CN115786080A - Laboratory bacterial automatic culture device - Google Patents
Laboratory bacterial automatic culture device Download PDFInfo
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- CN115786080A CN115786080A CN202211350747.0A CN202211350747A CN115786080A CN 115786080 A CN115786080 A CN 115786080A CN 202211350747 A CN202211350747 A CN 202211350747A CN 115786080 A CN115786080 A CN 115786080A
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- 230000001580 bacterial effect Effects 0.000 title claims description 6
- 238000009423 ventilation Methods 0.000 claims abstract description 55
- 239000007788 liquid Substances 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 18
- 238000002347 injection Methods 0.000 claims description 15
- 239000007924 injection Substances 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 6
- 239000004814 polyurethane Substances 0.000 claims description 6
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000000855 fermentation Methods 0.000 claims description 2
- 230000004151 fermentation Effects 0.000 claims description 2
- 230000004913 activation Effects 0.000 abstract description 22
- 241000894006 Bacteria Species 0.000 abstract description 20
- 238000003756 stirring Methods 0.000 abstract description 18
- 230000000694 effects Effects 0.000 abstract description 14
- 230000003321 amplification Effects 0.000 abstract description 4
- 238000003199 nucleic acid amplification method Methods 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 18
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 9
- 238000005273 aeration Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000009413 insulation Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 230000003213 activating effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本发明公开了一种实验室菌种自动培养装置,包括罐体和驱动装置,罐体上密封可转动地设置有空心的通气轴,驱动装置设于所述罐体外并与通气轴位于罐体外的一端驱动连接,用于驱动所述通气轴的转动,通气轴位于罐体外的一端还用于向该通气轴的内腔注入无菌空气,通气轴位于所述罐体内的一端设置有搅拌器,搅拌器的内部具有与通气轴的内腔连通的通气通道,搅拌器上设置有与通气通道连通的出气部,出气部朝向罐体内的底部并与之存有间隙,使得本发明将通气和搅拌作为一个整体,通过边搅拌边通气并由下至上的方式让将注入罐体内的无菌空气分散至活化液的每个位置,使得罐体内的菌种与罐体内的活化液达到混合充分的效果而使菌种的活化放大效果较佳。
The invention discloses an automatic cultivation device for laboratory strains, which comprises a tank body and a driving device. The tank body is sealed and rotatably provided with a hollow ventilation shaft. The driving device is arranged outside the tank and is located outside the tank together with the ventilation shaft. One end of the ventilation shaft is driven and connected to drive the rotation of the ventilation shaft. The end of the ventilation shaft outside the tank is also used to inject sterile air into the inner cavity of the ventilation shaft. The end of the ventilation shaft inside the tank is provided with a stirrer , the inside of the stirrer has a ventilating passage communicated with the inner chamber of the ventilating shaft, the stirrer is provided with an air outlet part communicating with the ventilating passage, the air outlet faces the bottom of the tank body and has a gap with it, so that the present invention will ventilate and Stirring as a whole, by ventilating while stirring and dispersing the sterile air injected into the tank to every position of the activation solution in a bottom-up manner, so that the bacteria in the tank and the activation solution in the tank are fully mixed The effect makes the activation and amplification effect of the bacteria better.
Description
技术领域technical field
本发明涉及菌种培养设备领域,尤其涉及一种实验室菌种自动培养装置。The invention relates to the field of strain cultivation equipment, in particular to a laboratory strain automatic cultivation device.
背景技术Background technique
实验室菌种包括有活性干酵母,活性干酵母往往需在卡氏罐内进行活化培养。现有通过卡氏罐活化酵母菌种的方式中,当需对卡氏罐内的酵母活化液进行搅拌时,一般通过驱动电机驱动搅拌桨叶在卡氏罐的罐体内搅拌,以达到搅拌的目的;当需要对罐体内的酵母菌种活化放大时,则需要通过在罐体上的供氧孔向罐体内的活化液通入洁净空气,如中国专利公开(公告号:CN206328395U)的一种酵母菌种培育卡式罐。由此可知,现有用于活化酵母菌种的培养装置的结构,其搅拌和通气是独立分开的,如此就会导致酵母菌种的溶解氧效果较差而导致酵母菌种与活化液的混合不充分而使菌种活化放大的效果较差。Laboratory strains include active dry yeast, and active dry yeast often needs to be activated and cultured in a Karst jar. In the existing method of activating yeast strains through the Karst tank, when the yeast activation liquid in the Karl Fischer tank needs to be stirred, the motor is generally used to drive the stirring blades to stir in the Karl Fischer tank to achieve the best stirring effect. Purpose: When the yeast strain in the tank needs to be activated and enlarged, it is necessary to feed clean air into the activation solution in the tank through the oxygen supply hole on the tank, as disclosed in a Chinese patent (notification number: CN206328395U). Yeast strain cultivation cartridges. It can be seen that the structure of the existing culture device for activating yeast strains, its stirring and aeration are separated independently, so the dissolved oxygen effect of the yeast strains will be caused to be poor and the mixing of the yeast strains and the activation solution will not be good. The effect of fully activating and amplifying the strain is poor.
发明内容Contents of the invention
针对现有技术的不足,本发明的目的在于提供一种实验室菌种自动培养装置,其将通气和搅拌作为一个整体,通过边搅拌边通气并由下至上的方式让将注入罐体内的无菌空气分散至活化液的每个位置,使得罐体内的菌种与罐体内的培养液达到混合充分的效果而使菌种的活化放大效果较佳。Aiming at the deficiencies in the prior art, the object of the present invention is to provide a laboratory strain automatic culture device, which takes aeration and stirring as a whole, and allows the non-fertilized bacteria that will be injected into the tank to be aerated while stirring and from bottom to top. Bacterial air is dispersed to every position of the activation solution, so that the bacteria in the tank and the culture solution in the tank can be fully mixed, so that the activation and amplification effect of the bacteria is better.
本发明的目的采用如下技术方案实现:The purpose of the present invention adopts following technical scheme to realize:
一种实验室菌种自动培养装置,包括罐体和驱动装置,所述罐体上密封可转动地设置有空心的通气轴,所述驱动装置设于所述罐体外并与所述通气轴位于所述罐体外的一端驱动连接,用于驱动所述通气轴的转动,所述通气轴位于所述罐体外的一端还用于向该通气轴的内腔注入无菌空气,所述通气轴位于所述罐体内的一端设置有搅拌器,所述搅拌器的内部具有与所述通气轴的内腔连通的通气通道,所述搅拌器上设置有与所述通气通道连通的出气部,所述出气部朝向所述罐体内的底部并与之存有间隙。An automatic cultivation device for laboratory strains, comprising a tank body and a driving device, the tank body is sealed and rotatably provided with a hollow ventilation shaft, and the driving device is arranged outside the tank body and positioned with the ventilation shaft One end of the outside of the tank is driven and connected to drive the rotation of the ventilation shaft. The end of the ventilation shaft outside the tank is also used to inject sterile air into the inner cavity of the ventilation shaft. The ventilation shaft is located at One end of the tank body is provided with an agitator, and the inside of the agitator has an air passage communicated with the inner cavity of the aeration shaft, and the agitator is provided with an air outlet part communicated with the air passage. The air outlet part faces the bottom of the tank and has a gap therewith.
进一步地,所述罐体内的底部下凹而形成有相互连接的第一平坦部和凹型腔,所述搅拌器的底部设置有延伸至所述凹型腔内的凸起部,所述出气部设置于凸起部上,所述凸起部与凹型腔的底部之间的间距为d1,则d1应满足的关系为0.3≤d1≤0.5cm,所述凸起部上的侧壁与所述凹型腔内的侧壁之间存有间隙。Further, the bottom of the tank body is concave to form a first flat portion and a concave cavity connected to each other, the bottom of the agitator is provided with a raised portion extending into the concave cavity, and the gas outlet is provided On the raised part, the distance between the raised part and the bottom of the concave cavity is d1, then the relationship d1 should satisfy is 0.3≤d1≤0.5cm, the side wall on the raised part and the concave cavity There is a gap between the side walls in the cavity.
进一步地,所述搅拌器的底部形成有第二平坦部,所述第二平坦部位于所述凸起部的外侧,所述第一平坦部与所述第二平坦部之间形成有导流通道。Further, a second flat part is formed on the bottom of the agitator, and the second flat part is located outside the raised part, and a flow guide is formed between the first flat part and the second flat part. aisle.
进一步地,所述搅拌器与罐体内的侧壁之间的间距为d2,则d2应满足的关系为0.5≤d2≤1cm。Further, the distance between the agitator and the side wall in the tank is d2, and the relationship d2 should satisfy is 0.5≤d2≤1cm.
进一步地,所述出气部包括有多个出气孔,各两相邻出气孔的间隔均匀。Further, the air outlet part includes a plurality of air outlet holes, and the interval between two adjacent air outlet holes is uniform.
进一步地,所述通气通道包括相对对称设置的第一U形通道和第二U形通道,所述第一U形通道和第二U形通道的一端分别与所述通气轴的内腔连通,第一U形通道和第二U形通道的另一端分别与所述出气部的相对两端连通。Further, the ventilation channel includes a first U-shaped channel and a second U-shaped channel arranged relatively symmetrically, and one end of the first U-shaped channel and the second U-shaped channel communicates with the inner cavity of the ventilation shaft respectively, The other ends of the first U-shaped channel and the second U-shaped channel communicate with opposite ends of the air outlet respectively.
进一步地,所述罐体包括罐身和罐盖,所述罐盖通过旋转卡扣的方式与所述罐身可拆卸连接,所述罐身的外周侧壁上设置有聚氨酯保温层。Further, the tank body includes a tank body and a tank cover, the tank cover is detachably connected to the tank body by means of a rotating buckle, and a polyurethane insulation layer is provided on the outer peripheral side wall of the tank body.
进一步地,所述通气轴位于所述罐体外的一端还用于与发酵罐密封可转动连通,所述罐体的顶部密封连接有用于向罐体内注入无菌压缩空气的压料管。Further, one end of the ventilation shaft located outside the tank is also used for sealing and rotatable communication with the fermenter, and the top of the tank is sealed and connected with a pressure tube for injecting sterile compressed air into the tank.
进一步地,所述罐体的顶端设置有料液注入通道,所述料液注入通道密封可旋转地设置有带孔的帽盖,所述帽盖的孔用于使所述罐体内与外界连通,所述帽盖的孔通过硅胶塞密封,所述料液注入通道内设置有第一控制阀和第二控制阀,所述第一控制阀和第二控制阀之间的切换用于平衡所述罐体内的压力。Further, the top of the tank body is provided with a feed liquid injection channel, and the feed liquid injection channel is sealed and rotatably provided with a cap with holes, and the holes of the cap are used to communicate the inside of the tank with the outside world, The hole of the cap is sealed by a silica gel plug, and a first control valve and a second control valve are arranged in the feed liquid injection channel, and switching between the first control valve and the second control valve is used to balance the pressure inside the tank.
进一步地,所述通气轴上设置有卫生阀门,所述卫生阀门的启闭用于控制输入所述通气轴内的蒸气的通断,所述罐体还密封连接有用于所述罐体内的蒸气排出的排气管。Further, the ventilation shaft is provided with a sanitary valve, the opening and closing of the sanitary valve is used to control the on-off of the steam input into the ventilation shaft, and the tank body is also sealed and connected to the steam in the tank. exhaust pipe.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明在使用时,通过驱动装置驱动通气轴带动搅拌器搅拌罐体内的菌种活化液的同时,无菌空气依次通气轴的内腔、通气通道和出气部进入罐体内部,由于出气部朝向罐体内的底部并与之存有间隙,因此无菌空气在搅拌器搅拌菌种活化液的同时由罐体内自下至上的方式分散至活化液的每个位置。也即是,本发明将通气和搅拌作为一个整体,通过边搅拌边通气并由下至上的方式让将注入罐体内的无菌空气分散至活化液的每个位置,使得罐体内的菌种与罐体内的培养液达到混合充分的效果而使菌种的活化放大效果较佳。When the present invention is in use, when the ventilation shaft is driven by the driving device to drive the stirrer to stir the strain activation liquid in the tank, the sterile air enters the inner cavity of the ventilation shaft, the ventilation channel and the air outlet in sequence, because the air outlet faces The bottom of the tank has a gap with it, so the sterile air is dispersed from bottom to top in the tank to every position of the activation solution while the agitator is stirring the strain activation solution. That is to say, the present invention regards aeration and stirring as a whole, and allows the sterile air injected into the tank to disperse to every position of the activation solution by aerating while stirring and from bottom to top, so that the bacteria in the tank are in harmony with the The culture solution in the tank achieves the effect of sufficient mixing, so that the activation and amplification effect of the bacteria is better.
附图说明Description of drawings
图1为本发明实验室菌种自动培养装置的结构示意图;Fig. 1 is the structural representation of laboratory strain automatic cultivation device of the present invention;
图2为本发明实施例涉及实验室菌种自动培养装置的俯视图;Fig. 2 is a top view of an automatic cultivation device for laboratory strains related to an embodiment of the present invention;
图3为本发明实施例涉及通气轴与单搅拌器连接的结构示意图;Fig. 3 is a schematic diagram of the structure of the embodiment of the present invention involving the connection between the ventilation shaft and the single agitator;
图4为本发明实施例涉及通气轴与双搅拌器连接的结构示意图;Fig. 4 is a schematic structural diagram of an embodiment of the present invention related to the connection between the ventilation shaft and the double agitator;
图5为本发明实施例涉及料液注入通道与帽盖之间的连接结构示意图。Fig. 5 is a schematic diagram of the connection structure between the feed liquid injection channel and the cap according to the embodiment of the present invention.
图中:10、罐体;101、第一平坦部;102、凹型腔;11、罐身;110、聚氨酯保温层;12、罐盖;121、料液注入通道;1211、帽盖;1212、硅胶塞;1213、第一控制阀;1214、第二控制阀;122、接口;123、卡勾;20、驱动装置;30、通气轴;31、卫生阀门;40、搅拌器;401、第一U形通道;402、第二U形通道;403、第二平坦部;41、出气部;411、出气孔;42、凸起部;431、导流通道;50、温度计;60、取样阀。In the figure: 10, tank body; 101, first flat part; 102, concave cavity; 11, tank body; 110, polyurethane insulation layer; 12, tank cover; 121, feed liquid injection channel; 1211, cap; 1212, Silicone plug; 1213, first control valve; 1214, second control valve; 122, interface; 123, hook; 20, driving device; 30, ventilation shaft; 31, sanitary valve; 40, agitator; 401, first U-shaped channel; 402, second U-shaped channel; 403, second flat part; 41, air outlet; 411, air outlet; 42, raised part; 431, diversion channel; 50, thermometer; 60, sampling valve.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本发明做优先描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。In the following, the present invention will be firstly described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of not conflicting, the various embodiments or technical features described below can be combined arbitrarily to form new embodiments. .
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“水平”、“竖直”、“顶”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In describing the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", "vertical", "top", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, are constructed and operate in a particular orientation and therefore are not to be construed as limitations of the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以通过中间媒介间接相连,或是两个元件内部的连通。对于本领域的普通技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection or detachable connection, Or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, or the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
实施方式:Implementation method:
请参照图1-图5,本发明示出了一种实验室菌种自动培养装置,包括罐体10和驱动装置20,罐体10上密封可转动地设置有空心的通气轴30,驱动装置20设于罐体10外并与通气轴30位于所述罐体10外的一端驱动连接,用于驱动通气轴30的转动,通气轴30位于罐体10外的一端还用于向该通气轴30的内腔注入无菌空气,通气轴30位于罐体10内的一端设置有搅拌器40,搅拌器40的内部具有与通气轴30的内腔连通的通气通道,搅拌器40上设置有与通气通道连通的出气部41,出气部41朝向罐体10内的底部并与之存有间隙。本发明在使用时,通过驱动装置20驱动通气轴30带动搅拌器40搅拌罐体10内的菌种活化液的同时,无菌空气依次通气轴30的内腔、通气通道和出气部41进入罐体10内部,由于出气部41朝向罐体10内的底部并与之存有间隙,因此无菌空气在搅拌器40搅拌菌种活化液的同时由罐体10内自下至上的方式分散至活化液的每个位置。也即是,本发明将通气和搅拌作为一个整体,通过边搅拌边通气并由下至上的方式让将注入罐体10内的无菌空气分散至活化液的每个位置,使得罐体10内的菌种与罐体10内的培养液达到混合充分的效果而使菌种的活化放大效果较佳。Please refer to Fig. 1-Fig. 5, the present invention has shown a kind of laboratory strain automatic cultivating device, comprises tank body 10 and
在本实施例中,出气部41包括有多个出气孔411,各两相邻出气孔411的间隔均匀,均匀分布的出气孔411可将无菌空气均匀的分布于料液中,达到均匀溶解氧的目的。In this embodiment, the
值得说明的是,本实施例的驱动装置20选用变频电机,通过变频电机驱动通气轴30带动搅拌器40变速旋转,解决传统卡氏罐中菌种活化或扩培时混合不均匀的情况,同时解决粉状菌种溶解至料液不足沉底而损耗的问题。It is worth noting that the
在本实施例中,罐体10内的底部下凹而形成有相互连接的第一平坦部101和凹型腔102,可以理解,罐体10内的底壁中部向下凹陷有凹型腔102,罐体10内的底壁两侧形成有第一平坦部101。搅拌器40的底部设置有延伸至凹型腔102内的凸起部42,出气部41设置于凸起部42的底部,凸起部42与凹型腔102的底部之间的间距为d1,则d1应满足的关系为0.3≤d1≤0.5cm。当然,凸起部42上的侧壁与凹型腔102内的侧壁之间存有间隙,使得罐体10内的料液能够通过该间隙进入凸起部42与凹型腔102的底部之间。In this embodiment, the bottom of the tank body 10 is recessed to form a first
需要说明的是,本实施例的d1为0.3cm或者0.4cm或者0.5cm,当菌种在罐体10内活化完成之后(无菌空气停止注入罐体10),利用压力差将罐体10内的料液压至发酵罐(未图示)时,罐体10内的料液汇集于凹型腔102内,然后通过出气部41将罐体10内的料液压至发酵罐(未图示),相比于传统的卡氏罐的排液结构,本发明将凸起部42与凹型腔102的底部之间的间距d1控制在上述的范围可以减少料液残留在罐体10的底部。具体地,通气轴30位于罐体10外的一端还用于与发酵罐密封可转动连通,罐体10的顶部密封连接有用于向罐体10内注入无菌压缩空气的压料管(未图示),通过向罐体10内注入无菌压缩空气,使得本实施例的罐体10与发酵罐的内部形成有压力差;此外,通过向罐体10内注入无菌压缩空气还可以将罐体10内的料液压至凹型腔102内,利用本实施例的罐体10内部与发酵罐内部之间的压力差即可使本实施例的罐体10内的料液通过出气部41压至发酵罐内,避免外界环境中的杂菌污染罐体10内的菌种活化液(菌种和培养液混合液)。It should be noted that d1 of the present embodiment is 0.3cm or 0.4cm or 0.5cm. After the bacteria are activated in the tank body 10 (sterile air stops injecting into the tank body 10), the pressure difference in the tank body 10 When the material in the tank body 10 is hydraulically fed to the fermenter (not shown), the material liquid in the tank body 10 is collected in the
然而,传统的卡氏罐内的排液结构包括排液管(未图示),排液管与卡氏罐内的底部平坦面接触,排液管的底端开设有30~45°的切口,其利用负压将卡氏罐内的料液通过该排液管的切口压至发酵罐内。一般来说,传统卡氏罐内的排液结构将卡氏罐内的料液压至发酵罐内之后残留在卡氏罐内的料液高度为0.8~1cm,当然,本实施例的罐体10与卡氏罐内的长度和宽度相同,而本发明的排液结构将罐体10内的料液压至发酵罐内之后残留在凹型腔102内的高度为0.3cm或者0.4cm或者0.5cm,且凹陷腔的长度小于卡氏罐内的长度,那么在卡氏罐内的宽度和本实施例的罐体10内的宽度相同的基础上,由于罐体10内残留的料液的高度为0.3cm或者0.4cm或者0.5cm,且凹型腔102的长度小于卡氏罐内底部的长度,因此通过本发明的排液结构将罐体10内的料液压至发酵罐可以大大达到减少料液的残留。However, the drain structure in the traditional Karst tank includes a drain tube (not shown), the drain tube is in contact with the bottom flat surface of the Karl Fischer tank, and the bottom end of the drain tube is provided with a 30-45° cut , which uses negative pressure to press the feed liquid in the Karl Fischer tank into the fermentation tank through the cutout of the discharge pipe. Generally speaking, the liquid discharge structure in the traditional Karl Fischer tank pressurizes the material in the Karl Fischer tank to the fermenter and the height of the liquid remaining in the Karl Fischer tank is 0.8-1 cm. Of course, the tank body 10 of this embodiment It is the same as the length and width of the Karl Fischer tank, and the drainage structure of the present invention hydraulically presses the material in the tank body 10 into the fermenter, and the height remaining in the
在本实施例中,搅拌器40的底部形成有第二平坦部403,第二平坦部403位于凸起部42的外侧,第一平坦部101与第二平坦部403之间形成有导流通道431,通过该导流通道431可以将罐体10内的菌种活化液导流进入凹型腔102内。由此可知,本发明通过将导流通道431结合罐体10内底部的凹型腔102,避免罐体10内的侧壁边缘位置的料液无法进入出气部41的底部。具体可以理解,若罐体10内的整个底壁为平坦结构,那么罐体10内的侧壁边缘位置的料液可能无法达到凸起部42与罐体10内底壁之间的位置。In this embodiment, a second
在本实施例中,搅拌器40与罐体10内的侧壁之间的间距为d2,则d2应满足的关系为0.5≤d2≤1cm。本实施例的d2为0.8cm,如此即可控制搅拌器40在搅拌料液的过程中出现涡流而影响菌种和培养液的混合效果。当然,在其他实施例中,d2也可以为0.5cm或者1cm,在此处不做限定。In this embodiment, the distance between the
在本实施例中,搅拌器40的通气通道包括相对对称设置的第一U形通道401和第二U形通道402,第一U形通道401和第二U形通道402的一端分别与通气轴30的内腔连通,第一U形通道401和第二U形通道402的另一端分别与出气部41的相对两端连通。由此可知,当在压料的过程中,罐体10内的菌种活化液自凹型腔102内通过出气部41分支进入第一U形通道401和第二U形通道402,后汇集于通气轴30的内腔压至发酵罐内,通过此种通气通道结构,在压料时,进入该通气通道内的料液可以通过搅拌器40的旋转将料液搅动,起到一个边搅拌边压出的作用,增加罐体10内料液需氧的溶解度。In this embodiment, the ventilation channel of the
需要说明的是,搅拌器40的数量并不限定为下面附图所限定的两个,具体情况由发明人根据罐体10内配制的料液量进行合理选择,使菌种培养更均匀和彻底。当然,各搅拌器40的结构相同,也即各搅拌器40内的通气通道结构相同,由此可知,通过设置多个搅拌器40不仅可以增加其搅拌效果,还可以在压料时,增加罐体10内料液的溶氧量。It should be noted that the number of
在本实施例中,罐体10包括罐身11和罐盖12,罐盖12通过旋转卡扣的方式与罐身11可拆卸连接,具体地,罐身11和盖盘由4个卡勾123通过旋转固定或拆卸,便于罐体10的拆卸清洗。罐身11的外周侧壁上设置有聚氨酯保温层110,由于聚氨酯的材料保温效果相比于其他保温材料的保温好,因此本实施例通过该聚氨酯保温层110可以对罐体10内的料液起到很好的保温的作用。当然,罐身11上还密封设置有温度计50,通过温度计50能够实时了解罐体10内的温度。此外,罐身11上还密封设置有取样阀60,通过取样阀60对罐体10内的料液进行取样。In this embodiment, the can body 10 includes a can body 11 and a
在本实施例中,罐体10的顶端设置有料液注入通道121,也即是料液注入通道121设置于盖盘的顶端面,料液注入通道121密封可旋转地设置有带孔的帽盖1211,帽盖1211的孔用于使罐体10内与外界连通,帽盖1211的孔通过硅胶塞1212密封,也即是帽盖1211带孔位置可塞入食品级硅胶塞1212,用以无菌注射器注入菌液。此外,料液注入通道121内设置有第一控制阀1213和第二控制阀1214,第一控制阀1213和第二控制阀1214之间的切换用于平衡罐体10内的压力。其中,第一控制阀1213和第二控制阀1214分别为第一手动蝶阀和第二手动蝶阀,由此可以理解,在向罐体10内注入菌液时,取下食品级硅胶塞1212,打开第一手动蝶阀,关闭第二手动蝶阀,使得罐体10内与外界保持密封,当菌液进入到料液注入通道121(第一手动蝶阀和第二手动蝶阀之间)时,盖上硅胶塞1212,此时再打开第二手动蝶阀,使菌液进入到罐体10内与罐体10内的培养液混合。当然,当向罐体10内注入粉状菌种时,可打开可旋转的帽盖1211,打开第一手动蝶阀,关闭第二手动蝶阀,使粉状菌种进入料液注入通道121,而后关闭第一手动蝶阀,打开第二手动蝶阀使粉状菌种进入罐体10内,当通气轴30向罐体10内注入无菌空气时可通过第一手动蝶阀/第二手动蝶阀之间的切换,平衡罐体10内腔的压力,消除罐体10内气压吹出菌种的情况。当然,在其他实施例中,第一控制阀1213和第二控制阀1214也可以电动球阀,通过电动控制其之间的切换,在此处不做限定。In this embodiment, the top of the tank body 10 is provided with a feed
在本实施例中,通气轴30上设置有卫生阀门31,卫生阀门31的启闭用于控制输入通气轴30内的蒸气的通断,罐体10还密封连接有用于罐体10内的蒸气排出的排气管。由此可知,在可旋转式的通气轴30上端的卫生阀开启时通入蒸汽,打开排气管上的阀门,通过连续的通入蒸汽和排出,对罐体10内进行蒸汽杀菌。另外,排气管和原料管与罐体10密封连接处共用一个接口122,也即是压料管与该接口122密封连接,排气管与压料管密封连通,排气管和压料管上均设置有阀门,在压料时,压料管上的阀门打开,排气管上的阀门关闭;当通过蒸汽对罐体10内杀菌时,压料管上的阀门关闭,排气管上的阀门打开。In this embodiment, the
值得说明的是,罐体10内物料准备的方式有两种:第一,罐内储存料液经配制后再封罐,通过底部加热达到杀菌温度、时间以及活化所需温度要求;第二,经蒸汽杀菌的罐体10内于无菌环境下倒入料液再封罐。It is worth noting that there are two ways to prepare the materials in the tank body 10: first, the liquid stored in the tank is prepared and then sealed, and heated at the bottom to meet the sterilization temperature, time and temperature requirements for activation; second, Pour feed liquid into the steam sterilized tank body 10 in a sterile environment and then seal the tank.
需要说明的是,本实施例所涉及的旋转密封方式的结构均选用现有的旋转密封结构,在此处不做详细说明。It should be noted that, the structures of the rotary seals involved in this embodiment all adopt existing rotary seal structures, and no detailed description is given here.
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiment is only a preferred embodiment of the present invention, and cannot be used to limit the protection scope of the present invention. Any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of the present invention. Scope of protection claimed.
Claims (10)
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