CN115798902A - Traction type hoisting construction method for high-voltage bushing of large transformer - Google Patents

Traction type hoisting construction method for high-voltage bushing of large transformer Download PDF

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CN115798902A
CN115798902A CN202211123099.5A CN202211123099A CN115798902A CN 115798902 A CN115798902 A CN 115798902A CN 202211123099 A CN202211123099 A CN 202211123099A CN 115798902 A CN115798902 A CN 115798902A
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main
voltage bushing
crane
sling
bushing
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黄刚
王银东
卓景波
刘蕊
张文亮
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Northwest Water Conservancy and Hydropower Engineering Co Ltd
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Northwest Water Conservancy and Hydropower Engineering Co Ltd
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Abstract

The invention provides a traction type hoisting construction method for a high-voltage bushing of a large transformer, which comprises the following steps: s001: preparing a main crane, a main sling, a binding belt and a chain block; s002: connecting the lower end of the main sling to the lower part of a high-voltage sleeve, and arranging a binding belt on the upper part of the high-voltage sleeve to enable the main sling to penetrate through the binding belt; s003: a chain block is connected between the lower part of the high-voltage sleeve and a lifting hook of the main crane; s004: hoisting an upper portion of the main hoist line by the main hoist; s005: the hanging angle of the high-voltage bushing is adjusted by adjusting the length of the chain block, so that the angle of the high-voltage bushing is the same as that of a lifting seat of the large transformer; s006: adjusting the main crane, and inserting the lower end of the high-voltage bushing into a lifting seat of the large-scale transformer; s007: and removing the main sling, the binding belt and the chain block.

Description

一种大型变压器高压套管牵引式吊装施工方法A large-scale transformer high-voltage bushing traction hoisting construction method

技术领域technical field

本发明涉及水利水电设备组装领域,具体涉及一种大型变压器高压套管牵引式吊装施工方法。The invention relates to the field of water conservancy and hydropower equipment assembly, in particular to a traction-type hoisting construction method for high-voltage bushings of large transformers.

背景技术Background technique

近年来,我国以风电和光伏为代表的新能源发电持续快速增长,致使电力系统中的电源结构发生深刻变化,国家也明确指出要着力构建以新能源为供给主体,以确保能源电力安全为基本前提,以满足经济社会发展电力需求的首要目标,以坚强智能电网为枢纽平台的新型电力系统,容量为240MVA的大型变压器也逐渐得到广泛使用,作为大型变压器绕组连接电力系统的高压套管,其标称电压高于1000V,目前应用较为广泛的是油纸电容式套管,其外观尺寸也较以往变的更长、更大。在变电站的大型变压器安装工程中,高压套管安装根据各变压器厂升高座设计情况,分为垂直安装和倾斜式安装。高压套管垂直安装时较简单,只需将两根吊带分别从高压套管头部工装的两个吊耳处穿过,使用双车起立,起立后高压套管便处于垂直状态。而高压套管倾斜安装,需根据高压套管的倾斜角度大概折算套管绑扎的位置,再设置缆风绳,通过人力拉拽对高压套管倾斜角度进行调节,此种方法角度稍微有偏差,则需人工不断调整角度,在保证高压套管倾角与升高座倾角一致后,高压套管端头才能自然穿入升高座中,此过程中如果角度偏差过大可能会造成高压套管落地重新绑扎吊点的风险,费工费时,且人工调整角度过程中也容易出现升高座与高压套管连接处密封垫易挤压移位变形,螺栓穿入不自然,固定不牢固,螺栓受力不均,造成密封性不严密等问题。以上安装过程存在的问题会对后期设备正常运行留下安全隐患。In recent years, China's new energy power generation represented by wind power and photovoltaics has continued to grow rapidly, resulting in profound changes in the power supply structure in the power system. The country has also clearly pointed out that it is necessary to focus on building new energy as the main supply to ensure energy and power security. The premise is to meet the primary goal of power demand for economic and social development. In the new power system with a strong smart grid as the hub platform, large-scale transformers with a capacity of 240MVA are gradually being widely used as high-voltage bushings for large-scale transformer windings to connect power systems. The nominal voltage is higher than 1000V. The oil-paper capacitive bushing is widely used at present, and its appearance size is longer and larger than before. In the large-scale transformer installation project of the substation, the high-voltage bushing installation is divided into vertical installation and inclined installation according to the design of the lifting seat of each transformer factory. It is relatively simple to install the high-voltage bushing vertically. You only need to pass two slings through the two lifting lugs of the high-voltage bushing head tooling, and use a double cart to stand up. After standing up, the high-voltage bushing is in a vertical state. For the oblique installation of the high-voltage bushing, it is necessary to roughly convert the binding position of the bushing according to the inclination angle of the high-voltage bushing, and then install the cable wind rope, and adjust the inclination angle of the high-voltage bushing by manpower pulling. This method has a slight deviation in angle. It is necessary to manually adjust the angle continuously. After ensuring that the inclination angle of the high-voltage bushing is consistent with the inclination angle of the raised seat, the end of the high-voltage bushing can naturally penetrate into the raised seat. If the angle deviation is too large during this process, the high-voltage bushing may fall to the ground and be tied again. The risk of the lifting point is labor-intensive and time-consuming, and the gasket at the joint between the rising seat and the high-voltage casing is easy to be squeezed, displaced and deformed during the manual angle adjustment process, the bolts penetrate unnaturally, the fixation is not firm, and the bolts are unevenly stressed , resulting in problems such as poor sealing. The above problems in the installation process will leave potential safety hazards for the normal operation of the equipment in the later stage.

发明内容Contents of the invention

鉴于此,本发明的目的是提供一种大型变压器高压套管牵引式吊装施工方法,用于克服上述问题或者至少部分地解决或缓解上述问题。In view of this, the purpose of the present invention is to provide a large-scale transformer high-voltage bushing traction-type hoisting construction method for overcoming the above-mentioned problems or at least partially solving or alleviating the above-mentioned problems.

本发明提出一种大型变压器高压套管牵引式吊装施工方法,包括以下步骤:The present invention proposes a large-scale transformer high-voltage bushing traction hoisting construction method, which includes the following steps:

S001:准备好主吊车、主吊索、绑扎带和手拉葫芦;S001: Prepare the main crane, main sling, binding strap and chain block;

S002:将所述主吊索的下端连接在高压套管的下部,在所述高压套管的上部设置绑扎带,使所述主吊索穿过所述绑扎带;S002: Connect the lower end of the main sling to the lower part of the high-voltage bushing, set a binding strap on the upper part of the high-voltage bushing, and let the main sling pass through the binding strap;

S003:在所述高压套管的下部与所述主吊车的吊钩之间连接手拉葫芦;S003: Connect a chain hoist between the lower part of the high voltage bushing and the hook of the main crane;

S004:通过所述主吊车吊起所述主吊索的上部;S004: hoisting the upper part of the main sling by the main crane;

S005:通过调整所述手拉葫芦的长度调整高压套管的悬吊角度,使高压套管的角度与大型变压器的升高座的角度相同;S005: Adjust the suspension angle of the high-voltage bushing by adjusting the length of the chain block, so that the angle of the high-voltage bushing is the same as that of the raised seat of the large transformer;

S006:调整所述主吊车,将高压套管的下端插入大型变压器的升高座中;S006: Adjust the main crane, and insert the lower end of the high voltage bushing into the lifting seat of the large transformer;

S007:拆除所述主吊索、所述绑扎带和所述手拉葫芦。S007: Remove the main sling, the binding strap and the chain hoist.

在步骤S002中,准备两条所述主吊索,两条主吊索的下端分别连接在高压套管下端的套管工装的两个吊耳上。In step S002, two main slings are prepared, and the lower ends of the two main slings are respectively connected to the two lugs of the bushing tooling at the lower end of the high voltage bushing.

在步骤S002中,通过所述绑扎带将两股所述主吊索分别绑扎在高压套管的两侧。In step S002, the two strands of the main sling are respectively bound on both sides of the high voltage bushing through the binding band.

在步骤S004中,准备副吊车和副吊索,所述副吊车的吊钩通过所述副吊索连接和起吊高压套管的下部,所述主吊车通过所述主吊索吊起高压套管的上部。In step S004, an auxiliary crane and an auxiliary sling are prepared, the hook of the auxiliary crane connects and lifts the lower part of the high-voltage bushing through the auxiliary sling, and the main crane lifts the high-voltage bushing through the main sling the upper part.

在步骤S004中,当所述主吊车和所述副吊车将高压套管吊起后,其所述副吊车下放高压套管的下端,并收回所述副吊索。In step S004, after the main crane and the auxiliary crane hoist the high voltage bushing, the auxiliary crane lowers the lower end of the high voltage bushing and retracts the auxiliary sling.

在步骤S005、S006和S007中,使用斗臂车将司索工运送到高压套管附近,司索工在斗臂车上对所述手拉葫芦进行操作。In steps S005 , S006 and S007 , the rope operator is transported to the vicinity of the high-voltage casing by using the arm truck, and the rope operator operates the chain block on the bucket arm truck.

本发明的大型变压器高压套管牵引式吊装施工方法即通过改变牵引吊索手拉葫芦链条长度的方式达到调节公安呀套管倾斜角度的目的,实现了高压套管角度快速不落地调节。大大缩短主变高压套管吊装施工时间,节约人工、机械成本。在快速调整好高压套管倾斜角度后,可以让高压套管自然无外应力插入主变升高座,保证密封垫不被挤压移位变形,螺栓插入自然无卡阻,密封性更严密,减少主变后期套管运行故障,提高主变高压套管吊装的施工质量。The large-scale transformer high-voltage bushing traction-type hoisting construction method of the present invention achieves the purpose of adjusting the inclination angle of the public security bushing by changing the length of the chain hoist chain of the traction sling, and realizes the rapid adjustment of the angle of the high-voltage bushing without falling to the ground. It greatly shortens the construction time for hoisting the main transformer high-voltage bushing, and saves labor and mechanical costs. After quickly adjusting the inclination angle of the high-voltage bushing, the high-voltage bushing can be inserted into the main transformer lifting seat naturally without external stress, ensuring that the gasket is not squeezed, displaced and deformed, and the bolts are inserted naturally without jamming, and the sealing is tighter, reducing The casing operation failure in the later stage of the main transformer improves the construction quality of the main transformer high-voltage casing hoisting.

附图说明Description of drawings

图1是本发明的大型变压器高压套管牵引式吊装施工方法对高压套管的离地起吊示意图;Fig. 1 is a schematic diagram of lifting the high voltage bushing from the ground by the traction type hoisting construction method of the large transformer high voltage bushing of the present invention;

图2是对高压套管的单吊车起吊示意图;Fig. 2 is a schematic diagram of a single crane hoisting a high-voltage casing;

图3是对高压套管的安装示意图;Figure 3 is a schematic diagram of the installation of the high voltage bushing;

图4高压套管与主吊索、绑扎带和手拉葫芦之间的连接结构图。Figure 4 is a structural diagram of the connection between the high-voltage bushing and the main sling, the binding strap and the chain hoist.

在以上图中:1高压套管;2主吊索;3绑扎带;4手拉葫芦;5主吊车;6副吊车;7副吊索;8大型变压器。In the above figure: 1 high voltage bushing; 2 main sling; 3 binding strap; 4 hand chain hoist; 5 main crane;

以下将结合附图及实施例对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.

具体实施方式Detailed ways

实施例1Example 1

参考图1、图2、图3和图4,本发明的实施例提出一种大型变压器高压套管牵引式吊装施工方法,包括以下步骤:S001:准备好主吊车5、主吊索2、绑扎带3和手拉葫芦4;在高压套管1的下端连接主吊索2;S002:将所述主吊索2的下端连接在高压套管1的下部,在所述高压套管1的上部设置绑扎带3,使所述主吊2索穿过所述绑扎带3;S003:在所述高压套管1的下部与所述主吊车5的吊钩之间连接手拉葫芦4;S004:通过所述主吊车5吊起所述主吊索2的上部;S005:通过调整所述手拉葫芦4的长度调整高压套管1的悬吊角度,使高压套管1的角度与大型变压器8的升高座的角度相同;S006:调整所述主吊车5,将高压套管1的下端插入大型变压器8的升高座中;S007:拆除所述主吊索2、所述绑扎带3和所述手拉葫芦4。Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the embodiment of the present invention proposes a large-scale transformer high-voltage bushing traction-type hoisting construction method, including the following steps: S001: Prepare the main crane 5, the main sling 2, the binding Belt 3 and chain hoist 4; connect the main sling 2 to the lower end of the high voltage casing 1; S002: connect the lower end of the main sling 2 to the lower part of the high voltage casing 1, and connect the upper part of the high voltage casing 1 Set the binding belt 3, so that the main hoist 2 rope passes through the binding belt 3; S003: connect the chain hoist 4 between the lower part of the high voltage bushing 1 and the hook of the main crane 5; S004: Lift the upper part of the main sling 2 by the main crane 5; S005: adjust the suspension angle of the high voltage bushing 1 by adjusting the length of the chain hoist 4, so that the angle of the high voltage bushing 1 is the same as that of the large transformer 8 The angles of the raised seats are the same; S006: Adjust the main crane 5, and insert the lower end of the high-voltage bushing 1 into the raised seat of the large transformer 8; S007: Remove the main sling 2, the binding strap 3 and the Chain hoists4.

在步骤S001中,主吊索2采用5m长的圆形涤纶吊带,绑扎带3采用2m长的圆形涤纶吊带;在步骤S002中,主吊索2的一端悬挂于主吊车5的吊钩处,另一端连接在高压套管1的下部,在高压套管1顶部用一根2m长的绑扎带3将两条主吊索2绑扎固定;在步骤S003中,选用5T的手拉葫芦4,手拉葫芦4下端的吊钩吊装一根2m长吊带,这根2m长吊带下端绑扎在高压套管1下部,高压套管1与手拉葫芦4接触部位用棉被等缓冲物质包裹,避免磕碰;手拉葫芦4的上端的吊钩勾住一根3m长吊带,该吊带上端套在主吊车5的吊钩上;在步骤S004中,主吊车5通过主吊索2和手拉葫芦4将高压套管1吊起在空中;在步骤S005中,在主吊索2在绑扎带3处与主吊车5之间绷直的情况下,调整手拉葫芦4的伸长长度即可实现对高压套管1的吊装角度进行调整;在步骤S006中,调整高压套管1的吊装角度,使其与大型变压器8的升高座的角度相同,再将高压套管1的下端插入大型变压器8的升高座中。In step S001, the main sling 2 adopts a 5m long round polyester sling, and the binding strap 3 adopts a 2m long round polyester sling; in step S002, one end of the main sling 2 is hung on the hook of the main crane 5 , the other end is connected to the lower part of the high-voltage bushing 1, and the two main slings 2 are tied and fixed on the top of the high-voltage bushing 1 with a 2m-long binding strap 3; in step S003, a 5T chain hoist 4 is selected, A 2m-long sling is hoisted by the hook at the lower end of the chain hoist 4. The lower end of the 2m-long sling is tied to the lower part of the high-voltage bushing 1, and the contact part between the high-voltage bushing 1 and the chain hoist 4 is wrapped with a quilt or other cushioning material to avoid bumping The hook at the upper end of the chain block 4 hooks a 3m long sling, and the upper end of the sling is placed on the hook of the main crane 5; in step S004, the main crane 5 passes the main sling 2 and the chain block 4 to The high-voltage bushing 1 is hoisted in the air; in step S005, when the main sling 2 is straightened between the binding belt 3 and the main crane 5, the extension length of the chain hoist 4 can be adjusted to realize the high-voltage Adjust the hoisting angle of the bushing 1; in step S006, adjust the hoisting angle of the high voltage bushing 1 so that it is the same as the angle of the lifting seat of the large transformer 8, and then insert the lower end of the high voltage bushing 1 into the lifting seat of the large transformer 8 In the high seat.

实施例2Example 2

参考图4,在步骤S002中,准备两条所述主吊索2,两条主吊索2的下端分别连接在高压套管1下端的套管工装的两个吊耳上。Referring to FIG. 4 , in step S002 , two main slings 2 are prepared, and the lower ends of the two main slings 2 are respectively connected to the two lugs of the bushing tooling at the lower end of the high voltage bushing 1 .

高压套管1底部的套管工装采用具有两个吊环的法兰,两条主吊索2的下端用U型环分别连接在法兰的两个吊环上。The casing tooling at the bottom of the high-voltage casing 1 adopts a flange with two lifting rings, and the lower ends of the two main slings 2 are respectively connected to the two lifting rings of the flange with U-shaped rings.

实施例3Example 3

参考图4,在步骤S002中,通过所述绑扎带3将两股所述主吊索2分别绑扎在高压套管1的两侧。Referring to FIG. 4 , in step S002 , the two strands of the main sling 2 are respectively bound on both sides of the high voltage bushing 1 through the binding band 3 .

要求两条主吊索2在绑扎带3处对称分布,不能窜动。It is required that the two main slings 2 are symmetrically distributed at the binding strap 3 and cannot move.

实施例4Example 4

参考图1,在步骤S004中,准备副吊车6和副吊索7,所述副吊车6的吊钩通过所述副吊索7连接和起吊高压套管1的下部,所述主吊车5通过所述主吊索2吊起高压套管1的上部。Referring to Fig. 1, in step S004, the auxiliary crane 6 and the auxiliary sling 7 are prepared, the hook of the auxiliary crane 6 is connected and lifted to the lower part of the high voltage bushing 1 through the auxiliary sling 7, and the main crane 5 is passed through The main sling 2 lifts the upper part of the high voltage bushing 1 .

主吊车5和副吊车6通过双车抬吊法使用主吊索2和副吊索7将高压套管1水平吊起。The main crane 5 and the auxiliary crane 6 use the main sling 2 and the auxiliary sling 7 to horizontally hoist the high voltage bushing 1 through the double-car hoisting method.

实施例5Example 5

参考图1和图2,在步骤S004中,当所述主吊车5和所述副吊车6将高压套管1吊起后,所述副吊车6下放高压套管1的下端,并收回所述副吊索7。1 and 2, in step S004, after the main crane 5 and the auxiliary crane 6 lift the high voltage bushing 1, the auxiliary crane 6 lowers the lower end of the high voltage bushing 1 and retracts the Secondary sling 7.

将高压套管1水平吊起到一定高度后,副吊车6开始下放,使主吊车5通过主吊索2和手拉葫芦4吊起高压套管1,再解开副吊索7与高压套管1之间的连接,副吊车6撤离。After hoisting the high-voltage bushing 1 horizontally to a certain height, the auxiliary crane 6 starts to lower, so that the main crane 5 lifts the high-voltage bushing 1 through the main sling 2 and the chain hoist 4, and then unties the auxiliary sling 7 and the high-voltage bushing. The connection between pipe 1 and auxiliary crane 6 is evacuated.

实施例6Example 6

参考图3,在步骤S005、S006和S007中,使用斗臂车将司索工运送到高压套管1附近,司索工在斗臂车上对所述手拉葫芦4进行操作。Referring to FIG. 3 , in steps S005 , S006 and S007 , the rope operator is transported to the vicinity of the high voltage bushing 1 by using the arm truck, and the rope operator operates the chain block 4 on the bucket arm truck.

主吊车5将高压套管1吊运到大型变压器8的升高座的上方,司索工在斗臂车上接近手拉葫芦4,通过调整手拉葫芦4的长度来改变高压套管1在吊装状态下的角度,调整角度与大型变压器8的升高座的角度一致后,通过主吊车5下放高压套管1,在司索工的辅助下将高压套管1的下端插入升高座中后,司索工解开主吊索2、绑扎带3和手拉葫芦4与高压套管1之间的连接,主吊车5撤离。The main crane 5 lifts the high-voltage bushing 1 to the top of the raised seat of the large transformer 8, and the cableman approaches the chain block 4 on the bucket arm truck, and changes the length of the chain block 4 to change the high-voltage bushing 1 during hoisting. After adjusting the angle to be consistent with the angle of the raised seat of the large transformer 8, lower the high-voltage bushing 1 through the main crane 5, insert the lower end of the high-voltage bushing 1 into the raised seat with the assistance of the cableman, and then The cableman untied the connection between the main sling 2, the binding belt 3 and the chain block 4 and the high-voltage bushing 1, and the main crane 5 was withdrawn.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求的保护范围为准。本实施例没有详细叙述的部件和结构属本行业的公知部件和常用结构或常用手段,这里不一一叙述。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims. The components and structures not described in detail in this embodiment are known components and common structures or common means in this industry, and are not described here one by one.

Claims (6)

1. A large transformer high-voltage bushing traction type hoisting construction method is characterized by comprising the following steps:
s001: preparing a main crane, a main sling, a binding belt and a chain block;
s002: connecting the lower end of the main sling to the lower part of a high-voltage sleeve, and arranging a binding belt on the upper part of the high-voltage sleeve to enable the main sling to penetrate through the binding belt;
s003: a chain block is connected between the lower part of the high-voltage sleeve and a lifting hook of the main crane;
s004: hoisting an upper portion of the main hoist line by the main hoist;
s005: the hanging angle of the high-voltage bushing is adjusted by adjusting the length of the chain block, so that the angle of the high-voltage bushing is the same as that of a lifting seat of the large transformer;
s006: adjusting the main crane, and inserting the lower end of the high-voltage bushing into a lifting seat of the large-scale transformer;
s007: and removing the main sling, the binding belt and the chain block.
2. The ball-type intelligent automatic pitching device of claim 1, wherein in step S002, two main slings are prepared, and the lower ends of the two main slings are respectively connected to two lifting eyes of a casing tool at the lower end of the high voltage casing.
3. The ball-type intelligent automatic pitching device according to claim 1, wherein in step S002, two strands of said main slings are bound to both sides of a high voltage bushing by said binding bands, respectively.
4. The ball-type intelligent automatic pitching apparatus according to claim 1, wherein in step S004, an auxiliary hoist and an auxiliary hoist line are prepared, the hook of the auxiliary hoist is connected to and hoists the lower part of the high voltage bushing by the auxiliary hoist line, and the main hoist hoists the upper part of the high voltage bushing by the main hoist line.
5. The ball-type intelligent automatic pitching apparatus of claim 4, wherein in step S004, after said main crane and said auxiliary crane lift the high voltage bushing, said auxiliary crane lowers the lower end of the high voltage bushing and retracts said auxiliary slings.
6. The sphere-type intelligent automatic pitching device according to claim 1, wherein in steps S005, S006 and S007, a dragger is used to transport a dragger to the vicinity of the high voltage bushing, and the dragger operates the chain block on the dragger.
CN202211123099.5A 2022-09-15 2022-09-15 Traction type hoisting construction method for high-voltage bushing of large transformer Pending CN115798902A (en)

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CN209259477U (en) * 2018-11-13 2019-08-16 国网湖南省电力有限公司 A kind of wireless remote control wide-angle bushing lifting device
CN111675099A (en) * 2020-05-27 2020-09-18 上海宝冶集团有限公司 Hoisting method capable of adjusting arbitrary hoisting angle of prefabricated oblique component
CN213865021U (en) * 2020-09-03 2021-08-03 中国电建集团华东勘测设计研究院有限公司 A single-end lifting device for high-voltage bushings

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CN203865866U (en) * 2014-06-04 2014-10-08 国家电网公司 Remote-control adjusting device for mounting angle of power transformer bushing
CN204416900U (en) * 2015-01-17 2015-06-24 云南电网公司昆明供电局 A kind of transformer bushing lifting device
CN206437788U (en) * 2016-12-19 2017-08-25 保定天威集团特变电气有限公司 One kind wears cable formula sleeve pipe and tilts erecting device
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