CN115782095A - Injection molding process and equipment for motorcycle lampshade - Google Patents

Injection molding process and equipment for motorcycle lampshade Download PDF

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CN115782095A
CN115782095A CN202211335967.6A CN202211335967A CN115782095A CN 115782095 A CN115782095 A CN 115782095A CN 202211335967 A CN202211335967 A CN 202211335967A CN 115782095 A CN115782095 A CN 115782095A
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lampshade
casing
suction cup
module
upper module
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李超峰
陈志龙
陈诗浩
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Shaoxing Yihao Auto Lamp Co ltd
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Shaoxing Yihao Auto Lamp Co ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract

The application discloses injection molding process and equipment of motorcycle lamp shade relates to motorcycle lamp shade technical field. The mold pressing device comprises a base, an upper module and a lower module, wherein a mold pressing frame is arranged on the base, the upper module and the lower module are both arranged on the mold pressing frame, the mold pressing frame is used for driving the upper module and the lower module to carry out mold closing or mold opening, and an injection molding pipe is communicated with the upper module; a lifting frame; this application adsorbs the drawing of patterns through adopting the sucking disc to the lamp shade, the sucking disc is big with the area of contact of lamp shade, the sucking disc adopts the flexible drawing of patterns to the lamp shade, can not cause the damage to the lamp shade after the design, refrigerate through refrigeration mechanism to the cover shell, the sucking disc is detained and is established on the cover shell, thereby realize the cryogenic effect of sucking disc, when the sucking disc after the refrigeration adsorbs the lamp shade, can cool off the lamp shade, the hardening time of lamp shade with higher speed, and simultaneously, staff can not scalded when follow-up taking, also can not cause deformation to the lamp shade, thereby the quality of lamp shade production has been improved.

Description

摩托车车灯罩的注塑工艺及设备Injection molding process and equipment for motorcycle lampshades

技术领域technical field

本申请涉及摩托车灯罩技术领域,具体涉及摩托车车灯罩的注塑工艺及设备。The application relates to the technical field of motorcycle lampshades, in particular to an injection molding process and equipment for motorcycle lampshades.

背景技术Background technique

摩托车,由汽油机驱动,靠手把操纵前轮转向的两轮或三轮车,轻便灵活,行驶迅速,广泛用于巡逻、客货运输等,也用作体育运动器械,从大的方向上来说,摩托车分为街车,公路赛摩托车,越野摩托车,巡航车,旅行车等,在摩托车生产中,其配件灯罩往往需要使用注塑模具进行注塑成型,现有技术中的摩托车灯罩的注塑模具,为了便于工作人员进行脱模,注塑模具上一般采用顶针将模具顶出,由于灯罩刚定型后,其还没有完全冷却,自身还没有完全硬化,通过顶针顶出模具,易导致顶针在灯罩上留下顶痕,从而影响灯罩的美观性,同时,由于脱模时,灯罩还未完全冷却,自身仍具有一定的温度,工作人员拿取时易对手部造成烫伤,同时工作人员在拿取还未完全硬化的灯罩时,易导致灯罩轻微的形变,使得灯罩后续硬化后影响质量,因此,本申请提出一种摩托车车灯罩的注塑工艺及设备。Motorcycle, driven by a gasoline engine, is a two-wheeled or three-wheeled vehicle that steers the front wheels by the handlebar. It is light, flexible, and fast-moving. It is widely used for patrolling, passenger and cargo transportation, etc., and is also used as a sports equipment. In a general sense, a motorcycle Cars are divided into street cars, road racing motorcycles, off-road motorcycles, cruisers, station wagons, etc. In the production of motorcycles, the lampshades of their accessories often need to be injection molded using injection molds. The injection molding of motorcycle lampshades in the prior art Mold, in order to facilitate the demoulding of the staff, the ejector pin is generally used to eject the mold on the injection mold. Since the lampshade has not been completely cooled after the lampshade has just been shaped, it has not completely hardened itself. The top mark is left on the lampshade, which affects the aesthetics of the lampshade. At the same time, because the lampshade is not completely cooled when it is demoulded, it still has a certain temperature. When the staff takes it, it is easy to burn their hands. When the lampshade is not completely hardened, it is easy to cause slight deformation of the lampshade, which will affect the quality of the lampshade after subsequent hardening. Therefore, this application proposes an injection molding process and equipment for motorcycle lampshades.

发明内容Contents of the invention

本申请的目的在于:为解决上述背景中的问题,本申请提供了摩托车车灯罩的注塑工艺及设备。The purpose of this application is: in order to solve the problems in the background above, this application provides an injection molding process and equipment for motorcycle lampshades.

本申请为了实现上述目的具体采用以下技术方案:The application specifically adopts the following technical solutions in order to achieve the above object:

摩托车车灯罩的注塑设备,包括基座、上模块以及下模块,所述基座上设置有压模架,所述上模块与所述下模块均设置在所述压模架上,所述压模架用于驱使所述上模块与所述下模块进行合模或开模,所述上模块上连通有注塑管;升降架,设置在所述基座上,所述升降架上设置有燕尾块,所述燕尾块上滑动套设有支板,所述升降架上设置有用于驱动所述支板滑动的驱动机构;气管,竖直向活动贯穿所述支板的一端,所述气管的底端连通有吸盘,所述气管的顶端连通有气泵;套壳,设置在所述基座上,所述吸盘可活动扣设在所述套壳上;制冷机构,设置在所述基座上,其用于对所述套壳制冷。Injection molding equipment for motorcycle lampshades, including a base, an upper module and a lower module, the base is provided with a die frame, the upper module and the lower module are both arranged on the die frame, the The die holder is used to drive the upper module and the lower module to close or open the mold, and the upper module is connected with an injection pipe; the lifting frame is arranged on the base, and the lifting frame is provided with The dovetail block, the sliding sleeve on the dovetail block is provided with a support plate, and the lifting frame is provided with a driving mechanism for driving the sliding of the support plate; the air pipe runs through one end of the support plate vertically, and the air pipe The bottom end of the air pipe is connected with a suction cup, and the top of the air pipe is connected with an air pump; the casing is arranged on the base, and the suction cup can be movably buckled on the casing; the refrigeration mechanism is arranged on the base on, which is used to cool the casing.

通过采用上述技术方案,压模架驱使上模块与下模块合模,通过注塑管向合模形成的定模腔内注入原料浆,原料浆在定型时,通过制冷机构对套壳进行制冷,驱动机构驱动支板滑动,从而将吸盘调节至套壳的上方,升降架再下降,从而使吸盘扣设在套壳上,从而使得套壳对吸盘进行制冷,当灯罩定型后,压模架驱使上模块与下模块开模,通过升降架与驱动机构的调节,将吸盘调节扣设在灯罩上,气泵向外界抽气,从而使吸盘对灯罩进行吸附,最后将灯罩移出,便于工作人员取卸,通过吸盘对灯罩的吸附,吸盘与灯罩的接触面积大,不会对灯罩造成损伤,同时制冷后的吸盘还可以对灯罩进行冷却,加速灯罩的硬化时间,使得工作人员拿取时不会烫伤,也不会对灯罩造成形变,从而提高灯罩的生产质量。By adopting the above-mentioned technical scheme, the die frame drives the upper module and the lower module to close the mold, and injects the raw material slurry into the fixed mold cavity formed by the mold clamping through the injection pipe. When the raw material slurry is finalized, the casing is cooled by the refrigeration mechanism, and the The mechanism drives the support plate to slide, so that the suction cup is adjusted to the top of the casing, and the lifting frame is lowered again, so that the suction cup is buckled on the casing, so that the casing can cool the suction cup. The module and the lower module are molded, and the suction cup is adjusted and buckled on the lampshade through the adjustment of the lifting frame and the driving mechanism, and the air pump pumps air to the outside, so that the suction cup can absorb the lampshade, and finally remove the lampshade, which is convenient for the staff to remove. Through the adsorption of the suction cup to the lampshade, the contact area between the suction cup and the lampshade is large, which will not cause damage to the lampshade. At the same time, the sucker after cooling can also cool the lampshade and accelerate the hardening time of the lampshade, so that the staff will not be scalded when taking it. It also does not cause deformation to the lampshade, thereby improving the production quality of the lampshade.

进一步地,所述驱动机构包括两个固定块、轴杆、齿轮以及齿条,其中:两个所述固定块均设置在所述升降架上且分别位于所述支板的两侧,所述轴杆转动贯穿两个所述固定块,所述齿轮固设在所述轴杆上,所述齿条固设在所述支板上且与所述齿轮齿牙啮合,所述轴杆的一端连接有设置在所述升降架上的驱动电机。Further, the drive mechanism includes two fixed blocks, a shaft, a gear and a rack, wherein: the two fixed blocks are arranged on the lifting frame and are respectively located on both sides of the support plate, and the The shaft rotates through the two fixed blocks, the gear is fixed on the shaft, the rack is fixed on the support plate and meshes with the teeth of the gear, and one end of the shaft A driving motor arranged on the lifting frame is connected.

通过采用上述技术方案,驱动电机带动轴杆转动,从而带动齿轮转动,当齿轮转动时,通过齿轮与齿条的齿牙啮合,从而达到带动支板沿燕尾块上滑动的作用。By adopting the above technical solution, the driving motor drives the shaft to rotate, thereby driving the gear to rotate. When the gear rotates, the gear meshes with the teeth of the rack to drive the support plate to slide along the dovetail block.

进一步地,所述制冷机构包括水箱、水管、水泵以及半导体制冷片,其中:所述水箱设置在所述基座上,所述套壳的内部构造有空腔,所述套壳上设置有若干个与空腔连通的回流管,若干个所述回流管均与所述水箱连通,所述水管的一端与所述套壳的空腔连通,所述水管的另一端延伸至所述水箱内,所述水泵设置在所述水箱上并与所述水管连通,所述半导体制冷片设置在所述水箱上且制冷端位于所述水箱的内部。Further, the refrigerating mechanism includes a water tank, a water pipe, a water pump, and a semiconductor cooling chip, wherein: the water tank is arranged on the base, and a cavity is formed inside the casing, and several a return pipe communicated with the cavity, several return pipes communicate with the water tank, one end of the water pipe communicates with the cavity of the casing, and the other end of the water pipe extends into the water tank, The water pump is arranged on the water tank and communicated with the water pipe, the semiconductor refrigeration sheet is arranged on the water tank and the cooling end is located inside the water tank.

通过采用上述技术方案,在水箱内添加清水,半导体制冷片对清水进行制冷,水泵通过水管将制冷后的清水输送至套壳的空腔内,制冷后的清水对套壳进行制冷,套壳内的清水再从回流管回流至水箱内,从而形成一个水循环,以实现对套壳进行循环制冷的作用。By adopting the above-mentioned technical scheme, adding clean water into the water tank, the semiconductor refrigeration chip cools the clean water, and the water pump transports the refrigerated clean water to the cavity of the casing through the water pipe, and the cooled clean water cools the casing, and the inside of the casing The clean water flows back from the return pipe to the water tank to form a water cycle to realize the effect of circulating refrigeration on the casing.

进一步地,所述套壳的内顶壁呈环形阵列设置有若干个翅片,所述翅片的两端均构造有收口。Further, the inner top wall of the casing is provided with several fins in an annular array, and both ends of the fins are configured with closing openings.

通过采用上述技术方案,通过翅片的设置,以增加套壳内顶壁与清水的接触面积,以提高对套壳的制冷效率,同时翅片也起到对空腔支撑的作用,以提高套壳的稳固性,翅片的两端构造有收口,使得空腔内的水流通无障碍,以便于回流至水箱内。By adopting the above technical scheme, the contact area between the inner top wall of the casing and the clear water is increased through the arrangement of the fins, so as to improve the cooling efficiency of the casing, and at the same time, the fins also play a role in supporting the cavity to improve the The stability of the shell and the closed ends of the fins make the water flow in the cavity unobstructed so that it can flow back into the water tank.

进一步地,所述燕尾块与所述支板滑动接触的三个侧边均阵列设置有若干个滚轮。Further, the three sides of the dovetail block in sliding contact with the support plate are provided with several rollers in an array.

通过采用上述技术方案,用于减少燕尾块与支板滑动时的摩擦力,使得支板在滑动时更为顺畅。By adopting the above technical solution, it is used to reduce the friction force when the dovetail block and the support plate slide, so that the support plate slides more smoothly.

进一步地,所述压模架包括固定板、活动板以及液压油缸,其中:所述固定板设置在所述基座上,所述固定板上设置有若干个竖杆,所述活动板滑动套设在若干个所述竖杆上,所述上模块设置在所述活动板上,所述下模块设置在所述固定板上,所述液压油缸设置在所述固定板上且其活塞端与所述活动板固定连接。Further, the die frame includes a fixed plate, a movable plate and a hydraulic cylinder, wherein: the fixed plate is arranged on the base, several vertical rods are arranged on the fixed plate, and the sliding sleeve of the movable plate It is arranged on several vertical rods, the upper module is arranged on the movable plate, the lower module is arranged on the fixed plate, the hydraulic cylinder is arranged on the fixed plate and its piston end is connected with The movable plate is fixedly connected.

通过采用上述技术方案,液压油缸的活塞端延展或收缩,以带动活动板上升或下降,以实现上模块与下模块开模或合模的作用,竖杆用于起到对活动板导向的作用,从而提高了上模块与下模块合模的稳固性与精准性。By adopting the above technical scheme, the piston end of the hydraulic cylinder is extended or contracted to drive the movable plate to rise or fall, so as to realize the mold opening or closing of the upper module and the lower module, and the vertical rod is used to guide the movable plate , thus improving the stability and accuracy of the mold clamping of the upper module and the lower module.

摩托车车灯罩的注塑工艺,包括以下步骤:The injection molding process of motorcycle lampshade comprises the following steps:

S1:压模架驱使上模块与下模块合模,从注塑管向上模块与下模块合模后形成的定模腔内注入原料浆定型;S1: The die frame drives the upper module and the lower module to close the mold, and injects the raw material slurry into the fixed mold cavity formed after the upper module and the lower module are closed from the injection pipe;

S2:原料浆在定型阶段时,制冷机构对套壳进行制冷,驱动机构驱使支板滑动,从而将吸盘调节至套壳的上方,升降架下降,从而使吸盘扣设在套壳上,制冷机构通过套壳对吸盘进行制冷;S2: When the raw material slurry is in the shaping stage, the refrigeration mechanism refrigerates the casing, and the driving mechanism drives the support plate to slide, so that the suction cup is adjusted to the top of the casing, and the lifting frame is lowered, so that the suction cup is fastened on the casing, and the refrigeration mechanism Refrigerate the suction cup through the casing;

S3:当灯罩定型后,压模架驱使上模块与下模块开模;S3: After the lampshade is finalized, the die holder drives the upper module and the lower module to open the mold;

S4:升降架上升,从而将制冷后的吸盘脱离套壳,驱动机构驱使支板滑动,从而将吸盘调节至上模块与下模块之间且位于灯罩的上方,升降架下降,将吸盘扣设在灯罩上,气泵向外界抽气,从而使吸盘将灯罩吸附,升降架上升,驱动机构再驱使支板滑动,从而将灯罩移出,灯罩在移出过程中,制冷后的吸盘对灯罩进行冷却;S4: The lifting frame rises, so that the cooled suction cup is separated from the casing, the driving mechanism drives the support plate to slide, so that the suction cup is adjusted to be between the upper module and the lower module and above the lampshade, the lifting frame descends, and the suction cup is buckled on the lampshade On the top, the air pump pumps air to the outside, so that the suction cup absorbs the lampshade, the lifting frame rises, and the driving mechanism drives the support plate to slide, so that the lampshade is removed. During the removal process of the lampshade, the cooled suction cup cools the lampshade;

S5:灯罩经过一段时间冷却后,气泵再向气管内抽气,以解除吸盘对灯罩的吸附,工作人员再进行取卸灯罩。S5: After the lampshade cools down for a period of time, the air pump pumps air into the trachea again to release the suction cup from absorbing the lampshade, and the staff then removes the lampshade.

进一步地,套壳的外形构造为与定型后的灯罩适配,当吸盘对灯罩吸附后且移出上模块与下模块时,可以将吸盘再度调节,从而将灯罩扣设在套壳上,通过套壳以提高对灯罩的冷却效果。Furthermore, the shape of the casing is configured to fit the shaped lampshade. When the suction cup absorbs the lampshade and moves out of the upper module and the lower module, the suction cup can be adjusted again, so that the lampshade can be buckled on the casing. Shell to improve the cooling effect of the lampshade.

通过采用上述技术方案,可以根据一模灯罩定型的时间,合理的分配吸盘扣设在套壳上的时间,使得既可以借助套壳对灯罩进行冷却,同时也可以将冷却后的灯罩取卸,单独对吸盘进行制冷,使得在进行一模定型时,可以对上一模的灯罩冷却,然后再对吸盘进行制冷,以便于吸盘对下一模的灯罩进行冷却使用。By adopting the above-mentioned technical scheme, the time for the suction cup to be buckled on the case can be reasonably allocated according to the time for setting the shape of a molded lampshade, so that the lampshade can be cooled with the help of the case, and the cooled lampshade can also be removed at the same time. The suction cup is refrigerated separately, so that the lampshade of the previous mold can be cooled when the first mold is shaped, and then the suction cup is refrigerated, so that the suction cup can cool the lampshade of the next mold.

本申请的有益效果如下:通过吸盘与气泵的设置,升降架升降调节,驱动机构驱动支板水平滑动,从而使得可以采用吸盘对灯罩进行吸附脱模,吸盘与灯罩的接触面积大,吸盘对灯罩采用柔性脱模,不会对定型后的灯罩造成损伤,通过制冷机构对套壳进行制冷,吸盘扣设在套壳上,从而实现对吸盘制冷的作用,制冷后的吸盘对灯罩吸附时,可以对灯罩进行冷却,加速灯罩的硬化时间,同时,工作人员后续拿取时不会被烫伤,也不会对灯罩造成形变,从而提高了灯罩生产的质量。The beneficial effects of the present application are as follows: through the setting of the suction cup and the air pump, the lifting frame is adjusted up and down, and the driving mechanism drives the support plate to slide horizontally, so that the suction cup can be used to absorb and demould the lampshade. Flexible demoulding is adopted, which will not cause damage to the shaped lampshade. The casing is cooled by the refrigeration mechanism, and the suction cup is buckled on the casing to realize the cooling effect on the suction cup. When the cooled suction cup absorbs the lampshade, it can be Cooling the lampshade accelerates the hardening time of the lampshade. At the same time, the staff will not be scalded when they take it later, and the lampshade will not be deformed, thereby improving the quality of lampshade production.

附图说明Description of drawings

图1是本申请立体结构图;Fig. 1 is the three-dimensional structural diagram of the present application;

图2是本申请立体结构剖视图;Fig. 2 is a sectional view of the three-dimensional structure of the present application;

图3是本申请又一立体结构剖视图;Fig. 3 is a sectional view of another three-dimensional structure of the present application;

图4是本申请平面正视图;Fig. 4 is the plane front view of the present application;

图5是本申请图1中A处放大图;Fig. 5 is an enlarged view of place A in Fig. 1 of the present application;

图6是本申请图2中B处放大图;Fig. 6 is an enlarged view of place B in Fig. 2 of the present application;

图7是本申请图3中C处放大图;Figure 7 is an enlarged view of C in Figure 3 of the present application;

附图标记:1、基座;2、上模块;3、下模块;4、压模架;5、升降架;6、燕尾块;7、支板;8、驱动机构;9、气管;10、吸盘;11、气泵;12、套壳;13、制冷机构;14、翅片;15、滚轮;401、固定板;402、活动板;403、液压油缸;404、竖杆;801、固定块;802、轴杆;803、齿轮;804、齿条;805、驱动电机;1301、水箱;1302、水管;1303、水泵;1304、半导体制冷片;1305、回流管。Reference signs: 1. base; 2. upper module; 3. lower module; , suction cup; 11, air pump; 12, casing; 13, refrigeration mechanism; 14, fin; 15, roller; 401, fixed plate; 402, movable plate; 403, hydraulic cylinder; 404, vertical rod; 801, fixed block 802, shaft rod; 803, gear; 804, rack; 805, driving motor; 1301, water tank; 1302, water pipe; 1303, water pump;

具体实施方式Detailed ways

为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application.

如图1、图2、图4、图6和图7所示,摩托车车灯罩的注塑设备,包括基座1、上模块2以及下模块3,基座1上设置有压模架4,上模块2与下模块3均设置在压模架4上,压模架4用于驱使上模块2与下模块3进行合模或开模,上模块2上连通有注塑管,当上模块2与下模块3合模后,二者之间形成有定型腔,注塑管与定型腔连通;升降架5,设置在基座1上,升降架5上设置有燕尾块6,燕尾块6上滑动套设有支板7,支板7上构造有燕尾槽,燕尾块6滑动插设在燕尾槽内,升降架5上设置有用于驱动支板7滑动的驱动机构8,升降架5包括两个设置在基座1上的柱杆,两个柱杆上滑动套设有承载板,基座1上设置有电动推杆,电动推杆的活塞端与承载板固定连接,燕尾块6设置在承载板上,电动推杆的活塞端延展或收缩,以实现承载板沿柱杆上升降的作用;气管9,竖直向活动贯穿支板7的一端,气管9的底端连通有吸盘10,气管9的顶端连通有气泵11;套壳12,设置在基座1上,吸盘10可活动扣设在套壳12上;制冷机构13,设置在基座1上,其用于对套壳12制冷,压模架4驱使上模块2与下模块3合模,通过注塑管向合模形成的定模腔内注入原料浆,原料浆在定型时,通过制冷机构13对套壳12进行制冷,再通过驱动机构8驱动支板7沿燕尾块6上滑动,从而将吸盘10调节至套壳12的上方,升降架5再下降,从而使吸盘10扣设在套壳12上,从而使得套壳12对吸盘10进行制冷,当灯罩定型后,压模架4驱使上模块2与下模块3开模,通过升降架5与驱动机构8的调节,将吸盘10调节扣设在灯罩上,气泵11向外界抽气,从而使吸盘10对灯罩进行吸附,再通过升降架5与驱动机构8的调节,最后将灯罩移出上模块2与下模块3之间,便于工作人员取卸,通过吸盘10对灯罩的吸附,吸盘10与灯罩的接触面积大,不会对灯罩造成损伤,同时制冷后的吸盘10还可以对灯罩进行冷却,加速灯罩的硬化时间,使得工作人员拿取时不会烫伤,也不会对灯罩造成形变,从而提高灯罩的生产质量。As shown in Fig. 1, Fig. 2, Fig. 4, Fig. 6 and Fig. 7, the injection molding equipment for motorcycle lampshades includes a base 1, an upper module 2 and a lower module 3, and the base 1 is provided with a die frame 4, Both the upper module 2 and the lower module 3 are set on the mold frame 4, and the mold frame 4 is used to drive the upper module 2 and the lower module 3 to close or open the mold. The upper module 2 is connected with an injection pipe, and when the upper module 2 After closing the mold with the lower module 3, a molding cavity is formed between the two, and the injection pipe communicates with the molding cavity; the lifting frame 5 is set on the base 1, and the lifting frame 5 is provided with a dovetail block 6, which slides on the dovetail block 6 A support plate 7 is sleeved, and a dovetail groove is formed on the support plate 7. The dovetail block 6 is slidably inserted in the dovetail groove. The lifting frame 5 is provided with a driving mechanism 8 for driving the support plate 7 to slide. The lifting frame 5 includes two The poles arranged on the base 1, the sliding sleeves on the two poles are provided with a bearing plate, the base 1 is equipped with an electric push rod, the piston end of the electric push rod is fixedly connected with the load plate, and the dovetail block 6 is set on the load bearing plate. On the board, the piston end of the electric push rod is extended or contracted to realize the lifting and lowering of the bearing plate along the mast; the air pipe 9 moves vertically through one end of the support plate 7, and the bottom end of the air pipe 9 is connected with a suction cup 10, and the air pipe 9 The top of 9 is connected with an air pump 11; the casing 12 is arranged on the base 1, and the suction cup 10 can be movably buckled on the casing 12; the refrigeration mechanism 13 is arranged on the base 1, which is used for cooling the casing 12 , the mold frame 4 drives the upper module 2 and the lower module 3 to close the mold, and injects the raw material slurry into the fixed mold cavity formed by the mold closing through the injection pipe. When the raw material slurry is finalized, the casing 12 is cooled by the refrigeration mechanism 13, and then Drive the support plate 7 to slide along the dovetail block 6 through the driving mechanism 8, thereby adjusting the suction cup 10 to the top of the casing 12, and then lower the lifting frame 5, so that the suction cup 10 is fastened on the casing 12, so that the casing 12 Refrigerate the suction cup 10. When the lampshade is finalized, the die frame 4 drives the upper module 2 and the lower module 3 to open the mold. Through the adjustment of the lifting frame 5 and the driving mechanism 8, the suction cup 10 is adjusted and buckled on the lampshade. The air pump 11 Air is pumped from the outside, so that the suction cup 10 can absorb the lampshade, and then through the adjustment of the lifting frame 5 and the driving mechanism 8, the lampshade is finally moved out between the upper module 2 and the lower module 3, which is convenient for the staff to remove. The suction cup 10 has a large contact area with the lampshade, which will not cause damage to the lampshade. At the same time, the cooled suction cup 10 can also cool the lampshade and accelerate the hardening time of the lampshade, so that the staff will not be burned when they take it. Deformation will be caused to the lampshade, thereby improving the production quality of the lampshade.

如图5所示,在一些实施例中,驱动机构8包括两个固定块801、轴杆802、齿轮803以及齿条804,其中:两个固定块801均设置在升降架5上且分别位于支板7的两侧,轴杆802转动贯穿两个固定块801,齿轮803固设在轴杆802上,齿条804固设在支板7上且与齿轮803齿牙啮合,轴杆802的一端连接有设置在升降架5上的驱动电机805,驱动电机805做功,其输出轴带动轴杆802转动,从而带动齿轮803转动,当齿轮803转动时,通过齿轮803与齿条804的齿牙啮合,从而达到带动支板7沿燕尾块6上滑动的作用,以实现调节吸盘10平移的作用。As shown in FIG. 5 , in some embodiments, the driving mechanism 8 includes two fixed blocks 801 , a shaft 802 , a gear 803 and a rack 804 , wherein: the two fixed blocks 801 are both arranged on the elevating frame 5 and are respectively located at On both sides of the support plate 7, the shaft 802 rotates through two fixed blocks 801, the gear 803 is fixed on the shaft 802, the rack 804 is fixed on the support plate 7 and meshes with the teeth of the gear 803, and the shaft 802 One end is connected with a driving motor 805 arranged on the lifting frame 5. The driving motor 805 does work, and its output shaft drives the shaft rod 802 to rotate, thereby driving the gear 803 to rotate. When the gear 803 rotates, the teeth of the gear 803 and the rack 804 Engage, so as to achieve the effect of driving the support plate 7 to slide along the dovetail block 6, so as to realize the effect of adjusting the translation of the suction cup 10.

如图2和图6所示,在一些实施例中,制冷机构13包括水箱1301、水管1302、水泵1303以及半导体制冷片1304,其中:水箱1301设置在基座1上,套壳12的内部构造有空腔,套壳12上设置有若干个与空腔连通的回流管1305,若干个回流管1305均与水箱1301连通,水管1302的一端与套壳12的空腔连通,水管1302的另一端延伸至水箱1301内,水泵1303设置在水箱1301上并与水管1302连通,半导体制冷片1304设置在水箱1301上且制冷端位于水箱1301的内部,散热端位于水箱1301外部,在水箱1301内添加清水,半导体制冷片1304通电后对清水进行制冷,水泵1303通过水管1302将制冷后的清水输送至套壳12的空腔内,制冷后的清水对套壳12进行制冷,套壳12内的清水再从回流管1305回流至水箱1301内,从而形成一个水循环,以实现对套壳12进行循环制冷的作用,优选地,水管1302为软管,回流管1305为硬管,不仅可以使得清水回流,同时还可以对套壳12起到支撑的作用。As shown in Figures 2 and 6, in some embodiments, the refrigeration mechanism 13 includes a water tank 1301, a water pipe 1302, a water pump 1303, and a semiconductor cooling chip 1304, wherein: the water tank 1301 is arranged on the base 1, and the internal structure of the casing 12 There is a cavity, and the casing 12 is provided with several return pipes 1305 communicating with the cavity, and several return pipes 1305 are connected with the water tank 1301, one end of the water pipe 1302 communicates with the cavity of the casing 12, and the other end of the water pipe 1302 Extending into the water tank 1301, the water pump 1303 is set on the water tank 1301 and communicated with the water pipe 1302, the semiconductor cooling chip 1304 is set on the water tank 1301 and the cooling end is located inside the water tank 1301, the heat dissipation end is located outside the water tank 1301, add clean water in the water tank 1301 After the semiconductor cooling chip 1304 is energized, the clean water is refrigerated, and the water pump 1303 transports the refrigerated clear water to the cavity of the casing 12 through the water pipe 1302, and the refrigerated clean water cools the casing 12, and the clean water in the casing 12 is re- Return from the return pipe 1305 to the water tank 1301 to form a water cycle to achieve the effect of circulating refrigeration on the casing 12. Preferably, the water pipe 1302 is a flexible pipe, and the return pipe 1305 is a hard pipe, which not only allows clean water to flow back, but also It can also support the casing 12 .

如图6所示,在一些实施例中,套壳12的空腔内顶壁呈环形阵列设置有若干个翅片14,翅片14的两端均构造有收口,优选地,翅片14远离套壳12内顶壁的一端与套壳12的内底部搭接,通过翅片14的设置,以增加套壳12内顶壁与清水的接触面积,以提高对套壳12顶部的制冷效率,同时翅片14也起到对空腔支撑的作用,以提高套壳12的稳固性,翅片14的两端构造有收口,使得空腔内的水流通无障碍,以便于回流至水箱1301内。As shown in Fig. 6, in some embodiments, the inner top wall of the cavity of the casing 12 is provided with several fins 14 in an annular array, and both ends of the fins 14 are configured with closing openings. Preferably, the fins 14 are far away from One end of the inner top wall of the casing 12 overlaps the inner bottom of the casing 12, and the fins 14 are arranged to increase the contact area between the inner top wall of the casing 12 and clear water to improve the cooling efficiency of the top of the casing 12. At the same time, the fins 14 also play a role in supporting the cavity, so as to improve the stability of the casing 12, and the two ends of the fins 14 are constructed with closures, so that the water in the cavity can flow unobstructed so that it can flow back into the water tank 1301 .

如图7所示,在一些实施例中,燕尾块6与支板7滑动接触的三个侧边均阵列设置有若干个滚轮15,通过滚轮15的设置,用于减少燕尾块6与支板7滑动时的摩擦阻力,使得支板7沿燕尾块6上滑动时更为顺畅。As shown in Figure 7, in some embodiments, the three sides of the dovetail block 6 in sliding contact with the support plate 7 are provided with several rollers 15 in an array, and the setting of the rollers 15 is used to reduce the contact between the dovetail block 6 and the support plate. 7. The frictional resistance when sliding makes the support plate 7 smoother when sliding along the dovetail block 6.

如图4所示,在一些实施例中,压模架4包括固定板401、活动板402以及液压油缸403,其中:固定板401设置在基座1上,固定板401上设置有若干个竖杆404,竖杆404的数量为四个且呈矩形分布,活动板402滑动套设在若干个竖杆404上,上模块2设置在活动板402上,下模块3设置在固定板401上,液压油缸403设置在固定板401上且其活塞端与活动板402固定连接,液压油缸403的数量为两个且分别位于下模块3的两侧,液压油缸403的活塞端延展或收缩,以带动活动板402上升或下降,以实现上模块2与下模块3开模或合模的作用,竖杆404用于起到对活动板402导向的作用,从而提高了上模块2与下模块3合模的稳固性与精准性。As shown in Figure 4, in some embodiments, the die frame 4 includes a fixed plate 401, a movable plate 402 and a hydraulic cylinder 403, wherein: the fixed plate 401 is arranged on the base 1, and several vertical plates are arranged on the fixed plate 401. The number of rods 404 and vertical rods 404 is four and distributed in a rectangular shape. The movable plate 402 is slidably sleeved on several vertical rods 404. The upper module 2 is arranged on the movable plate 402, and the lower module 3 is arranged on the fixed plate 401. The hydraulic cylinder 403 is arranged on the fixed plate 401 and its piston end is fixedly connected with the movable plate 402. There are two hydraulic cylinders 403 and they are respectively located on both sides of the lower module 3. The piston ends of the hydraulic cylinder 403 are extended or contracted to drive The movable plate 402 rises or falls to realize the opening or closing of the upper module 2 and the lower module 3, and the vertical bar 404 is used to guide the movable plate 402, thereby improving the upper module 2 and the lower module 3. Model stability and accuracy.

摩托车车灯罩的注塑工艺,包括以下步骤:The injection molding process of motorcycle lampshade comprises the following steps:

S1:压模架4驱使上模块2与下模块3合模,从注塑管向上模块2与下模块3合模后形成的定模腔内注入原料浆定型;S1: The die holder 4 drives the upper module 2 and the lower module 3 to close the mold, and injects the raw material slurry into the fixed mold cavity formed after the upper module 2 and the lower module 3 are closed from the injection pipe;

S2:原料浆在定型阶段时,制冷机构13对套壳12进行制冷,驱动机构8驱使支板7滑动,从而将吸盘10调节至套壳12的上方,升降架5下降,从而使吸盘10扣设在套壳12上,制冷机构13通过套壳12对吸盘10进行制冷;S2: When the raw material slurry is in the setting stage, the refrigeration mechanism 13 cools the casing 12, the driving mechanism 8 drives the support plate 7 to slide, thereby adjusting the suction cup 10 to the top of the casing 12, and the lifting frame 5 descends, so that the suction cup 10 is buckled. Set on the casing 12, the refrigeration mechanism 13 cools the suction cup 10 through the casing 12;

S3:当灯罩定型后,压模架4驱使上模块2与下模块3开模;S3: After the lampshade is finalized, the die holder 4 drives the upper module 2 and the lower module 3 to open the mold;

S4:升降架5上升,从而将制冷后的吸盘10脱离套壳12,驱动机构8驱使支板7滑动,从而将吸盘10调节至上模块2与下模块3之间且位于灯罩的上方,升降架5下降,将吸盘10扣设在灯罩上,气泵11向外界抽气,从而使吸盘10将灯罩吸附,升降架5上升,驱动机构8再驱使支板7滑动,从而将灯罩移出,灯罩在移出过程中,制冷后的吸盘10对灯罩进行冷却;S4: The elevating frame 5 rises, so that the cooled suction cup 10 is separated from the casing 12, and the driving mechanism 8 drives the support plate 7 to slide, thereby adjusting the suction cup 10 between the upper module 2 and the lower module 3 and above the lampshade, and the elevating frame 5. Lower, fasten the suction cup 10 on the lampshade, the air pump 11 pumps air to the outside, so that the suction cup 10 will absorb the lampshade, the lifting frame 5 rises, and the driving mechanism 8 drives the support plate 7 to slide, thereby removing the lampshade, and the lampshade is moving out During the process, the refrigerated suction cup 10 cools the lampshade;

S5:灯罩经过一段时间冷却后,气泵11再向气管9内抽气,以解除吸盘10对灯罩的吸附,工作人员再进行取卸灯罩。S5: After the lampshade cools down for a period of time, the air pump 11 pumps air into the air pipe 9 again to release the suction cup 10 from absorbing the lampshade, and the staff removes the lampshade again.

如图1、图4和图6所示,在一些实施例中,套壳12的外形构造为与定型后的灯罩适配,当吸盘10对灯罩吸附后且移出上模块2与下模块3时,可以将吸盘10再度调节,从而将灯罩扣设在套壳12上,通过套壳12以提高对灯罩的冷却效果,可以根据一模灯罩定型的时间,合理的分配吸盘10扣设在套壳12上的时间,使得既可以借助套壳12对灯罩进行冷却,同时也可以将冷却后的灯罩取卸,单独对吸盘10进行制冷,使得在进行一模定型时,可以对上一模的灯罩冷却,然后再对吸盘10进行制冷,以便于吸盘10对下一模的灯罩进行冷却使用。As shown in FIG. 1 , FIG. 4 and FIG. 6 , in some embodiments, the shape of the casing 12 is configured to fit the shaped lampshade. When the suction cup 10 absorbs the lampshade and removes the upper module 2 and the lower module 3 , the suction cup 10 can be adjusted again, so that the lampshade can be fastened on the casing 12, and the cooling effect of the lampshade can be improved through the casing 12, and the suction cup 10 can be reasonably distributed according to the time when a lampshade is shaped. 12, so that the lampshade can be cooled with the help of the casing 12, and the cooled lampshade can be removed at the same time, and the suction cup 10 can be refrigerated separately, so that when a mold is finalized, the lampshade of the previous mold can be adjusted. After cooling, the suction cup 10 is refrigerated, so that the suction cup 10 can cool the lampshade of the next mold.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1.摩托车车灯罩的注塑设备,包括基座(1)、上模块(2)以及下模块(3),其特征在于,所述基座(1)上设置有压模架(4),所述上模块(2)与所述下模块(3)均设置在所述压模架(4)上,所述压模架(4)用于驱使所述上模块(2)与所述下模块(3)进行合模或开模,所述上模块(2)上连通有注塑管;1. Injection molding equipment for motorcycle lampshades, comprising a base (1), an upper module (2) and a lower module (3), characterized in that the base (1) is provided with a die holder (4), Both the upper module (2) and the lower module (3) are arranged on the die holder (4), and the die holder (4) is used to drive the upper module (2) and the lower module The module (3) is mold-closed or mold-opened, and the upper module (2) is connected with an injection pipe; 升降架(5),设置在所述基座(1)上,所述升降架(5)上设置有燕尾块(6),所述燕尾块(6)上滑动套设有支板(7),所述升降架(5)上设置有用于驱动所述支板(7)滑动的驱动机构(8);The lifting frame (5) is arranged on the base (1), the lifting frame (5) is provided with a dovetail block (6), and the sliding sleeve of the dovetail block (6) is provided with a support plate (7) , the lifting frame (5) is provided with a driving mechanism (8) for driving the sliding of the support plate (7); 气管(9),竖直向活动贯穿所述支板(7)的一端,所述气管(9)的底端连通有吸盘(10),所述气管(9)的顶端连通有气泵(11);The air pipe (9) moves vertically through one end of the support plate (7), the bottom end of the air pipe (9) is connected with a suction cup (10), and the top end of the air pipe (9) is connected with an air pump (11) ; 套壳(12),设置在所述基座(1)上,所述吸盘(10)可活动扣设在所述套壳(12)上;A casing (12), arranged on the base (1), and the suction cup (10) can be movably fastened on the casing (12); 制冷机构(13),设置在所述基座(1)上,其用于对所述套壳(12)制冷。A refrigeration mechanism (13), arranged on the base (1), is used for cooling the casing (12). 2.根据权利要求1所述的摩托车车灯罩的注塑设备,其特征在于,所述驱动机构(8)包括两个固定块(801)、轴杆(802)、齿轮(803)以及齿条(804),其中:2. The injection molding equipment for motorcycle lampshades according to claim 1, characterized in that the drive mechanism (8) comprises two fixed blocks (801), shaft rods (802), gears (803) and racks (804), where: 两个所述固定块(801)均设置在所述升降架(5)上且分别位于所述支板(7)的两侧,所述轴杆(802)转动贯穿两个所述固定块(801),所述齿轮(803)固设在所述轴杆(802)上,所述齿条(804)固设在所述支板(7)上且与所述齿轮(803)齿牙啮合,所述轴杆(802)的一端连接有设置在所述升降架(5)上的驱动电机(805)。The two fixed blocks (801) are both arranged on the lifting frame (5) and are respectively located on both sides of the support plate (7), and the shaft (802) rotates through the two fixed blocks ( 801), the gear (803) is fixed on the shaft (802), the rack (804) is fixed on the support plate (7) and meshes with the teeth of the gear (803) , one end of the shaft (802) is connected with a driving motor (805) arranged on the lifting frame (5). 3.根据权利要求1所述的摩托车车灯罩的注塑设备,其特征在于,所述制冷机构(13)包括水箱(1301)、水管(1302)、水泵(1303)以及半导体制冷片(1304),其中:3. The injection molding equipment for motorcycle lampshades according to claim 1, characterized in that, the refrigeration mechanism (13) includes a water tank (1301), a water pipe (1302), a water pump (1303) and a semiconductor cooling chip (1304) ,in: 所述水箱(1301)设置在所述基座(1)上,所述套壳(12)的内部构造有空腔,所述套壳(12)上设置有若干个与空腔连通的回流管(1305),若干个所述回流管(1305)均与所述水箱(1301)连通,所述水管(1302)的一端与所述套壳(12)的空腔连通,所述水管(1302)的另一端延伸至所述水箱(1301)内,所述水泵(1303)设置在所述水箱(1301)上并与所述水管(1302)连通,所述半导体制冷片(1304)设置在所述水箱(1301)上且制冷端位于所述水箱(1301)的内部。The water tank (1301) is set on the base (1), the casing (12) has a cavity inside, and the casing (12) is provided with several return pipes communicating with the cavity (1305), several return pipes (1305) are all communicated with the water tank (1301), one end of the water pipe (1302) is communicated with the cavity of the casing (12), and the water pipe (1302) The other end extends into the water tank (1301), the water pump (1303) is set on the water tank (1301) and communicates with the water pipe (1302), and the semiconductor cooling chip (1304) is set on the On the water tank (1301) and the cooling end is located inside the water tank (1301). 4.根据权利要求1所述的摩托车车灯罩的注塑设备,其特征在于,所述套壳(12)的内顶壁呈环形阵列设置有若干个翅片(14),所述翅片(14)的两端均构造有收口。4. The injection molding equipment of motorcycle lampshade according to claim 1, characterized in that, the inner top wall of the casing (12) is provided with several fins (14) in an annular array, and the fins ( 14) Both ends are constructed with closing ports. 5.根据权利要求1所述的摩托车车灯罩的注塑设备,其特征在于,所述燕尾块(6)与所述支板(7)滑动接触的三个侧边均阵列设置有若干个滚轮(15)。5. The injection molding equipment for motorcycle lampshades according to claim 1, characterized in that, the three sides of the dovetail block (6) in sliding contact with the support plate (7) are provided with several rollers in an array (15). 6.根据权利要求1所述的摩托车车灯罩的注塑设备,其特征在于,所述压模架(4)包括固定板(401)、活动板(402)以及液压油缸(403),其中:6. The injection molding equipment for motorcycle lampshades according to claim 1, characterized in that, the mold frame (4) comprises a fixed plate (401), a movable plate (402) and a hydraulic cylinder (403), wherein: 所述固定板(401)设置在所述基座(1)上,所述固定板(401)上设置有若干个竖杆(404),所述活动板(402)滑动套设在若干个所述竖杆(404)上,所述上模块(2)设置在所述活动板(402)上,所述下模块(3)设置在所述固定板(401)上,所述液压油缸(403)设置在所述固定板(401)上且其活塞端与所述活动板(402)固定连接。The fixed plate (401) is arranged on the base (1), and several vertical rods (404) are arranged on the fixed plate (401), and the movable plate (402) is slidably set on several on the vertical bar (404), the upper module (2) is arranged on the movable plate (402), the lower module (3) is arranged on the fixed plate (401), and the hydraulic cylinder (403 ) is arranged on the fixed plate (401) and its piston end is fixedly connected with the movable plate (402). 7.摩托车车灯罩的注塑工艺,其特征在于,包括以下步骤:7. The injection molding process of motorcycle lampshade, is characterized in that, comprises the following steps: S1:压模架(4)驱使上模块(2)与下模块(3)合模,从注塑管向上模块(2)与下模块(3)合模后形成的定模腔内注入原料浆定型;S1: The die frame (4) drives the upper module (2) and the lower module (3) to close the mold, inject the raw material slurry into the fixed mold cavity formed after the upper module (2) and the lower module (3) are molded together from the injection pipe ; S2:原料浆在定型阶段时,制冷机构(13)对套壳(12)进行制冷,驱动机构(8)驱使支板(7)滑动,从而将吸盘(10)调节至套壳(12)的上方,升降架(5)下降,从而使吸盘(10)扣设在套壳(12)上,制冷机构(13)通过套壳(12)对吸盘(10)进行制冷;S2: When the raw material slurry is in the setting stage, the refrigeration mechanism (13) refrigerates the casing (12), and the driving mechanism (8) drives the support plate (7) to slide, thereby adjusting the suction cup (10) to the position of the casing (12). Above, the lifting frame (5) descends, so that the suction cup (10) is buckled on the casing (12), and the refrigeration mechanism (13) refrigerates the suction cup (10) through the casing (12); S3:当灯罩定型后,压模架(4)驱使上模块(2)与下模块(3)开模;S3: After the lampshade is finalized, the die holder (4) drives the upper module (2) and the lower module (3) to open the mold; S4:升降架(5)上升,从而将制冷后的吸盘(10)脱离套壳(12),驱动机构(8)驱使支板(7)滑动,从而将吸盘(10)调节至上模块(2)与下模块(3)之间且位于灯罩的上方,升降架(5)下降,将吸盘(10)扣设在灯罩上,气泵(11)向外界抽气,从而使吸盘(10)将灯罩吸附,升降架(5)上升,驱动机构(8)再驱使支板(7)滑动,从而将灯罩移出,灯罩在移出过程中,制冷后的吸盘(10)对灯罩进行冷却;S4: The elevating frame (5) rises, thereby detaching the refrigerated suction cup (10) from the casing (12), and the driving mechanism (8) drives the support plate (7) to slide, thereby adjusting the suction cup (10) to the upper module (2) Between the lower module (3) and above the lampshade, the lifting frame (5) descends, and the suction cup (10) is buckled on the lampshade, and the air pump (11) pumps air to the outside, so that the suction cup (10) absorbs the lampshade , the lifting frame (5) rises, and the driving mechanism (8) drives the support plate (7) to slide, thereby moving out the lampshade. During the removal process of the lampshade, the cooled suction cup (10) cools the lampshade; S5:灯罩经过一段时间冷却后,气泵(11)再向气管(9)内抽气,以解除吸盘(10)对灯罩的吸附,工作人员再进行取卸灯罩。S5: After the lampshade cools down for a period of time, the air pump (11) pumps air into the air pipe (9) again to release the suction cup (10) from absorbing the lampshade, and the staff removes the lampshade again. 8.根据权利要求7所述的摩托车车灯罩的注塑工艺,其特征在于,套壳(12)的外形构造为与定型后的灯罩适配,当吸盘(10)对灯罩吸附后且移出上模块(2)与下模块(3)时,可以将吸盘(10)再度调节,从而将灯罩扣设在套壳(12)上,通过套壳(12)以提高对灯罩的冷却效果。8. The injection molding process for motorcycle lampshades according to claim 7, characterized in that the shape of the casing (12) is adapted to fit the shaped lampshade, when the suction cup (10) absorbs the lampshade and moves out When the module (2) and the lower module (3) are connected, the suction cup (10) can be adjusted again, so that the lampshade can be buckled on the casing (12), and the cooling effect to the lampshade can be improved through the casing (12).
CN202211335967.6A 2022-10-28 2022-10-28 Injection molding process and equipment for motorcycle lampshade Pending CN115782095A (en)

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