CN115815035A - A hot-melt adhesive roller coating equipment for the back of artificial turf - Google Patents
A hot-melt adhesive roller coating equipment for the back of artificial turf Download PDFInfo
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- CN115815035A CN115815035A CN202211707268.XA CN202211707268A CN115815035A CN 115815035 A CN115815035 A CN 115815035A CN 202211707268 A CN202211707268 A CN 202211707268A CN 115815035 A CN115815035 A CN 115815035A
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Abstract
Description
技术领域technical field
本发明涉及人造草坪技术领域,特别是涉及一种人造草坪底背热熔胶滚涂设备。The invention relates to the technical field of artificial turf, in particular to an artificial turf bottom and back hot-melt adhesive rolling coating equipment.
背景技术Background technique
人造草坪在织造完成,形成胚毯后,需要通过背胶定型工艺,将人造草丝和底背粘合在一起,并将柔软的人造草坪定型,以保证草坪成型并减少草坪因为热胀冷缩导致的尺寸的变化;After the artificial turf is weaved and formed into an embryo blanket, it needs to go through the adhesive shaping process to bond the artificial turf and the backing together, and shape the soft artificial turf to ensure the shape of the turf and reduce the lawn due to thermal expansion and cold shrinkage. Resulting changes in size;
目前常规采用的工艺,是在人造草坪背胶机上,将丁苯胶+钙粉混合物,或者将聚氨酯PU胶混合物,置于草坪底布背面,将胶水涂抹均匀,经过热烘箱烘烤后收卷完成。At present, the commonly used process is to put the mixture of styrene-butadiene rubber + calcium powder or polyurethane PU glue on the back of the lawn base cloth on the artificial turf back glue machine, spread the glue evenly, and roll it after baking in a hot oven. Finish.
现有技术中存在的问题是:1、不能够很好的将胶水均匀地涂在底布上,底布上的胶水在压紧时会流出,造成胶水的浪费;2、草丝、底布和成品在传输过程中容易出现位置偏移,进而导致草丝和底布粘接错位,无法保证对草坪的加工效果。The problems existing in the prior art are: 1. The glue cannot be evenly coated on the base cloth well, and the glue on the base cloth will flow out when it is pressed tightly, resulting in waste of glue; 2. Grass silk, base cloth And the finished product is prone to position deviation during the transmission process, which will lead to the misalignment of the bonding between the grass silk and the base cloth, and the processing effect on the lawn cannot be guaranteed.
发明内容Contents of the invention
本发明的目的是针对背景技术中存在的技术问题,本发明提出一种人造草坪底背热熔胶滚涂设备。The object of the present invention is to solve the technical problems existing in the background technology, and the present invention proposes a hot-melt adhesive roller coating equipment for the back of artificial turf.
本发明的技术方案:一种人造草坪底背热熔胶滚涂设备,包括底座及设置在底座上的操作箱;操作箱的上端为开口设置且扣合有密封盖;底座的左侧设置有转动架A,底座的右侧设置有转动架B和转动架C,转动架A、转动架B和转动架C上均安装有伺服电机A和转轴,转轴与伺服电机A的输出轴连接;操作箱的左侧开设有穿孔A,操作箱的右侧开设有穿孔B和穿孔C;操作箱的内部底端设置有开口向上的胶水槽,胶水槽的底端安装有称重装置,胶水槽的内侧安装有加热装置,操作箱中转动安装有涂胶辊,涂胶辊的底端位于胶水槽的内侧顶端,操作箱上安装有用于驱动涂胶辊转动的伺服电机B;操作箱上安装有自动加料机构;涂胶辊的上方转动安装有压辊A;操作箱的内部固定有刮板,刮板与涂胶辊的表面接触;操作箱的内部左侧转动安装有传动辊,传动辊的上方设置有转动架,转动架上转动安装有压辊B,压辊B的上方设置有固定板,固定板与转动架之间连接有弹性压紧机构;传动辊的左侧、涂胶辊的右侧及压辊A的上方均安装有限位机构,限位机构包括限位辊及两个限位环,限位辊固定在安装在操作箱内,两个限位环均滑动套设在限位辊上,限位辊上安装有用于驱动两个限位环相互靠近或远离的驱动组件。The technical scheme of the present invention: a hot-melt adhesive roller coating equipment for the back of artificial turf, including a base and an operation box arranged on the base; the upper end of the operation box is provided with an opening and is fastened with a sealing cover; the left side of the base is provided with The turret A is provided with a turret B and a turret C on the right side of the base, and a servo motor A and a rotating shaft are installed on the turret A, the turret B and the turret C, and the rotating shaft is connected with the output shaft of the servo motor A; The left side of the box is provided with perforation A, and the right side of the operation box is provided with perforation B and perforation C; the inner bottom of the operation box is provided with a glue tank with an upward opening, and a weighing device is installed at the bottom of the glue tank. A heating device is installed on the inner side, and a gluing roller is installed in the operation box. The bottom end of the gluing roller is located at the inner top of the glue tank, and a servo motor B for driving the gluing roller is installed on the operation box; Automatic feeding mechanism; pressure roller A is installed on the top of the gluing roller; a scraper is fixed inside the operation box, and the scraper is in contact with the surface of the gluing roller; a drive roller is installed on the left side of the operation box, and the drive roller A turret is arranged on the top, and a pressure roller B is installed on the turret, and a fixed plate is arranged above the pressure roller B, and an elastic pressing mechanism is connected between the fixed plate and the turret; the left side of the transmission roller, the rubber roller The limit mechanism is installed on the right side and above the pressure roller A. The limit mechanism includes a limit roller and two limit rings. The limit roller is fixed and installed in the operation box. On the positioning roller, a driving assembly for driving the two limiting rings to approach or move away from each other is installed on the limiting roller.
优选的,穿孔A、穿孔B和穿孔C处均设置有水平限位板和密封板,水平限位板固定在操作箱的侧部,密封板滑动安装在操作箱侧部,密封板的底端转动安装有滚轴。Preferably, perforation A, perforation B and perforation C are provided with a horizontal limiting plate and a sealing plate, the horizontal limiting plate is fixed on the side of the operation box, the sealing plate is slidably installed on the side of the operation box, and the bottom of the sealing plate Rotation is mounted with rollers.
优选的,自动加料机构包括料箱,料箱固定在操作箱的外部,料箱底端安装有电控阀门,电控阀门的底端安装有排料管,排料管的另一端设于胶水槽的上方。Preferably, the automatic feeding mechanism includes a material box, the material box is fixed on the outside of the operation box, an electric control valve is installed at the bottom of the material box, a discharge pipe is installed at the bottom of the electric control valve, and the other end of the discharge pipe is arranged in the glue tank above.
优选的,弹性压紧机构包括弹簧、导向杆和限位块,导向杆的底端与转动架固定连接,导向杆的顶端活动贯穿固定板且与限位块连接,弹簧套设安装在导向杆上。Preferably, the elastic pressing mechanism includes a spring, a guide rod and a limit block, the bottom end of the guide rod is fixedly connected with the turret, the top end of the guide rod moves through the fixed plate and is connected with the limit block, and the spring sleeve is installed on the guide rod superior.
优选的,驱动组件包括双向丝杆,限位辊的两端均固定有转动座,双向丝杆转动安装在两个转动座之间,双向丝杆的端部连接有转盘,两个限位环上均固定有连接滑块,两个连接滑块对称设置在双向丝杆上且均与双向丝杆螺纹连接。Preferably, the drive assembly includes a two-way screw, the two ends of the limit roller are fixed with rotating seats, the two-way screw is rotatably installed between the two rotating seats, the end of the two-way screw is connected with a turntable, and the two limit rings Both connecting sliders are fixed on the top, and the two connecting sliders are symmetrically arranged on the two-way screw rods and are threadedly connected with the two-way screw rods.
优选的,操作箱的内外侧分别安装有喷头和热风机主体,热风机主体的输出端与喷头之间连接有热风管。Preferably, a spray head and a hot air blower main body are installed on the inside and outside of the operation box respectively, and a hot air pipe is connected between the output end of the hot air blower main body and the spray head.
优选的,密封盖上设置有贯穿其上下端的排气管,排气管上安装有过滤器。Preferably, the sealing cover is provided with an exhaust pipe running through its upper and lower ends, and a filter is installed on the exhaust pipe.
优选的,传动辊和压辊B位于胶水槽的内侧上方。Preferably, the driving roller and the pressing roller B are located above the inner side of the glue tank.
优选的,底座的底端安装有多个万向轮。Preferably, a plurality of universal wheels are installed at the bottom of the base.
与现有技术相比,本发明的上述技术方案具有如下有益的技术效果:在进行涂胶工作时,伺服电机B驱动涂胶辊逆时针转动,涂胶辊底端置于胶水槽的内侧,使得涂胶辊表面布满胶水,进而将胶水涂在底布上,设置的刮板能够将涂胶辊上多余的胶水刮除干净,避免胶水凝固,底布和草丝在传动辊与压辊B之间压合,底布与草丝之间多余的胶水则流入到胶水槽中,从而减少胶水的浪费,设置的三组限位机构能够对草丝、底布和成品起到限位的作用,避免其在移动过程中产生位置偏移,以保证对草坪的加工效果;设置的称重装置能够测得胶水槽中的胶水重量,当胶水槽内液位下降到设定的高度时,此时控制设备控制电控阀门打开,使料箱中的固体原料颗粒排入到胶水槽中进行加热融化,可实现自动加料工作;综上,本发明能够将胶水均匀地涂刷到底布上,节约了胶水的使用,避免出现浪费的现象,并且能够对底布、草丝和成品进行限位,避免其在移动过程中出现位置偏移,从而保证了对草坪的加工效果,设置的操作箱能够避免胶水所散发的气味扩散到空气中,减小了对周围环境的污染。Compared with the prior art, the above-mentioned technical solution of the present invention has the following beneficial technical effects: when performing gluing work, the servo motor B drives the gluing roller to rotate counterclockwise, and the bottom end of the gluing roller is placed inside the glue tank, The surface of the gluing roller is covered with glue, and then the glue is applied on the base cloth. The scraper set can scrape off the excess glue on the gluing roller to prevent the glue from solidifying. B is pressed together, and the excess glue between the base fabric and the grass silk flows into the glue tank, thereby reducing the waste of glue. The three sets of limit mechanisms can limit the grass silk, the base fabric and the finished product. function, to avoid its position deviation during the moving process, so as to ensure the processing effect on the lawn; the set weighing device can measure the glue weight in the glue tank, when the liquid level in the glue tank drops to the set height, At this time, the control device controls the electric control valve to open, so that the solid raw material particles in the material box are discharged into the glue tank for heating and melting, and automatic feeding can be realized; in summary, the present invention can evenly paint the glue on the bottom cloth, It saves the use of glue, avoids waste, and can limit the position of the base cloth, grass silk and finished products to avoid their position deviation during the moving process, thus ensuring the processing effect of the lawn. The set operation box It can prevent the smell emitted by the glue from spreading into the air, reducing the pollution to the surrounding environment.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明中操作箱的侧视图。Fig. 2 is a side view of the operation box in the present invention.
图3为本发明中限位机构的结构示意图。Fig. 3 is a structural schematic diagram of the limiting mechanism in the present invention.
附图标记:1、底座;2、操作箱;201、穿孔A;202、穿孔B;203、穿孔C;3、密封盖;4、胶水槽;5、称重装置;6、加热装置;71、转动架A;72、转动架B;73、转动架C;8、伺服电机A;9、万向轮;10、伺服电机B;11、涂胶辊;12、压辊A;13、传动辊;14、压辊B;15、转动架;16、固定板;17、弹簧;18、导向杆;19、限位块;20、水平限位板;21、密封板;22、滚轴;23、刮板;24、排气管;25、过滤器;26、热风机主体;261、热风管;27、喷头;28、限位辊;29、料箱;291、排料管;30、电控阀门;31、双向丝杆;32、限位环;33、转盘;34、转动座;35、连接滑块。Reference signs: 1, base; 2, operation box; 201, perforation A; 202, perforation B; 203, perforation C; 3, sealing cover; 4, glue tank; 5, weighing device; 6, heating device; 71 , turret A; 72, turret B; 73, turret C; 8, servo motor A; 9, universal wheel; 10, servo motor B; Roller; 14, pressure roller B; 15, turret; 16, fixed plate; 17, spring; 18, guide rod; 19, limit block; 20, horizontal limit plate; 21, sealing plate; 22, roller; 23, scraper; 24, exhaust pipe; 25, filter; 26, main body of hot air blower; 261, hot air pipe; 27, nozzle; 28, limit roller; 29, material box; 291, discharge pipe; 30 , electric control valve; 31, two-way screw rod; 32, limit ring; 33, turntable; 34, rotating seat; 35, connecting slider.
具体实施方式Detailed ways
实施例一Embodiment one
如图1-3所示,本发明提出的一种人造草坪底背热熔胶滚涂设备,包括底座1及设置在底座1上的操作箱2;底座1的底端安装有多个万向轮9;操作箱2的上端为开口设置且扣合有密封盖3;底座1的左侧设置有转动架A71,底座1的右侧设置有转动架B72和转动架C73,转动架A71、转动架B72和转动架C73上均安装有伺服电机A8和转轴,转轴与伺服电机A8的输出轴连接;操作箱2的左侧开设有穿孔A201,操作箱2的右侧开设有穿孔B202和穿孔C203;操作箱2的内部底端设置有开口向上的胶水槽4,胶水槽4的底端安装有称重装置5,胶水槽4的内侧安装有加热装置6,操作箱2中转动安装有涂胶辊11,涂胶辊11的底端位于胶水槽4的内侧顶端,操作箱2上安装有用于驱动涂胶辊11转动的伺服电机B10;操作箱2上安装有自动加料机构,自动加料机构包括料箱29,料箱29固定在操作箱2的外部,料箱29底端安装有电控阀门30,电控阀门30的底端安装有排料管291,排料管291的另一端设于胶水槽4的上方;涂胶辊11的上方转动安装有压辊A12;操作箱2的内部固定有刮板23,刮板23与涂胶辊11的表面接触;操作箱2的内部左侧转动安装有传动辊13,传动辊13的上方设置有转动架15,转动架15上转动安装有压辊B14,传动辊13和压辊B14位于胶水槽4的内侧上方,压辊B14的上方设置有固定板16,固定板16与转动架15之间连接有弹性压紧机构,弹性压紧机构包括弹簧17、导向杆18和限位块19,导向杆18的底端与转动架15固定连接,导向杆18的顶端活动贯穿固定板16且与限位块19连接,弹簧17套设安装在导向杆18上;传动辊13的左侧、涂胶辊11的右侧及压辊A12的上方均安装有限位机构,限位机构包括限位辊28及两个限位环32,限位辊28固定在安装在操作箱2内,两个限位环32均滑动套设在限位辊28上,限位辊28上安装有用于驱动两个限位环32相互靠近或远离的驱动组件,驱动组件包括双向丝杆31,限位辊28的两端均固定有转动座34,双向丝杆31转动安装在两个转动座34之间,双向丝杆31的端部连接有转盘33,两个限位环32上均固定有连接滑块35,两个连接滑块35对称设置在双向丝杆31上且均与双向丝杆31螺纹连接;操作箱2的内外侧分别安装有喷头27和热风机主体26,热风机主体26的输出端与喷头27之间连接有热风管261;密封盖3上设置有贯穿其上下端的排气管24,排气管24上安装有过滤器25。As shown in Fig. 1-3, a kind of artificial turf bottom back hot-melt adhesive roller coating equipment proposed by the present invention includes a base 1 and an
本实施例中,草丝绕设在转动架C73的转轴上,底布绕设在转动架A71的转轴上,加工好的成品绕设在转动架B72的转轴上,在进行涂胶工作时,伺服电机B10驱动涂胶辊11逆时针转动,涂胶辊11底端置于胶水槽4的内侧,使得涂胶辊11表面布满胶水,进而将胶水涂在底布上,设置的刮板23能够将涂胶辊11上多余的胶水刮除干净,避免胶水凝固,底布和草丝在传动辊13与压辊B14之间压合,底布与草丝之间多余的胶水则流入到胶水槽4中,从而减少胶水的浪费,设置的三组限位机构能够对草丝、底布和成品起到限位的作用,避免其在移动过程中产生位置偏移,以保证对草坪的加工效果;设置的称重装置5能够测得胶水槽4中的胶水重量,当胶水槽4内液位下降到设定的高度时,此时控制设备控制电控阀门30打开,使料箱29中的固体原料颗粒排入到胶水槽4中进行加热融化,可实现自动加料工作;综上,本发明能够将胶水均匀地涂刷到底布上,节约了胶水的使用,避免出现浪费的现象,并且能够对底布、草丝和成品进行限位,避免其在移动过程中出现位置偏移,从而保证了对草坪的加工效果,设置的操作箱2能够避免胶水所散发的气味扩散到空气中,减小了对周围环境的污染。In this embodiment, the grass silk is wound on the rotating shaft of the turret C73, the base cloth is wound on the rotating shaft of the turret A71, and the processed finished product is wound on the rotating shaft of the turret B72. When applying glue, The servo motor B10 drives the
实施例二Embodiment two
如图1-2所示,本发明提出的一种人造草坪底背热熔胶滚涂设备,相较于实施例一,在本实施例中,穿孔A201、穿孔B202和穿孔C203处均设置有水平限位板20和密封板21,水平限位板20固定在操作箱2的侧部,密封板21滑动安装在操作箱2侧部,密封板21的底端转动安装有滚轴22。As shown in Figure 1-2, a kind of artificial turf back hot-melt adhesive roller coating equipment proposed by the present invention, compared with Embodiment 1, in this embodiment, perforation A201, perforation B202 and perforation C203 are all provided with Horizontal limiting
本实施例中,设置的密封板21能够减小穿孔的裸露面积,避免胶水所散发的异味扩散到空气中。In this embodiment, the provided
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于此,在所属技术领域的技术人员所具备的知识范围内,在不脱离本发明宗旨的前提下还可以作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and within the scope of knowledge possessed by those skilled in the art, various Variety.
Claims (9)
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| CN202211707268.XA Pending CN115815035A (en) | 2022-12-29 | 2022-12-29 | A hot-melt adhesive roller coating equipment for the back of artificial turf |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116532307A (en) * | 2023-05-22 | 2023-08-04 | 南京汇鑫光电材料有限公司 | Thick glue coating device and thick glue coating process |
| CN118417133A (en) * | 2024-07-02 | 2024-08-02 | 泰兴联创绝缘材料有限公司 | A double-sided tape online gluing process |
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| CN118417133A (en) * | 2024-07-02 | 2024-08-02 | 泰兴联创绝缘材料有限公司 | A double-sided tape online gluing process |
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