CN115805262A - Stamping die for automobile seat slide rail framework supporting plate - Google Patents
Stamping die for automobile seat slide rail framework supporting plate Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及座椅冲压模具技术领域,具体是涉及一种汽车座椅滑轨骨架托板冲压模具。The invention relates to the technical field of seat punching dies, in particular to a punching die for an automobile seat slide rail skeleton support plate.
背景技术Background technique
中国专利号CN217191915U公开了是一种超高强度的汽车座椅滑轨骨架托板冲压模具,包括固定箱,所述固定箱的顶部安装有基座,基座的顶部安装有凹模,基座的顶部安装有两个支撑板,支撑板的顶部固定安装有固定板,固定板的顶部安装有液压缸,液压缸的输出轴上安装有凸模,凸模上安装有两个L杆,两个支撑板上滑动安装有防护壳,防护壳与支撑板之间设有导向组件,L杆与防护壳之间设有推动机构,基座的顶部开设有滑动孔,滑动孔内滑动安装有滑动杆,滑动杆的顶部延伸至凹模内并安装有推板。Chinese Patent No. CN217191915U discloses a stamping die for an ultra-high-strength car seat slide rail skeleton pallet, including a fixed box, a base is installed on the top of the fixed box, a die is installed on the top of the base, and the base Two support plates are installed on the top of the support plate, a fixed plate is fixedly installed on the top of the support plate, a hydraulic cylinder is installed on the top of the fixed plate, a punch is installed on the output shaft of the hydraulic cylinder, and two L rods are installed on the punch. A protective shell is slidably installed on the first supporting plate, a guide assembly is provided between the protective shell and the supporting plate, a pushing mechanism is provided between the L rod and the protective shell, a sliding hole is opened on the top of the base, and a sliding hole is slidably installed in the sliding hole. Rod, the top of the sliding rod extends into the die and is equipped with a push plate.
上述技术方案虽然可以对冲压过程进行防护,但是该装置在冲压时无法连续上料下料,每次冲压加工完需要通过机械或是人工更换加工件进行加工,为了提高工作效率,上下料需要快速进行节省时间,导致放置加工件时没有足够时间进行检查是否放置到位,造成加工报废率高,影响生产效率和生产成本。Although the above technical solution can protect the stamping process, the device cannot continuously load and unload materials during stamping. After each stamping process, the workpiece needs to be replaced mechanically or manually. In order to improve work efficiency, the loading and unloading needs to be fast. To save time, there is not enough time to check whether the workpiece is placed in place when placing the workpiece, resulting in a high processing scrap rate, which affects production efficiency and production costs.
发明内容Contents of the invention
针对现技术所存在的问题,提供一种汽车座椅滑轨骨架托板冲压模具,通过直线输送机和多个限位载具配可连续上下料,有效提高生产效率,同时通过工业相机进行自动识别检测可有效的提高放置准确度,同时降低报废率节省生产成本。Aiming at the problems existing in the current technology, a stamping die for the car seat slide rail skeleton pallet is provided, which can be continuously loaded and unloaded through a linear conveyor and multiple limit carriers, effectively improving production efficiency, and at the same time, the industrial camera is used to automatically Identification detection can effectively improve placement accuracy, while reducing scrap rate and saving production costs.
为解决现有技术问题,本发明采用的技术方案为:In order to solve the problems of the prior art, the technical solution adopted in the present invention is:
一种汽车座椅滑轨骨架托板冲压模具,包括定模、动模、推压装置和连续输送装置;连续输送装置水平设置;定模固定安装在连续输送装置上;推压装置设置在定模正上方,推压装置与连续输送装置固定连接,推压装置的输出端竖直向下设置;动模固定安装在推压装置的输出端;连续输送装置包括直线输送机、限位载具、定位装置、第一安装架、工业相机和引导安装轨;直线输送机水平设置;限位载具设有数个并且均匀分布在直线输送机上,限位载具与直线输送机的工作端固定连接;定位装置固定安装在直线输送机侧部;第一安装架固定安装在直线输送机上;工业相机设置在限位载具上方,工业相机与第一安装架固定连接;引导安装轨设置在定模下方,定模与直线输送机固定连接。A stamping die for a car seat slide rail frame pallet, including a fixed mold, a movable mold, a pushing device and a continuous conveying device; the continuous conveying device is arranged horizontally; the fixed mold is fixedly installed on the continuous conveying device; Directly above the mold, the pushing device is fixedly connected with the continuous conveying device, and the output end of the pushing device is set vertically downward; the movable mold is fixedly installed at the output end of the pushing device; the continuous conveying device includes a linear conveyor, a limit carrier , Positioning device, first mounting bracket, industrial camera and guiding installation rail; the linear conveyor is set horizontally; several limit carriers are evenly distributed on the linear conveyor, and the limit carrier is fixedly connected to the working end of the linear conveyor ;The positioning device is fixedly installed on the side of the linear conveyor; the first installation frame is fixedly installed on the linear conveyor; the industrial camera is arranged above the limit carrier, and the industrial camera is fixedly connected to the first installation frame; the guiding installation rail is set on the fixed mold Below, the fixed mold is fixedly connected with the linear conveyor.
优选的,直线输送机包括安装机架、驱动齿轮、旋转驱动器、传动链和同步驱动轴;驱动齿轮设有数个并且均匀分布在安装机架,驱动齿轮与安装机架转动连接;传动链设有数个并且均匀分布在驱动齿轮上;同步驱动轴固定安装在驱动齿轮上;旋转驱动器固定安装在安装机架,旋转驱动器的输出端与同步驱动轴固定连接。Preferably, the linear conveyor includes a mounting frame, a driving gear, a rotary driver, a transmission chain and a synchronous drive shaft; the driving gear is provided with several and evenly distributed on the mounting frame, and the driving gear is rotationally connected with the mounting frame; the transmission chain is provided with several and evenly distributed on the drive gear; the synchronous drive shaft is fixedly installed on the drive gear; the rotary drive is fixedly mounted on the mounting frame, and the output end of the rotary drive is fixedly connected to the synchronous drive shaft.
优选的,限位载具包括弹性安装机构和限位放置具;弹性安装机构固定数个并且对称设置在传动链上,弹性安装机构与传动链固定连接;限位放置具设置在弹性安装机构顶部,限位放置具与弹性安装机构固定连接。Preferably, the position-limiting carrier includes an elastic mounting mechanism and a position-limiting device; several elastic mounting mechanisms are fixed and arranged symmetrically on the transmission chain, and the elastic mounting mechanism is fixedly connected to the transmission chain; the position-limiting device is arranged on the top of the elastic mounting mechanism , the limit placing tool is fixedly connected with the elastic mounting mechanism.
优选的,弹性安装机构包括安装块、第一限位柱、水平安装板和第一弹簧;安装块固定安装在传动链上,安装块的侧部设有定位孔;第一限位柱设有数个并且均匀分布在安装块上;水平安装板滑动安装在第一限位柱上;第一弹簧设有数个并且均匀分布在第一限位柱上,第一弹簧一端与水平安装板抵触,第一弹簧远离水平安装板的一端与安装块抵触。Preferably, the elastic mounting mechanism includes a mounting block, a first limiting column, a horizontal mounting plate and a first spring; the mounting block is fixedly installed on the transmission chain, and the side of the mounting block is provided with a positioning hole; the first limiting column is provided with a number and evenly distributed on the mounting block; the horizontal mounting plate is slidably installed on the first limiting column; the first spring is provided with several and evenly distributed on the first limiting column, one end of the first spring is in conflict with the horizontal mounting plate, and the second One end of a spring away from the horizontal mounting plate is in conflict with the mounting block.
优选的,限位放置具为水平板状,限位放置具上设有数个定位穿孔,限位放置上还设有托板限位槽,托板限位槽的底部设有对接开口。Preferably, the position-limiting device is in the shape of a horizontal plate, and the position-limiting device is provided with several positioning perforations. The position-limiting device is also provided with a pallet-limiting groove, and the bottom of the pallet-limiting groove is provided with a docking opening.
优选的,定位装置包括第一直线驱动器、第一安装架和弹性按压头;第一安装架固定安装在直线输送机的侧部;第一直线驱动器固定安装在第一安装架上;弹性按压头固定安装在第一直线驱动器的输出端。Preferably, the positioning device includes a first linear driver, a first mounting frame and an elastic pressing head; the first mounting frame is fixedly installed on the side of the linear conveyor; the first linear driver is fixedly mounted on the first mounting frame; the elastic The pressing head is fixedly installed on the output end of the first linear driver.
优选的,弹性按压头包括按压套筒、抵压柱、压力感应器和第二弹簧;按压套筒固定安装在第一直线驱动器的输出端;抵压柱滑动安装在按压套筒内部;压力感应器固定安装在按压套筒内部;第二弹簧设置在按压套筒内部,第二弹簧一端与压力感应器抵触,第二弹簧远离压力感应器的一端与抵压柱抵触。Preferably, the elastic pressing head includes a pressing sleeve, a pressing column, a pressure sensor and a second spring; the pressing sleeve is fixedly installed at the output end of the first linear driver; the pressing column is slidably installed inside the pressing sleeve; The sensor is fixedly installed inside the pressing sleeve; the second spring is arranged inside the pressing sleeve, one end of the second spring is in conflict with the pressure sensor, and the end of the second spring away from the pressure sensor is in conflict with the pressing column.
优选的,定模固定安装在引导安装轨上,定模上设有凸模芯,凸模芯上设有数个冲压通孔,定模上设有数个定位插槽。Preferably, the fixed mold is fixedly installed on the guide rail, the fixed mold is provided with a punch core, the punch core is provided with several punching through holes, and the fixed mold is provided with several positioning slots.
优选的,动模包括抵压块、第二限位柱、第三弹簧和推压板;推压板固定安装在推压装置的输出端,推压板上设有对接凸块,抵触凸块上设有数个冲压柱;抵压块设置在推压板下方,抵压块顶部设有对接凹槽,对接凹槽内部设有数个限位穿孔,抵压块的底部设有数个定位柱;第二限位柱设有数个并且均匀分布在抵压块上,第二限位柱一端与抵压块固定连接,第二限位柱远离抵压块的一端穿过推压板并与其滑动连接;第三弹簧设有数个并且均匀分布在第二限位柱上,第三弹簧一端与抵压块抵触,第三弹簧远离抵压块的一端与推压板抵触。Preferably, the movable mold includes a pressing block, a second limit post, a third spring and a pushing plate; A punching column; the pressing block is arranged under the pushing plate, the top of the pressing block is provided with a docking groove, the inside of the docking groove is provided with several limit perforations, and the bottom of the pressing block is provided with several positioning posts; the second limiting post There are several and evenly distributed on the pressing block, one end of the second limiting column is fixedly connected with the pressing block, and the end of the second limiting column away from the pressing block passes through the pushing plate and is slidably connected with it; the third spring has several and evenly distributed on the second limit post, one end of the third spring is in conflict with the pressing block, and the end of the third spring away from the pressing block is in conflict with the push plate.
优选的,推压装置包括第二安装架,定位安装板、第三限位柱和第二直线驱动器;第二安装架固定安装在直线输送机上;定位安装板固定安装在推压板上;第二直线驱动器固定安装在直线输送机上,第二直线驱动器的输出与定位安装板固定连接第三限位柱设有数个并且均匀分布在定位安装板上,第三限位柱一端与定位安装板固定连接,第三限位柱远离定位安装板的一端与第二安装架滑动连接。Preferably, the pushing device includes a second mounting frame, a positioning mounting plate, a third limit post and a second linear driver; the second mounting frame is fixedly installed on the linear conveyor; the positioning mounting plate is fixedly mounted on the pushing plate; the second The linear driver is fixedly installed on the linear conveyor, and the output of the second linear driver is fixedly connected to the positioning mounting plate. There are several third limiting columns and are evenly distributed on the positioning mounting plate. One end of the third limiting column is fixedly connected to the positioning mounting plate. , the end of the third limiting column away from the positioning mounting plate is slidably connected with the second mounting frame.
本申请与现有技术相比具有的有益效果是:The beneficial effect that the present application has compared with prior art is:
1、通过限位载具限位放置骨架托板,直线输送机带动多个限位载具依次输送到定模和动模之间,推压装置推动动模下降,动模和定模配合对限位载具上的骨架托板进行冲压加工,冲压加工完成后,动模上升回归原位,限位载具同时上升带动冲压好的骨架托板上升,直线输送机带动限位载具移动将加工好的骨架托板移动到待处理区域,同时将未加工的骨架托板移动到动模下方,通过直线输送机和多个限位载具配可连续上下料有效提高生产效率;1. The skeleton pallet is limited by the limit carrier, and the linear conveyor drives multiple limit carriers to be transported between the fixed mold and the movable mold in sequence. The pushing device pushes the movable mold down, and the movable mold and the fixed mold are matched. The skeleton pallet on the limit carrier is stamped. After the stamping process is completed, the movable mold rises and returns to its original position, and the limit carrier rises at the same time to drive the punched skeleton pallet to rise. The processed skeleton pallet is moved to the area to be processed, and the unprocessed skeleton pallet is moved to the bottom of the movable mold at the same time, and the continuous loading and unloading of the linear conveyor and multiple limit carriers can effectively improve the production efficiency;
2、通过工业相机优选为CCD相机,CCD相机用于自动识别检测骨架托板是否放置好,可有效的提高放置准确度,同时降低报废率节省生产成本。2. The industrial camera is preferably a CCD camera. The CCD camera is used to automatically identify and detect whether the skeleton pallet is placed properly, which can effectively improve the placement accuracy, and at the same time reduce the scrap rate and save production costs.
附图说明Description of drawings
图1是一种汽车座椅滑轨骨架托板冲压模具的立体示意图;Fig. 1 is a three-dimensional schematic diagram of a car seat slide rail skeleton pallet stamping die;
图2是一种汽车座椅滑轨骨架托板冲压模具的主视图;Fig. 2 is a front view of a stamping die for a car seat slide rail skeleton pallet;
图3是一种汽车座椅滑轨骨架托板冲压模具中定模的立体示意图;Fig. 3 is a stereoscopic schematic diagram of the fixed mold in the stamping die of the car seat slide rail skeleton pallet;
图4是一种汽车座椅滑轨骨架托板冲压模具中推压装置和动模的主视图;Fig. 4 is a front view of the pushing device and the moving die in the stamping die of the frame pallet of the car seat slide rail;
图5是一种汽车座椅滑轨骨架托板冲压模具中动模的主视图;Fig. 5 is a front view of the movable die in the stamping die of the car seat slide rail skeleton pallet;
图6是一种汽车座椅滑轨骨架托板冲压模具中动模的立体示意图一;Fig. 6 is a three-dimensional schematic diagram 1 of the movable mold in the stamping die of the car seat slide rail skeleton pallet;
图7是一种汽车座椅滑轨骨架托板冲压模具中动模的立体示意图二;Fig. 7 is a three-dimensional schematic diagram 2 of the movable mold in the stamping die of the car seat slide rail skeleton pallet;
图8是一种汽车座椅滑轨骨架托板冲压模具中连续输送装置的立体示意图;Fig. 8 is a three-dimensional schematic diagram of a continuous conveying device in a stamping die of a car seat slide rail skeleton pallet;
图9是一种汽车座椅滑轨骨架托板冲压模具中限位载具的立体示意图;Fig. 9 is a three-dimensional schematic diagram of a position-limiting carrier in a stamping die of a car seat slide rail skeleton pallet;
图10是一种汽车座椅滑轨骨架托板冲压模具中限位载具的主视图;Fig. 10 is a front view of a position-limiting carrier in a stamping die of a car seat slide rail skeleton pallet;
图11是一种汽车座椅滑轨骨架托板冲压模具限位放置具的立体示意图;Fig. 11 is a three-dimensional schematic diagram of a position-limiting device for stamping dies of car seat slide rail skeleton pallets;
图12是一种汽车座椅滑轨骨架托板冲压模具定位装置的立体示意图;Fig. 12 is a three-dimensional schematic diagram of a positioning device for stamping dies of a car seat slide rail skeleton pallet;
图13是图12中A-A截面处的剖视图。Fig. 13 is a sectional view at section A-A in Fig. 12 .
图中标号为:The labels in the figure are:
A1-骨架托板;A1-skeleton pallet;
1-定模;1- fixed mold;
11-凸模型芯;12-冲压通孔;13-定位插槽;11-convex model core; 12-punching through hole; 13-positioning slot;
2-动模;2-moving model;
21-抵压块;211-对接凹槽;212-限位穿孔;213-定位柱;21-resisting block; 211-butting groove; 212-limit perforation; 213-positioning column;
22-第二限位柱;22-the second limit post;
23-第三弹簧;23 - the third spring;
24-推压板;241-对接凸块;242-冲孔柱;24-push plate; 241-butt bump; 242-punching post;
3-推压装置;3- Pushing device;
31-第二安装架;31 - the second mounting frame;
32-定位安装板;33-第三限位柱;34-第二直线驱动器;32-positioning mounting plate; 33-the third limit column; 34-the second linear driver;
4-直线输送机;4- Linear conveyor;
41-安装机架;42-同步驱动轴;43-旋转驱动器;44-传动链;41-installation frame; 42-synchronous drive shaft; 43-rotary drive; 44-transmission chain;
5-限位载具;5-Limited vehicle;
51-弹性安装机构;511-安装块;5111-定位孔;5112-引导角;512-第一限位柱;513-水平安装板;514-第一弹簧;51-Elastic installation mechanism; 511-Installation block; 5111-Positioning hole; 5112-Guide angle; 512-First limit post; 513-Horizontal installation plate; 514-First spring;
52-限位放置具;521-定位穿孔;522-托板限位槽;5221-对接开口;52-Limiting placer; 521-Positioning perforation; 522-Pallet limit groove; 5221-Docking opening;
6-定位装置;6 - Positioning device;
61-第一直线驱动器;62-第三安装架;61-the first linear driver; 62-the third mounting frame;
63-弹性按压头;631-按压套筒;632-抵压柱;633-压力感应器;634-第二弹簧;63-elastic pressing head; 631-pressing sleeve; 632-resisting pressure column; 633-pressure sensor; 634-second spring;
7-第一安装架;7 - the first mounting frame;
8-工业相机;8- Industrial camera;
9-引导安装轨。9- Boot mounting rail.
具体实施方式Detailed ways
为能进一步了解本发明的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本发明作进一步详细描述。In order to further understand the features, technical means, and specific objectives and functions achieved by the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1至图13所示:As shown in Figure 1 to Figure 13:
一种汽车座椅滑轨骨架托板冲压模具,包括定模1、动模2、推压装置3和连续输送装置;连续输送装置水平设置;定模1固定安装在连续输送装置上;推压装置3设置在定模1正上方,推压装置3与连续输送装置固定连接,推压装置3的输出端竖直向下设置;动模2固定安装在推压装置3的输出端;连续输送装置包括直线输送机4、限位载具5、定位装置6、第一安装架7、工业相机8和引导安装轨9;直线输送机4水平设置;限位载具5设有数个并且均匀分布在直线输送机4上,限位载具5与直线输送机4的工作端固定连接;定位装置6固定安装在直线输送机4侧部;第一安装架7固定安装在直线输送机4上;工业相机8设置在限位载具5上方,工业相机8与第一安装架7固定连接;引导安装轨9设置在定模1下方,定模1与直线输送机4固定连接。A stamping die for a car seat slide rail frame pallet, comprising a fixed mold 1, a movable mold 2, a pushing device 3 and a continuous conveying device; the continuous conveying device is arranged horizontally; the fixed mold 1 is fixedly installed on the continuous conveying device; The device 3 is arranged directly above the fixed mold 1, the pushing device 3 is fixedly connected with the continuous conveying device, and the output end of the pushing device 3 is arranged vertically downward; the movable mold 2 is fixedly installed on the output end of the pushing device 3; the continuous conveying The device includes a linear conveyor 4, a limit carrier 5, a positioning device 6, a first mounting frame 7, an industrial camera 8, and a guide installation rail 9; the linear conveyor 4 is arranged horizontally; several limit carriers 5 are provided and evenly distributed On the linear conveyor 4, the limit carrier 5 is fixedly connected to the working end of the linear conveyor 4; the positioning device 6 is fixedly installed on the side of the linear conveyor 4; the first mounting frame 7 is fixedly installed on the linear conveyor 4; The industrial camera 8 is arranged above the limit carrier 5, and the industrial camera 8 is fixedly connected with the first installation frame 7; the guiding installation rail 9 is arranged under the fixed mold 1, and the fixed mold 1 is fixedly connected with the linear conveyor 4.
将骨架托板放置在限位载具5上,限位载具5将骨架托板限位放置直线输送机4带动限位载具5移动,定位装置6用于定位限位载具5的位置,限位载具5移动到工业相机8正下方,工业相机8优选为CCD相机,CCD相机用于自动识别检测骨架托板是否放置好,直线输送机4带动限位载具5移动到定模1和动模2之间,推压装置3推动动模2下降,动模2下降时推动限位载具5下降,限位载具5与定模1抵触,动模2配合定模1将限位载具5夹持固定住,动模2配合定模1夹持限位载具5时对骨架托板进行同步冲孔加工,冲孔的废料从定模1落入引导安装轨9内部,引导安装轨9将冲孔的废料从直线输送机4侧部导出便于收集,冲压完成后,动模2上升回归原位,限位载具5同时上升带动冲压好的骨架托板上升,直线输送机4带动限位载具5移动将加工好的骨架托板移动到待处理区域,同时将未加工的骨架托板移动到动模2下方,通过直线输送机4和多个限位载具5配可连续上下料,有效提高生产效率,同时通过工业相机8进行自动识别检测可有效的提高放置准确度,同时降低报废率节省生产成本。Place the skeleton pallet on the
如图8所示:As shown in Figure 8:
直线输送机4包括安装机架41、驱动齿轮、旋转驱动器43、传动链44和同步驱动轴42;驱动齿轮设有数个并且均匀分布在安装机架41,驱动齿轮与安装机架41转动连接;传动链44设有数个并且均匀分布在驱动齿轮上;同步驱动轴42固定安装在驱动齿轮上;旋转驱动器43固定安装在安装机架41,旋转驱动器43的输出端与同步驱动轴42固定连接。The
旋转驱动器43优选为伺服电机,伺服电机带动同步驱动轴42转动,同步驱动轴42转动时带动驱动齿轮转动,驱动齿轮转动时带动传动链44转动,传动链44转动时带动限位载具5稳定的水平移动。
如图1和图9所示:As shown in Figure 1 and Figure 9:
限位载具5包括弹性安装机构51和限位放置具52;弹性安装机构51固定数个并且对称设置在传动链44上,弹性安装机构51与传动链44固定连接;限位放置具52设置在弹性安装机构51顶部,限位放置具52与弹性安装机构51固定连接。The
弹性安装机构51用于安装限位放置具52,限位放置具52用于限位放置骨架托板,限位放置具52带动动骨架托板移动到定模1和动模2之间,推压装置3推动动模2下降,动模2下降时推动限位放置具52延弹性安装机构51下降,使限位放置具52底部与定模1顶部抵触,动模2配合定模1对骨架托板进行冲压,冲压加工完毕后,动模2上升回归原位,弹性安装机构51同时推动限位放置具52上升脱离定模1。The
如图9和图10所示:As shown in Figure 9 and Figure 10:
弹性安装机构51包括安装块511、第一限位柱512、水平安装板513和第一弹簧514;安装块511固定安装在传动链44上,安装块511的侧部设有定位孔5111;第一限位柱512设有数个并且均匀分布在安装块511上;水平安装板513滑动安装在第一限位柱512上;第一弹簧514设有数个并且均匀分布在第一限位柱512上,第一弹簧514一端与水平安装板513抵触,第一弹簧514远离水平安装板513的一端与安装块511抵触。The
安装块511侧部的定位孔5111用于配合定位装置6定位,安装用于连接传动链44,安装块511用于固定安装限位放置具52,动模2下降与限位放置具52挤压,限位放置具52受到挤压时,安装块511延第一限位柱512滑动第一弹簧514受到挤压,动模2停止挤压时第一弹簧514则推动安装块511回归原位。The
如图1、图9和图11所示:As shown in Figure 1, Figure 9 and Figure 11:
限位放置具52为水平板状,限位放置具52上设有数个定位穿孔521,限位放置上还设有托板限位槽522,托板限位槽522的底部设有对接开口5221。The position-limiting
限位放置具52上的定位穿孔521便于配合动模2定位,限位放置上的托板限位槽522用于限位放置骨架托板,托板限位槽522底部的对接开口5221用于对接定模1。The
如图1和图12所示:As shown in Figure 1 and Figure 12:
定位装置6包括第一直线驱动器61、第一安装架762和弹性按压头63;第一安装架762固定安装在直线输送机4的侧部;第一直线驱动器61固定安装在第一安装架762上;弹性按压头63固定安装在第一直线驱动器61的输出端。The
第一直线驱动器61优选为长轴气缸,长轴气缸推动弹性按压头63向直线输送机4内部延伸,将骨架托板放置在限位载具5上,直线输送机4带动限位载具5水平移动,限位载具5水平移动时与弹性按压头63抵触,弹性按压头63收缩,限位载具5的定位孔5111移动到弹性按压头63位置时,弹性按压头63则插入限位载具5的定位孔5111中,将限位载具5定位固定。有效的确保限位载具5移动的稳定性,需要取消限位载具5定位时,长轴气缸带动弹性按压头63收缩即可取消定位。The first
如图12和图13所示:As shown in Figure 12 and Figure 13:
弹性按压头63包括按压套筒631、抵压柱632、压力感应器633和第二弹簧634;按压套筒631固定安装在第一直线驱动器61的输出端;抵压柱632滑动安装在按压套筒631内部;压力感应器633固定安装在按压套筒631内部;第二弹簧634设置在按压套筒631内部,第二弹簧634一端与压力感应器633抵触,第二弹簧634远离压力感应器633的一端与抵压柱632抵触。The elastic
长轴气缸推动按压套筒631向直线输送机4内部延伸,按压套筒631同时带动抵压柱632移动,直线输送机4带动限位载具5的水平移动,限位载具5的侧部与抵压柱632抵触,抵压柱632向按压套筒631内部收缩,抵压柱632收缩时第二弹簧634受到挤压,压力感应器633同时受到挤压,限位载具5的定位孔5111移动到抵压柱632位置时,第二弹簧634推动抵压柱632插入限位载具5的定位孔5111中,将限位载具5定位固定,同时压力感应器633压力降低说明限位载具5已经移动到指定位置。The long-axis cylinder pushes the
如图1和图3所示:As shown in Figure 1 and Figure 3:
定模1固定安装在引导安装轨9上,定模1上设有凸模芯,凸模芯上设有数个冲压通孔12,定模1上设有数个定位插槽13。The fixed
推压装置3推动动模2下降,动模2下降时推动限位载具5下降,限位载具5的对接开口5221与定模1的凸模芯对接抵触,使限位载具5上的骨架托板与定模1的凸模芯抵触,凸模芯的冲压通孔12用于配合动模2对骨架托板进行冲孔,定模1的定位插槽13用于引导动模2稳定下降。The pushing
如图1至图7所示:As shown in Figure 1 to Figure 7:
动模2包括抵压块21、第二限位柱22、第三弹簧23和推压板24;推压板24固定安装在推压装置3的输出端,推压板24上设有对接凸块241,抵触凸块上设有数个冲压柱;抵压块21设置在推压板24下方,抵压块21顶部设有对接凹槽211,对接凹槽211内部设有数个限位穿孔212,抵压块21的底部设有数个定位柱213;第二限位柱22设有数个并且均匀分布在抵压块21上,第二限位柱22一端与抵压块21固定连接,第二限位柱22远离抵压块21的一端穿过推压板24并与其滑动连接;第三弹簧23设有数个并且均匀分布在第二限位柱22上,第三弹簧23一端与抵压块21抵触,第三弹簧23远离抵压块21的一端与推压板24抵触。The movable mold 2 includes a pressing block 21, a second limit post 22, a third spring 23 and a pushing plate 24; the pushing plate 24 is fixedly installed on the output end of the pushing device 3, and the pushing plate 24 is provided with a butt joint 241, Several stamping columns are arranged on the bumping block; the pressing block 21 is arranged under the pushing plate 24, the top of the pressing block 21 is provided with a docking groove 211, and the inside of the docking groove 211 is provided with several limit perforations 212, and the pressing block 21 The bottom of the bottom is provided with several positioning columns 213; the second limiting column 22 is provided with several and evenly distributed on the pressing block 21, and one end of the second limiting column 22 is fixedly connected with the pressing block 21, and the second limiting column 22 is away from One end of the pressing block 21 passes through the pressing plate 24 and is slidably connected with it; the third spring 23 is provided with several and evenly distributed on the second limit post 22, and one end of the third spring 23 is in conflict with the pressing block 21, and the third spring 23 The end of 23 away from the pressing block 21 is in conflict with the pushing plate 24 .
将骨架托板放置到限位载具5上,限位载具5移动到定模1的正上方,推压装置3推动推压板24下降,推压板24下降时通过第三弹簧23推动抵压块21下降,抵压块21下降时定位柱213依次插入限位载具5的定位穿孔521和定模1的定位插槽13中,使抵压块21与限位载具5稳定对接下降,抵压块21推动限位载具5下降与定模1抵触,推压板24继续下降推动推压板24下降,推压板24下降时第三弹簧23受到挤压,推压板24推动冲压柱穿过抵压块21上的限位穿孔212对限位载具5上的骨架托板进行冲孔加工,冲孔的废料落入定模1的冲压通孔12中,冲压通孔12将冲孔的废料引导输送到引导安装轨9中,引导安装轨9将冲孔的废料输送到待处理区域。Place the skeleton pallet on the limiting
如图1和图4所示:As shown in Figure 1 and Figure 4:
推压装置3包括第二安装架31,定位安装板32、第三限位柱33和第二直线驱动器34;第二安装架31固定安装在直线输送机4上;定位安装板32固定安装在推压板24上;第二直线驱动器34固定安装在直线输送机4上,第二直线驱动器34的输出与定位安装板32固定连接第三限位柱33设有数个并且均匀分布在定位安装板32上,第三限位柱33一端与定位安装板32固定连接,第三限位柱33远离定位安装板32的一端与第二安装架31滑动连接。The pushing
定位安装板32用于定位安装动模2,第二直线驱动器34优选为液压推杆,液压推杆推动定位安装板32移动,定位安装板32通过第三限位柱33保持稳定升降,定位安装板32升降移动时动模2同时升降移动。The
将骨架托板放置在限位载具5上,限位载具5将骨架托板限位放置直线输送机4带动限位载具5移动,定位装置6用于定位限位载具5的位置,限位载具5移动到工业相机8正下方,工业相机8优选为CCD相机,CCD相机用于自动识别检测骨架托板是否放置好,直线输送机4带动限位载具5移动到定模1和动模2之间,推压装置3推动动模2下降,动模2下降时推动限位载具5下降,限位载具5与定模1抵触,动模2配合定模1将限位载具5夹持固定住,动模2配合定模1夹持限位载具5时对骨架托板进行同步冲孔加工,冲孔的废料从定模1落入引导安装轨9内部,引导安装轨9将冲孔的废料从直线输送机4侧部导出便于收集,冲压完成后,动模2上升回归原位,限位载具5同时上升带动冲压好的骨架托板上升,直线输送机4带动限位载具5移动将加工好的骨架托板移动到待处理区域,同时将未加工的骨架托板移动到动模2下方,通过直线输送机4和多个限位载具5配可连续上下料,有效提高生产效率,同时通过工业相机8进行自动识别检测可有效的提高放置准确度,同时降低报废率节省生产成本。Place the skeleton pallet on the
以上实施例仅表达了本发明的一种或几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above examples only represent one or several implementations of the present invention, and the descriptions thereof are more specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
Claims (10)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117548565A (en) * | 2024-01-12 | 2024-02-13 | 靖江市苏伦工程机械有限公司 | A compound edge trimming and punching device for chain rail segments |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117548565A (en) * | 2024-01-12 | 2024-02-13 | 靖江市苏伦工程机械有限公司 | A compound edge trimming and punching device for chain rail segments |
| CN117548565B (en) * | 2024-01-12 | 2024-03-12 | 靖江市苏伦工程机械有限公司 | Combined trimming and punching device for caterpillar links |
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