CN115812766A - Smoker equipment for bacon processing and its control method - Google Patents

Smoker equipment for bacon processing and its control method Download PDF

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CN115812766A
CN115812766A CN202111528854.3A CN202111528854A CN115812766A CN 115812766 A CN115812766 A CN 115812766A CN 202111528854 A CN202111528854 A CN 202111528854A CN 115812766 A CN115812766 A CN 115812766A
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smoking
smoke
chamber
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rack
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CN115812766B (en
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刘豪波
刘诗洁
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Hunan Yilaoren Food Co ltd
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Shaoyang Haofeng Food Co ltd
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Abstract

本发明公开了一种腊肉加工用熏制设备,包括:壳体,其为中空箱体,自上而下依次设置有驱动室、熏制室和烟雾发生室;悬挂组件,其可转动支撑在熏制室顶部;驱动组件,其设置在驱动室内,一端可转动支撑在熏制室顶部,且与悬挂组件连接,能够驱动悬挂组件旋转;多个通气孔,其设置在熏制室的侧壁上,且与烟雾发生室联通;烟雾处理机构,其设置在壳体一侧,能够与熏制室联通;排烟室,其设置在烟雾处理机构与熏制室之间,且位于熏制室的一侧具有排烟口和排烟门,能够将烟雾处理机构与熏制室联通或关闭,将悬挂组件可转动的设置在熏制室顶部,方便悬挂和收取熏制产品,设计了烟雾处理机构,熏制完成后将烟雾进行过滤处理后排出,减少对环境的污染。

Figure 202111528854

The invention discloses a smoking device for bacon processing, which comprises: a casing, which is a hollow box body, and is sequentially provided with a driving chamber, a smoking chamber and a smoke generating chamber from top to bottom; a suspension component, which is rotatably supported in the smoking chamber The top; the driving assembly is arranged in the driving chamber, and one end is rotatably supported on the top of the smoking room, and is connected with the suspension assembly, which can drive the suspension assembly to rotate; a plurality of ventilation holes are arranged on the side wall of the smoking room, and are connected with the smoke The generation room is communicated; the smoke processing mechanism is arranged on one side of the shell and can communicate with the smoking room; the smoke exhaust room is arranged between the smoke processing mechanism and the smoking room, and has a smoke exhaust port and a smoking room on one side The smoke exhaust door can connect or close the smoke processing mechanism with the smoking room, and the hanging component can be rotatably set on the top of the smoking room, which is convenient for hanging and collecting smoked products. The smoke processing mechanism is designed to filter the smoke after the smoking is completed. discharge, reducing environmental pollution.

Figure 202111528854

Description

一种腊肉加工用熏制设备及其控制方法Smoker equipment for bacon processing and its control method

技术领域technical field

本发明涉及腊肉加工技术领域,特别涉及一种腊肉加工用熏制设备及其控制方法。The invention relates to the technical field of bacon processing, in particular to a smoking device for bacon processing and a control method thereof.

背景技术Background technique

烟熏腊肉是一道特色传统名菜,在湘菜、川菜中均有此菜,烟熏腊肉是川渝地区一种很有特色的年货,而湖南腊肉又以湖南安化腊肉和湘西腊肉最为出名,安化腊肉,体形大,颜色黑,熏得干,肉质细,味道香;湘西腊肉,色彩红亮,烟熏咸香,新鲜猪肉经过花椒、干辣子、料酒的腌制,再用清香的柏树枝小火温熏,腊肉蒸出来后,醇香扑鼻,肥而不腻,瘦而不僵,入口回味无穷。Smoked bacon is a famous traditional dish, which is found in both Hunan cuisine and Sichuan cuisine. Smoked bacon is a special New Year product in Sichuan and Chongqing, and Hunan Anhua bacon and Xiangxi bacon are the most famous. Anhua bacon is large in size, dark in color, dry smoked, fine in texture and fragrant in flavor; Xiangxi bacon is bright red in color, smoky and salty. The twigs are smoked with a small fire, and after the bacon is steamed, it is mellow and fragrant, fat but not greasy, thin but not stiff, and has an endless aftertaste.

烟熏是腊肉制备工艺中的一个重要环节,其是将腌制后的猪肉放入熏制室中,利用柏树枝等清香型的树枝燃烧产生的烟雾对其进行熏烤,使腊肉增添一种别样的风味。传统的腊肉烟熏方式是将腌制后的腊肉挂在熏制室设备中,由于烟熏时间较长,为了提高效率,通常熏制室是依次要熏制较多数量的腊肉,但犹如熏制室中人是不能进入室内进行挂肉的,将腊肉均匀挂入熏制室这一过程繁琐、效率低;再者,传统熏制室一般采用一体设置,直接将树枝树枝等燃烧物置于熏制室底部,在熏烤过程中腊肉滴落的具有火星的树枝上,直接与火星接触,具有极大的火灾隐患,滴落的油与燃烧灰混合,长时间难以清理;最后,烟熏完成后直接将熏制室门打开,大量烟雾涌出,对幻境造成污染。Smoking is an important part of the bacon preparation process. It is to put the marinated pork into the smoking room, and use the smoke produced by burning fragrant branches such as cypress branches to smoke and roast it, so that the bacon adds a special flavor. kind of flavor. The traditional way of smoking bacon is to hang the cured bacon in the equipment of the smoking room. Due to the long smoking time, in order to improve the efficiency, usually the smoking room smokes a larger amount of bacon in sequence, but it is like the people in the smoking room. It is not allowed to enter the room for hanging meat. The process of evenly hanging bacon into the smoking room is cumbersome and inefficient; moreover, the traditional smoking room generally adopts an integrated setting, and the burning materials such as branches and branches are directly placed at the bottom of the smoking room. During the process, the bacon drips on the branches with sparks and directly contacts with sparks, which is a great fire hazard. The dripping oil is mixed with burning ash, which is difficult to clean up for a long time; finally, open the door of the smoking room directly after the smoking is completed , A large amount of smoke gushed out, polluting the illusion.

发明内容Contents of the invention

针对现有技术存在的问题,本发明提供了一种腊肉加工用熏制设备,具有驱动室、熏制室、烟雾发生室、排烟室和烟雾处理机构,将悬挂组件,其可转动支撑在所述熏制室顶部,方便悬挂和收取熏制产品,设计了烟雾处理机构,熏制完成后将烟雾进行过滤处理后排出,减少对环境的污染,同时将传统的下出烟雾,改为侧出烟雾,可以避免油滴与树枝等燃烧物接触,安全且便于清理。Aiming at the problems existing in the prior art, the present invention provides a smoking device for bacon processing, which has a driving room, a smoking room, a smoke generating room, a smoke exhausting room and a smoke processing mechanism, and the suspension assembly is rotatably supported on the The top of the smoking room is convenient for hanging and collecting smoked products. The smoke treatment mechanism is designed. After the smoking is completed, the smoke is filtered and discharged to reduce environmental pollution. At the same time, the traditional bottom smoke is changed to side smoke, which can avoid The oil droplets come into contact with burning objects such as branches, which is safe and easy to clean up.

本发明的技术方案为:Technical scheme of the present invention is:

一种腊肉加工用熏制设备,包括:A smoking device for bacon processing, comprising:

壳体,其为中空箱体,自上而下依次设置有驱动室、熏制室和烟雾发生室;The shell, which is a hollow box, is provided with a driving chamber, a smoking chamber and a smoke generating chamber in sequence from top to bottom;

悬挂组件,其可转动支撑在熏制室顶部;Suspension assembly, which is rotatably supported on the smokehouse roof;

驱动组件,其设置在驱动室内,一端可转动支撑在熏制室顶部,且与悬挂组件连接,能够驱动悬挂组件旋转;a driving assembly, which is arranged in the driving chamber, and one end is rotatably supported on the top of the smoking chamber, and connected with the suspension assembly, capable of driving the suspension assembly to rotate;

多个通气孔,其设置在熏制室的侧壁上,且与烟雾发生室联通;A plurality of ventilation holes are arranged on the side wall of the smoking chamber and communicate with the smoke generating chamber;

烟雾处理机构,其设置在壳体一侧,能够与熏制室联通;The smoke treatment mechanism is arranged on one side of the shell and can communicate with the smoking room;

排烟室,其设置在烟雾处理机构与熏制室之间,且位于熏制室的一侧具有排烟口和排烟门,能够将烟雾处理机构与熏制室联通或关闭。The smoke exhaust room is arranged between the smoke treatment mechanism and the smoking room, and has a smoke exhaust port and a smoke exhaust door on one side of the smoke room, which can communicate or close the smoke treatment mechanism and the smoke room.

优选的是,悬挂组件包括:Preferably, the suspension assembly includes:

悬挂盘;suspension plate;

多个悬架,其为横杆,沿悬挂盘径向圆周阵列设置;A plurality of suspensions, which are cross bars, are arranged in a radial and circumferential array along the suspension plate;

多个悬挂孔,其间隔设置在悬架上。A plurality of suspension holes are arranged on the suspension at intervals.

优选的是,驱动组件包括:Preferably, the drive assembly includes:

底座;base;

旋转轴,其可转动支撑在底座上,一端贯穿底座和熏制室的顶部,连接悬挂盘;A rotating shaft, which is rotatably supported on the base, and one end runs through the base and the top of the smoking room, and is connected to the suspension plate;

驱动盘,其为圆盘,位于底座上方,套设在旋转轴上,且外缘设置多个棘齿;The driving disc is a circular disc located above the base, sleeved on the rotating shaft, and a plurality of ratchets are arranged on the outer edge;

定位盘,其为圆盘,位于驱动盘上方,套设在旋转轴上,且外缘设置有多个定位槽;The positioning plate, which is a circular plate, is located above the driving plate and sleeved on the rotating shaft, and the outer edge is provided with a plurality of positioning grooves;

第一驱动机构,其具有可转动的推板,推板与棘齿配合,能够推动驱动盘间歇旋转;The first drive mechanism has a rotatable push plate, and the push plate cooperates with the ratchet to drive the drive disc to rotate intermittently;

定位钩,其可转动支撑在底座上,能够与定位槽配合;A positioning hook, which is rotatably supported on the base and can cooperate with the positioning groove;

第一伸缩杆,其连接定位钩,能够驱动定位钩转动,以与定位槽配合;The first telescopic rod is connected to the positioning hook and can drive the positioning hook to rotate to cooperate with the positioning groove;

第一伸缩气缸,其连接第一伸缩杆。The first telescopic cylinder is connected with the first telescopic rod.

优选的是,第一驱动机构包括:Preferably, the first drive mechanism comprises:

第二伸缩杆,其一端连接第二伸缩气缸;The second telescopic rod, one end of which is connected to the second telescopic cylinder;

推杆,其一端可转动连接旋转轴,另一端与第二伸缩杆另一端铰接;a push rod, one end of which is rotatably connected to the rotating shaft, and the other end is hinged to the other end of the second telescopic rod;

推板,其可转动支撑在推杆上,一端能够与棘齿卡接;a push plate, which is rotatably supported on the push rod, and one end can be engaged with the ratchet;

弹簧,其一端连接推板另一端,另一端连接推杆另一端。One end of the spring is connected to the other end of the push plate, and the other end is connected to the other end of the push rod.

优选的是,悬架、棘齿和定位槽数量相同。Preferably, the suspensions, ratchets and positioning slots have the same number.

优选的是,排烟门包括:Preferably, the smoke exhaust door includes:

滑杆,其支撑在排烟口上部,位于排烟室内;The sliding rod is supported on the upper part of the smoke exhaust port and is located in the smoke exhaust chamber;

第一滑门,其可滑动连接滑杆;a first sliding door slidably connected to the sliding rod;

第二滑门,其可滑动连接滑杆,且与第一滑门对称设置;The second sliding door is slidably connected to the sliding rod and arranged symmetrically with the first sliding door;

第二驱动机构,其设置在第一滑门与第二滑门之间,能够驱动第一滑门与第二滑门彼此靠近或远离,以打开或关闭排烟口。The second driving mechanism, which is arranged between the first sliding door and the second sliding door, can drive the first sliding door and the second sliding door to approach or move away from each other, so as to open or close the smoke outlet.

优选的是,第二驱动机构包括:Preferably, the second drive mechanism includes:

第一齿条,其一端连接第一滑门,另一端向第二滑门一侧延伸;a first rack, one end of which is connected to the first sliding door, and the other end extends to one side of the second sliding door;

第二齿条,其一端连接第二滑门,另一端向第一滑门一侧延伸,且与第一齿条间隔平行设置;The second rack, one end of which is connected to the second sliding door, and the other end extends to one side of the first sliding door, and is arranged in parallel with the first rack at intervals;

齿轮,其设置在第一齿条与第二齿条之间,一侧与第一齿条啮合,另一侧与第二齿条啮合;a gear, which is arranged between the first rack and the second rack, one side meshes with the first rack, and the other side meshes with the second rack;

驱动电机,其输出端连接齿轮。Drive the motor, the output end of which is connected to the gear.

优选的是,烟雾处理机构包括:Preferably, the smoke treatment mechanism includes:

冷却箱,其内具有冷却液;a cooling box having a coolant therein;

过滤箱,其具有过滤气通道,过滤气通道内设置有多层过滤板;A filter box, which has a filter air channel, and multi-layer filter plates are arranged in the filter air channel;

进气管,其一端与排烟室联通,另一端与冷却液联通;Intake pipe, one end of which communicates with the smoke exhaust chamber, and the other end communicates with the coolant;

冷却出气管,其一端与冷却箱联通,且位于冷却液上方,另一端与过滤通道的进气口联通;A cooling air outlet pipe, one end of which communicates with the cooling box and is located above the coolant, and the other end communicates with the air inlet of the filter channel;

出气管,其与过滤通道的出气口联通。The air outlet pipe communicates with the air outlet of the filter channel.

优选的是,还包括滤网,其设置在通气孔上。Preferably, a filter screen is also included, which is arranged on the vent hole.

一种腊肉加工用熏制设备的控制方法,其特征在于,包括:A method for controlling smoking equipment for bacon processing, characterized by comprising:

打开熏制室,推板与棘轮卡接,启动第一驱动气缸和第二驱动气缸,第二伸缩杆伸长,推板推动驱动盘转动,弹簧被拉伸,第一伸缩杆拉伸,定位钩转动,并与定位槽卡接,驱动盘停转,将待熏制的腊肉挂在悬挂孔上;Open the smoking room, the push plate is engaged with the ratchet, the first drive cylinder and the second drive cylinder are activated, the second telescopic rod is extended, the push plate pushes the drive plate to rotate, the spring is stretched, the first telescopic rod is stretched, and the positioning hook Rotate and snap into the positioning slot, the drive disc stops, and the bacon to be smoked is hung on the hanging hole;

第二伸缩杆回缩,推板反转,弹簧回弹,推板转动与相邻棘齿卡接,第一伸缩杆回缩,定位钩与定位槽分离;The second telescopic rod retracts, the push plate reverses, the spring rebounds, the push plate rotates and engages with the adjacent ratchet, the first telescopic rod retracts, and the positioning hook is separated from the positioning groove;

第一伸缩杆与第二伸缩杆往复伸缩,驱动盘带动悬挂盘间歇旋转,将待熏制的腊肉均匀悬挂在悬架上;The first telescopic rod and the second telescopic rod reciprocate and expand, and the driving disc drives the suspension disc to rotate intermittently, so that the bacon to be smoked is evenly suspended on the suspension;

熏制完成,启动驱动电机,带动齿轮转动,与齿轮啮合的第一齿条与第二齿条反向滑动,彼此分离,将排烟口打开,烟雾经排烟室依次进入冷却箱和过滤箱后排出。After the smoking is completed, start the drive motor to drive the gear to rotate. The first rack and the second rack that mesh with the gear slide in opposite directions and separate from each other. The smoke exhaust port is opened, and the smoke enters the cooling box and the filter box in turn through the smoke exhaust chamber. discharge.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明提供了一种腊肉加工用熏制设备,具有驱动室、熏制室、烟雾发生室、排烟室和烟雾处理机构,将悬挂组件,其可转动支撑在所述熏制室顶部,方便悬挂和收取熏制产品,设计了烟雾处理机构,熏制完成后将烟雾进行过滤处理后排出,减少对环境的污染,同时将传统的下出烟雾,改为侧出烟雾,可以避免油滴与树枝等燃烧物接触,安全且便于清理。The invention provides a smoking device for bacon processing, which has a driving room, a smoking room, a smoke generating room, a smoke exhausting room and a smoke processing mechanism, and the suspension assembly is rotatably supported on the top of the smoking room to facilitate hanging and collecting For smoked products, a smoke treatment mechanism is designed. After the smoking is completed, the smoke is filtered and discharged to reduce environmental pollution. At the same time, the traditional smoke from the bottom is changed to the smoke from the side to avoid contact between oil droplets and burning objects such as branches. , safe and easy to clean.

本发明还提供了一种腊肉加工用熏制设备的控制方法,操作简单,自动化程度高。The invention also provides a control method of smoking equipment for bacon processing, which has simple operation and high degree of automation.

附图说明Description of drawings

图1为本发明实施例提供的一种腊肉加工用熏制设备的剖面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a smoking device for bacon processing provided by an embodiment of the present invention.

图2为本发明实施例提供的悬挂组件的结构示意图。Fig. 2 is a schematic structural diagram of a suspension assembly provided by an embodiment of the present invention.

图3为本发明实施例提供的驱动组件的结构示意图。Fig. 3 is a schematic structural diagram of a driving assembly provided by an embodiment of the present invention.

图4为本发明实施例提供的第一驱动机构的结构示意图。Fig. 4 is a schematic structural diagram of a first driving mechanism provided by an embodiment of the present invention.

图5为本发明实施例提供的排烟门的结构示意图。Fig. 5 is a schematic structural diagram of a smoke exhaust door provided by an embodiment of the present invention.

图6为本发明实施例提供的烟雾处理机构的结构示意图。Fig. 6 is a schematic structural diagram of a smoke treatment mechanism provided by an embodiment of the present invention.

具体实施方式Detailed ways

以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The implementation mode of the present invention is illustrated by specific specific examples below, and those who are familiar with this technology can easily understand other advantages and effects of the present invention from the contents disclosed in this description. Obviously, the described embodiments are a part of the present invention. , but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

“内”等指示的方向或位置关系的术语是基于附图所述的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。Terms such as "inside" and other indicated directions or positional relationships are based on the directions or positional relationships described in the drawings, which are for convenience of description only, and do not indicate or imply that devices or elements must have a specific orientation or be constructed in a specific orientation. and operation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.

此外,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In addition, it should be noted that, in the description of the present invention, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed The connection can also be a detachable connection or an integral connection; it can be a mechanical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal communication between two components. Those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

如图1所示,一种腊肉加工用熏制设备,包括壳体100、悬挂组件200、驱动组件300和烟雾处理机构400。As shown in FIG. 1 , a smoking device for bacon processing includes a housing 100 , a suspension assembly 200 , a driving assembly 300 and a smoke processing mechanism 400 .

其中,壳体100为中空箱体,自上而下依次设置有驱动室110、熏制室120、烟雾发生室130,以及排烟室140。悬挂组件200可转动支撑在熏制室120顶部,驱动组件300设置在驱动室110内,一端可转动支撑在熏制室120顶部,且与悬挂组件200连接,能够驱动悬挂组件200旋转,熏制室120的侧壁上设置有多个通气孔121,通过通气孔121将熏制室120与烟雾发生室130联通,烟雾处理机构400设置在壳体100一侧,能够与熏制室120联通,排烟室140设置在烟雾处理机构400与熏制室120之间,且位于熏制室120的一侧具有排烟口和排烟门500,能够将烟雾处理机构400与熏制室120联通或关闭。Wherein, the housing 100 is a hollow box, and a driving chamber 110 , a smoking chamber 120 , a smoke generating chamber 130 , and a smoke exhausting chamber 140 are sequentially arranged from top to bottom. The suspension assembly 200 is rotatably supported on the top of the smoking room 120, the drive assembly 300 is arranged in the driving chamber 110, and one end is rotatably supported on the top of the smoking room 120, and is connected with the suspension assembly 200, which can drive the suspension assembly 200 to rotate. The side wall is provided with a plurality of ventilation holes 121, through which the smoking chamber 120 is communicated with the smoke generating chamber 130, the smoke processing mechanism 400 is arranged on one side of the housing 100, and can communicate with the smoking chamber 120, and the smoke exhaust chamber 140 is provided Between the smoke processing mechanism 400 and the smoking room 120 , and on one side of the smoking room 120 , there is a smoke outlet and a smoke door 500 , which can communicate or close the smoke processing mechanism 400 and the smoking room 120 .

进一步的,如图2所示,悬挂组件200包括悬挂盘210和多个悬架220,悬架220为横杆,沿悬挂盘210径向圆周阵列设置,且悬挂架220上间隔设置有多个悬挂孔,以悬挂带熏制的腊肉。Further, as shown in FIG. 2 , the suspension assembly 200 includes a suspension plate 210 and a plurality of suspensions 220. The suspensions 220 are horizontal bars arranged in a radial circumferential array along the suspension plate 210, and the suspension frame 220 is provided with a plurality of Hanging hole to hang smoked bacon.

进一步的,如图3-4所示,驱动组件300包括底座310、旋转轴320、驱动盘330、定位盘340、第一驱动机构350、定位钩360、第一伸缩杆370和第一伸气缸380。Further, as shown in Figures 3-4, the driving assembly 300 includes a base 310, a rotating shaft 320, a driving disc 330, a positioning disc 340, a first driving mechanism 350, a positioning hook 360, a first telescopic rod 370 and a first extension cylinder 380.

旋转轴320可转动支撑在底座310上,一端贯穿底座310和熏制室120的顶部,连接悬挂盘210,驱动盘330为圆盘,位于底座310上方,套设在旋转轴320上,且外缘设置多个棘齿331,定位盘340为圆盘,位于驱动盘330上方,套设在旋转轴320上,且外缘设置有多个定位槽341,第一驱动机构350具有可转动的推板351,推板351与棘齿331配合,能够推动驱动盘330间歇旋转,定位钩360可转动支撑在底座310上,能够与定位槽341配合,第一伸缩杆370连接定位钩360,能够驱动定位钩360转动,以与定位槽341配合,第一伸缩气缸380连接第一伸缩杆370。The rotating shaft 320 is rotatably supported on the base 310, one end runs through the top of the base 310 and the smoking room 120, and connects to the suspension plate 210. The driving disc 330 is a disc located above the base 310, sleeved on the rotating shaft 320, and the outer edge A plurality of ratchets 331 are provided, the positioning disc 340 is a disc, located above the drive disc 330, sleeved on the rotating shaft 320, and the outer edge is provided with a plurality of positioning grooves 341, the first driving mechanism 350 has a rotatable push plate 351, the push plate 351 cooperates with the ratchet 331, which can push the drive plate 330 to rotate intermittently, the positioning hook 360 is rotatably supported on the base 310, and can cooperate with the positioning groove 341, and the first telescopic rod 370 is connected to the positioning hook 360, which can drive the positioning The hook 360 rotates to cooperate with the positioning groove 341 , and the first telescopic cylinder 380 is connected to the first telescopic rod 370 .

进一步的,第一驱动机构350包括推板351、第二伸缩杆352、推杆353、弹簧354和第二伸缩气缸355。Further, the first driving mechanism 350 includes a push plate 351 , a second telescopic rod 352 , a push rod 353 , a spring 354 and a second telescopic cylinder 355 .

第二伸缩杆352一端连接第二伸缩气缸355,推杆353一端可转动连接旋转轴320,另一端与第二伸缩杆352的另一端铰接,推板351可转动支撑在推杆353上,一端能够与棘齿331卡接,弹簧354一端连接推板351的另一端,另一端连接推杆353的另一端。One end of the second telescopic rod 352 is connected to the second telescopic cylinder 355. One end of the push rod 353 is rotatably connected to the rotating shaft 320, and the other end is hinged to the other end of the second telescopic rod 352. The push plate 351 is rotatably supported on the push rod 353. Can be engaged with the ratchet 331 , one end of the spring 354 is connected to the other end of the push plate 351 , and the other end is connected to the other end of the push rod 353 .

一个优选的实施方式是,悬架220、棘齿331和定位槽341数量相同。A preferred embodiment is that the numbers of the suspension 220 , the ratchets 331 and the positioning slots 341 are the same.

一个优选的实施方式是,悬架220、棘齿331和定位槽341的数量均为6-10个。A preferred embodiment is that the number of the suspension 220 , the ratchet 331 and the positioning groove 341 is 6-10.

一个优选的实施方式是,悬架220、棘齿331和定位槽341的数量均为8个。A preferred embodiment is that there are eight suspensions 220 , ratchets 331 and positioning slots 341 .

进一步的,如图5所示,排烟门500包括滑杆510、第一滑门520、第二滑门530和第二驱动机构540。Further, as shown in FIG. 5 , the smoke exhaust door 500 includes a sliding rod 510 , a first sliding door 520 , a second sliding door 530 and a second driving mechanism 540 .

滑杆510支撑在排烟口上部,位于排烟室140内,第一滑门520可滑动连接滑杆510,第二滑门530可滑动连接滑杆510,且与第一滑门520对称设置,第二驱动机构540设置在第一滑门520与第二滑门530之间,能够驱动第一滑门520与第二滑门530彼此靠近或远离,以打开或关闭排烟口。The sliding rod 510 is supported on the upper part of the smoke exhaust port and is located in the smoke exhaust chamber 140. The first sliding door 520 is slidably connected to the sliding rod 510, and the second sliding door 530 is slidably connected to the sliding rod 510, and is arranged symmetrically with the first sliding door 520. , the second driving mechanism 540 is disposed between the first sliding door 520 and the second sliding door 530, and can drive the first sliding door 520 and the second sliding door 530 to approach or move away from each other, so as to open or close the smoke outlet.

进一步的,第二驱动机构540包括第一齿条541、第二齿条542、齿轮543和驱动电机。Further, the second driving mechanism 540 includes a first rack 541 , a second rack 542 , a gear 543 and a driving motor.

第一齿条541一端连接第一滑门520,另一端向第二滑门530一侧延伸,第二齿条542一端连接第二滑门530,另一端向第一滑门520一侧延伸,且与第一齿条541间隔平行设置,齿轮543设置在第一齿条541与第二齿条542之间,一侧与第一齿条541啮合,另一侧与第二齿条542啮合,驱动电机的输出端连接齿轮543。One end of the first rack 541 is connected to the first sliding door 520, and the other end extends toward the second sliding door 530. One end of the second rack 542 is connected to the second sliding door 530, and the other end extends toward the first sliding door 520. And set in parallel with the first rack 541, the gear 543 is arranged between the first rack 541 and the second rack 542, one side meshes with the first rack 541, and the other side meshes with the second rack 542, The output end of the drive motor is connected to the gear 543 .

进一步的,如图6所示,烟雾处理机构400包括冷却箱410、过滤箱420、进气管430、冷却出气管440和出气管450。Further, as shown in FIG. 6 , the smoke treatment mechanism 400 includes a cooling box 410 , a filter box 420 , an air intake pipe 430 , a cooling air outlet pipe 440 and an air outlet pipe 450 .

冷却箱410内具有冷却液,过滤箱420具有过滤气通道421,过滤气通道421内设置有多层过滤板422,进气管430一端与排烟室140联通,另一端与冷却液联通,浸入到冷却液内,冷却出气管440一端与冷却箱410联通,且位于冷却液上方,另一端与过滤通道421的进气口联通,出气管450与过滤通道421的出气口联通。There is coolant in the cooling box 410, the filter box 420 has a filter air channel 421, and a multi-layer filter plate 422 is arranged in the filter air channel 421. One end of the air intake pipe 430 communicates with the smoke exhaust chamber 140, and the other end communicates with the cooling liquid. In the cooling liquid, one end of the cooling air outlet pipe 440 communicates with the cooling box 410 and is located above the cooling liquid, the other end communicates with the air inlet of the filter channel 421 , and the air outlet pipe 450 communicates with the air outlet of the filter channel 421 .

一个优选的实施例是,过滤通道为“U”字形。A preferred embodiment is that the filter channel is in the shape of "U".

一个优选的实施例是,过滤板422为包裹着活性炭的棉网。A preferred embodiment is that the filter plate 422 is a cotton net wrapped with activated carbon.

优选的是,通气孔121上还设置有滤网。Preferably, a filter screen is also arranged on the air hole 121 .

一种腊肉加工用熏制设备的控制方法,包括:A control method for smoking equipment for bacon processing, comprising:

打开熏制室,推板与棘轮卡接,启动第一驱动气缸和第二驱动气缸,第二伸缩杆伸长,推板推动驱动盘转动,弹簧被拉伸,第一伸缩杆拉伸,定位钩转动,并与定位槽卡接,驱动盘停转,将待熏制的腊肉挂在悬挂孔上;Open the smoking room, the push plate is engaged with the ratchet, the first drive cylinder and the second drive cylinder are activated, the second telescopic rod is extended, the push plate pushes the drive plate to rotate, the spring is stretched, the first telescopic rod is stretched, and the positioning hook Rotate and snap into the positioning slot, the drive disc stops, and the bacon to be smoked is hung on the hanging hole;

第二伸缩杆回缩,推板反转,弹簧回弹,推板转动与相邻棘齿卡接,第一伸缩杆回缩,定位钩与定位槽分离;The second telescopic rod retracts, the push plate reverses, the spring rebounds, the push plate rotates and engages with the adjacent ratchet, the first telescopic rod retracts, and the positioning hook is separated from the positioning groove;

第一伸缩杆与第二伸缩杆往复伸缩,驱动盘带动悬挂盘间歇旋转,将待熏制的腊肉均匀悬挂在悬架上;The first telescopic rod and the second telescopic rod reciprocate and expand, and the driving disc drives the suspension disc to rotate intermittently, so that the bacon to be smoked is evenly suspended on the suspension;

熏制完成,启动驱动电机,带动齿轮转动,与齿轮啮合的第一齿条与第二齿条反向滑动,彼此分离,将排烟口打开,烟雾经排烟室依次进入冷却箱和过滤箱后排出。After the smoking is completed, start the drive motor to drive the gear to rotate. The first rack and the second rack that mesh with the gear slide in opposite directions and separate from each other. The smoke exhaust port is opened, and the smoke enters the cooling box and the filter box in turn through the smoke exhaust chamber. discharge.

其中,伸缩杆往复运动的周期通过计算得到,计算公式为:;Among them, the period of the reciprocating motion of the telescopic rod is obtained by calculation, and the calculation formula is:;

Figure BDA0003411083280000081
Figure BDA0003411083280000081

其中,T表示伸缩杆往复运动的周期,n表示棘齿数量,η表示齿高,w表示棘齿内径,a表示第二伸缩杆最大长度,b表示第二伸缩杆最小长度,R表示驱动盘半径,

Figure BDA0003411083280000082
α表示第二伸缩杆与推杆的最大夹角,β表示第二伸缩杆与推杆的最小夹角,ε表示响应系数。Among them, T represents the period of the reciprocating movement of the telescopic rod, n represents the number of ratchets, η represents the tooth height, w represents the inner diameter of the ratchet, a represents the maximum length of the second telescopic rod, b represents the minimum length of the second telescopic rod, and R represents the drive plate radius,
Figure BDA0003411083280000082
α represents the maximum angle between the second telescopic rod and the push rod, β represents the minimum angle between the second telescopic rod and the push rod, and ε represents the response coefficient.

在实际应用中,一方面,伸缩杆往复运动的周期即悬挂盘间歇旋转的周期,根据熏制设备的使用场景和尺寸不同,悬架长度及悬挂孔数量不同,将待熏制腊肉挂满单个悬挂架需要的时间有所不同,可根据实际需要,调整第一驱动机构的机械参数,配合悬挂时长,方便悬挂操作,提高自动化水平。另一方面,将待熏制腊肉挂满悬挂架,可根据悬挂架承载量,调整第一驱动机构的机械参数,控制悬挂盘的转速,熏制过程中,腊肉随悬挂盘始终处于间歇旋转的状态,使腊肉与烟雾均匀接触,提高熏制效果。In practical application, on the one hand, the cycle of the reciprocating movement of the telescopic rod is the cycle of the intermittent rotation of the suspension plate. According to the different usage scenarios and sizes of the smoking equipment, the length of the suspension and the number of suspension holes are different, and the bacon to be smoked is hung on a single suspension frame. The required time is different, and the mechanical parameters of the first driving mechanism can be adjusted according to actual needs to match the suspension time to facilitate the suspension operation and improve the automation level. On the other hand, hang the bacon to be smoked all over the suspension frame, adjust the mechanical parameters of the first driving mechanism according to the load capacity of the suspension frame, and control the rotation speed of the suspension plate. During the smoking process, the bacon is always in a state of intermittent rotation with the suspension plate. Make the bacon evenly contact with the smoke, improve the smoking effect.

本发明实施例中提供的技术方案,与现有技术相比,至少具有如下优点或有益效果:Compared with the prior art, the technical solutions provided in the embodiments of the present invention have at least the following advantages or beneficial effects:

本发明提供了一种腊肉加工用熏制设备,具有驱动室、熏制室、烟雾发生室、排烟室和烟雾处理机构,将悬挂组件,其可转动支撑在所述熏制室顶部,方便悬挂和收取熏制产品,设计了烟雾处理机构,熏制完成后将烟雾进行过滤处理后排出,减少对环境的污染,同时将传统的下出烟雾,改为侧出烟雾,可以避免油滴与树枝等燃烧物接触,安全且便于清理。同时,本发明还提供了一种腊肉加工用熏制设备的控制方法,操作简单,给出了伸缩杆往复运动的周期,即悬挂盘间歇旋转的周期,可根据实际使用需要,调整第一驱动机构的机械参数,改变盘间歇旋转的周期,方便悬挂操作,熏制过程中,腊肉随悬挂盘始终处于间歇旋转的状态,使腊肉与烟雾均匀接触,提高熏制效果,控制精确,自动化程度高。The invention provides a smoking device for bacon processing, which has a driving room, a smoking room, a smoke generating room, a smoke exhausting room and a smoke processing mechanism, and the suspension assembly is rotatably supported on the top of the smoking room to facilitate hanging and collecting For smoked products, a smoke treatment mechanism is designed. After the smoking is completed, the smoke is filtered and discharged to reduce environmental pollution. At the same time, the traditional smoke from the bottom is changed to the smoke from the side to avoid contact between oil droplets and burning objects such as branches. , safe and easy to clean. At the same time, the present invention also provides a control method for smoking equipment for bacon processing, which is easy to operate and provides the cycle of reciprocating motion of the telescopic rod, that is, the cycle of intermittent rotation of the suspension plate, and the first driving mechanism can be adjusted according to actual use needs The mechanical parameters change the cycle of the intermittent rotation of the disk, which is convenient for hanging operation. During the smoking process, the bacon is always in the state of intermittent rotation with the suspension disk, so that the bacon and smoke are evenly contacted, and the smoking effect is improved. The control is precise and the degree of automation is high.

以上内容仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不脱离本发明的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。The above content is only an embodiment of the present invention, and the common knowledge such as the specific structure and characteristics known in the scheme is not described here too much. It is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. . Under the premise of not departing from the present invention, several modifications and improvements can also be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.

Claims (10)

1. The utility model provides a bacon processing is with smoking equipment which characterized in that includes:
the shell is a hollow box body and is sequentially provided with a driving chamber, a smoking chamber and a smoke generating chamber from top to bottom;
a suspension assembly rotatably supported at the top of the smoking chamber;
the driving assembly is arranged in the driving chamber, one end of the driving assembly is rotatably supported at the top of the smoking chamber, and the driving assembly is connected with the suspension assembly and can drive the suspension assembly to rotate;
a plurality of ventilation apertures disposed in a side wall of the smoking chamber and in communication with the smoke generating chamber;
a smoke treatment mechanism which is arranged on one side of the shell and can be communicated with the smoking chamber;
and the smoke discharging chamber is arranged between the smoke treatment mechanism and the smoking chamber, is positioned at one side of the smoking chamber and is provided with a smoke outlet and a smoke discharging door, and the smoke treatment mechanism can be communicated with or closed by the smoking chamber.
2. The bacon processing smoking apparatus of claim 1, wherein the suspension assembly comprises:
a suspension disk;
a plurality of suspensions, which are crossbars, arranged along the radial circumferential array of the suspension disk;
a plurality of suspension holes provided at intervals on the suspension.
3. The bacon processing smoking apparatus of claim 2, wherein the drive assembly comprises:
a base;
the rotating shaft is rotatably supported on the base, one end of the rotating shaft penetrates through the base and the top of the smoking chamber, and the rotating shaft is connected with the hanging disc;
the driving disc is a disc, is positioned above the base, is sleeved on the rotating shaft, and is provided with a plurality of ratchets at the outer edge;
the positioning disc is a circular disc, is positioned above the driving disc, is sleeved on the rotating shaft, and is provided with a plurality of positioning grooves at the outer edge;
the first driving mechanism is provided with a rotatable push plate, and the push plate is matched with the ratchet and can push the driving disc to rotate intermittently;
the positioning hook is rotatably supported on the base and can be matched with the positioning groove;
the first telescopic rod is connected with the positioning hook and can drive the positioning hook to rotate so as to be matched with the positioning groove;
and the first telescopic cylinder is connected with the first telescopic rod.
4. The bacon processing smoking apparatus of claim 3, wherein the first driving mechanism comprises:
one end of the second telescopic rod is connected with the second telescopic cylinder;
one end of the push rod is rotatably connected with the rotating shaft, and the other end of the push rod is hinged with the other end of the second telescopic rod;
the push plate can be rotatably supported on the push rod, and one end of the push plate can be clamped with the ratchet;
and one end of the spring is connected with the other end of the push plate, and the other end of the spring is connected with the other end of the push rod.
5. The bacon-processing smoking apparatus of claim 4, wherein the number of the suspensions, the ratchets and the positioning grooves is the same.
6. The smoking apparatus for bacon processing as claimed in claim 5, wherein the smoke discharge door comprises:
the sliding rod is supported at the upper part of the smoke outlet and is positioned in the smoke exhaust chamber;
a first sliding door slidably connected to the sliding bar;
the second sliding door is connected with the sliding rod in a sliding mode and is arranged symmetrically with the first sliding door;
the second driving mechanism is arranged between the first sliding door and the second sliding door and can drive the first sliding door and the second sliding door to approach or move away from each other so as to open or close the smoke exhaust port.
7. The bacon processing smoking apparatus of claim 6, wherein the second driving mechanism comprises:
one end of the first rack is connected with the first sliding door, and the other end of the first rack extends towards one side of the second sliding door;
one end of the second rack is connected with the second sliding door, and the other end of the second rack extends towards one side of the first sliding door and is arranged in parallel with the first rack at intervals;
a gear disposed between the first rack and the second rack, one side of the gear being engaged with the first rack and the other side thereof being engaged with the second rack;
and the output end of the driving motor is connected with the gear.
8. The bacon processing smoking apparatus of claim 6, wherein the smoke handling mechanism comprises:
a cooling tank having a cooling liquid therein;
the filter box is provided with a filtered gas channel, and a plurality of layers of filter plates are arranged in the filtered gas channel;
one end of the air inlet pipe is communicated with the smoke exhaust chamber, and the other end of the air inlet pipe is communicated with the cooling liquid;
one end of the cooling air outlet pipe is communicated with the cooling box and is positioned above the cooling liquid, and the other end of the cooling air outlet pipe is communicated with the air inlet of the filtering channel;
and the air outlet pipe is communicated with the air outlet of the filtering channel.
9. The curing apparatus for bacon processing as claimed in claim 8, further comprising a strainer disposed on the vent hole.
10. A method of controlling the bacon processing smoking apparatus according to claim 9, comprising:
opening the smoking chamber, clamping the push plate with the ratchet wheel, starting the first driving cylinder and the second driving cylinder, extending the second telescopic rod, pushing the driving disc to rotate by the push plate, stretching the spring, stretching the first telescopic rod, rotating the positioning hook, clamping the positioning hook with the positioning groove, stopping the driving disc, and hanging the preserved meat to be smoked on the hanging hole;
the second telescopic rod retracts, the push plate rotates reversely, the spring rebounds, the push plate rotates to be clamped with the adjacent ratchet, the first telescopic rod retracts, and the positioning hook is separated from the positioning groove;
the first telescopic rod and the second telescopic rod stretch in a reciprocating manner, and the driving disc drives the suspension disc to rotate intermittently, so that the preserved meat to be smoked is uniformly suspended on the suspension;
smoking is accomplished, starts driving motor drives gear revolve, with gear engagement's first rack with second rack reverse slip separates each other, opens the exhaust port, and smog gets into in proper order through the room of discharging fume the cooler bin with discharge behind the rose box.
CN202111528854.3A 2021-12-14 2021-12-14 A smoking device for bacon processing and a control method thereof Active CN115812766B (en)

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Address before: He Bo Xiang Cheng Bei Cun he Bo Pian Liao Jia Bian Heng Chong, Shaoyang County, Shaoyang City, Hunan Province 422000

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Denomination of invention: A smoking equipment for processing cured meat and its control method

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