CN115783605A - Stacking tobacco shaping machine and shaping method thereof - Google Patents
Stacking tobacco shaping machine and shaping method thereof Download PDFInfo
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- CN115783605A CN115783605A CN202211615049.9A CN202211615049A CN115783605A CN 115783605 A CN115783605 A CN 115783605A CN 202211615049 A CN202211615049 A CN 202211615049A CN 115783605 A CN115783605 A CN 115783605A
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Abstract
The invention discloses a cigarette stacking and shaping machine and a shaping method thereof, wherein the cigarette stacking and shaping machine comprises a rack, a lifting mechanism and a tray chain type machine are respectively arranged at the top and the bottom of the rack, fixed shaping mechanisms are fixedly arranged on the rack and positioned at the left side and the right side of the tray chain type machine, movable shaping mechanisms are slidably connected on the rack and positioned at the two sides of an inlet and an outlet of the tray chain type machine, and the lifting mechanism is in transmission connection with the movable shaping mechanisms through a chain wheel chain mechanism. According to the invention, the shaping devices on the fixed shaping mechanism and the movable shaping mechanism are used for simultaneously shaping the cigarette stacks on the tray from four directions, so that the overall dimensions of the cigarette stacks are relatively uniform, the phenomenon of toppling of the cigarette stacks in the conveying, in-and-out transferring processes is avoided, and the cigarette stacks on the tray are not in the allowable dimension range of the tray before entering the warehouse, so that the cigarette stacks on the tray can be stably and smoothly entered the warehouse, and the efficiency of stacking and warehousing is improved.
Description
Technical Field
The invention relates to a tobacco stacking and shaping machine and a shaping method thereof, and belongs to the technical field of storage stacking.
Background
At present, an application intelligent warehousing system is introduced in the field of cigarette warehousing, and the system has the advantages of high storage efficiency, low error rate, reduction of labor intensity of workers, management cost saving and the like. However, the intelligent storage system has a high requirement on the stacking size precision of robot stacking, and if the stacking size of the cigarette pieces exceeds the size range of the tray, the cigarette pieces on the tray can touch columns, beams and the like in the vertical warehouse during the warehousing process, so that the cigarette pieces are scattered and stacked, the warehouse can not be warehoused, the whole-line shutdown is caused, and the efficiency of stacking and warehousing is seriously affected.
Disclosure of Invention
The invention aims to provide a cigarette stacking and shaping machine and a cigarette stacking and shaping method, which are used for ensuring that a cigarette stack on a tray does not exceed the size range allowed by the tray before warehousing, so that the cigarette stack on the tray can be stably and smoothly warehoused, and the efficiency of stacking and warehousing is improved.
The technical scheme of the invention is as follows: the utility model provides a smoke trimmer of stamping pile, includes the frame, installs hoist mechanism and tray chain machine respectively in the top and the bottom of frame, and the left and right sides fixed mounting that just is located tray chain machine in the frame has fixed plastic mechanism, just is located tray chain machine and imports and exports both sides sliding connection and have movable plastic mechanism in the frame, and hoist mechanism passes through sprocket chain mechanism and is connected with movable plastic mechanism transmission.
Furthermore, the lifting mechanism comprises a lifting motor fixedly mounted at the top of the frame, a first-stage driving chain wheel is fixedly connected to an output shaft of the lifting motor, two transmission shafts are symmetrically and rotatably connected to the top of the frame, a first-stage driven chain wheel is fixedly connected to the middle of each transmission shaft, the first-stage driving chain wheel is in transmission connection with the first-stage driven chain wheel through a first-stage chain, second-stage driving chain wheels are fixedly connected to two ends of each transmission shaft, a second-stage driving chain wheel and a corresponding second-stage driven chain wheel are rotatably connected to the bottom of the frame, the second-stage driving chain wheels are in transmission connection with the second-stage driven chain wheels through second-stage chains, and movable shaping mechanisms are fixedly connected to the second-stage chains.
Further, fixed plastic mechanism includes the fixed support frame of fixed connection in the frame left and right sides, installs the shaping device in the middle part of fixed support frame.
Furthermore, the movable shaping mechanism comprises guide rails symmetrically and fixedly installed on two sides of the rack and a movable support frame arranged between the guide rails, a shaping device is installed in the middle of the movable support frame, two ends of the movable support frame are rotatably connected with a guide roller and a limiting roller, and the guide roller and the limiting roller are in rolling contact with the guide rails simultaneously.
Furthermore, the shaping device comprises a shaping cylinder fixedly mounted on the fixed support frame or the movable support frame and four guide sleeves, a guide pillar is connected in each guide sleeve in a sliding manner, a cigarette pushing plate is fixedly connected to the end part of each guide pillar, and the cigarette pushing plate is in transmission connection with a telescopic rod of the shaping cylinder.
Further, the bottom of frame just is located tray chain machine's bilateral symmetry and installs four stop dog mechanisms of stopping the ware, stop dog mechanism of stopping the ware includes the bottom mount pad of fixed mounting in the frame, and parallel ground fixed mounting has spacing cylinder and spout on the mount pad, and sliding connection has the pin in the spout, fixedly connected with L template on the pin, the telescopic link of spacing cylinder is connected with L template transmission through floating joint, rotates in pin tip one side and is connected with a set of gyro wheel of righting.
Meanwhile, the invention also provides a shaping method based on the cigarette-stamping shaping machine, when a tray loaded with a piece of cigarette stack is ready to enter the cigarette-stamping shaping machine, the movable shaping mechanisms on two sides of the inlet and the outlet of the tray chain machine are lifted to a certain height through the lifting mechanisms, so that the piece of cigarette stack can conveniently enter the cigarette-stamping shaping machine, then the tray loaded with the piece of cigarette stack is conveyed to the center of the top of the tray chain machine through the tray chain machine, and the movable shaping mechanisms are lowered to the positions with the same height as the fixed shaping mechanisms through the lifting mechanisms, so that the piece of cigarette stack on the tray can be shaped from four directions through the shaping devices on the fixed shaping mechanisms and the movable shaping mechanisms; after shaping is completed, the lifting mechanism lifts the movable shaping mechanisms on the two sides of the inlet and the outlet of the tray chain machine to a certain height again, and finally the shaped cigarette stacks are delivered out of the cigarette stacking and shaping machine through the tray chain machine.
In the method, after the tray loaded with the piece cigarette stack enters the cigarette stack shaping machine, the stop rods on the four stop block mechanisms of the parking device extend out simultaneously, and the centering rollers at the end parts of the stop rods are in rolling contact with the tray, so that the tray is centered to the top center of the tray chain type machine.
Due to the adoption of the technical scheme, the invention has the advantages that: according to the invention, the shaping devices on the fixed shaping mechanism and the movable shaping mechanism are used for simultaneously shaping the cigarette stacks on the tray from four directions, so that the overall dimensions of the cigarette stacks are relatively uniform, the phenomenon of toppling of the cigarette stacks in the conveying, in-and-out transferring processes is avoided, and the cigarette stacks on the tray are not in the allowable dimension range of the tray before entering the warehouse, so that the cigarette stacks on the tray can be stably and smoothly entered the warehouse, and the efficiency of stacking and warehousing is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the lifting mechanism;
FIG. 3 is a schematic structural view of a fixed shaping mechanism;
FIG. 4 is a schematic structural view of a movable reforming mechanism;
FIG. 5 is a schematic diagram of a stopper mechanism of a parking device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and examples.
The embodiment of the invention comprises the following steps: the structure schematic diagram of the cigarette stacking and shaping machine is shown in fig. 1, and the cigarette stacking and shaping machine comprises a frame 1, wherein a lifting mechanism 2 and a tray chain type machine 3 are respectively installed at the top and the bottom of the frame 1, fixed shaping mechanisms 5 are fixedly installed on the frame 1 and positioned at the left side and the right side of the tray chain type machine 3, movable shaping mechanisms 4 are slidably connected to the frame 1 and positioned at the two sides of an inlet and an outlet of the tray chain type machine 3, and the lifting mechanism 2 is in transmission connection with the movable shaping mechanisms 4 through a chain wheel and chain mechanism. In this embodiment, the tray chain conveyor 3 is obtained by purchasing a double-row chain tray conveyor of the LTS model, which is a tin-free nylon bearing intelligent equipment limited company.
Referring to fig. 2, the lifting mechanism 2 includes a lifting motor 201 fixedly mounted on the top of the frame 1, a first-stage driving sprocket 207 is fixedly connected to an output shaft of the lifting motor 201, two transmission shafts 202 are symmetrically and rotatably connected to the top of the frame 1, a first-stage driven sprocket 203 is fixedly connected to the middle of the transmission shafts 202, the first-stage driving sprocket 207 is in transmission connection with the first-stage driven sprocket 203 through a first-stage chain 208, second-stage driving sprockets 204 are fixedly connected to both ends of the transmission shafts 202, the second-stage driving sprocket 204 and a corresponding second-stage driven sprocket 206 are rotatably connected to the bottom of the frame 1, the second-stage driving sprocket 204 is in transmission connection with the second-stage driven sprocket 206 through a second-stage chain 205, and a movable shaping mechanism 4 is fixedly connected to the second-stage chain 205.
Referring to fig. 3, the fixed shaping mechanism 5 includes a fixed support 501 fixedly connected to the left and right sides of the frame 1, and a shaping device 10 is installed in the middle of the fixed support 501.
Referring to fig. 4, the movable shaping mechanism 4 includes guide rails 9 symmetrically and fixedly installed at both sides of the frame 1 and a movable support frame 401 disposed between the guide rails 9, a shaping device 10 is installed at the middle portion of the movable support frame 401, a guide roller 402 and a limit roller 403 are rotatably connected to both ends of the movable support frame 401, and the guide roller 402 and the limit roller 403 are simultaneously in rolling contact with the guide rails 9.
The shaping device 10 comprises a shaping cylinder 1001 fixedly mounted on the fixed support frame 501 or the movable support frame 401 and four guide sleeves 1003, wherein each guide sleeve 1003 is connected with a guide pillar 1004 in a sliding manner, the end part of each guide pillar 1004 is fixedly connected with a smoke pushing plate 1002, and the smoke pushing plates 1002 are in transmission connection with an expansion link of the shaping cylinder 1001.
Referring to fig. 5, four stopping device stopper mechanisms 6 are symmetrically installed at the bottom of the frame 1 and at two sides of the tray chain machine 3, each stopping device stopper mechanism 6 includes a bottom mounting seat 601 fixedly installed at the frame 1, a limiting cylinder 602 and a sliding groove 603 are fixedly installed on the mounting seat 601 in parallel, a stop lever 604 is slidably connected in the sliding groove 603, an L-shaped plate 605 is fixedly connected to the stop lever 604, an expansion link of the limiting cylinder 602 is in transmission connection with the L-shaped plate 605 through a floating joint 1005, and a set of centering rollers 606 is rotatably connected to one side of an end of the stop lever 604.
The working principle of the invention is as follows:
referring to fig. 1, when a pallet 7 loaded with a piece of cigarette stack 8 is ready to enter a stack cigarette shaper, the movable shaping mechanisms 4 on two sides of the inlet and outlet of the pallet chain machine 3 are firstly lifted to a certain height by the lifting mechanisms 2 (the height is determined according to the height of the piece of cigarette stack 8, and the bottom of the movable shaping mechanism 4 is ensured not to interfere with the top of the piece of cigarette stack 8), so that the piece of cigarette stack 8 can conveniently enter the stack cigarette shaper, then the pallet 7 loaded with the piece of cigarette stack 8 is conveyed to the center of the top of the pallet chain machine 3 by the pallet chain machine 3, and at the moment, the movable shaping mechanisms 4 are lowered to the positions which are as high as the fixed shaping mechanisms 5 by the lifting mechanisms 2, so that the piece of cigarette stack 8 on the pallet 7 can be simultaneously shaped from four directions by the shaping devices 10 on the fixed shaping mechanisms 5 and the movable shaping mechanisms 4; after shaping is completed, the lifting mechanism 2 lifts the movable shaping mechanisms 4 on the two sides of the inlet and the outlet of the tray chain machine 3 to a certain height again, and finally the shaped cigarette stacks 8 are delivered out of the cigarette stack shaping machine through the tray chain machine 3.
In order to improve the shaping accuracy, it should be ensured that the pallet 7 is as central as possible at the top of the pallet chain conveyor 3. Thus, when a pallet 7 loaded with a pallet 8 enters the stack trimmer, the levers 604 of the four parking stop mechanisms 6 are simultaneously extended, and the centering rollers 606 at the ends of the levers 604 are brought into rolling contact with the pallet 7, thereby centering the pallet 7 to the top center of the pallet chain 3.
Claims (8)
1. The utility model provides a smoke trimmer of stamping, includes frame (1), its characterized in that: install hoist mechanism (2) and tray chain machine (3) respectively in the top and the bottom of frame (1), the left and right sides fixed mounting that just is located tray chain machine (3) on frame (1) has fixed plastic mechanism (5), just is located tray chain machine (3) and imports and exports both sides sliding connection and have movable plastic mechanism (4) on frame (1), and hoist mechanism (2) are connected with movable plastic mechanism (4) transmission through sprocket chain mechanism.
2. The smoke shaper of claim 1, wherein: the lifting mechanism (2) comprises a lifting motor (201) fixedly mounted at the top of the rack (1), a first-stage driving chain wheel (207) is fixedly connected to an output shaft of the lifting motor (201), two transmission shafts (202) are symmetrically and rotatably connected to the top of the rack (1), a first-stage driven chain wheel (203) is fixedly connected to the middle of each transmission shaft (202), the first-stage driving chain wheel (207) is in transmission connection with the first-stage driven chain wheel (203) through a first-stage chain (208), second-stage driving chain wheels (204) are fixedly connected to two ends of each transmission shaft (202), the second-stage driving chain wheels (204) and corresponding second-stage driven chain wheels (206) are rotatably connected to the bottom of the rack (1), the second-stage driving chain wheels (204) are in transmission connection with the second-stage driven chain wheels (206) through second-stage chains (205), and movable shaping mechanisms (4) are fixedly connected to the second-stage chains (205).
3. The smoke-stacking shaper and shaping method thereof according to claim 1, wherein: fixed plastic mechanism (5) are including fixed support frame (501) of fixed connection in the frame (1) left and right sides, install shaping device (10) in the mid-mounting of fixed support frame (501).
4. The smoke-stacking shaper and shaping method thereof according to claim 1, wherein: the movable shaping mechanism (4) comprises guide rails (9) symmetrically and fixedly mounted on two sides of the rack (1) and a movable supporting frame (401) arranged between the guide rails (9), a shaping device (10) is mounted in the middle of the movable supporting frame (401), two ends of the movable supporting frame (401) are rotatably connected with guide rollers (402) and limiting rollers (403), and the guide rollers (402) and the limiting rollers (403) are in rolling contact with the guide rails (9) simultaneously.
5. The smoke shaper of claim 3 or 4, and shaping method thereof, wherein: the shaping device (10) comprises a shaping cylinder (1001) and four guide sleeves (1003), the shaping cylinder (1001) is fixedly mounted on a fixed support frame (501) or a movable support frame (401), a guide pillar (1004) is connected in each guide sleeve (1003) in a sliding mode, a smoke pushing plate (1002) is fixedly connected to the end portion of each guide pillar (1004), and the smoke pushing plate (1002) is in transmission connection with an expansion rod of the shaping cylinder (1001).
6. The smoke-stacking shaper and shaping method thereof according to claim 1, wherein: the bottom of frame (1) just is located the bilateral symmetry of tray chain machine (3) and installs four stop dog mechanisms (6) of stopping the ware, stop dog mechanism (6) of stopping the ware include bottom mount pad (601) of fixed mounting in frame (1), and parallel ground fixed mounting has spacing cylinder (602) and spout (603) on mount pad (601), and sliding connection has pin (604) in spout (603), fixedly connected with L template (605) on pin (604), the telescopic link of spacing cylinder (602) is connected with L template (605) transmission through floating joint (1005), rotates in pin (604) tip one side and is connected with a set of gyro wheel of righting (606).
7. A shaping method based on the smoke-stamping shaping machine as claimed in any one of claims 1 to 6, wherein: when a tray (7) loaded with a piece of cigarette stack (8) is ready to enter a cigarette stacking and shaping machine, firstly, the movable shaping mechanisms (4) on the two sides of the inlet and the outlet of the tray chain type machine (3) are lifted to a certain height through the lifting mechanism (2), so that the piece of cigarette stack (8) can conveniently enter the cigarette stacking and shaping machine, then the tray (7) loaded with the piece of cigarette stack (8) is conveyed to the center of the top of the tray chain type machine (3) through the tray chain type machine (3), at the moment, the movable shaping mechanism (4) is lowered to a position as high as the fixed shaping mechanism (5) through the lifting mechanism (2), and thus the piece of cigarette stack (8) on the tray (7) can be shaped from four directions through the fixed shaping mechanism (5) and the shaping devices (10) on the movable shaping mechanism (4); after shaping is finished, the lifting mechanism (2) lifts the movable shaping mechanisms (4) on the two sides of the inlet and the outlet of the tray chain type machine (3) to a certain height again, and finally the shaped cigarette stacks (8) are sent out of the cigarette stacking and shaping machine through the tray chain type machine (3).
8. The shaping method according to claim 7, wherein: when a pallet (7) loaded with a pallet cigarette (8) enters the cigarette-stacking shaper, the stop rods (604) on the four stop mechanism (6) are simultaneously extended, and the centralizing rollers (606) at the ends of the stop rods (604) are in rolling contact with the pallet (7), so that the pallet (7) is centralized to the top center of the pallet chain conveyor (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211615049.9A CN115783605A (en) | 2022-12-15 | 2022-12-15 | Stacking tobacco shaping machine and shaping method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211615049.9A CN115783605A (en) | 2022-12-15 | 2022-12-15 | Stacking tobacco shaping machine and shaping method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115783605A true CN115783605A (en) | 2023-03-14 |
Family
ID=85425186
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211615049.9A Pending CN115783605A (en) | 2022-12-15 | 2022-12-15 | Stacking tobacco shaping machine and shaping method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115783605A (en) |
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2022
- 2022-12-15 CN CN202211615049.9A patent/CN115783605A/en active Pending
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