CN115792463A - Strain clamp and wire connection monitoring device - Google Patents

Strain clamp and wire connection monitoring device Download PDF

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CN115792463A
CN115792463A CN202211570145.6A CN202211570145A CN115792463A CN 115792463 A CN115792463 A CN 115792463A CN 202211570145 A CN202211570145 A CN 202211570145A CN 115792463 A CN115792463 A CN 115792463A
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clamp
fixedly installed
soft
clip
box body
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魏天宇
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Anhui Institute of Information Engineering
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Abstract

本发明公开了一种耐张线夹与导线连接监测装置,包括夹体,夹体的底端固定安装有保护软管,夹体的两侧均固定安装有若干连接块,连接块的内侧活动插接有U形螺栓,U形螺栓的两端均连接有螺母,夹体的顶端固定安装有弯折夹。通过设置的电流互感器,设置的目的为可以感知线缆内部通过的电流,便于在位移量不发生变化时,定时对内侧的电流进行监测,便于监测电流有无变化,进而可以判断连接的情况,并且配合设置的多个光伏板,可以在设备使用时便于通过光照产生一定的电力,便于设备长时作业和使用,整体使用效果好,可以有效地监测线缆连接情况,减少了作业人员的劳动强度,增加了整体的便利性。

Figure 202211570145

The invention discloses a strain-resistant clamp and a wire connection monitoring device, which includes a clamp body, a protective hose is fixedly installed at the bottom of the clamp body, and several connection blocks are fixedly installed on both sides of the clamp body, and the inner side of the connection block is movable. A U-shaped bolt is plugged in, nuts are connected to both ends of the U-shaped bolt, and a bending clip is fixedly installed on the top of the clip body. The purpose of setting the current transformer is to sense the current passing inside the cable, so that when the displacement does not change, the inner current can be monitored regularly, so as to monitor whether the current has changed, and then the connection can be judged. , and with the multiple photovoltaic panels installed, it is convenient to generate a certain amount of electricity through light when the equipment is in use, which is convenient for long-term operation and use of the equipment. Labor intensity, increasing the overall convenience.

Figure 202211570145

Description

一种耐张线夹与导线连接监测装置A strain clamp and wire connection monitoring device

技术领域technical field

本发明属于电力设备技术领域,具体涉及一种耐张线夹与导线连接监测装置。The invention belongs to the technical field of electric equipment, and in particular relates to a monitoring device for connecting a tension clamp and a wire.

背景技术Background technique

耐张线夹是指用于固定导线,以承受导线张力,并将导线挂至耐张串组或杆塔上的金具,耐张线夹按结构和安装条件的不同,大致上可分为两类。第一类:耐张线夹要承受导线或避雷线的全部拉力,线夹握力不小于被安装导线或避雷线额定抗拉力的90,但不作为导电体。这类线夹在导线安装后还可以拆下,另行使用。该类线夹有螺栓型耐张线夹和楔形耐张线夹等。第二类:耐张线夹除承受导线或避雷线的全部拉力外,又作为导电体。因此这类线夹一旦安装后,就不能再行拆卸,又称为死线夹。Tension clamp refers to the hardware used to fix the wire to withstand the tension of the wire and hang the wire to the tension string or pole tower. The tension clamp can be roughly divided into two types according to the structure and installation conditions. . The first category: the tension clamp should bear all the tension of the conductor or lightning conductor, and the grip force of the clamp is not less than 90% of the rated tensile force of the installed conductor or lightning conductor, but it is not used as a conductor. This type of clamp can also be removed after the wire is installed and used separately. Such clamps include bolt-type strain clamps and wedge-shaped strain clamps. The second category: tension clamps are used as conductors in addition to bearing all the tension of conductors or lightning conductors. Therefore, once this type of wire clamp is installed, it cannot be disassembled, and it is also called a dead wire clamp.

在一些高处电力电缆在连接分流时,由于重力作用一些线缆会承担较大的拉力,因此对连接处的牢固性产生影响,现有的做法是采用耐张线夹对线缆和连接处进行加固,而长时使用后耐张线夹内侧的连接可能会产生松动,又加上安装高度较高,检测连接处松动较为不便,基于我们提出一种耐张线夹与导线连接监测装置。When some high-altitude power cables are connected and shunted, some cables will bear a large pulling force due to gravity, which will affect the firmness of the connection. The existing method is to use tension clamps to connect the cables and connections Reinforcement, and the connection inside the strain clamp may become loose after long-term use, and the installation height is high, so it is inconvenient to detect the loose connection. Based on our proposed a strain clamp and wire connection monitoring device.

发明内容Contents of the invention

针对现有技术存在的不足,本发明目的是提供一种耐张线夹与导线连接监测装置,解决了耐张线夹长时使用后内侧的连接可能会产生松动,安装高度较高,检测连接处松动较为不便的问题。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a monitoring device for the connection between the tension clamp and the wires, which solves the problem that the inner connection of the tension clamp may become loose after being used for a long time, and the installation height is relatively high. The problem of looseness is more inconvenient.

为实现上述目的,本发明提供如下技术方案:一种耐张线夹与导线连接监测装置,包括夹体,所述夹体的底端固定安装有保护软管,所述夹体的两侧均固定安装有若干连接块,所述连接块的内侧活动插接有U形螺栓,所述U形螺栓的两端均连接有螺母,所述夹体的顶端固定安装有弯折夹,所述弯折夹的内侧活动安装有软质盖板,所述弯折夹的内侧插接有若干固定螺栓,所述弯折夹的另一端固定安装有支夹,所述支夹的内侧开设有若干定位孔,所述支夹的顶部活动套接有弧形软板,所述弧形软板的内侧固定安装有若干软锥柱,所述支夹的另一端固定安装有夹头,所述夹头的内侧插接有夹持螺栓,所述夹持螺栓的内部开设有若干销孔,所述夹头的内侧活动安装有保护软板,所述夹体底端的内侧安装有电流互感器,所述夹体的外侧固定安装有盒体,所述盒体的内部活动安装有若干转杆,所述转杆的相对侧固定安装有转轮,所述转杆的两端均固定安装有橡胶同步轮,所述橡胶同步轮的外侧套接有橡胶同步带,所述盒体的内部固定安装有电阻柱,所述电阻柱的外侧活动套接有电阻环,所述电阻环的外侧固定安装有连接柱,所述电阻环的顶部和底部均固定安装有软弹簧,所述盒体的内部安装有蓄电池,所述盒体的内部设置有无线网络组件,所述盒体的外侧安装有三个光伏板。In order to achieve the above object, the present invention provides the following technical solutions: a tension clamp and wire connection monitoring device, including a clamp body, the bottom end of the clamp body is fixedly installed with a protective hose, and both sides of the clamp body are A number of connecting blocks are fixedly installed, and U-shaped bolts are movably inserted in the inner side of the connecting blocks. Both ends of the U-shaped bolts are connected with nuts, and a bending clip is fixedly installed on the top of the clamp body. A soft cover plate is installed on the inner side of the folding folder, and a number of fixing bolts are plugged into the inner side of the bending folder. hole, the top of the support clip is movably connected with an arc-shaped soft plate, and the inner side of the arc-shaped soft plate is fixedly installed with a number of soft cone columns, and the other end of the support clamp is fixedly installed with a collet, and the collet A clamping bolt is plugged into the inside of the clamping bolt, and a number of pin holes are opened inside the clamping bolt. A protective soft plate is installed on the inside of the clamp head, and a current transformer is installed on the inside of the bottom end of the clamp body. A box body is fixedly installed on the outside of the clip body, and a number of rotating rods are installed movable inside the box body, and running wheels are fixedly installed on the opposite side of the rotating rod, and rubber synchronous wheels are fixedly installed at both ends of the rotating rod , the outer side of the rubber synchronous wheel is sleeved with a rubber synchronous belt, the inside of the box body is fixedly installed with a resistance column, the outer side of the resistance column is movably sleeved with a resistance ring, and the outer side of the resistance ring is fixedly installed with a connection The top and bottom of the resistance ring are fixed with soft springs, the inside of the box is equipped with batteries, the inside of the box is equipped with wireless network components, and the outside of the box is installed with three photovoltaic panels .

优选的,所述连接块呈线性均匀排列分布在夹体的两侧。Preferably, the connecting blocks are distributed in a linear and uniform arrangement on both sides of the clip body.

通过采用上述技术方案,优点在于便于多组夹持保证稳定,减少松动。By adopting the above technical solution, the advantage is that it is convenient for multiple groups of clamping to ensure stability and reduce loosening.

优选的,所述固定螺栓呈弧形均匀分布在弯折夹的内侧。Preferably, the fixing bolts are evenly distributed on the inner side of the bending clip in an arc shape.

通过采用上述技术方案,优点在于便于配合内侧的软质盖板提供一定的稳定支撑,便于结构稳定。By adopting the above technical solution, the advantage is that it is convenient to cooperate with the inner soft cover plate to provide a certain stable support, which is convenient for structural stability.

优选的,所述软锥柱的规格尺寸与定位孔的规格尺寸相适配,所述软锥柱的数量与定位孔的数量相对应。Preferably, the size of the soft taper column matches the size of the positioning hole, and the number of the soft taper column corresponds to the number of the positioning hole.

通过采用上述技术方案,优点在于便于减少连接处的雨水侵入,提供了外侧保护。By adopting the above technical solution, the advantage is that it is convenient to reduce the intrusion of rainwater at the joint and provide external protection.

优选的,所述销孔呈线性均匀分布在夹持螺栓的内侧,所述销孔的内部插接有销轴。Preferably, the pin holes are linearly and uniformly distributed on the inside of the clamping bolts, and pin shafts are inserted into the inside of the pin holes.

通过采用上述技术方案,优点在于便于对夹持螺栓的外侧提供一个限位,减少滑丝的情况,增加了整体的使用效果。By adopting the above technical solution, the advantage is that it is convenient to provide a limit to the outside of the clamping bolt, which reduces the situation of wire slipping and increases the overall use effect.

优选的,所述转杆通过轴承活动贯穿夹体的内部,所述转轮位于夹体的内侧。Preferably, the rotating rod moves through the inside of the clip body through bearings, and the rotating wheel is located inside the clip body.

通过采用上述技术方案,优点在于当位移量变化较多时了可以通过无线网络组件发出警告信号,便于后续的检修和维护。By adopting the above technical solution, the advantage is that when the displacement changes a lot, a warning signal can be sent through the wireless network component, which is convenient for subsequent inspection and maintenance.

优选的,所述连接柱远离电阻环的一端固定安装在橡胶同步带的外侧,所述连接柱的材质为较硬质橡胶。Preferably, the end of the connecting post away from the resistance ring is fixedly installed on the outside of the rubber synchronous belt, and the material of the connecting post is relatively hard rubber.

通过采用上述技术方案,优点在于避免卡死的情况,同时可以传递有效距离的位移量,便于增加了稳定性。By adopting the above technical solution, the advantage is that the situation of being stuck is avoided, and at the same time, the displacement of the effective distance can be transmitted, which facilitates to increase the stability.

优选的,所述软弹簧套接在电阻柱的外侧,所述软弹簧远离电阻环的一端固定安装在盒体的内部。Preferably, the soft spring is sleeved on the outside of the resistance column, and the end of the soft spring away from the resistance ring is fixedly installed inside the box.

通过采用上述技术方案,优点在于为了对抗连接柱的弹性形变,便于整体稳定。By adopting the above technical solution, the advantage is that it is convenient for overall stability in order to resist the elastic deformation of the connecting column.

优选的,所述盒体的内部安装有控制器。Preferably, a controller is installed inside the box.

通过采用上述技术方案,优点在于便于控制器调配电力和控制。By adopting the above technical solution, the advantage is that it is convenient for the controller to allocate power and control.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、通过夹头夹持在连接的电缆穿过,并将电缆位于支夹顶部此时通过紧固夹持螺栓将夹头夹持在连接电缆外侧,使得夹持螺栓紧固后将销孔内部插入销轴,避免夹持螺栓滑丝,接着将弧形软板盖在支夹外侧,并将对应的软锥柱插入到定位孔内部,为内侧的连接提供一个防止摩擦的保护,配合保护软板的设置使得整体稳定,减少磨损,而后连接电缆贯穿弯折夹,通过拆装对应数量的固定螺栓使得内侧的软质盖板处于连点电缆和线缆的顶部,此时软质盖板为顶部提供一定的保护,而后转动螺母,使得U形螺栓紧固在夹体的外侧,将线缆外侧进行夹持紧固,避免松动,同时在线缆在穿过保护软管的同时,也穿过电流互感器,保护软管为底部的线缆提供一定的保护,避免了因风力晃动而产生的摩擦,减少损坏。1. Clamp the connected cable through the clamp, and place the cable on the top of the clamp. At this time, clamp the clamp on the outside of the connecting cable by tightening the clamping bolt, so that the inside of the pin hole will be tightened after the clamping bolt is tightened. Insert the pin shaft to prevent the clamping bolt from slipping, then cover the curved soft plate on the outside of the support clamp, and insert the corresponding soft cone column into the positioning hole to provide a protection against friction for the inner connection. The setting of the plate makes the whole stable and reduces wear and tear, and then the connecting cable runs through the bending clip. By disassembling and installing the corresponding number of fixing bolts, the inner soft cover is at the top of the connecting point cable and the cable. At this time, the soft cover is The top provides a certain protection, and then turn the nut so that the U-shaped bolt is fastened on the outside of the clamp body, and the outside of the cable is clamped and fastened to avoid loosening. At the same time, when the cable passes through the protective hose, it also passes through The overcurrent transformer and protective hose provide certain protection for the cables at the bottom, avoiding friction caused by wind shaking and reducing damage.

2、通过设置的夹体,接着当线缆出现松动时,此时线缆在夹体的限位下沿着固定路径向下移动,并且与转轮摩擦下,带动转轮转动,转轮转动带动转杆转动,转杆转动带动橡胶同步轮转动,而后橡胶同步轮在橡胶同步带的作用下保持同步转动,接着橡胶同步带带动连接柱移动,连接柱带动电阻环移动,电阻环移动后与电阻柱的接触电流作用下改变微电流的电压和电阻,此时可以控制器根据电流的变化则可判断还夹体内侧线缆产生了多少位移量,并且当位移量变化较多时了可以通过无线网络组件发出警告信号,便于后续的检修和维护。2. Through the set clamp body, then when the cable becomes loose, the cable moves down along the fixed path under the limit of the clamp body, and rubs against the runner, driving the runner to rotate, and the runner rotates Drive the rotating rod to rotate, the rotating rod rotates to drive the rubber synchronous wheel to rotate, and then the rubber synchronous wheel keeps synchronous rotation under the action of the rubber synchronous belt, and then the rubber synchronous belt drives the connecting column to move, the connecting column drives the resistance ring to move, and the resistance ring moves with the Under the action of the contact current of the resistance column, the voltage and resistance of the micro-current can be changed. At this time, the controller can judge the displacement of the inner cable of the clip body according to the change of the current. Network components send out warning signals to facilitate subsequent inspection and maintenance.

3、通过设置的电流互感器,设置的目的为可以感知线缆内部通过的电流,便于在位移量不发生变化时,定时对内侧的电流进行监测,便于监测电流有无变化,进而可以判断连接的情况,并且配合设置的多个光伏板,可以在设备使用时便于通过光照产生一定的电力,便于设备长时作业和使用,整体使用效果好,可以有效地监测线缆连接情况,减少了作业人员的劳动强度,增加了整体的便利性。3. Through the current transformer set, the purpose of setting is to sense the current passing through the inside of the cable, so that when the displacement does not change, it is convenient to monitor the current inside the inner side regularly, so as to monitor whether the current changes, and then to judge the connection In combination with multiple photovoltaic panels, it is easy to generate a certain amount of electricity through light when the equipment is in use, which is convenient for long-term operation and use of the equipment, and the overall use effect is good. The labor intensity of personnel increases the overall convenience.

附图说明Description of drawings

图1为本发明的前视立体外观结构示意图;Fig. 1 is a schematic diagram of a front-view three-dimensional appearance structure of the present invention;

图2为本发明的后视立体外观结构示意图;Fig. 2 is a schematic diagram of a rear view three-dimensional appearance structure of the present invention;

图3为本发明的右视剖视结构示意图;Fig. 3 is the right view sectional structure schematic diagram of the present invention;

图4为本发明的后视局部剖视结构示意图;Fig. 4 is a rear view partial sectional structure schematic diagram of the present invention;

图5为本发明的俯视剖视结构示意图;Fig. 5 is a top view sectional structure schematic diagram of the present invention;

图6为本发明的图2中A处放大结构示意图;Fig. 6 is a schematic diagram of an enlarged structure at A in Fig. 2 of the present invention;

图7为本发明的图4中B处放大结构示意图。FIG. 7 is a schematic diagram of the enlarged structure at B in FIG. 4 of the present invention.

图中:1、夹体;2、盒体;3、保护软管;4、光伏板;5、螺母;6、连接块;7、U形螺栓;8、弯折夹;9、固定螺栓;10、支夹;11、弧形软板;12、夹持螺栓;13、保护软板;14、夹头;15、销孔;16、软质盖板;17、软锥柱;18、定位孔;19、转轮;20、电流互感器;21、蓄电池;22、转杆;23、橡胶同步轮;24、橡胶同步带;25、无线网络组件;26、控制器;27、电阻柱;28、电阻环;29、连接柱;30、软弹簧。In the figure: 1. Clip body; 2. Box body; 3. Protective hose; 4. Photovoltaic panel; 5. Nut; 6. Connecting block; 7. U-shaped bolt; 8. Bending clip; 9. Fixing bolt; 10. Support clamp; 11. Curved soft board; 12. Clamping bolt; 13. Protective soft board; 14. Chuck; 15. Pin hole; 16. Soft cover plate; 17. Soft cone column; 18. Positioning hole; 19, runner; 20, current transformer; 21, battery; 22, rotating rod; 23, rubber synchronous wheel; 24, rubber synchronous belt; 25, wireless network component; 26, controller; 27, resistance column; 28, resistance ring; 29, connecting post; 30, soft spring.

具体实施方式Detailed ways

下面将结合本发明实施方案中的附图,对本发明实施方案中的技术方案进行清楚、完整地描述,显然,所描述的实施方案仅仅是本发明一部分实施方案,而不是全部的实施方案。基于本发明中的实施方案,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方案,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the implementations in the present invention, all other implementations obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.

如图1-图7所示,一种耐张线夹与导线连接监测装置,包括夹体1,夹体1的底端固定安装有保护软管3,夹体1的两侧均固定安装有若干连接块6,连接块6的内侧活动插接有U形螺栓7,U形螺栓7的两端均连接有螺母5,夹体1的顶端固定安装有弯折夹8,弯折夹8的内侧活动安装有软质盖板16,弯折夹8的内侧插接有若干固定螺栓9,弯折夹8的另一端固定安装有支夹10,支夹10的内侧开设有若干定位孔18,支夹10的顶部活动套接有弧形软板11,弧形软板11的内侧固定安装有若干软锥柱17,支夹10的另一端固定安装有夹头14,夹头14的内侧插接有夹持螺栓12,夹持螺栓12的内部开设有若干销孔15,夹头14的内侧活动安装有保护软板13,夹体1底端的内侧安装有电流互感器20,夹体1的外侧固定安装有盒体2,盒体2的内部活动安装有若干转杆22,转杆22的相对侧固定安装有转轮19,转杆22的两端均固定安装有橡胶同步轮23,橡胶同步轮23的外侧套接有橡胶同步带24,盒体2的内部固定安装有电阻柱27,电阻柱27的外侧活动套接有电阻环28,电阻环28的外侧固定安装有连接柱29,电阻环28的顶部和底部均固定安装有软弹簧30,盒体2的内部安装有蓄电池21,盒体2的内部设置有无线网络组件25,盒体2的外侧安装有三个光伏板4。As shown in Figures 1-7, a tension clamp and wire connection monitoring device includes a clamp body 1, a protective hose 3 is fixedly installed at the bottom of the clamp body 1, and a protective hose 3 is fixedly installed on both sides of the clamp body 1. A plurality of connecting blocks 6, the inner side of the connecting block 6 is movably inserted with U-shaped bolts 7, and the two ends of the U-shaped bolts 7 are connected with nuts 5, and the top of the clip body 1 is fixedly equipped with a bending clip 8, and the bending clip 8 A soft cover plate 16 is installed on the inner side, and a number of fixing bolts 9 are plugged into the inner side of the bending folder 8. The other end of the bending folder 8 is fixedly installed with a support clamp 10, and the inner side of the support clamp 10 is provided with a number of positioning holes 18. The top of the support clip 10 is movably socketed with an arc-shaped soft board 11, and the inner side of the arc-shaped soft board 11 is fixedly installed with several soft cone columns 17. Clamping bolts 12 are connected, and several pin holes 15 are opened inside the clamping bolts 12. A protective soft plate 13 is installed on the inner side of the chuck 14, and a current transformer 20 is installed on the inner side of the bottom end of the clamping body 1. The inner side of the clamping body 1 The outer side is fixedly installed with box body 2, and the inside of box body 2 is installed with some rotating rods 22 movablely, and the opposite side of rotating rod 22 is fixedly installed with runner 19, and the two ends of rotating rod 22 are all fixedly installed with rubber synchronous wheel 23, rubber The outer side of the synchronous wheel 23 is sleeved with a rubber synchronous belt 24, the inside of the box body 2 is fixedly installed with a resistance column 27, the outer side of the resistance column 27 is movably sleeved with a resistance ring 28, and the outer side of the resistance ring 28 is fixedly installed with a connecting column 29, Soft springs 30 are fixedly installed on the top and bottom of the resistance ring 28 , a battery 21 is installed inside the box body 2 , a wireless network component 25 is arranged inside the box body 2 , and three photovoltaic panels 4 are installed outside the box body 2 .

上述技术方案的工作原理如下:The working principle of the above-mentioned technical scheme is as follows:

在使用时,作业人员将保护软管3内部传入线缆,并将线缆贯穿夹体1、弯折夹8和支夹10内侧,接着通过夹头14夹持在连接的电缆穿过,并将电缆位于支夹10顶部此时通过紧固夹持螺栓12将夹头14夹持在连接电缆外侧,使得夹持螺栓12紧固后将销孔15内部插入销轴,避免夹持螺栓12滑丝,接着将弧形软板11盖在支夹10外侧,并将对应的软锥柱17插入到定位孔18内部,为内侧的连接提供一个防止摩擦的保护,配合保护软板13的设置使得整体稳定,减少磨损,而后连接电缆贯穿弯折夹8,通过拆装对应数量的固定螺栓9使得内侧的软质盖板16处于连点电缆和线缆的顶部,此时软质盖板16为顶部提供一定的保护,而后转动螺母5,使得U形螺栓7紧固在夹体1的外侧,将线缆外侧进行夹持紧固,避免松动,同时在线缆在穿过保护软管3的同时,也穿过电流互感器20,保护软管3为底部的线缆提供一定的保护,避免了因风力晃动而产生的摩擦,减少损坏,配合电流互感器20,设置的目的为可以感知线缆内部通过的电流,便于在位移量不发生变化时,定时对内侧的电流进行监测,便于监测电流有无变化,进而可以判断连接的情况,并且配合设置的多个光伏板4,可以在设备使用时便于通过光照产生一定的电力,便于设备长时作业和使用,整体使用效果好,可以有效地监测线缆连接情况,减少了作业人员的劳动强度,增加了整体的便利性。When in use, the operator passes the protective hose 3 into the cable, passes the cable through the clamp body 1, the bending clamp 8 and the inside of the support clamp 10, and then passes through the connected cable clamped by the clamp 14, And the cable is placed on the top of the support clip 10. At this time, the clip 14 is clamped on the outside of the connecting cable by tightening the clamping bolt 12, so that after the clamping bolt 12 is tightened, the pin hole 15 is inserted into the pin shaft to avoid clamping the bolt 12. Slide the wire, then cover the curved soft board 11 on the outside of the support clip 10, and insert the corresponding soft cone column 17 into the positioning hole 18 to provide a protection against friction for the inner connection, and cooperate with the setting of the protective soft board 13 Make the whole stable and reduce wear and tear, and then the connecting cable runs through the bending clip 8, and the inner soft cover 16 is placed on the top of the connecting point cable and the cable by disassembling and assembling the corresponding number of fixing bolts 9. At this time, the soft cover 16 Provide a certain protection for the top, and then turn the nut 5 so that the U-shaped bolt 7 is fastened on the outside of the clamp body 1, and the outside of the cable is clamped and fastened to avoid loosening. At the same time, the cable passes through the protective hose 3 At the same time, it also passes through the current transformer 20. The protective hose 3 provides certain protection for the cables at the bottom, avoids friction caused by wind shaking, and reduces damage. Cooperating with the current transformer 20, the purpose of setting is to sense The current passing through the cable is convenient to monitor the current on the inner side regularly when the displacement does not change, which is convenient for monitoring whether the current changes, and then can judge the connection status, and cooperate with the set of multiple photovoltaic panels 4. When the equipment is in use, it is convenient to generate a certain amount of electricity through light, which is convenient for long-term operation and use of the equipment. The overall use effect is good, and the cable connection can be effectively monitored, which reduces the labor intensity of the operators and increases the overall convenience.

在另外一个实施方案中,如图1和图2所示,连接块6呈线性均匀排列分布在夹体1的两侧。In another embodiment, as shown in FIG. 1 and FIG. 2 , the connecting blocks 6 are arranged linearly and uniformly on both sides of the clip body 1 .

连接块6的数量决定了夹体1夹持线缆时的力矩稳定,便于多组夹持保证稳定,减少松动。The number of connecting blocks 6 determines the stable moment when the clamp body 1 clamps the cable, which is convenient for multiple groups to ensure stability and reduce looseness.

在另外一个实施方案中,如图1-图3所示,固定螺栓9呈弧形均匀分布在弯折夹8的内侧。In another embodiment, as shown in FIGS. 1-3 , the fixing bolts 9 are evenly distributed inside the bending clip 8 in an arc shape.

固定螺栓9位电缆和线缆之间的连接提供一个支撑,便于调节支撑位置,便于配合内侧的软质盖板16提供一定的稳定支撑,便于结构稳定。The 9-position cable of the fixing bolt and the connection between the cables provide a support, which is convenient for adjusting the support position, and is convenient for cooperating with the inner soft cover plate 16 to provide a certain stable support, which is convenient for structural stability.

在另外一个实施方案中,如图1、图2和图6所示,软锥柱17的规格尺寸与定位孔18的规格尺寸相适配,软锥柱17的数量与定位孔18的数量相对应。In another embodiment, as shown in Fig. 1, Fig. 2 and Fig. 6, the size of the soft taper column 17 is compatible with the size of the positioning hole 18, and the quantity of the soft taper column 17 is equivalent to the number of the positioning hole 18. correspond.

软锥柱17插入到定位孔18内部,将弧形软板11固定在支夹10外侧,整体使用效果较好,便于减少连接处的雨水侵入,提供了外侧保护。The soft cone column 17 is inserted into the positioning hole 18 to fix the arc-shaped soft board 11 on the outside of the support clip 10. The overall use effect is good, which is convenient to reduce the rainwater intrusion at the joint and provides external protection.

在另外一个实施方案中,如图1所示,销孔15呈线性均匀分布在夹持螺栓12的内侧,销孔15的内部插接有销轴。In another embodiment, as shown in FIG. 1 , the pin holes 15 are linearly and evenly distributed on the inner side of the clamping bolt 12 , and pin shafts are inserted into the pin holes 15 .

销孔15内部插入销轴,便于对夹持螺栓12的外侧提供一个限位,减少滑丝的情况,增加了整体的使用效果。The pin shaft is inserted into the pin hole 15, which is convenient to provide a limit to the outside of the clamping bolt 12, reduces the situation of slipping wires, and increases the overall use effect.

在另外一个实施方案中,如图3-图7所示,转杆22通过轴承活动贯穿夹体1的内部,转轮19位于夹体1的内侧。In another embodiment, as shown in FIGS. 3-7 , the rotating rod 22 moves through the inside of the clip body 1 through bearings, and the rotating wheel 19 is located inside the clip body 1 .

接着当线缆出现松动时,此时线缆在夹体1的限位下沿着固定路径向下移动,并且与转轮19摩擦下,带动转轮19转动,转轮19转动带动转杆22转动,转杆22转动带动橡胶同步轮23转动,而后橡胶同步轮23在橡胶同步带24的作用下保持同步转动,接着橡胶同步带24带动连接柱29移动,连接柱29带动电阻环28移动,电阻环28移动后与电阻柱27的接触电流作用下改变微电流的电压和电阻,此时设备可以根据电流的变化则可判断还夹体1内侧线缆产生了多少位移量,并且当位移量变化较多时了可以通过无线网络组件25发出警告信号,便于后续的检修和维护。Then when the cable becomes loose, the cable moves downward along the fixed path under the limit of the clip body 1, and rubs against the runner 19 to drive the runner 19 to rotate, and the rotation of the runner 19 drives the rotating rod 22 Rotate, the rotating rod 22 drives the rubber synchronous wheel 23 to rotate, then the rubber synchronous wheel 23 keeps synchronously rotating under the action of the rubber synchronous belt 24, then the rubber synchronous belt 24 drives the connecting column 29 to move, and the connecting column 29 drives the resistance ring 28 to move, After the resistance ring 28 moves, the contact current with the resistance column 27 changes the voltage and resistance of the microcurrent. At this time, the device can judge how much displacement the inner cable of the clip body 1 has produced according to the change of the current, and when the displacement When there are many changes, a warning signal can be sent through the wireless network component 25, which is convenient for subsequent inspection and maintenance.

在另外一个实施方案中,如图4-图7所示,连接柱29远离电阻环28的一端固定安装在橡胶同步带24的外侧,连接柱29的材质为较硬质橡胶。In another embodiment, as shown in FIGS. 4-7 , the end of the connection post 29 away from the resistance ring 28 is fixedly installed on the outside of the rubber synchronous belt 24 , and the material of the connection post 29 is relatively hard rubber.

连接柱29便于受到橡胶同步带24的移动而传递移动,便于带动电阻环28移动,而橡胶的作用具有一定的形变量,避免卡死的情况,同时可以传递有效距离的位移量,便于增加了稳定性。The connecting column 29 is convenient to be moved by the movement of the rubber synchronous belt 24, and is convenient to drive the resistance ring 28 to move, and the effect of the rubber has a certain amount of deformation, which avoids the situation of being stuck, and can transmit the displacement of the effective distance at the same time, which is convenient to increase stability.

在另外一个实施方案中,如图7所示,软弹簧30套接在电阻柱27的外侧,软弹簧30远离电阻环28的一端固定安装在盒体2的内部。In another embodiment, as shown in FIG. 7 , the soft spring 30 is sleeved on the outside of the resistance column 27 , and the end of the soft spring 30 away from the resistance ring 28 is fixedly installed inside the box body 2 .

软弹簧30便于为电阻环28提供一个稳定的位置,同时为了对抗连接柱29的弹性形变,便于整体稳定。The soft spring 30 is convenient for providing a stable position for the resistance ring 28 , and at the same time, for resisting the elastic deformation of the connecting post 29 , it is convenient for overall stability.

在另外一个实施方案中,如图5所示,盒体2的内部安装有控制器26。In another embodiment, as shown in FIG. 5 , a controller 26 is installed inside the box body 2 .

控制器26的输入端通过导线与电阻环28和电流互感器20的输出端电性连接,控制器26的输出端通过导线与无线网络组件25和电阻柱27的输入端电性连接,光伏板4的输出端通过导线与蓄电池21的输入端电性连接,蓄电池21的输出端通过导线与控制器26的输入端电性连接,便于为其提供电力供应,便于控制器26调配电力。The input end of the controller 26 is electrically connected to the output end of the resistance ring 28 and the current transformer 20 through a wire, and the output end of the controller 26 is electrically connected to the input end of the wireless network component 25 and the resistance column 27 through a wire. The output end of 4 is electrically connected to the input end of the storage battery 21 through a wire, and the output end of the storage battery 21 is electrically connected to the input end of the controller 26 through a wire, so as to provide power supply for it and facilitate the controller 26 to allocate power.

本发明的工作原理及使用流程:在使用时,作业人员将保护软管3内部传入线缆,并将线缆贯穿夹体1、弯折夹8和支夹10内侧,接着通过夹头14夹持在连接的电缆穿过,并将电缆位于支夹10顶部此时通过紧固夹持螺栓12将夹头14夹持在连接电缆外侧,使得夹持螺栓12紧固后将销孔15内部插入销轴,避免夹持螺栓12滑丝,接着将弧形软板11盖在支夹10外侧,并将对应的软锥柱17插入到定位孔18内部,为内侧的连接提供一个防止摩擦的保护,配合保护软板13的设置使得整体稳定,减少磨损,而后连接电缆贯穿弯折夹8,通过拆装对应数量的固定螺栓9使得内侧的软质盖板16处于连点电缆和线缆的顶部,此时软质盖板16为顶部提供一定的保护,而后转动螺母5,使得U形螺栓7紧固在夹体1的外侧,将线缆外侧进行夹持紧固,避免松动,同时在线缆在穿过保护软管3的同时,也穿过电流互感器20,保护软管3为底部的线缆提供一定的保护,避免了因风力晃动而产生的摩擦,减少损坏,接着当线缆出现松动时,此时线缆在夹体1的限位下沿着固定路径向下移动,并且与转轮19摩擦下,带动转轮19转动,转轮19转动带动转杆22转动,转杆22转动带动橡胶同步轮23转动,而后橡胶同步轮23在橡胶同步带24的作用下保持同步转动,接着橡胶同步带24带动连接柱29移动,连接柱29带动电阻环28移动,电阻环28移动后与电阻柱27的接触电流作用下改变微电流的电压和电阻,此时可以控制器26根据电流的变化则可判断还夹体1内侧线缆产生了多少位移量,并且当位移量变化较多时了可以通过无线网络组件25发出警告信号,便于后续的检修和维护,同时配合电流互感器20,设置的目的为可以感知线缆内部通过的电流,便于在位移量不发生变化时,定时对内侧的电流进行监测,便于监测电流有无变化,进而可以判断连接的情况,并且配合设置的多个光伏板4,可以在设备使用时便于通过光照产生一定的电力,便于设备长时作业和使用,整体使用效果好,可以有效地监测线缆连接情况,减少了作业人员的劳动强度,增加了整体的便利性。The working principle and application process of the present invention: when in use, the operator passes the protective hose 3 into the cable, passes the cable through the clip body 1, the bending clip 8 and the inside of the support clip 10, and then passes through the clip 14 Clamp the connected cable through, and place the cable on the top of the support clamp 10. At this time, clamp the clip 14 on the outside of the connecting cable by tightening the clamping bolt 12, so that after the clamping bolt 12 is tightened, the inside of the pin hole 15 Insert the pin shaft to prevent the clamping bolt 12 from slipping, then cover the curved soft plate 11 on the outside of the support clamp 10, and insert the corresponding soft cone column 17 into the positioning hole 18 to provide a friction-proof for the inner connection. Protection, cooperate with the setting of the protection soft board 13 to make the whole stable and reduce wear and tear, and then the connecting cable runs through the bending clamp 8, and the inner soft cover plate 16 is in the position of the connecting point cable and the cable by disassembling and assembling the corresponding number of fixing bolts 9 At the top, the soft cover plate 16 provides certain protection for the top at this time, and then the nut 5 is turned, so that the U-shaped bolt 7 is fastened on the outside of the clamp body 1, and the outside of the cable is clamped and fastened to avoid loosening. When the cables pass through the protective hose 3, they also pass through the current transformer 20. The protective hose 3 provides certain protection for the cables at the bottom, avoiding friction caused by wind shaking and reducing damage. When the cable becomes loose, the cable moves downward along the fixed path under the limit of the clip body 1, and rubs against the runner 19 to drive the runner 19 to rotate, and the rotation of the runner 19 drives the rotating rod 22 to rotate, and the rotation The rotation of the rod 22 drives the rubber synchronous wheel 23 to rotate, and then the rubber synchronous wheel 23 keeps rotating synchronously under the action of the rubber synchronous belt 24, and then the rubber synchronous belt 24 drives the connecting column 29 to move, and the connecting column 29 drives the resistance ring 28 to move, and the resistance ring 28 After the movement, the voltage and resistance of the micro-current can be changed under the action of the contact current with the resistance column 27. At this time, the controller 26 can judge how much displacement the inner cable of the clip body 1 has produced according to the change of the current, and when the displacement changes When it is too long, a warning signal can be sent through the wireless network component 25, which is convenient for subsequent repairs and maintenance. At the same time, with the current transformer 20, the purpose of setting is to sense the current passing inside the cable, so that when the displacement does not change, the timing Monitoring the current inside is convenient for monitoring whether the current changes, and then can judge the connection status, and cooperate with the multiple photovoltaic panels 4, which can easily generate a certain amount of electricity through the light when the equipment is in use, which is convenient for long-term operation of the equipment and Use, the overall use effect is good, it can effectively monitor the cable connection, reduce the labor intensity of operators, and increase the overall convenience.

尽管已经示出和描述了本发明的实施方案,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施方案进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (9)

1.一种耐张线夹与导线连接监测装置,包括夹体(1),其特征在于:所述夹体(1)的底端固定安装有保护软管(3),所述夹体(1)的两侧均固定安装有若干连接块(6),所述连接块(6)的内侧活动插接有U形螺栓(7),所述U形螺栓(7)的两端均连接有螺母(5),所述夹体(1)的顶端固定安装有弯折夹(8),所述弯折夹(8)的内侧活动安装有软质盖板(16),所述弯折夹(8)的内侧插接有若干固定螺栓(9),所述弯折夹(8)的另一端固定安装有支夹(10),所述支夹(10)的内侧开设有若干定位孔(18),所述支夹(10)的顶部活动套接有弧形软板(11),所述弧形软板(11)的内侧固定安装有若干软锥柱(17),所述支夹(10)的另一端固定安装有夹头(14),所述夹头(14)的内侧插接有夹持螺栓(12),所述夹持螺栓(12)的内部开设有若干销孔(15),所述夹头(14)的内侧活动安装有保护软板(13),所述夹体(1)底端的内侧安装有电流互感器(20),所述夹体(1)的外侧固定安装有盒体(2),所述盒体(2)的内部活动安装有若干转杆(22),所述转杆(22)的相对侧固定安装有转轮(19),所述转杆(22)的两端均固定安装有橡胶同步轮(23),所述橡胶同步轮(23)的外侧套接有橡胶同步带(24),所述盒体(2)的内部固定安装有电阻柱(27),所述电阻柱(27)的外侧活动套接有电阻环(28),所述电阻环(28)的外侧固定安装有连接柱(29),所述电阻环(28)的顶部和底部均固定安装有软弹簧(30),所述盒体(2)的内部安装有蓄电池(21),所述盒体(2)的内部设置有无线网络组件(25),所述盒体(2)的外侧安装有三个光伏板(4)。1. A tension clamp and wire connection monitoring device, comprising a clamp body (1), is characterized in that: the bottom end of the clamp body (1) is fixedly equipped with a protective hose (3), and the clamp body ( 1) There are several connecting blocks (6) fixedly installed on both sides, U-shaped bolts (7) are movably inserted in the inner side of the connecting blocks (6), and both ends of the U-shaped bolts (7) are connected with Nut (5), the top of the clip body (1) is fixedly equipped with a bending clip (8), and the inner side of the bending clip (8) is movably installed with a soft cover plate (16), and the bending clip The inner side of (8) is plugged with some fixing bolts (9), and the other end of the bending clip (8) is fixedly installed with a support clip (10), and the inside of the support clip (10) is provided with several positioning holes ( 18), the top of the support clip (10) is movably sleeved with an arc-shaped soft board (11), and the inner side of the arc-shaped soft board (11) is fixedly equipped with several soft cone columns (17), and the support clip The other end of (10) is fixedly installed with collet (14), and the inboard of described collet (14) is plugged with clamping bolt (12), and the inside of described clamping bolt (12) is provided with some pin holes ( 15), the inside of the clamp (14) is movably installed with a protective soft plate (13), the inside of the bottom of the clamp (1) is equipped with a current transformer (20), and the outside of the clamp (1) A box body (2) is fixedly installed, and a plurality of rotating rods (22) are movable installed inside the box body (2), and a running wheel (19) is fixedly installed on the opposite side of the rotating rod (22). Both ends of the rod (22) are fixedly equipped with a rubber synchronous wheel (23), the outer side of the rubber synchronous wheel (23) is sleeved with a rubber synchronous belt (24), and the inside of the box (2) is fixedly installed with Resistance column (27), the outside of described resistance column (27) is movably sleeved with resistance ring (28), and the outside of described resistance ring (28) is fixedly installed with connection column (29), and described resistance ring (28) Soft springs (30) are fixedly installed on the top and bottom of the box body (2), a storage battery (21) is installed inside the box body (2), and a wireless network component (25) is arranged inside the box body (2). Three photovoltaic panels (4) are installed on the outside of the box body (2). 2.根据权利要求1所述的一种耐张线夹与导线连接监测装置,其特征在于:所述连接块(6)呈线性均匀排列分布在夹体(1)的两侧。2. A monitoring device for connection between tension clamps and wires according to claim 1, characterized in that: said connection blocks (6) are arranged in a linear and uniform manner and distributed on both sides of the clamp body (1). 3.根据权利要求1所述的一种耐张线夹与导线连接监测装置,其特征在于:所述固定螺栓(9)呈弧形均匀分布在弯折夹(8)的内侧。3. The device for monitoring the connection between tension clamps and wires according to claim 1, characterized in that: the fixing bolts (9) are evenly distributed inside the bending clamp (8) in an arc shape. 4.根据权利要求1所述的一种耐张线夹与导线连接监测装置,其特征在于:所述软锥柱(17)的规格尺寸与定位孔(18)的规格尺寸相适配,所述软锥柱(17)的数量与定位孔(18)的数量相对应。4. A strain clamp and wire connection monitoring device according to claim 1, characterized in that: the size of the soft taper column (17) matches the size of the positioning hole (18), and the The quantity of said soft taper post (17) is corresponding to the quantity of positioning hole (18). 5.根据权利要求1所述的一种耐张线夹与导线连接监测装置,其特征在于:所述销孔(15)呈线性均匀分布在夹持螺栓(12)的内侧,所述销孔(15)的内部插接有销轴。5. A strain clamp and wire connection monitoring device according to claim 1, characterized in that: the pin holes (15) are linearly and evenly distributed inside the clamping bolt (12), and the pin holes The inside of (15) is plugged with bearing pin. 6.根据权利要求1所述的一种耐张线夹与导线连接监测装置,其特征在于:所述转杆(22)通过轴承活动贯穿夹体(1)的内部,所述转轮(19)位于夹体(1)的内侧。6. The device for monitoring the connection between tension clamps and wires according to claim 1, characterized in that: the rotating rod (22) runs through the inside of the clamp body (1) through bearing movement, and the rotating wheel (19 ) is located inside the clip body (1). 7.根据权利要求1所述的一种耐张线夹与导线连接监测装置,其特征在于:所述连接柱(29)远离电阻环(28)的一端固定安装在橡胶同步带(24)的外侧,所述连接柱(29)的材质为较硬质橡胶。7. A strain clamp and wire connection monitoring device according to claim 1, characterized in that: the end of the connecting column (29) away from the resistance ring (28) is fixedly installed on the rubber synchronous belt (24) On the outside, the connecting column (29) is made of relatively hard rubber. 8.根据权利要求1所述的一种耐张线夹与导线连接监测装置,其特征在于:所述软弹簧(30)套接在电阻柱(27)的外侧,所述软弹簧(30)远离电阻环(28)的一端固定安装在盒体(2)的内部。8. A strain clamp and wire connection monitoring device according to claim 1, characterized in that: the soft spring (30) is sleeved on the outside of the resistance column (27), and the soft spring (30) One end away from the resistance ring (28) is fixedly installed inside the box body (2). 9.根据权利要求1所述的一种耐张线夹与导线连接监测装置,其特征在于:所述盒体(2)的内部安装有控制器(26)。9. The device for monitoring the connection between strain clamps and wires according to claim 1, characterized in that a controller (26) is installed inside the box body (2).
CN202211570145.6A 2022-12-08 2022-12-08 Strain clamp and wire connection monitoring device Withdrawn CN115792463A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211570145.6A CN115792463A (en) 2022-12-08 2022-12-08 Strain clamp and wire connection monitoring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211570145.6A CN115792463A (en) 2022-12-08 2022-12-08 Strain clamp and wire connection monitoring device

Publications (1)

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CN115792463A true CN115792463A (en) 2023-03-14

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CN202211570145.6A Withdrawn CN115792463A (en) 2022-12-08 2022-12-08 Strain clamp and wire connection monitoring device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116678538A (en) * 2023-06-06 2023-09-01 中国煤炭科工集团太原研究院有限公司 A cable tension monitoring and protection device for coal machine equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116678538A (en) * 2023-06-06 2023-09-01 中国煤炭科工集团太原研究院有限公司 A cable tension monitoring and protection device for coal machine equipment
CN116678538B (en) * 2023-06-06 2026-01-27 中国煤炭科工集团太原研究院有限公司 Cable tension monitoring and protecting device for coal machine equipment

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Application publication date: 20230314