CN115815034B - Steel coil brushing system - Google Patents
Steel coil brushing systemInfo
- Publication number
- CN115815034B CN115815034B CN202211658098.0A CN202211658098A CN115815034B CN 115815034 B CN115815034 B CN 115815034B CN 202211658098 A CN202211658098 A CN 202211658098A CN 115815034 B CN115815034 B CN 115815034B
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- CN
- China
- Prior art keywords
- platform
- steel coil
- coating
- robot
- brushing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Spray Control Apparatus (AREA)
Abstract
The steel coil brushing system comprises a robot, a paint preparation device, a first brushing platform, a second brushing platform and a robot mounting brushing tool, wherein the robot is provided with a mechanical arm, the mechanical arm can be provided with a brushing tool and a sucking disc tool, the paint preparation device is used for preparing paint, the robot is used for controlling the brushing tool to dip paint in the paint preparation device, the first brushing platform is used for brushing a steel coil on the first brushing platform, the axis of the steel coil is vertical, the second brushing platform is used for brushing a guard plate on the second brushing platform, the robot is provided with the sucking disc tool to adsorb the guard plate, and the guard plate is placed on the upper end face of the steel coil, and the paint preparation device, the first brushing platform and the second brushing platform are arranged around the robot. The steel coil on the first brushing platform can be brushed by the robot-controlled brushing tool, and the guard plate on the second brushing platform is brushed by the robot-controlled brushing tool, so that the danger and labor burden of manual operation are reduced.
Description
Technical Field
The invention relates to the technical field of steel rolling equipment, in particular to a steel coil brushing system.
Background
Annealing of cold-rolled sheet (form is coil) is the most important heat treatment process in the production process of cold-rolled steel strip. When the steel coil is subjected to heat treatment, in order to prevent oxidation at high temperature, the end face of the steel coil needs to be coated with magnesium oxide solution before the steel coil enters the annular furnace, and the upper end face of the steel coil is covered with a fan-shaped guard plate. At present, a production line worker brushes magnesium oxide on the upper end face and the lower end face of a steel coil, and when the lower end face is brushed, an overhead travelling crane hanging coil is required to operate. When the magnesium oxide solution is coated, the temperature of the steel coil is higher when the steel coil is sent from the front end production line, and is usually more than or equal to 45 ℃, so that the worker has the risk of scalding. In addition, during the brushing operation, a large amount of dust is generated around the brush, and the body of workers in the operation area is adversely affected. The risk coefficient of manual operation is high and the labor capacity is high in the current production process. Therefore, a steel coil brushing system is needed to automatically finish brushing the steel coil, so that the danger and the labor burden of manual operation are reduced.
Disclosure of Invention
In view of the above problems in the prior art, the present application provides a steel coil brushing system, so as to automatically finish brushing on steel coils, and reduce the risk of manual operation and labor burden.
The steel coil brushing system comprises a robot, a paint preparation device, a first brushing platform and a second brushing platform, wherein the robot is provided with a mechanical arm, the mechanical arm can be provided with a brushing tool and a sucking disc tool, the paint preparation device is used for preparing paint, the robot is used for controlling the brushing tool to dip the paint in the paint preparation device, the first brushing platform is provided with the brushing tool to brush a steel coil on the first brushing platform, the axis of the steel coil is vertical, the second brushing platform is provided with the robot to brush a guard plate on the second brushing platform, the sucking disc tool is arranged on the robot to adsorb the guard plate, and the guard plate is placed on the upper end face of the guard plate, and the paint preparation device, the first brushing platform and the second brushing platform are arranged around the robot.
By adopting the structure, the steel coil on the first brushing platform can be brushed by the robot-controlled brushing tool, the guard plate on the second brushing platform is brushed by the robot-controlled brushing tool, and the guard plate is placed on the upper end face of the steel coil by the robot-controlled sucking disc tool. Therefore, the robot can replace a human to finish the painting operation, and the danger and the labor burden of manual operation are reduced. In addition, the paint preparation device, the first painting platform and the second painting platform are arranged around the robot, so that the robot can conveniently finish the actions of painting, carrying, dipping paint and the like.
In some embodiments, the robot further has a ground rail along which the robot arm moves, and the paint preparation device, the first painting platform, and the second painting platform are disposed at both side positions of the ground rail.
By adopting the structure, the robot can control the mechanical arm to move along the ground rail so as to move beside corresponding equipment to perform the actions of brushing, carrying, dipping paint and the like.
In some embodiments, the first brushing platform comprises a saddle on which the coil of steel is placed, and a lifting device for lifting the coil of steel.
With the structure, the steel coil can be lifted by the lifting device, so that the robot can control the brushing tool to brush the lower end face of the steel coil.
In some embodiments, the lifting device is an electromagnetic crane.
In some embodiments, the first brushing platform further comprises a first detection device for detecting position, outer diameter and/or height information of the steel coil on the saddle.
By adopting the structure, the lifting device can adjust the position of the steel coil according to the position information of the steel coil, so that the robot can paint the steel coil. In addition, the robot can also adjust the brushing track according to the position, the outer diameter and the height information of the steel coil so as to improve the brushing effect.
In some embodiments, the paint preparation device is a blender, an opening of which is disposed toward the upper side.
By adopting the structure, the opening of the stirrer faces upwards, so that the mechanical arm can conveniently control the brushing tool to extend into the stirrer from the opening to dip the paint.
In some embodiments, the mixer has a water inlet line for the mixer to mix paint and/or supply water during cleaning and a water outlet line for draining waste liquid.
In some embodiments, the robot further comprises a first storage platform, wherein the first storage platform is arranged at a position adjacent to the second brushing platform and is used for placing the guard plate before brushing, the robot is provided with the sucker tool to absorb the guard plate on the first storage platform, and the guard plate is placed on the second brushing platform.
By adopting the structure, the first storage platform can provide the guard board for the second brushing platform, so that the production rhythm can be ensured, and the production efficiency can be improved.
In some embodiments, the steel coil coating machine further comprises a second storage platform, wherein the second storage platform is arranged at a position adjacent to the first coating platform and is used for placing the coated guard plate, the robot is provided with the sucker tool to absorb the guard plate on the second coating platform and place the guard plate on the second storage platform, and is provided with the sucker tool to absorb the guard plate on the second storage platform and place the guard plate on the upper end face of the steel coil on the first coating platform.
By adopting the structure, the second storage platform can store the guard board which is coated by the second coating platform, and the second storage platform provides the coated guard board for the first coating platform, so that the upper end face of the steel coil is protected. Therefore, the production rhythm can be ensured, and the production efficiency is improved.
In some embodiments, a second detection device is provided towards the first brushing platform and/or the second brushing platform for detecting brushing effects.
By adopting the structure, the brushing effect can be detected by the second detection device, so that the robot can brush the guard plate and the steel coil according to the detection result, and the brushing effect is improved.
These and other aspects of the invention will be apparent from and elucidated with reference to the embodiment(s) described hereinafter.
Drawings
The various features of the application and the connections between the various features are further described below with reference to the figures. The figures are exemplary, some features are not shown in actual scale, and some features that are conventional in the art to which the application pertains and are not essential to the application may be omitted from some figures, or additional features that are not essential to the application may be shown, and the combination of features shown in the figures is not meant to limit the application. In addition, throughout the specification, the same reference numerals refer to the same. The specific drawings are as follows:
Fig. 1 is a schematic diagram of a coil coating system 10 according to an embodiment of the present application.
Description of the reference numerals
The steel coil painting system 10, the robot 100, the mechanical arm 110, the ground rail 120, the paint preparation device 200, the first storage platform 300, the first painting platform 400, the second storage platform 500, the second painting platform 600, the bracket 700, the first detection device 800 and the second detection device 900.
Detailed Description
The terms first, second, third, etc. or module a, module B, module C and the like in the description and in the claims, are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order, and it is to be understood that the specific order or sequence may be interchanged if permitted to implement embodiments of the application described herein in other than those illustrated or described.
The term "comprising" as used in the description and claims should not be interpreted as being limited to the list hereafter, it does not exclude other elements. It should thus be construed as specifying the presence of the stated features, integers or components as referred to, but does not preclude the presence or addition of one or more other features, integers or components, or groups thereof. Thus, the expression "a device comprising means a and B" should not be limited to a device consisting of only components a and B.
Reference in the specification to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. Thus, appearances of the phrases "in one embodiment" or "in an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment, but may. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments as would be apparent to one of ordinary skill in the art from this disclosure.
Hereinafter, a specific structure of the steel coil painting system 10 according to the embodiment of the present application will be described in detail with reference to the accompanying drawings.
Fig. 1 is a schematic diagram of a coil coating system 10 according to an embodiment of the present application. As shown in fig. 1, a steel coil painting system 10in an embodiment of the present application includes a robot 100, and a paint preparation apparatus 200, a first storage platform 300, a first painting platform 400, a second storage platform 500, and a second painting platform 600 disposed around the robot 100.
The robot 100 may be an industrial six-axis robot, the robot 100 has a mechanical arm 110, a quick-change head is disposed on an end flange of the mechanical arm 110, and the mechanical arm 110 may be used to quickly mount and replace a brushing tool and a suction cup tool, so that a brushing operation and a carrying operation may be performed by the mechanical arm 110. The robot 100 further has a ground rail 120, and the mechanical arm 110 moves along the ground rail 120, so that the position of the mechanical arm 110 can be adjusted according to the requirements of brushing operation and carrying operation, so as to move to the corresponding equipment to perform brushing, carrying, paint dipping and other actions.
A holder 700 for storing a painting tool and a suction cup tool is further provided at one side of the end of the ground rail 120. The robot arm 110 may place the painting tool or the suction cup tool mounted on the end portion on the stand 700, or may acquire the painting tool or the suction cup tool from the stand 700 as needed, so as to complete the painting operation and the carrying operation.
The paint preparation apparatus 200 is used to prepare paint, which may be magnesium oxide paint, and the robot 100 may control the painting tool to dip paint in the paint preparation apparatus 200. The paint preparation apparatus 200 is a mixer, and an opening of the mixer is arranged upward, so that the mechanical arm 110 can conveniently control the painting tool to extend into the mixer from the opening to dip paint. The stirrer is also provided with a water inlet pipeline and a drainage pipeline, the water inlet pipeline is used for supplying water when the stirrer stirs the paint and cleans, and the drainage pipeline is used for discharging waste liquid. Specifically, the water inlet pipeline can meter the water added into the stirrer so as to ensure accurate paint proportioning. The paint preparation device 200 has an automatic cleaning function, water supplied by a water inlet pipeline can be used for flushing the stirrer, and waste liquid generated by cleaning can enter a water discharge pipeline through a valve arranged at the bottom for discharge.
The first storage platform 300 is used for placing a guard board before brushing, and the guard board is matched with the end face shape of the steel coil, and can be arranged in a circular ring shape or a semicircular ring shape. The robot 100 mounts the chuck tool to suck the shield on the first storage platform 300 and places the shield on the second painting platform 600 so as to paint the shield. Thus, the first storage platform 300 can provide the second painting platform 600 with the guard plate, so that the production rhythm can be ensured and the production efficiency can be improved.
The second brushing platform 600 is disposed adjacent to the first storage platform 300, and after the robot 100 installs the brushing tool, the guard plate on the second brushing platform 600 may be brushed. The second brushing deck 600 may also heat the shield to increase the rate at which the coating on the shield dries and solidifies.
The second storage platform 500 is used for placing the painted guard plate. The second storage platform 500 and the second brushing platform 600 are disposed at positions corresponding to both sides of the ground rail 120, and the robot 100 installs a suction cup tool to suck the guard plate coated on the second brushing platform 600, and place the guard plate on the second storage platform 500. The second storage platform 500 is arranged at the adjacent position of the first brushing platform 400, so that the robot 100 is convenient for installing the sucking disc tool to adsorb the guard plate on the second storage platform 500, and the guard plate is placed on the upper end face of the steel coil on the first brushing platform 400. Thus, the second storage platform 500 stores the finished guard plate of the second brushing platform 600, and the second storage platform 500 provides the finished guard plate to the first brushing platform 400, so that the upper end surface of the steel coil is protected. Therefore, the production rhythm can be ensured, and the production efficiency is improved.
The first brushing platform 400 comprises a saddle and a lifting device. The steel coil is placed on the saddle, and the axis of the steel coil is vertically arranged. The lifting device may be, but is not limited to, an electromagnetic crane formed by the crown block and the electromagnetic chuck or other suitable lifting equipment. The lifting device is used for lifting the steel coil so that the robot 100 can control the brushing tool to brush the lower end surface of the steel coil.
The first brushing platform 400 as shown in fig. 1 further comprises a first detecting device 800, and the first detecting device 800 is used for detecting the position, the outer diameter and the height information of the steel coil on the saddle. The lifting device can adjust the position of the steel coil according to the position information of the steel coil so that the robot 100 can brush the steel coil. In addition, the robot 100 can adjust the brushing track according to the position, the outer diameter and the height information of the steel coil, so as to improve the brushing effect.
Further, the steel coil brushing system 10 of the present application further includes a second detecting device 900, which may be a visual detecting device, disposed toward the first brushing platform 400 and the second brushing platform 600 for detecting brushing effects. Specifically, the second detecting device 900 may be disposed at a position of the first brushing platform 400 corresponding to the second brushing platform 600, or may be disposed on the arm 110 of the robot 100 as shown in fig. 1, which is not limited thereto. The brushing effect can be detected by the second detecting device 900, so that the robot 100 can brush the guard plate and the steel coil according to the detection result, thereby improving the brushing effect and avoiding the problems of uneven brushing, missing brushing and the like.
In summary, when the steel coil brushing system 10 according to the embodiment of the present application is used to brush the steel coil, a certain amount of water required for preparing the liquid is first injected into the paint preparation apparatus 200, then the weighed and quantified magnesium oxide is poured into the preparation apparatus, and the mixture of magnesium oxide and water is stirred by the paint preparation apparatus 200, so as to complete the preparation of the magnesium oxide paint. After the mixing configuration is completed, the paint preparation device 200 is kept in a stirring state all the time, and the magnesium oxide paint is prevented from precipitating.
The lifting device lifts the steel coil onto the saddle of the first brushing platform 400, the first detection device 800 detects whether the position of the steel coil meets the brushing requirement, and prompts a crown block driver and other control personnel to judge whether the position is correct through the indicator lamp, and the action is stopped after the position meets the brushing requirement. The first detection device 800 detects the outer diameter, the height, the position information and the like of the steel coil, accurately positions the end surface position of the steel coil to be painted, and calculates and adjusts the painting running track of the robot 100 according to the detected position. The robot 100 automatically picks up the painting tool, dips in the magnesium oxide paint and moves to the upper end face and the lower end face of the steel coil, brushes the end face of the steel coil according to the technological requirements, judges the painting effect through the second detection device 900, and avoids the problems of uneven painting, missing brushing and the like. After finishing brushing, the robot 100 returns to the original point, displays the original point through the indicator lamp, transmits a signal to the crown block, unlocks the crown block, and hangs the steel coil away from the brushing station.
The robot 100 picks up the suction cup tool by the quick-change head, moves to the first storage platform 300 position, and the suction guard is placed on the second brushing platform 600. The robot 100 replaces the painting tool, moves to dip paint in the paint preparation device 200, brushes the guard plate on the second painting platform 600, and judges the painting effect through the second detection device 900, so that the problems of uneven painting, missing painting and the like are avoided. After finishing brushing, the second brushing platform 600 starts a heating function, heats and dries the guard plate, the robot 100 exchanges the sucker tool, the dried guard plate is adsorbed and placed on the second storage platform 500, the robot 100 repeats the above actions until all guard plates are finished, and the robot 100 puts down the brushing tool and the sucker tool to return to the original positions.
Note that the above is only a preferred embodiment of the present application and the technical principle applied. It will be understood by those skilled in the art that the present application is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the application. Therefore, while the application has been described in connection with the above embodiments, the application is not limited to the above embodiments, but may include many other equivalent embodiments without departing from the spirit of the application, which fall within the scope of the application.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211658098.0A CN115815034B (en) | 2022-12-22 | 2022-12-22 | Steel coil brushing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211658098.0A CN115815034B (en) | 2022-12-22 | 2022-12-22 | Steel coil brushing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115815034A CN115815034A (en) | 2023-03-21 |
| CN115815034B true CN115815034B (en) | 2025-11-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211658098.0A Active CN115815034B (en) | 2022-12-22 | 2022-12-22 | Steel coil brushing system |
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| JPH07314054A (en) * | 1994-05-23 | 1995-12-05 | Toyota Motor Corp | Method and apparatus for multipurpose roller hemming |
| CN113290556A (en) * | 2021-05-17 | 2021-08-24 | 苏州明图智能科技有限公司 | Robot gluing path planning method |
| CN114472098A (en) * | 2022-01-27 | 2022-05-13 | 苏州希盟智能装备有限公司 | Optical waveguide piece dispensing and laminating equipment |
| CN114682122A (en) * | 2020-12-28 | 2022-07-01 | 天津昭旭鑫荣科技发展有限公司 | Raw material mixing equipment for production of fine chemical coating |
| CN219073394U (en) * | 2022-12-22 | 2023-05-26 | 机科发展科技股份有限公司 | Steel coil brushing system |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208332139U (en) * | 2018-05-15 | 2019-01-04 | 大茂伟瑞柯车灯有限公司 | Lamp housing double-station processing equipment |
| CN113814094B (en) * | 2021-10-12 | 2022-09-23 | 江苏海濎智能科技有限公司 | Spraying robot capable of moving in reciprocating direction |
-
2022
- 2022-12-22 CN CN202211658098.0A patent/CN115815034B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07314054A (en) * | 1994-05-23 | 1995-12-05 | Toyota Motor Corp | Method and apparatus for multipurpose roller hemming |
| CN114682122A (en) * | 2020-12-28 | 2022-07-01 | 天津昭旭鑫荣科技发展有限公司 | Raw material mixing equipment for production of fine chemical coating |
| CN113290556A (en) * | 2021-05-17 | 2021-08-24 | 苏州明图智能科技有限公司 | Robot gluing path planning method |
| CN114472098A (en) * | 2022-01-27 | 2022-05-13 | 苏州希盟智能装备有限公司 | Optical waveguide piece dispensing and laminating equipment |
| CN219073394U (en) * | 2022-12-22 | 2023-05-26 | 机科发展科技股份有限公司 | Steel coil brushing system |
Also Published As
| Publication number | Publication date |
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| CN115815034A (en) | 2023-03-21 |
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