CN115813018A - A filter cutting drum used in a tipping machine - Google Patents
A filter cutting drum used in a tipping machine Download PDFInfo
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- CN115813018A CN115813018A CN202211252807.5A CN202211252807A CN115813018A CN 115813018 A CN115813018 A CN 115813018A CN 202211252807 A CN202211252807 A CN 202211252807A CN 115813018 A CN115813018 A CN 115813018A
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Abstract
Description
技术领域technical field
本发明属于烟支生产技术领域,具体而言,涉及一种接装机使用的滤嘴切割鼓轮。The invention belongs to the technical field of cigarette production, and in particular relates to a filter cutting drum used in a tipping machine.
背景技术Background technique
ZJ112型卷接机组是引进德国虹霓公司设计制造的卷接机组PROTOS90E技术后,有常德烟草机械有限责任公司制造的国产高速机组,设计能力为10000支/分钟,由YJ112型卷烟机、YJ212型接装机组成。由于机组运行速度快,设备故障率较高。滤棒切割鼓轮及切刀装置的作用是从滤棒料斗中均匀地取出滤棒并使之轴向对正,然后分切成三段或两段双倍长度滤嘴段。同时,切刀将这两段滤嘴段向两侧推动,这样经过滤棒切刀的切割,轮槽中的滤棒被分切成长度相等的两段滤嘴段。The ZJ112 cigarette maker is a domestic high-speed unit manufactured by Changde Tobacco Machinery Co., Ltd. after introducing the PROTOS90E technology of the German Hauni company. The design capacity is 10,000 cigarettes per minute. The composition of the pick-up machine. Due to the high operating speed of the unit, the equipment failure rate is relatively high. The role of the filter rod cutting drum and cutter device is to take out the filter rods evenly from the filter rod hopper and align them axially, and then cut them into three or two double-length filter segments. Simultaneously, the cutter pushes the two filter tip sections to both sides, so that the filter rod in the wheel groove is cut into two filter tip sections of equal length through the cutting of the filter rod cutter.
对于滤嘴切割鼓轮,现有技术中已经能将滤嘴棒切割过程产生碎屑、切割鼓轮刀缝积累胶垢通过负压吸入到切割鼓轮动力轴,但是并不能将这些纸屑等收集起来,难以保证其不会再次附着到鼓轮上,同时还会造成环境污染;同时这些纸屑等还会吸附到排气孔的边缘位置,造成堵塞,影响切割效果降低切刀使用寿命。For the filter cutting drum, in the prior art, the debris generated during the filter rod cutting process and the accumulated glue dirt in the cutting drum slit have been sucked into the cutting drum power shaft through negative pressure, but these paper scraps, etc. If it is collected, it is difficult to ensure that it will not be attached to the drum again, and it will also cause environmental pollution; at the same time, these paper scraps will also be adsorbed to the edge of the vent hole, causing blockage, affecting the cutting effect and reducing the service life of the cutter.
发明内容Contents of the invention
有鉴于此,本发明提供一种接装机使用的滤嘴切割鼓轮,能够解决切割鼓轮不能将通过负压吸入动力轴的纸屑等收集起来,难以保证其不会再次附着到鼓轮上,同时还会造成环境污染的问题;也能够解决该切割鼓轮在运行过程中产生的纸屑会吸附到排气孔的边缘,极易造成堵塞,影响切割效果降低切刀使用寿命的问题。In view of this, the present invention provides a filter cutting drum used in the tipping machine, which can solve the problem that the cutting drum cannot collect the paper scraps sucked into the power shaft through negative pressure, and it is difficult to ensure that it will not be attached to the drum again. , At the same time, it will cause the problem of environmental pollution; it can also solve the problem that the paper dust generated by the cutting drum during operation will be adsorbed to the edge of the vent hole, which will easily cause blockage, affect the cutting effect and reduce the service life of the cutter.
本发明是这样实现的:The present invention is achieved like this:
本发明提供一种接装机使用的滤嘴切割鼓轮,包括切割鼓轮动力轴以及鼓轮装置,所述切割鼓轮动力轴为中空圆筒状结构,所述鼓轮装置通过螺栓机构固定套设在所述切割鼓轮动力轴上;所述切割鼓轮动力轴还包括鼓轮端部法兰以及底座,所述切割鼓轮动力轴的底部设置有底座,所述底座通过螺钉固定在接装机上,所述切割鼓轮动力轴嵌套在所述底座上;所述鼓轮装置包括铝制吸持套层一段、钢制切割套层一段、钢制切割套层二段以及铝制吸持套层二段,所述铝制吸持套层一段通过螺栓锁紧套固定在所述切割鼓轮动力轴上,所述钢制切割套层一段通过第三定位销进行定位,所述铝制吸持套层一段与所述钢制切割套层一段通过螺钉固定连接后套设在所述切割鼓轮动力轴上,并通过设置在所述切割鼓轮动力轴端部的第一定位销进行定位;所述钢制切割套层二段与所述铝制吸持套层二段分别通过第四定位销与所述第五定位销进行定位,所述第四定位销与所述第五定位销通过螺钉连接后套设在所述切割鼓轮动力轴上,并通过所述第三定位销进行定位;所述鼓轮端部法兰通过螺钉紧固在所述铝制吸持套层一段上;The invention provides a filter cutting drum used in a tipping machine, comprising a cutting drum power shaft and a drum device, the cutting drum power shaft is a hollow cylindrical structure, and the drum device is fixed by a bolt mechanism Set on the power shaft of the cutting drum; the power shaft of the cutting drum also includes a flange at the end of the drum and a base, the bottom of the power shaft of the cutting drum is provided with a base, and the base is fixed on the joint by screws On the installed machine, the power shaft of the cutting drum is nested on the base; the drum device includes the first section of aluminum suction sleeve, the first section of steel cutting sleeve, the second section of steel cutting sleeve and the aluminum suction The second section of the holding sleeve layer, the first section of the aluminum suction sleeve layer is fixed on the power shaft of the cutting drum through a bolt locking sleeve, the first section of the steel cutting sleeve layer is positioned by the third positioning pin, the aluminum One segment of the suction-holding sheath and the first segment of the steel cutting sheath are fixedly connected by screws and then sleeved on the power shaft of the cutting drum, and passed through the first positioning pin arranged at the end of the power shaft of the cutting drum Positioning; the second section of the steel cutting sleeve and the second section of the aluminum suction sleeve are respectively positioned through the fourth positioning pin and the fifth positioning pin, and the fourth positioning pin is connected to the fifth positioning pin. The positioning pin is sleeved on the power shaft of the cutting drum after being connected by screws, and is positioned by the third positioning pin; the flange at the end of the drum is fastened to the aluminum suction sleeve by screws on a paragraph;
其中,还具有负压机构,所述负压机构包括多个排气孔、多个吸风孔以及吸风机,多个所述排气孔均匀设置在所述切割鼓轮动力轴上,并贯穿所述切割鼓轮动力轴的表面,所述铝制吸持套层一段、所述钢制切割套层一段、所述钢制切割套层二段以及所述铝制吸持套层二段上分别设置多个铝制吸持套层一段烟槽、钢制切割套层一段烟槽、钢制切割套层二段烟槽以及铝制吸持套层二段烟槽,多个所述吸风孔均匀设置在所述铝制吸持套层一段烟槽、所述钢制切割套层一段烟槽、所述钢制切割套层二段烟槽以及所述铝制吸持套层二段烟槽上,所述吸风孔与所述排气孔相对应,所述排气孔以及所述吸风孔用于将切割过程中产生的纸屑等吸进切割鼓轮动力轴内部;所述吸风机设置在所述切割鼓轮动力轴内部,用于提供负压环境。Wherein, there is also a negative pressure mechanism, the negative pressure mechanism includes a plurality of exhaust holes, a plurality of suction holes and a suction fan, and a plurality of the exhaust holes are evenly arranged on the power shaft of the cutting drum and run through the The surface of the power shaft of the cutting drum, the first section of the aluminum suction sleeve, the first section of the steel cutting sleeve, the second section of the steel cutting sleeve and the second section of the aluminum suction sleeve A plurality of first-stage smoke troughs for the aluminum suction sleeve, first-stage smoke chute for the steel cutting sleeve, second-stage smoke chute for the steel cutting sleeve, and second-stage smoke chute for the aluminum suction-holding sleeve are set respectively. The holes are evenly arranged in the first smoke groove of the aluminum suction sleeve layer, the first smoke groove of the steel cutting sleeve layer, the second smoke groove of the steel cutting sleeve layer and the second smoke groove of the aluminum suction sleeve layer. On the slot, the air suction hole corresponds to the air exhaust hole, and the air exhaust hole and the air suction hole are used to suck the paper scraps generated during the cutting process into the inside of the cutting drum power shaft; A suction fan is arranged inside the power shaft of the cutting drum to provide a negative pressure environment.
本发明提供的一种接装机使用的滤嘴切割鼓轮的技术效果如下:通过设置切割鼓轮动力轴,使得切割鼓轮实现固定在接装机特定位置上旋转,更有效地切割烟支滤嘴;通过设置鼓轮端部法兰,将切割鼓轮动力轴密封住,防止吸入切割鼓轮动力轴内部的纸屑等飞散出去,避免造成环境污染;通过置底座,实现将该切割鼓轮固定在切割机上;通过设置铝制吸持套层一段、钢制切割套层一段、钢制切割套层二段以及铝制吸持套层二段,实现对烟支滤嘴的切割;通过设置铝制吸持套层一段烟槽、钢制切割套层一段烟槽、钢制切割套层二段烟槽以及铝制吸持套层二段烟槽,更好的实现对烟支的切割,使得切割好的烟支段进入下一生产阶段;通过设置第一定位销、第二定位销、第三定位销、第四定位销以及第五定位销,实现对铝制吸持套层一段、钢制切割套层一段、钢制切割套层二段以及铝制吸持套层二段的精准定位;通过设置负压机构,提供负压环境,实现将切割过程中产生的纸屑等吸入切割鼓轮动力轴内部;通过设置排气孔和吸风孔,将切割过程中产生的垃圾通过排气孔和吸风孔吸入到切割鼓轮动力轴内部,防止粘黏到鼓轮上,造成切刀的磨损;通过设置吸风机,实现负压环境的创造。The technical effect of the filter cutting drum used in the tipping machine provided by the present invention is as follows: by setting the power shaft of the cutting drum, the cutting drum can be fixed and rotated at a specific position of the tipping machine, and the cigarette filter can be cut more effectively ;By setting the flange at the end of the drum, the power shaft of the cutting drum is sealed to prevent the paper scraps sucked into the power shaft of the cutting drum from flying out, and to avoid environmental pollution; by placing the base, the cutting drum is fixed On the cutting machine, the cutting of the cigarette filter is realized by setting the first section of the aluminum suction sleeve, the first section of the steel cutting sleeve, the second section of the steel cutting sleeve and the second section of the aluminum suction sleeve; by setting the aluminum The first-stage smoke groove of the suction-holding sleeve, the first-stage smoke groove of the steel cutting sleeve, the second-stage smoke groove of the steel cutting sleeve, and the second-stage smoke groove of the aluminum suction-holding sleeve can better realize the cutting of cigarettes, making The cut cigarette branch section enters the next production stage; through the setting of the first positioning pin, the second positioning pin, the third positioning pin, the fourth positioning pin and the fifth positioning pin, the aluminum suction sleeve section, the steel Precise positioning of the first section of the cutting sleeve, the second section of the steel cutting sleeve and the second section of the aluminum suction sleeve; by setting a negative pressure mechanism, a negative pressure environment is provided to realize the suction of the paper scraps generated during the cutting process into the cutting drum The inside of the power shaft of the cutting drum; by setting the exhaust hole and the suction hole, the garbage generated during the cutting process is sucked into the inside of the power shaft of the cutting drum through the exhaust hole and the suction hole, so as to prevent it from sticking to the drum and causing the cutter Wear and tear; By setting the suction fan, the creation of a negative pressure environment is realized.
在上述技术方案的基础上,本发明的一种接装机使用的滤嘴切割鼓轮还可以做如下改进:On the basis of above-mentioned technical scheme, the filter tip cutting drum that a kind of tipping machine of the present invention uses can also do following improvement:
其中,还具有静电吸附装置,所述静电吸附装置用于收集吸入所述切割鼓轮动力轴内部的碎屑等;所述静电吸附装置包括支架、静电吸附式滤网以及金属板电极,所述支架呈圆柱形结构,设置在所述切割鼓轮动力轴的内部;所述静电吸附式滤网设置在所述支架的侧面上,与所述排气孔相对应,所述静电吸附式滤网中构成滤网网孔的网线中部分为金属电极丝,所述金属电极丝在所述静电吸附式滤网中均匀排布;所述金属板电极固定在所述支架上,并设置在所述支架的内部,使得吸风机吸入切割鼓轮动力轴的先经过所述吸风孔,再经过所述吸风机;Wherein, there is also an electrostatic adsorption device, and the electrostatic adsorption device is used to collect debris and the like sucked into the power shaft of the cutting drum; the electrostatic adsorption device includes a bracket, an electrostatic adsorption filter screen and a metal plate electrode, and the The support has a cylindrical structure and is arranged inside the power shaft of the cutting drum; the electrostatic adsorption filter is arranged on the side of the support, corresponding to the exhaust hole, and the electrostatic adsorption filter The middle part of the mesh wire that constitutes the mesh of the filter screen is a metal electrode wire, and the metal electrode wire is evenly arranged in the electrostatic adsorption filter screen; the metal plate electrode is fixed on the bracket and arranged on the The inside of the bracket, so that the suction fan sucks the power shaft of the cutting drum through the suction hole first, and then passes through the suction fan;
还包括高压脉冲电源,所述高压脉冲电源设置在所述切割鼓轮动力轴与所述静电吸附装置之间,并固定在所述切割鼓轮动力轴的内表面;所述金属电极丝与所述高压脉冲电源的正极连接,所述金属板电极与所述高压脉冲电源的负极连接。It also includes a high-voltage pulse power supply, the high-voltage pulse power supply is arranged between the cutting drum power shaft and the electrostatic adsorption device, and is fixed on the inner surface of the cutting drum power shaft; the metal electrode wire and the The positive pole of the high-voltage pulse power supply is connected, and the metal plate electrode is connected with the negative pole of the high-voltage pulse power supply.
采用上述改进方案的有益效果为:通过设置静电吸附装置,将吸风机吸入切割鼓轮动力轴内部碎屑收集起来,防止其在吸风机停止运作时重新附着到该切割鼓轮上,难以清理,容易造成烟支切刀的磨损;通过设置支架,实现对静电吸附式滤网以及金属板电极的支撑;通过设置静电吸附式滤网以及金属板电极,将负压机构吸入切割鼓轮动力轴内部的碎屑吸附到静电吸附装置上,避免已吸入的纸屑再次粘黏到鼓轮上;通过设置高压脉冲电源,为静电吸附式滤网和金属板电极供电。The beneficial effect of adopting the above-mentioned improvement scheme is: by setting the electrostatic adsorption device, the debris inside the power shaft of the cutting drum sucked by the suction fan is collected to prevent it from reattaching to the cutting drum when the suction fan stops operating, which is difficult to clean. It is easy to cause the wear of the cigarette cutter; by setting the bracket, the support for the electrostatic adsorption filter and the metal plate electrode is realized; by setting the electrostatic adsorption filter and the metal plate electrode, the negative pressure mechanism is sucked into the power shaft of the cutting drum The debris is adsorbed to the electrostatic adsorption device to prevent the inhaled paper dust from sticking to the drum again; the electrostatic adsorption filter and the metal plate electrode are powered by setting a high-voltage pulse power supply.
其中,还具有震动清洁装置,所述震动清洁装置用于清理所述排气孔和所述吸风孔;所述震动清洁装置包括多个震动弹簧以及拉伸电机,多个所述震动弹簧设置在所述切割鼓轮动力轴与所述静电吸附装置之间,固定在所述切割鼓轮动力轴的内表面,所述震动弹簧用于通过震动清洁所述排气孔;所述拉伸电机的输出轴与所述震动弹簧连接,用于压缩所述震动弹簧。Wherein, there is also a vibration cleaning device, which is used to clean the exhaust hole and the suction hole; the vibration cleaning device includes a plurality of vibration springs and stretching motors, and a plurality of vibration springs are set Between the cutting drum power shaft and the electrostatic adsorption device, it is fixed on the inner surface of the cutting drum power shaft, and the vibrating spring is used to clean the exhaust hole through vibration; the stretching motor The output shaft is connected with the vibration spring for compressing the vibration spring.
采用上述改进方案的有益效果为:通过设置震动弹簧,实现通过震动弹簧的震动将附着在该切割鼓轮表面以及排气孔和吸风孔边缘的纸屑等震落下来,防止其堵塞排气孔和吸风孔,不能够将这些纸屑等吸附到切割鼓轮动力轴内部,同时防止其磨损烟支切刀;通过设置拉伸电机,为震动弹簧的震动提供动力。The beneficial effect of adopting the above improvement scheme is: by setting the vibrating spring, the vibration of the vibrating spring will shake off the paper scraps attached to the surface of the cutting drum and the edge of the exhaust hole and the air suction hole, preventing it from blocking the exhaust Holes and air suction holes cannot absorb these paper scraps etc. to the inside of the power shaft of the cutting drum, and prevent it from wearing out the cigarette cutter; by setting a stretching motor, it provides power for the vibration of the vibrating spring.
进一步的,所述静电吸附式滤网由横向网线和纵向网线交错编织而成,所述横向网线均为所述非金属编织线,纵向网线包括所述金属电极丝和所述非金属编织线,所述金属电极丝与所述非金属编织线在纵向交替排布。Further, the electrostatic adsorption filter screen is made of interlaced weaving of horizontal wires and longitudinal wires, the horizontal wires are all non-metallic braided wires, and the vertical wires include the metal electrode wire and the non-metallic braided wire, The metal electrode wires and the non-metal braided wires are arranged alternately in the longitudinal direction.
其中,所述排气孔的数量为八排,分别为第一排气孔、第二排气孔、第三排气孔、第四排气孔、第五排气孔、第六排气孔、第七排气孔以及第八排气孔,所述第一排气孔、所述第二排气孔、所述第三排气孔、所述第四排气孔、所述第五排气孔、所述第六排气孔、所述第七排气孔以及所述第八排气孔均为十八孔结构。Wherein, the number of the vent holes is eight rows, which are respectively the first vent hole, the second vent hole, the third vent hole, the fourth vent hole, the fifth vent hole, and the sixth vent hole , the seventh exhaust hole and the eighth exhaust hole, the first exhaust hole, the second exhaust hole, the third exhaust hole, the fourth exhaust hole, the fifth row The air holes, the sixth vent hole, the seventh vent hole and the eighth vent hole are all of eighteen-hole structure.
采用上述改进方案的有益效果为:通过设置第一排气孔、第二排气孔、第三排气孔、第四排气孔、第五排气孔第六排气孔、第七排气孔以及第八排气孔,更方便地将该切割鼓轮在切割过程中产生的纸屑等都吸入切割鼓轮动力轴内部,防止磨损烟支切刀。The beneficial effect of adopting the above improved scheme is: by setting the first exhaust hole, the second exhaust hole, the third exhaust hole, the fourth exhaust hole, the fifth exhaust hole, the sixth exhaust hole, the seventh exhaust hole hole and the eighth exhaust hole, it is more convenient to suck the paper dust etc. generated by the cutting drum into the power shaft of the cutting drum during the cutting process, so as to prevent the cigarette cutter from wearing and tearing.
其中,所述切割鼓轮动力轴表面靠近排气孔的位置还设置有风速传感器,所述风速传感器用于检测通过所述排气孔的空气流速。Wherein, a wind speed sensor is provided at a position close to the exhaust hole on the power shaft surface of the cutting drum, and the wind speed sensor is used to detect the air velocity passing through the exhaust hole.
采用上述改进方案的有益效果为:通过设置风速传感器,实现对排气孔表面风速的检测,能够实时调整吸风机吸入的风力。The beneficial effects of adopting the above improvement scheme are: by setting the wind speed sensor, the detection of the wind speed on the surface of the exhaust hole can be realized, and the wind force inhaled by the suction fan can be adjusted in real time.
其中,还包括控制器、通讯装置以及安全警报器,所述控制器与所述吸风机、所述高压脉冲电源、所述拉伸电机、所述风速传感器、所述通讯装置、所述安全警报器电连接。Among them, it also includes a controller, a communication device, and a safety alarm. electrical connection.
采用上述改进方案的有益效果为:通过设置控制器,控制整个装置的运行;通过设置通讯装置,实现通过其他设备对该装置进行控制;通过设置安全警报器,实现对整个装置的安全警报,避免危险的发生。The beneficial effect of adopting the above improvement scheme is: by setting the controller, the operation of the whole device is controlled; by setting the communication device, the device is controlled by other equipment; by setting the safety alarm, the safety alarm of the whole device is realized, avoiding Dangerous occurrence.
进一步的,所述的金属板电极由多片纵向排列金属板构成。Further, the metal plate electrode is composed of a plurality of metal plates arranged vertically.
进一步的,所述静电吸附式滤网的孔径为1.1~1.6mm;所述的非金属编织线为丙烯编织线。Further, the pore size of the electrostatic adsorption filter is 1.1-1.6mm; the non-metal braided wire is acrylic braided wire.
采用上述改进方案的有益效果为:通过设置静电吸附式滤网的孔径为1.1~1.6mm,避免纸屑随着吸风机的风向吸走,造成环境污染;通过设置非金属编织线为丙烯编织线更好地进行绝缘。The beneficial effects of adopting the above improvement plan are: by setting the aperture of the electrostatic adsorption filter to 1.1-1.6 mm, it is possible to prevent the paper dust from being sucked away by the wind direction of the suction fan, causing environmental pollution; by setting the non-metallic braided wire as acrylic braided wire Insulate better.
其中,所述吸风机上设置有多个叶片。Wherein, the suction fan is provided with a plurality of blades.
采用上述改进方案的有益效果为:通过设置叶片,加大吸风机吸入的风强和覆盖范围,使得吸风机能提供更大的负压环境,将该切割鼓轮在切割过程中产生的纸屑等都吸入切割鼓轮动力轴内部,防止磨损烟支切刀。The beneficial effect of adopting the above-mentioned improvement scheme is: by arranging the blades, the wind strength and coverage of the suction fan can be increased, so that the suction fan can provide a greater negative pressure environment, and the paper scraps generated by the cutting drum during the cutting process can be reduced. etc. are sucked into the inside of the power shaft of the cutting drum to prevent wear and tear on the cigarette cutter.
与现有技术相比较,本发明提供的一种接装机使用的滤嘴切割鼓轮的有益效果是:通过设置切割鼓轮动力轴,使得切割鼓轮实现固定在接装机特定位置上旋转,更有效地切割烟支滤嘴;通过设置鼓轮端部法兰,将切割鼓轮动力轴密封住,防止吸入切割鼓轮动力轴内部的纸屑等飞散出去,避免造成环境污染;通过设置铝制吸持套层一段、钢制切割套层一段、钢制切割套层二段以及铝制吸持套层二段,实现对烟支滤嘴的切割;通过设置第一定位销、第二定位销、第三定位销、第四定位销以及第五定位销,实现对铝制吸持套层一段、钢制切割套层一段、钢制切割套层二段以及铝制吸持套层二段的精准定位;通过设置负压机构,提供负压环境,实现将切割过程中产生的纸屑等吸入切割鼓轮动力轴内部;通过设置排气孔和吸风孔,将切割过程中产生的垃圾通过排气孔和吸风孔吸入到切割鼓轮动力轴内部,防止粘黏到鼓轮上,造成切刀的磨损;通过设置吸风机,实现负压环境的创造;通过设置静电吸附装置,将吸风机吸入切割鼓轮动力轴内部碎屑收集起来,防止其在吸风机停止运作时重新附着到该切割鼓轮上,难以清理,容易造成烟支切刀的磨损,能够解决切割鼓轮不能将通过负压吸入动力轴的纸屑等收集起来,难以保证其不会再次附着到鼓轮上,同时还会造成环境污染的问题;通过设置震动清洁装置,实现通过震动弹簧的震动将附着在该切割鼓轮表面以及排气孔和吸风孔边缘的纸屑等震落下来,防止其堵塞排气孔和吸风孔,不能够将这些纸屑等吸附到切割鼓轮动力轴内部,同时防止其磨损烟支切刀,能够解决该切割鼓轮在运行过程中产生的纸屑会吸附到排气孔的边缘位置,造成堵塞,影响切割效果降低切刀使用寿命的问题。Compared with the prior art, the beneficial effect of the filter cutting drum used in the tipping machine provided by the present invention is: by setting the power shaft of the cutting drum, the cutting drum can be fixed and rotated at a specific position of the tipping machine, and more Effectively cut cigarette filters; by setting the flange at the end of the drum, the power shaft of the cutting drum is sealed to prevent the paper scraps sucked into the power shaft of the cutting drum from flying out and causing environmental pollution; by setting the aluminum The first section of the suction sleeve, the first section of the steel cutting sleeve, the second section of the steel cutting sleeve and the second section of the aluminum suction sleeve can realize the cutting of the cigarette filter; by setting the first positioning pin and the second positioning pin , the third locating pin, the fourth locating pin and the fifth locating pin, to realize the first stage of the aluminum suction sleeve, the first section of the steel cutting sleeve, the second section of the steel cutting sleeve and the second section of the aluminum suction sleeve Accurate positioning; by setting a negative pressure mechanism, a negative pressure environment is provided to suck the paper scraps generated during the cutting process into the power shaft of the cutting drum; by setting exhaust holes and suction holes, the garbage generated during the cutting process can be passed through The exhaust hole and the suction hole are sucked into the power shaft of the cutting drum to prevent it from sticking to the drum and causing the wear of the cutter; by setting the suction fan, the creation of a negative pressure environment is realized; by setting the electrostatic adsorption device, the suction The fan sucks the debris inside the power shaft of the cutting drum and collects it to prevent it from reattaching to the cutting drum when the suction fan stops working. It is difficult to clean up and easily causes the wear of the cigarette cutter. The paper scraps sucked into the power shaft by negative pressure are collected, and it is difficult to ensure that they will not be attached to the drum again, and at the same time it will cause environmental pollution; by setting a vibration cleaning device, the vibration of the vibration spring will achieve the vibration of the vibration spring. The paper scraps on the surface of the drum and the edge of the exhaust hole and the suction hole are shaken off to prevent them from blocking the exhaust hole and the suction hole. Wearing the cigarette cutter can solve the problem that the paper dust generated by the cutting drum during operation will be adsorbed to the edge of the exhaust hole, causing blockage, affecting the cutting effect and reducing the service life of the cutter.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments of the present invention. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.
图1为一种接装机使用的滤嘴切割鼓轮的结构示意图;Fig. 1 is a structural representation of a filter tip cutting drum used by a tipping machine;
图2为排气孔结构示意图;Fig. 2 is a schematic diagram of the vent hole structure;
图3为静电吸附装置结构示意图;Fig. 3 is a schematic structural diagram of an electrostatic adsorption device;
图4为震动清洁装置结构示意图;Fig. 4 is a structural schematic diagram of a vibration cleaning device;
图5为第二实施例震动清洁装置结构示意图;Fig. 5 is a schematic structural diagram of the vibration cleaning device of the second embodiment;
图6为一种接装机使用的滤嘴切割鼓轮的电连接图;Fig. 6 is an electrical connection diagram of a filter cutting drum used by a tipping machine;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
10、切割鼓轮动力轴;11、鼓轮端部法兰;12、底座;13、第一定位销;20、鼓轮装置;21、铝制吸持套层一段;211、铝制吸持套层一段烟槽;212、第二定位销;22、钢制切割套层一段;221、钢制切割套层一段烟槽;222、第三定位销;23、钢制切割套层二段;231、钢制切割套层二段烟槽;232、第四定位销;24、铝制吸持套层二段;241、铝制吸持套层二段烟槽;242、第五定位销;30、负压机构;31、排气孔;311、第一排气孔;312、第二排气孔;313、第三排气孔;314、第四排气孔;315、第五排气孔;316、第六排气孔;317、第七排气孔;318、第八排气孔;32、吸风孔;33、吸风机;331、叶片;40、静电吸附装置;41、支架;42、静电吸附式滤网;421、金属电极丝;422、非金属编织线;43、金属板电极;44、高压脉冲电源;50、震动清洁装置;51、震动弹簧;52、拉伸电机;60、风速传感器;70、控制器;71、通讯装置;72、安全警报器。10. Cutting drum power shaft; 11. Drum end flange; 12. Base; 13. First positioning pin; 20. Drum device; 212, the second positioning pin; 22, the first section of the steel cutting casing; 221, the first section of the steel cutting casing smoke groove; 222, the third positioning pin; 23, the second section of the steel cutting casing; 231, the second section of the smoke groove of the steel cutting sleeve; 232, the fourth positioning pin; 24, the second section of the aluminum suction holding sleeve; 241, the second section of the smoke groove of the aluminum suction holding sleeve; 242, the fifth positioning pin; 30. Negative pressure mechanism; 31. Vent; 311. First vent; 312. Second vent; 313. Third vent; 314. Fourth vent; 315. Fifth vent Hole; 316, the sixth exhaust hole; 317, the seventh exhaust hole; 318, the eighth exhaust hole; 32, suction hole; 33, suction fan; 331, blade; 40, electrostatic adsorption device; 41, support ;42, electrostatic adsorption filter screen; 421, metal electrode wire; 422, non-metal braided wire; 43, metal plate electrode; 44, high-voltage pulse power supply; 50, vibration cleaning device; 51, vibration spring; 52, stretching motor ; 60, wind speed sensor; 70, controller; 71, communication device; 72, safety alarm.
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
如图1-4和6所示,是本发明提供的一种接装机使用的滤嘴切割鼓轮的第一实施例,在本实施例中,包括切割鼓轮动力轴10以及鼓轮装置20,切割鼓轮动力轴10为中空圆筒状结构,鼓轮装置20通过螺栓机构固定套设在切割鼓轮动力轴10上;切割鼓轮动力轴10还包括鼓轮端部法兰11以及底座12,切割鼓轮动力轴10的底部设置有底座12,底座12通过螺钉固定在接装机上,切割鼓轮动力轴10嵌套在底座12上;鼓轮装置20包括铝制吸持套层一段21、钢制切割套层一段22、钢制切割套层二段23以及铝制吸持套层二段24,铝制吸持套层一段21通过螺栓锁紧套固定在切割鼓轮动力轴10上,钢制切割套层一段22通过第三定位销222进行定位,铝制吸持套层一段21与钢制切割套层一段22通过螺钉固定连接后套设在切割鼓轮动力轴10上,并通过设置在切割鼓轮动力轴10端部的第一定位销13进行定位;钢制切割套层二段23与铝制吸持套层二段24分别通过第四定位销232与第五定位销242进行定位,第四定位销232与第五定位销242通过螺钉连接后套设在切割鼓轮动力轴10上,并通过第三定位销222进行定位;鼓轮端部法兰11通过螺钉紧固在铝制吸持套层一段21上;As shown in Figures 1-4 and 6, it is a first embodiment of a filter cutting drum used in a tipping machine provided by the present invention. In this embodiment, it includes a cutting
其中,还具有负压机构30,负压机构30包括多个排气孔31、多个吸风孔32以及吸风机33,多个排气孔31均匀设置在切割鼓轮动力轴10上,并贯穿切割鼓轮动力轴10的表面,铝制吸持套层一段21、钢制切割套层一段22、钢制切割套层二段23以及铝制吸持套层二段24上分别设置多个铝制吸持套层一段烟槽211、钢制切割套层一段烟槽221、钢制切割套层二段烟槽231以及铝制吸持套层二段烟槽241,多个吸风孔32均匀设置在铝制吸持套层一段烟槽211、钢制切割套层一段烟槽221、钢制切割套层二段烟槽231以及铝制吸持套层二段烟槽241上,吸风孔32与排气孔31相对应,排气孔31以及吸风孔32用于将切割过程中产生的纸屑等吸进切割鼓轮动力轴10内部;吸风机33设置在切割鼓轮动力轴10内部,用于提供负压环境。Wherein, there is also a negative pressure mechanism 30, the negative pressure mechanism 30 includes a plurality of exhaust holes 31, a plurality of suction holes 32 and a suction fan 33, and a plurality of exhaust holes 31 are evenly arranged on the cutting drum power shaft 10, and Penetrating through the surface of the cutting drum power shaft 10, the first section 21 of the aluminum suction sheath, the first section 22 of the steel cutting sheath, the second section 23 of the steel cutting sheath, and the second section 24 of the aluminum suction sheath are respectively provided with multiple Aluminum suction sleeve first-stage smoke groove 211, steel cutting sleeve first-stage smoke groove 221, steel cutting sleeve second-stage smoke groove 231, aluminum suction sleeve second-stage smoke groove 241, multiple suction holes 32 Evenly set on the first-stage smoke groove 211 of the aluminum suction jacket, the first-stage smoke groove 221 of the steel cutting jacket, the second-stage smoke groove 231 of the steel cutting jacket, and the second-stage smoke groove 241 of the aluminum suction jacket, and the suction The hole 32 corresponds to the exhaust hole 31, and the exhaust hole 31 and the suction hole 32 are used to suck the paper scraps etc. generated in the cutting process into the inside of the cutting drum power shaft 10; the suction fan 33 is arranged on the cutting drum power shaft 10 inside, used to provide negative pressure environment.
使用时,将铝制吸持套层一段21、钢制切割套层一段22、钢制切割套层二段23以及铝制吸持套层二段24通过第一定位销13、第二定位销212、第三定位销222、第四定位销232以及第五定位销242的精准定位,套设在切割鼓轮动力轴10上,将鼓轮端部法兰11固定在接装机特定位置上;通过吸风机33创造负压环境后,启动该滤嘴切割鼓轮,实时将切割过程中产生的纸屑等吸入切割鼓轮动力轴10内部。其中,吸风机33可选用广州九牛通风设备有限公司生产的型号为4A*5.5KW的吸风机。During use, pass the
如图5所示,是本发明提供的一种接装机使用的滤嘴切割鼓轮的第二实施例,在本实施例中,在切割鼓轮动力轴10内部设置两个吸风机33,用于提供负压环境。As shown in Fig. 5, it is the second embodiment of the filter tip cutting drum used by a kind of tipping machine provided by the present invention. In this embodiment, two
其中,在上述技术方案中,还具有静电吸附装置40,静电吸附装置40用于收集吸入切割鼓轮动力轴10内部的碎屑等;静电吸附装置40包括支架41、静电吸附式滤网42以及金属板电极43,支架41呈圆柱形结构,设置在切割鼓轮动力轴10的内部;静电吸附式滤网42设置在支架41的侧面上,与排气孔31相对应,静电吸附式滤网42中构成滤网网孔的网线中部分为金属电极丝421,金属电极丝421在静电吸附式滤网42中均匀排布;金属板电极43固定在支架41上,并设置在支架41的内部,使得吸风机33吸入切割鼓轮动力轴10的先经过吸风孔32,再经过吸风机33;Wherein, in above-mentioned technical scheme, also have
还包括高压脉冲电源44,高压脉冲电源44设置在切割鼓轮动力轴10与静电吸附装置40之间,并固定在切割鼓轮动力轴10的内表面;金属电极丝421与高压脉冲电源44的正极连接,金属板电极43与高压脉冲电源44的负极连接。It also includes a high-voltage
使用时,将金属电极丝421与高压脉冲电源44的正极连接,将金属板电极43与高压脉冲电源44的负极连接,通电后静电吸附装置40持续将负压机构30吸入切割鼓轮动力轴10的纸屑吸附到静电吸附式滤网42上。During use, the
其中,在上述技术方案中,还具有震动清洁装置50,震动清洁装置50用于清理排气孔31和吸风孔32;震动清洁装置50包括多个震动弹簧51以及拉伸电机52,多个震动弹簧51设置在切割鼓轮动力轴10与静电吸附装置40之间,固定在切割鼓轮动力轴10的内表面,震动弹簧51用于通过震动清洁排气孔31;拉伸电机52的输出轴与震动弹簧51连接,用于压缩震动弹簧51。Wherein, in the above-mentioned technical solution, there is also a
使用时,拉伸电机52将震动弹簧51压缩到一定程度后释放,震动弹簧51所产生的震动带动切割鼓轮动力轴10侧壁一起震动,将附着在排气孔31和吸风孔32边缘的纸屑等震落下来。When in use, the stretching
进一步的,在上述技术方案中,静电吸附式滤网42由横向网线和纵向网线交错编织而成,横向网线均为非金属编织线422,纵向网线包括金属电极丝421和非金属编织线422,金属电极丝421与非金属编织线422在纵向交替排布。Further, in the above technical solution, the electrostatic
其中,在上述技术方案中,排气孔31的数量为八排,分别为第一排气孔311、第二排气孔312、第三排气孔313、第四排气孔314、第五排气孔315、第六排气孔316、第七排气孔317以及第八排气孔318,第一排气孔311、第二排气孔312、第三排气孔313、第四排气孔314、第五排气孔315、第六排气孔316、第七排气孔317以及第八排气孔318均为十八孔结构。Among them, in the above technical solution, the number of exhaust holes 31 is eight rows, which are respectively the
使用时,通过吸风机33创造负压环境后,启动该切割鼓轮,实时将切割过程中产生的纸屑等通过第一排气孔311、第二排气孔312、第三排气孔313、第四排气孔314、第五排气孔315、第六排气孔316、第七排气孔317以及第八排气孔318吸入切割鼓轮动力轴10内部。During use, after the negative pressure environment is created by the
其中,在上述技术方案中,切割鼓轮动力轴10表面靠近排气孔31的位置还设置有风速传感器60,风速传感器60用于检测通过排气孔31的空气流速。Wherein, in the above technical solution, a wind speed sensor 60 is provided on the surface of the cutting
使用时,通过风速传感器60实时监测排气孔31的风速。其中,风速传感器60可选用济宁永煤工矿机械有限公司生产的型号为GFY15的风速传感器。During use, the wind speed of the
其中,在上述技术方案中,还包括控制器70、通讯装置71以及安全警报器72,控制器70与吸风机33、高压脉冲电源44、拉伸电机52、风速传感器60、通讯装置71、安全警报器72电连接。Among them, in the above-mentioned technical scheme, also include controller 70, communication device 71 and safety alarm 72, controller 70 and
使用时,由通讯装置71将电信号传递给控制器70,控制器70接收到此电信号后进行逻辑处理,转化为控制信号并输出到吸风机33、高压脉冲电源44以及拉伸电机52,控制吸风机33、高压脉冲电源44和拉伸电机52的运行;风速传感器60实时监测排气孔31位置的风速,将信息传输给控制器70,当风速过小时,控制器70将加快转速的控制信号传递给吸风机33,吸风机33接收到这种信号后加快转速;当控制器70测得的风速过小时,控制器70向拉伸电机52发出控制信号,拉伸电机52接收到这种控制信号后,持续运行,清理附着在排气孔31边缘的垃圾;当有意外情况发生时,安全警报器72及时发出警报。其中,拉伸电机52可选用湖北科莱威机电科技有限公司生产的型号为YLF的电机。其中,控制器70可选用福建顺昌虹润精密仪器有限公司生产的PLC控制器。During use, the electrical signal is transmitted to the controller 70 by the communication device 71, and the controller 70 performs logic processing after receiving the electrical signal, converts it into a control signal and outputs it to the
进一步的,在上述技术方案中,的金属板电极43由多片纵向排列金属板构成。Further, in the above technical solution, the
进一步的,在上述技术方案中,静电吸附式滤网42的孔径为1.1~1.6mm;的非金属编织线422为丙烯编织线。Further, in the above technical solution, the pore diameter of the
其中,在上述技术方案中,吸风机33上设置有多个叶片331。Wherein, in the above technical solution, the
使用场景一:当需要切割烟支时,通过使用该装置,将切割过程中产生的垃圾吸入切割鼓轮动力轴10内部;Scenario 1: When cigarettes need to be cut, by using the device, the garbage generated during the cutting process is sucked into the cutting
使用场景二:当监测到排气孔31堵塞的时候,加大拉伸电机52的压缩力度,通过加强震动来清理排气孔31边缘附着的垃圾。Scenario 2: When it is detected that the
具体的,本发明的原理是:由通讯装置71将电信号传递给控制器70,控制器70接收到此电信号后进行逻辑处理,转化为控制信号并输出到吸风机33、高压脉冲电源44以及拉伸电机52,控制吸风机33、高压脉冲电源44和拉伸电机52的运行;风速传感器60实时监测排气孔31位置的风速,将信息传输给控制器70,当风速过小时,控制器70将加快转速的控制信号传递给吸风机33,吸风机33接收到这种信号后加快转速;当控制器70测得的风速过小时,控制器70向拉伸电机52发出控制信号,拉伸电机52接收到这种控制信号后,价钱归队震动弹簧51的压缩力度,通过高强度持续震动来清理堵塞排气孔31的垃圾;当有意外情况发生时,安全警报器72及时发出警报。Specifically, the principle of the present invention is: the communication device 71 transmits the electrical signal to the controller 70, and the controller 70 performs logic processing after receiving the electrical signal, converts it into a control signal and outputs it to the
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims (10)
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| GB865624A (en) * | 1957-01-02 | 1961-04-19 | Kurt Koerber | Apparatus for rearranging rows of cigarette filter plug rod elements or the like |
| US20060144409A1 (en) * | 2005-01-06 | 2006-07-06 | Hauni Maschinenbau Ag | Production of filter plugs or of filter cigarettes |
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| CN114831336A (en) * | 2022-05-10 | 2022-08-02 | 红云红河烟草(集团)有限责任公司 | Cigarette machine filter rod cutting drum cutter groove automatic air suction cleaning device and cigarette machine |
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| GB865624A (en) * | 1957-01-02 | 1961-04-19 | Kurt Koerber | Apparatus for rearranging rows of cigarette filter plug rod elements or the like |
| US20060144409A1 (en) * | 2005-01-06 | 2006-07-06 | Hauni Maschinenbau Ag | Production of filter plugs or of filter cigarettes |
| CN205547333U (en) * | 2016-02-04 | 2016-09-07 | 广东中烟工业有限责任公司 | A garrulous pipe tobacco recovery unit for filter assembler |
| CN114831336A (en) * | 2022-05-10 | 2022-08-02 | 红云红河烟草(集团)有限责任公司 | Cigarette machine filter rod cutting drum cutter groove automatic air suction cleaning device and cigarette machine |
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