swash plate bottom is equipped with the bracing piece of fixing mutually with the workstation.
Further, the double-material supply assembly further comprises an end plate, a second cylinder and a material scraping plate, the top of the limiting plate is provided with the end plate fixed to the two ends of the right side of the workbench, the second cylinder is fixedly mounted at the top of the end plate, the material scraping plate of which the two output ends are L-shaped structures is slidably mounted at the bottom of the end plate, and the material scraping plate coincides with the longitudinal central axis of the material lifting rail.
Further, the workstation middle part openly is equipped with infrared receiving terminal, and workstation middle part bottom correspondence is equipped with the waste liquid storehouse, workstation middle part back fixed mounting has the backplate, and backplate top fixed mounting has cylinder three.
Furthermore, the output end of the three bottoms of the cylinder is fixedly connected with a -shaped piece, the bottom of the right side of the -shaped piece is fixedly provided with a sleeve, a compression spring is filled in the sleeve, the bottom of the compression spring is elastically connected with a T-shaped structure connecting rod, the bottom of the connecting rod is rotatably provided with a compression wheel, the circumference of the compression wheel is attached to the surface of an aluminum alloy bar, and the bottom end of the middle of the -shaped piece is fixedly provided with a waste discharge nozzle.
Furthermore, the bottom of the left side of the -shaped piece is rotatably provided with an adjustable cutting assembly, the adjustable cutting assembly comprises a cutting wheel, a left through hole and a circular block, the cutting wheel is rotatably arranged at the bottom of the left side of the -shaped piece, the middle of the left side of the cutting wheel is provided with the left through hole, and the circular block is inserted into the left through hole.
Further, adjustable cutting assembly still includes right shrouding, fixed block and infrared emission end, cutting wheel right side middle part fixed mounting has right shrouding, and right shrouding right side middle part fixed mounting has the fixed block, the fixed block bottom is equipped with the infrared emission end corresponding with infrared receiving terminal position.
Further, adjustable cutting assembly still includes driving lever and drive shaft, the fixed block top is connected with the driving lever through adjustable screw rod, and the inside rotation of fixed block installs the drive shaft, the drive shaft is connected with cutting wheel rotary transmission under the outside motor energy supply.
Further, adjustable cutting assembly still includes annular, regulating block and ring spring, the annular has been seted up in the middle part of the cutting wheel circumference through, and the inside slidable mounting of annular has the regulating block of restricted direction, and is adjacent the regulating block middle part is through end to end's ring spring elastic connection, and the regulating block is inboard closely laminated with the circular block circumference.
Further, adjustable cutting assembly still includes swing pin, reset spring, triggers head and tool bit, and arbitrary one department the regulating block outside symmetry rotates installs the swing pin, and elastic connection has reset spring between the swing pin of both sides, swing pin top outside fixed mounting has the trigger head, and swing pin top inboard has the tool bit through screw fixed mounting.
Further, the feed opening has been seted up to workstation left side end, and the feed opening links up with spacing recess end mutually, feed opening bottom fixed mounting connects the feed bin.
The invention provides photovoltaic frame double-material cutting equipment which has the following beneficial effects: the cutting length of the aluminum alloy bar cutting production line in the prior art is unequal, the cutting length can not be dynamically adjusted according to production requirements, the feeding speed is slow, the positioning is not accurate, and the like, in addition, aiming at a comparison file, an equidistant cutting function is integrated on a cutting wheel for ranging, the structure volume is reduced, the production cost is reduced, in addition, the circumference of the cutting wheel can be dynamically adjusted according to production requirements, the cutting requirements of aluminum alloy bars with different lengths are adapted, the adjusting process is quick and convenient, the downtime is effectively shortened, finally, the double-material supply of the aluminum alloy bars on two sides can be realized under the action of a double-material supply assembly, the feeding and supply efficiency of the aluminum alloy bars is effectively improved, and the frequency of filling the bars into a stock bin by a producer is reduced;
1. in the use process of the automatic feeding device, the roots of the feeding inclined plates fixed on two sides in an inclined mode through the supporting rods are connected with the arc-shaped groove in the top of the lifting rail, double-material alternate feeding of aluminum alloy rods placed on the feeding inclined plates on the two sides is achieved under the action of gravity, feeding efficiency of the aluminum alloy rods is effectively improved, meanwhile, the frequency of filling the rods into the storage bin by a producer is reduced, the lifting rail is guided and lifted in gaps of a surrounding limiting plate structure under the jacking action of the first air cylinder, the aluminum alloy rods currently placed in the arc-shaped groove of the lifting rail are lifted to the surface of a workbench, automatic feeding of the aluminum alloy rods is achieved, compared with the fact that manual feeding or single-bin feeding is still partially adopted in the prior art, the double-material alternate feeding of the aluminum alloy rods is efficiently achieved through the arrangement of the double-material feeding assembly, feeding efficiency of the aluminum alloy rods is effectively improved, and meanwhile, the frequency of filling the rods into the storage bin by the producer is reduced.
2. In the use process of the aluminum alloy bar cutting machine, the end plate at the top of the limiting plate is arranged, the second air cylinder is fixedly arranged at the top of the end plate, the aluminum alloy bar lifted to the table top of the workbench by the lifting rail is pushed into the limiting groove under the driving of the L-shaped structure output end of the second air cylinder to the material scraping plate, the limiting groove matched with the shape of the aluminum alloy bar is formed in the surface of the workbench, so that the aluminum alloy bar is kept stable in subsequent cutting and processing, the defects that the bar-shaped aluminum alloy material rolls and deviates due to lack of limitation in the prior art, and the cutting precision is further reduced are overcome, in addition, the discharging port is formed in the left end of the workbench, the automatic discharging and collecting of the cut aluminum alloy bar is realized, and the working efficiency of the aluminum alloy bar cutting production line is optimized.
3. In the use process of the invention, a back plate is fixed on the back surface of the middle part of a workbench, a shaped piece and an adjustable cutting assembly, a waste discharge spray nozzle and a pinch roller which are arranged from left to right at the bottom of the back plate are driven to synchronously descend by starting a cylinder III at the top of the back plate, the pinch roller slides in a sleeve through a T-shaped connecting rod, the pinch roller and an aluminum alloy bar to be cut are always kept pressed tightly through a pinch spring, the aluminum alloy bar is kept high in stability in the subsequent cutting process by pressing, the rolling offset of the bar-shaped aluminum alloy material due to lack of limitation is prevented, and the defects of the prior art of cutting precision are further reduced.
4. In the using process of the aluminum alloy cutting wheel, the circular blocks with different diameters are inserted into the left through hole, the inner side cambered surface of the adjusting block is extruded through the circumference of the circular block, the adjusting block overcomes the elastic force of the annular spring and is ejected out of the annular groove formed in the circumference of the cutting wheel, the radius of the circular block and the thickness of the adjusting block are the integral radius of the current cutting wheel, the radius and the circumference of the cutting wheel can be adjusted by changing the circular blocks with different radiuses, the length of the aluminum alloy bar cut at a single time can be adjusted according to the characteristic that the circumference length of the cutting wheel is equal to the length of the aluminum alloy bar cut at a single time, and compared with the defect that the circumference length of the graduated wheel of a comparison file is fixed, the aluminum alloy cutting wheel with the variable circumference can better adapt to the cutting length change requirement in the actual production process.
5. In the using process of the aluminum alloy bar cutting machine, the oscillating pins on two sides intermittently contact with the shifting lever in the single-circle rotating process of the cutting wheel driven by the driving shaft, the shifting lever extrudes the trigger heads on the outer sides of the oscillating pins, so that the oscillating pins on two sides are folded by overcoming the elasticity of the return spring in the middle, the fixed-length cutting of the passing aluminum alloy bars is realized by the tool bit on the inner sides of the oscillating pins, the shifting lever is connected with the fixed block through the adjustable screw rod, the height can be changed along with the change of the outer circumference of the cutting wheel, the constant-distance cutting function can be ensured to be always contacted with the trigger heads on the outer sides of the oscillating pins to complete action triggering, the equidistant cutting function is integrated on the cutting wheel for distance measurement, the structure size is reduced, the production cost is reduced, in addition, the perimeter of the cutting wheel can be dynamically adjusted according to the production requirements, the cutting requirements of the aluminum alloy bars with different lengths are met, the adjusting process is quick and convenient, and the downtime is effectively shortened.
Drawings
Fig. 1 is a schematic diagram of an overall position distribution structure of a photovoltaic frame double-material cutting device according to the present invention;
FIG. 2 is a schematic structural view of a double-material supply assembly of the photovoltaic frame double-material cutting device of the present invention;
fig. 3 is a schematic view of a three-dimensional structure of a stripping plate of the photovoltaic frame double-material cutting equipment;
fig. 4 is a schematic structural diagram of a pinch roller of the photovoltaic frame double-material cutting device in a front view;
FIG. 5 is a schematic diagram of a right-view structure of a cutting wheel of the photovoltaic frame double-material cutting device of the invention;
FIG. 6 is a left side view structural schematic diagram of a cutting wheel of the photovoltaic frame double-material cutting device of the invention;
FIG. 7 is a schematic view of a three-dimensional structure of an adjusting block of the photovoltaic frame double-material cutting device of the invention;
fig. 8 is a schematic view of a material receiving bin of the photovoltaic frame double-material cutting device according to the present invention.
In the figure: 1. a work table; 2. a limiting groove; 3. a double feed supply assembly; 301. mounting a plate; 302. a limiting plate; 303. a first cylinder; 304. lifting the material rail; 305. a feeding inclined plate; 306. a support bar; 307. an end plate; 308. a second air cylinder; 309. a material scraping plate; 4. an infrared receiving end; 5. a waste liquid bin; 6. a back plate; 7. a third air cylinder; 8. piece; 9. a sleeve; 10. a compression spring; 11. a connecting rod; 12. a pinch roller; 13. a waste discharge spray head; 14. an adjustable cutting assembly; 1401. a cutting wheel; 1402. a left through hole; 1403. a circular block; 1404. a right seal plate; 1405. a fixed block; 1406. an infrared emitting end; 1407. a deflector rod; 1408. a drive shaft; 1409. a ring groove; 1410. an adjusting block; 1411. an annular spring; 1412. a swing pin; 1413. a return spring; 1414. a trigger head; 1415. a cutter head; 15. a feeding port; 16. and a material receiving bin.
Detailed Description
Embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention
Referring to fig. 1 to 8, the present invention provides a technical solution: a photovoltaic frame double-material cutting device comprises a workbench 1 and a double-material supply assembly 3, wherein a limiting groove 2 matched with an aluminum alloy bar is transversely formed in the surface of the workbench 1, the double-material supply assembly 3 is arranged at the head end of the right side of the workbench 1, the double-material supply assembly 3 comprises a mounting plate 301, a limiting plate 302, a cylinder I303, a material lifting rail 304, a feeding inclined plate 305 and a supporting rod 306, the mounting plate 301 is fixedly arranged at the bottom of the right side of the workbench 1, the limiting plate 302 fixed with the top of the right side of the workbench 1 is arranged on the periphery of the top of the mounting plate 301, the cylinder I303 is fixedly arranged in the middle of the mounting plate 301, the output end of the top of the cylinder I303 penetrates through one end of the workbench 1 and is fixedly connected with the material lifting rail 304, the material lifting rail 304 is positioned in a structural clearance formed by the limiting plates 302 on the periphery and slides longitudinally, the two sides of the root of the material lifting rail 304 are symmetrically provided with the feeding inclined plates 305, the bottom of each feeding inclined plate 305 is provided with a supporting rod 306 fixed with the workbench 1, the double-material supply assembly 3 further comprises an end plate 307, a second cylinder 308 and a material scraping plate 309, the top of each limiting plate 302 is provided with the end plate 307 fixed with the two ends of the right side of the workbench 1, the top of each end plate 307 is fixedly provided with the second cylinder 308, the material scraping plate 309 with an L-shaped output end is slidably arranged at the bottom of each end plate 307, and the material scraping plate 309 is coincided with the longitudinal central axis of the material lifting rail 304;
the method is characterized in that the root parts of feeding inclined plates 305 fixed on two sides in an inclined mode through supporting rods 306 are connected with arc-shaped grooves in the tops of lifting rails 304, double-material rotation supply of aluminum alloy bars placed on the feeding inclined plates 305 on the two sides is achieved under the action of gravity, the frequency of filling the aluminum alloy bars into a bin by a producer is reduced while the feeding supply efficiency of the aluminum alloy bars is effectively improved, the lifting rails 304 are guided and lifted in gaps of a limiting plate 302 structure at the periphery under the jacking action of a first cylinder 303, the aluminum alloy bars currently placed in the arc-shaped grooves of the lifting rails 304 are lifted to the surface of a workbench 1, automatic feeding of the aluminum alloy bars is achieved, the top end plates 307 on the tops of the limiting plates 302 are fixedly provided with second cylinders 308, the aluminum alloy bars lifted to the table surface of the workbench 1 by the lifting rails 304 are pushed into limiting grooves 2 under the driving of scraping plates 309 by L-shaped structure output ends of the second cylinders 308, double-material rotation supply assembly 3 is arranged to efficiently achieve double-material rotation supply of the aluminum alloy bars, the feeding supply efficiency is effectively improved, and manual operation is achieved while the frequency of filling the aluminum alloy bars into the bin;
referring to fig. 1, 4 and 8, an infrared receiving end 4 is arranged on the front surface of the middle of a workbench 1, a waste liquid bin 5 is correspondingly arranged at the bottom end of the middle of the workbench 1, a back plate 6 is fixedly arranged on the back surface of the middle of the workbench 1, a third air cylinder 7 is fixedly arranged at the top of the back plate 6, an output end of the bottom of the third air cylinder 7 is fixedly connected with a shaped piece 8, a sleeve 9 is fixedly arranged at the bottom of the right side of a shaped piece 8, a compression spring 10 is filled in the sleeve 9, the bottom of the compression spring 10 is elastically connected with a T-shaped connecting rod 11, a compression wheel 12 is rotatably arranged at the bottom of the connecting rod 11, the circumference of the compression wheel 12 is attached to the surface of an aluminum alloy bar, a waste discharge spray head 13 is fixedly arranged at the bottom end of the middle of a shaped piece 8, a feed opening 15 is arranged at the tail end of the left side of the workbench 1, the feed opening 15 is connected with a limiting groove 2, and a receiving bin 16 is fixedly arranged at the bottom of the feed opening 15;
the method comprises the following specific operations that a limiting groove 2 matched with the shape of an aluminum alloy bar is formed in the surface of a workbench 1, so that the aluminum alloy bar is kept stable in subsequent cutting processing, a back plate 6 is fixed on the back surface of the middle of the workbench 1, a cylinder three 7 at the top of the back plate 6 is started to drive a shaped piece 8 and an adjustable cutting assembly 14, a waste discharge spray head 13 and a pinch roller 12 to synchronously descend from left to right, the pinch roller 12 slides in a sleeve 9 through a T-shaped connecting rod 11, the pinch roller 12 and the aluminum alloy bar to be cut are always kept tightly pressed through a pinch spring 10, high stability of the aluminum alloy bar in subsequent cutting procedures is further guaranteed through the tight pressing of the aluminum alloy bar, the aluminum alloy bar is gathered in a waste liquid bin 5 at the front side of the middle of the workbench 1 and a infrared emission end 1406 at the bottom of the cutting roller 1401 are correspondingly arranged, so that when the aluminum alloy bar is cut at equal intervals by the cutting roller, cooling liquid can be ejected from the waste discharge spray nozzle 13, the cut scrap falling down is gathered in the waste liquid bin 5 at the bottom of the workbench 1, the aluminum alloy bar is collected and the aluminum alloy bar, and the automatic cutting process is finished by the clean working process of the automatic cutting process of cutting at the left side of the aluminum alloy bar opening work station 1, and the aluminum alloy bar collecting and the working table, and the aluminum alloy bar, and the working process of the aluminum alloy bar, and the working process of the working station, and the working station 1;
referring to fig. 5 to 7, 5363 a zxft 5363 a piece 8 with an adjustable cutting assembly 14 rotatably mounted at the bottom of the left side thereof, the adjustable cutting assembly 14 includes a cutting wheel 1401, a left through hole 1402 and a circular block 1403, the cutting wheel 1401 is rotatably mounted at the bottom of the left side of the a piece 8, the cutting wheel 1401 is provided at the middle of the left side thereof with the left through hole 1402, the circular block 1403 is inserted into the left through hole 1402, the adjustable cutting assembly 14 further includes a right sealing plate 1404, a fixing block 1405 and an infrared emitting end 1406, the cutting wheel 1401 is fixedly mounted at the middle of the right side thereof with the right sealing plate 1404, the fixing block 1405 is fixedly mounted at the middle of the right side thereof with the fixing block 1405, the infrared emitting end 1406 is disposed at the bottom of the fixing block 1405 corresponding to the infrared receiving end 4, the adjustable cutting assembly 14 further includes a driving rod 1407 and a driving shaft 1408, the top of the fixing block 1407 is connected with the driving rod 1407 through an adjustable screw, and the driving shaft 1408 is rotatably mounted inside of the fixing block 1405, the driving shaft 1408 is in rotating transmission connection with the cutting wheel 1401 under the energy supply of an external motor, the adjustable cutting assembly 14 further comprises a ring groove 1409, adjusting blocks 1410 and an annular spring 1411, the ring groove 1409 is formed in the middle of the circumference of the cutting wheel 1401 in a penetrating mode, the adjusting blocks 1410 with limited guide are installed inside the ring groove 1409 in a sliding mode, the middle parts of adjacent adjusting blocks 1410 are elastically connected through the annular springs 1411 which are connected end to end, the inner sides of the adjusting blocks 1410 are tightly attached to the circumference of the circular block 1403, the adjustable cutting assembly 14 further comprises a swinging pin 1412, a return spring 1413, a trigger head 1414 and a cutter head 1415, the outer sides of any adjusting block 1410 are symmetrically and rotatably provided with the swinging pin 1412, the return springs 1413 are elastically connected between the swinging pins 1412 on two sides, the outer side of the top of the swinging pin 1412 is fixedly provided with the trigger head 1414, and the inner side of the top of the swinging pin 1412 is fixedly provided with the cutter head 1415 through screws;
the operation is as follows, by inserting round blocks 1403 with different diameters into a left through hole 1402, extruding the inner cambered surface of an adjusting block 1410 through the circumference of the round blocks 1403, so that the adjusting block 1410 overcomes the elastic force of an annular spring 1411 and is ejected out of a ring groove 1409 arranged on the circumference of a cutting wheel 1401, the radius of the round blocks 1403 plus the thickness of the adjusting block 1410 is the integral radius of the current cutting wheel 1401, by changing the round blocks 1403 with different radii, the adjustment of the radius and the circumference of the cutting wheel 1401 can be realized, according to the characteristic that the circumference length of the cutting wheel 1401 is equal to the length of an aluminum alloy bar cut at a single time, the length of the aluminum alloy bar cut at a single time can be adjusted according to the production requirement, in the single-circle rotating process of the cutting wheel 1401 driven by a driving shaft 1408, swinging pins 1412 on two sides intermittently contact with a shift lever 1407, the shifting rod 1407 extrudes the trigger head 1414 on the outer side of the swing pin 1412, so that the swing pins 1412 on two sides are folded by overcoming the elastic force of the middle return spring 1413, the fixed-length cutting of the passing aluminum alloy bar is realized by the aid of the tool bit 1415 on the inner side of the swing pin 1412, the shifting rod 1407 is connected with the fixed block 1405 through the adjustable screw, the height of the shifting rod 1407 can be changed along with the change of the outer circumference of the cutting wheel 1401, the shifting rod can be always contacted with the trigger head 1414 on the outer side of the swing pin 1412 to complete action triggering, the equidistant cutting function is integrated on the cutting wheel 1401 for ranging, the structure volume is reduced, the production cost is reduced, in addition, the circumference of the cutting wheel 1401 can be dynamically adjusted according to the production requirements, the cutting requirements of aluminum alloy bars with different lengths are met, the adjusting process is quick and convenient, and the downtime is effectively shortened.
In summary, when the photovoltaic frame double-material cutting device is used, the root parts of the feeding inclined plates 305, the two sides of which are obliquely fixed through the support rods 306, are connected with the arc-shaped grooves at the top of the lifting rail 304, double-material alternative feeding of aluminum alloy rods placed on the feeding inclined plates 305 at the two sides is realized under the action of gravity, the feeding efficiency of the aluminum alloy rods is effectively improved, meanwhile, the frequency of filling the rods into a bin by a producer is reduced, the lifting rail 304 is guided and lifted from the structural gaps of the surrounding limit plates 302 under the lifting action of the first air cylinder 303, the aluminum alloy rods currently placed in the arc-shaped grooves of the lifting rail 304 are lifted to the surface of the workbench 1, automatic feeding of the aluminum alloy rods is realized, through the arrangement of the end plate 307 at the top of the limit plates 302, the second air cylinder 308 is fixedly installed at the top of the end plate 307, and under the driving of the L-shaped structure output end of the second air cylinder 308 to the material scraping plate 309, the aluminum alloy bar lifted to the table-board of the workbench 1 by the material lifting rail 304 is pushed into the limiting groove 2, the surface of the workbench 1 is provided with the limiting groove 2 matched with the shape of the aluminum alloy bar, so that the aluminum alloy bar is kept stable in the subsequent cutting process, the back of the middle part of the workbench 1 is fixedly provided with the back plate 6, the -shaped piece 8 and the adjustable cutting components 14, waste discharge nozzles 13 and the pinch roller 12 at the bottom thereof from left to right are driven to synchronously descend by starting the cylinder III 7 at the top of the back plate 6, the pinch roller 12 slides in the sleeve 9 through the T-shaped connecting rod 11, the pinch roller 12 and the aluminum alloy bar to be cut are always kept pressed through the pinch spring 10, the aluminum alloy bar is further guaranteed to keep high stability in the subsequent cutting process by pressing the aluminum alloy bar, and the infrared receiving end 4 at the front of the middle part of the workbench 1 and the infrared emitting end 1406 at the bottom of the pinch roller 1401 are correspondingly arranged, when the aluminum alloy bar is cut by the cutting wheel 1401 in an equidistance mode, cooling liquid can be ejected by the waste discharge spray head 13, the flatness of the cutting surface of the aluminum alloy bar is improved, simultaneously, cut waste scraps are gathered in the bottom waste liquid bin 5 along with the cooling liquid, the surface of the workbench 1 is kept clean and tidy, the inner arc surface of the adjusting block 1410 is extruded through the circumference of the circular block 1403 by plugging the circular blocks 1403 with different diameters into the left through hole 1402, the adjusting block 1410 overcomes the elastic force of the annular spring 1411 and is ejected out in the annular groove 1409 formed on the circumference of the cutting wheel 1401, the radius of the circular blocks 1403 and the thickness of the adjusting block 1410 are the integral radius of the current cutting wheel 1401, the radius and the circumference of the cutting wheel 1401 can be adjusted by changing the circular blocks 1403 with different radii, and according to the characteristic that the circumference length of the cutting wheel 1401 is equal to the length of the aluminum alloy bar cut at a single time, the length of the aluminum alloy bar cut at a single time can be adjusted according to production requirements, the cutting wheel 1401 is driven by the driving shaft 1408 to rotate in a single circle, the swing pins 1412 on two sides are intermittently contacted with the shifting rod 1407, the shifting rod 1407 extrudes the trigger heads 1414 on the outer sides of the swing pins 1412, so that the swing pins 1412 on two sides are folded by overcoming the elastic force of the middle reset spring 1413, the fixed-length cutting of the aluminum alloy bar passing through is realized by the aid of the cutter heads 1415 on the inner sides of the swing pins 1412, the shifting rod 1407 is connected with the fixed block 1405 through the adjustable screw rods, the height can be changed along with the change of the outer circumference of the cutting wheel, the action triggering can be completed by being contacted with the trigger heads 1414 on the outer sides of the swing pins 1412 all the time, and finally, the discharging port 15 is arranged at the left end of the workbench 1, the automatic discharging collection of the aluminum alloy bar cut is realized, the process design is realized, and the working efficiency of the aluminum alloy bar cutting production line of the application is optimized.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (10)
1. The utility model provides a photovoltaic frame extra quality cutting equipment, its characterized in that, including workstation (1) and extra quality supply unit (3), workstation (1) surface transversely seted up with aluminum alloy bar assorted spacing recess (2), workstation (1) right side head end is located in extra quality supply unit (3), extra quality supply unit (3) include mounting panel (301), limiting plate (302), cylinder (303), lift material rail (304), feed swash plate (305) and bracing piece (306), mounting panel (301) fixed mounting is in workstation (1) right side bottom, and mounting panel (301) top is equipped with all around with workstation (1) right side top fixed limiting plate (302), mounting panel (301) middle part fixed mounting has cylinder (303), and cylinder (303) top output runs through workstation (1) one end fixed connection material rail (304), lift material rail (304) and be located the longitudinal sliding in the structure clearance that limiting plate (302) are constituteed all around, and lift material swash plate (304) root bilateral symmetry and be equipped with feed swash plate (305), lift material swash plate (305) bottom (306) fixed connection support bar (306).
2. The photovoltaic frame double-material cutting equipment according to claim 1, wherein the double-material supply assembly (3) further comprises an end plate (307), a second cylinder (308) and a material scraping plate (309), the end plate (307) fixed to two ends of the right side of the workbench (1) is arranged at the top of the limiting plate (302), the second cylinder (308) is fixedly mounted at the top of the end plate (307), the material scraping plate (309) of which the output end is of an L-shaped structure is slidably mounted at the bottom of the end plate (307), and the material scraping plate (309) coincides with the longitudinal central axis of the material lifting rail (304).
3. The photovoltaic frame double-material cutting equipment as claimed in claim 1, wherein an infrared receiving end (4) is arranged on the front side of the middle of the workbench (1), a waste liquid bin (5) is correspondingly arranged at the bottom end of the middle of the workbench (1), a back plate (6) is fixedly installed on the back side of the middle of the workbench (1), and a third air cylinder (7) is fixedly installed at the top of the back plate (6).
4. The photovoltaic frame double-material cutting equipment according to claim 3, wherein an output end of the bottom of the cylinder III (7) is fixedly connected with a -shaped piece (8), the right bottom of the -shaped piece (8) is fixedly provided with a sleeve (9), the sleeve (9) is internally filled with a compression spring (10), the bottom of the compression spring (10) is elastically connected with a T-shaped structure connecting rod (11), the bottom of the connecting rod (11) is rotatably provided with a compression wheel (12), the circumference of the compression wheel (12) is attached to the surface of an aluminum alloy bar, and the middle bottom end of the -shaped piece (8) is fixedly provided with a waste discharge nozzle (13).
5. The photovoltaic frame double-material cutting device according to claim 4, characterized in that the -shaped piece (8) is rotatably provided with the adjustable cutting assembly (14) at the bottom of the left side, the adjustable cutting assembly (14) comprises a cutting wheel (1401), a left through hole (1402) and a circular block (1403), the cutting wheel (1401) is rotatably arranged at the bottom of the left side of the -shaped piece (8), the middle of the left side of the cutting wheel (1401) is provided with the left through hole (1402), and the circular block (1403) is inserted into the left through hole (1402).
6. The photovoltaic frame double-material cutting equipment is characterized in that the adjustable cutting assembly (14) further comprises a right sealing plate (1404), a fixing block (1405) and an infrared emitting end (1406), the right sealing plate (1404) is fixedly installed in the middle of the right side of the cutting wheel (1401), the fixing block (1405) is fixedly installed in the middle of the right side of the right sealing plate (1404), and the infrared emitting end (1406) corresponding to the position of the infrared receiving end (4) is arranged at the bottom of the fixing block (1405).
7. The photovoltaic frame double-material cutting device according to claim 6, wherein the adjustable cutting assembly (14) further comprises a shifting rod (1407) and a driving shaft (1408), the top of the fixing block (1405) is connected with the shifting rod (1407) through an adjustable screw, the driving shaft (1408) is rotatably installed inside the fixing block (1405), and the driving shaft (1408) is in rotary transmission connection with the cutting wheel (1401) under the power supply of an external motor.
8. The photovoltaic frame double-material cutting device according to claim 5, wherein the adjustable cutting assembly (14) further comprises a ring groove (1409), adjusting blocks (1410) and a ring spring (1411), the ring groove (1409) is formed in the middle of the circumference of the cutting wheel (1401) in a penetrating mode, the adjusting blocks (1410) with limited guiding are installed inside the ring groove (1409) in a sliding mode, the middle of the adjacent adjusting blocks (1410) is elastically connected through the ring springs (1411) which are connected end to end, and the inner side of each adjusting block (1410) is tightly attached to the circumference of the circular block (1403).
9. The photovoltaic frame double-material cutting device according to claim 8, wherein the adjustable cutting assembly (14) further comprises a swing pin (1412), a return spring (1413), a trigger head (1414) and a cutter head (1415), the swing pin (1412) is symmetrically and rotatably installed on the outer side of any one of the adjusting blocks (1410), the return spring (1413) is elastically connected between the swing pins (1412) on two sides, the trigger head (1414) is fixedly installed on the outer side of the top of the swing pin (1412), and the cutter head (1415) is fixedly installed on the inner side of the top of the swing pin (1412) through screws.
10. The photovoltaic frame double-material cutting equipment according to claim 1, wherein a feed opening (15) is formed in the tail end of the left side of the workbench (1), the feed opening (15) is connected with the tail end of the limiting groove (2), and a material receiving bin (16) is fixedly installed at the bottom of the feed opening (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211523624.2A CN115816145A (en) | 2022-11-30 | 2022-11-30 | Photovoltaic frame extra quality cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211523624.2A CN115816145A (en) | 2022-11-30 | 2022-11-30 | Photovoltaic frame extra quality cutting equipment |
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| Publication Number | Publication Date |
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| CN115816145A true CN115816145A (en) | 2023-03-21 |
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|---|---|---|---|
| CN202211523624.2A Pending CN115816145A (en) | 2022-11-30 | 2022-11-30 | Photovoltaic frame extra quality cutting equipment |
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| FI990872A0 (en) * | 1999-04-19 | 1999-04-19 | T Drill Oy | Non-chip separating cutting device for a pipe or rod |
| CN209379990U (en) * | 2018-10-31 | 2019-09-13 | 天津鑫凯建业科技有限公司 | A kind of oil feed pipe fixed-length cutting device |
| CN110773814A (en) * | 2019-11-25 | 2020-02-11 | 付才 | Safe type aluminum alloy cutting equipment |
| CN112192300A (en) * | 2020-10-10 | 2021-01-08 | 江西邦展建筑模板科技有限公司 | Automatic positioning device for aluminum alloy cutting |
| CN115383209A (en) * | 2022-09-15 | 2022-11-25 | 江苏南钢通恒特材科技有限公司 | Bar shearing device |
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2022
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI990872A0 (en) * | 1999-04-19 | 1999-04-19 | T Drill Oy | Non-chip separating cutting device for a pipe or rod |
| CN209379990U (en) * | 2018-10-31 | 2019-09-13 | 天津鑫凯建业科技有限公司 | A kind of oil feed pipe fixed-length cutting device |
| CN110773814A (en) * | 2019-11-25 | 2020-02-11 | 付才 | Safe type aluminum alloy cutting equipment |
| CN112192300A (en) * | 2020-10-10 | 2021-01-08 | 江西邦展建筑模板科技有限公司 | Automatic positioning device for aluminum alloy cutting |
| CN115383209A (en) * | 2022-09-15 | 2022-11-25 | 江苏南钢通恒特材科技有限公司 | Bar shearing device |
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