CN115780747A - Sliding type sand box - Google Patents
Sliding type sand box Download PDFInfo
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- CN115780747A CN115780747A CN202211470998.2A CN202211470998A CN115780747A CN 115780747 A CN115780747 A CN 115780747A CN 202211470998 A CN202211470998 A CN 202211470998A CN 115780747 A CN115780747 A CN 115780747A
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Abstract
Description
技术领域technical field
本发明属于铸造技术领域,涉及一种铸造用砂箱,具体是一种滑动式砂箱。The invention belongs to the technical field of casting, and relates to a casting sand box, in particular to a sliding sand box.
背景技术Background technique
铸件选用砂型铸造方法时,在铸造过程中一般都需要使用砂箱,特别是采用生产线进行作业的过程,往往需要根据具体产品制作特定的砂箱。砂箱主要的作用是固定砂型,方便造型过程脱模、砂型转运、合箱过程锁紧砂型等;砂箱内部也会设置筋板,主要起到防止砂型下沉或者变形的作用。When sand casting is used for castings, sand boxes are generally required in the casting process, especially in the process of using a production line for operation, it is often necessary to make specific sand boxes according to specific products. The main function of the sand box is to fix the sand mold, which is convenient for demoulding during the molding process, sand mold transfer, and locking the sand mold during the box closing process; ribs are also installed inside the sand box to prevent the sand mold from sinking or deforming.
传统的砂箱在设计制作过程中,往往根据铸件产品的尺寸和铸造工艺设计砂箱外形尺寸和筋板结构,即专用砂箱,来实现工艺性和用砂量的最优组合;但是针对每种产品都设计专用的砂箱,会随着产品品种的增多,制作大量的砂箱,这些砂箱的存储、保管和使用,都需要占用大量的资源。而且,当想使用某一专用砂箱生产其它的铸件(高度和内径不匹配)时,要么造成铸件吃砂量太大,浪费型砂、固化剂和粘结剂;要么需要对砂箱进行切割(筋板与模具或者浇冒口干涉)以适应新铸件,这便破坏了砂箱,降低了砂箱的使用寿命。尤其在砂箱高度不够时,必须在上面在放一层砂箱,这样一来就不能使用机器翻转起模,只能人工翻转起模。若要机器起模,就必须重新制作砂箱,既不经济,也会降低生产效率。In the process of design and manufacture of traditional sandboxes, the external dimensions of the sandbox and the structure of the ribs are often designed according to the size of the casting product and the casting process, that is, the special sandbox, to achieve the optimal combination of manufacturability and sand consumption; but for each All kinds of products are designed with special sand boxes. With the increase of product varieties, a large number of sand boxes will be produced. The storage, storage and use of these sand boxes will take up a lot of resources. Moreover, when wanting to use a special sand box to produce other castings (height and inner diameter do not match), either the casting will eat too much sand, wasting molding sand, curing agent and binder; or the sand box needs to be cut ( Ribs interfere with the mold or sprue riser) to accommodate the new casting, which destroys the flask and reduces its service life. Especially when the height of the sand box is not enough, a layer of sand box must be placed on it, so that the machine cannot be used to flip the mold, and the mold can only be flipped manually. If the mold is to be removed by the machine, the sand box must be remade, which is not economical and also reduces production efficiency.
发明内容Contents of the invention
本发明的目的就是通过设计一种滑动式砂箱,实现砂箱高度和内径可调整,从而在较大的范围内适应各种不同铸件的需要。The purpose of the present invention is to realize the adjustable height and inner diameter of the sand box by designing a sliding sand box, so as to adapt to the needs of various castings in a large range.
本发明为了实现上述目的所采用的技术方案是:The technical scheme that the present invention adopts in order to realize the above object is:
一种滑动式砂箱,包括直角边框、直角伸缩块、长度边框、长边滑动壁、宽度边框、宽边滑动壁,水平滑轨、竖直滑轨,直角边框的两条边分别通过水平滑轨与长度边框和宽度边框滑动连接,直角边框的两条边分别与长度边框和宽度边框上对应位置加工若干螺纹孔,采用螺栓和不同螺纹孔配合固定直角边框与长度边框和宽度边框的相对位置;直角边框的纵向截面上加工有U型槽,槽内嵌入直角伸缩块,直角边框和直角伸缩快上对应加工若干螺纹孔,采用螺栓和不同的螺纹孔配合固定直角边框和直角伸缩块的相对位置;长度边框与长边滑动壁通过竖直滑轨滑动连接,长度边框和长边滑动壁上对应位置加工若干螺纹孔,采用螺栓和不同螺纹孔配合固定长度边框与长边滑动壁的相对位置;宽度边框与宽边滑动壁通过竖直滑轨滑动连接,宽度边框和宽边滑动壁上对应位置加工若干螺纹孔,采用螺栓和不同螺纹孔配合固定宽度边框与宽边滑动壁的相对位置。A sliding sand box, comprising a right-angle frame, a right-angle telescopic block, a length frame, a long-side sliding wall, a width frame, a wide-side sliding wall, a horizontal slide rail, and a vertical slide rail, and the two sides of the right-angle frame are passed through horizontal slides respectively. The rail is slidingly connected with the length frame and the width frame, and the two sides of the right-angle frame are respectively processed with a number of threaded holes at the corresponding positions on the length frame and the width frame, and bolts and different threaded holes are used to fix the relative positions of the right-angle frame and the length frame and width frame ;The longitudinal section of the right-angle frame is processed with a U-shaped groove, and a right-angle telescopic block is embedded in the groove. A number of threaded holes are correspondingly processed on the right-angle frame and the right-angle telescopic fastening. Position: The length frame and the long-side sliding wall are slidingly connected by vertical slide rails, and several threaded holes are processed at the corresponding positions on the length frame and the long-side sliding wall, and the relative positions of the length frame and the long-side sliding wall are fixed by using bolts and different threaded holes The width frame and the wide-side sliding wall are slidingly connected by vertical slide rails, and a number of threaded holes are processed at corresponding positions on the width frame and the wide-side sliding wall, and bolts and different threaded holes are used to coordinate and fix the relative positions of the width frame and the wide-side sliding wall.
长边滑动壁和宽边滑动壁上还设置有筋板固定架,根据需要安装固定筋板。Rib fixing frames are also arranged on the long-side sliding wall and the wide-side sliding wall, and the fixing ribs are installed as required.
本发明的有益效果是:通过砂箱框架结构组合滑动,实现砂箱的高度和内径可调节,进而实现采用少量砂箱即可在较大范围内适应铸件产品生产的需要;减少砂箱的设计及制作成本;同时可以减少单件产品型砂、固化剂、粘结剂的使用量,降低生产成本,提高生产效益。The beneficial effects of the present invention are: the height and the inner diameter of the sand box can be adjusted through the combined sliding of the sand box frame structure, and then a small number of sand boxes can be used to meet the needs of casting product production in a large range; the design of the sand box can be reduced and production costs; at the same time, it can reduce the amount of molding sand, curing agent, and binder used in a single product, reduce production costs, and improve production efficiency.
附图说明Description of drawings
图1是本发明所述砂箱的结构示意图;Fig. 1 is the structural representation of sand box of the present invention;
图2是本发明所述砂箱最小状态示意图;Fig. 2 is a schematic diagram of the minimum state of the sand box of the present invention;
图3是本发明所述砂箱最大状态示意图;Fig. 3 is a schematic diagram of the maximum state of the sand box of the present invention;
图中1、直角边框;2、直角伸缩块;3、长度边框;4、长边滑动壁;5、宽度边框;6、宽边滑动壁;7、水平滑轨一;8、水平滑轨二;9、螺纹孔一;10、螺栓一;11、螺纹孔二;12、螺栓二;13、槽;14、螺纹孔三;15、螺栓三;16、竖直滑轨一;17、螺纹孔四;18、螺栓四;19、竖直滑轨二;20、螺纹孔五;21、螺栓五;22、筋板固定架;23、筋板。In the figure 1. Right-angle frame; 2. Right-angle telescopic block; 3. Length frame; 4. Long-side sliding wall; 5. Width frame; 6. Wide-side sliding wall; 7. Horizontal slide rail 1; ;9, threaded hole one; 10, bolt one; 11, threaded hole two; 12, bolt two; 13, groove; 14, threaded hole three; 15, bolt three; 16, vertical slide rail one; 17, threaded hole Four; 18, four bolts; 19, two vertical slide rails; 20, five threaded holes; 21, five bolts; 22, rib plate fixing frame; 23, rib plate.
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
如图1所示,一种滑动式砂箱,包括直角边框1、直角伸缩块2、长度边框3、长边滑动壁4、宽度边框5、宽边滑动壁6,四个直角边框1与两条长度边框3、两条宽度边框5共同组成一个矩形框架结构,直角边框1的一条边通过水平滑轨一7与长度边框3滑动连接;另一条边通过水平滑轨二8与宽度边框5滑动连接,直角边框1的一条边上与长度边框3上对应位置加工若干螺纹孔一9,采用螺栓一10和不同螺纹孔一9配合固定直角边框1与长度边框3的相对位置;直角边框1的另一条边上与宽度边框5上对应位置加工若干螺纹孔二11,采用螺栓二12和不同螺纹孔二11配合固定直角边框1与宽度边框3的相对位置;直角边框1的纵向截面上加工有U型槽13,U型槽13内嵌入直角伸缩块2,直角边框1和直角伸缩块2上对应加工若干螺纹孔三14,采用螺栓三15和不同的螺纹孔三14配合固定直角边框1和直角伸缩块2的相对位置;长度边框3与长边滑动壁4通过竖直滑轨一16滑动连接,长度边框3和长边滑动壁4上对应位置加工若干螺纹孔四17,采用螺栓四18和不同螺纹孔四17配合固定长度边框3与长边滑动壁4的相对位置;宽度边框5与宽边滑动壁6通过竖直滑轨二19滑动连接,宽度边框5和宽边滑动壁6上对应位置加工若干螺纹孔五20,采用螺栓五21和不同螺纹孔五20配合固定宽度边框5与宽边滑动壁6的相对位置。长边滑动壁4和宽边滑动壁6上还设置有筋板固定架22,根据需要安装固定筋板23,防止砂型的变形及下沉。As shown in Figure 1, a kind of sliding type sand box comprises right angle frame 1, right angle
使用砂箱时,可以根据需要调整砂箱大小,通过调节水平滑轨,调整直角边框1和长度边框3、宽度边框5的相对位置,再用螺栓配合直角边框1和长度边框3、宽度边框5上的螺纹孔进行固定,以调整砂箱的内径;通过调节竖直滑轨,调整直角边框1和直角伸缩块2的相对位置,调整长度边框3和长边滑动壁4的相对位置,调整宽度边框5和宽边滑动壁6的相对位置,并采用螺栓配合各个部件的螺纹孔固定,以调整砂箱的高度,这样就可以将砂箱高度和内径调整到需要的大小,可以调整为最小状态,如图2所示,也可以调整到最大状态,如图3所示,同时,还可以根据需要安装筋板23,将筋板23固定到对应位置的筋板固定板22上,如图1所示,以防止砂型的变形及下沉。When using the sand box, the size of the sand box can be adjusted according to the needs. By adjusting the horizontal slide rail, adjust the relative positions of the right-angle frame 1, the
本发明设计结构巧妙,通过滑动机构调节砂箱各个部分,同时在水平和垂直两个方向进行伸缩变形,使得砂箱在内径和高度上发生变化,任意调整砂箱大小,以实现少量砂箱,即可在较大范围内适应铸件产品生产的需要;进而减少砂箱的设计和制作成本;同时也能最大限度的减少单件产品型砂、固化剂、粘结剂的用量,降低生产成本,提高生产效率和经济效益。The invention has an ingenious design structure, adjusts each part of the sand box through a sliding mechanism, and at the same time performs telescopic deformation in two directions, horizontal and vertical, so that the inner diameter and height of the sand box change, and the size of the sand box can be adjusted arbitrarily to realize a small number of sand boxes. It can adapt to the needs of casting product production in a wide range; thereby reducing the design and production costs of the sand box; at the same time, it can also minimize the amount of molding sand, curing agent, and binder for a single product, reduce production costs, and improve Production efficiency and economic benefits.
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| CN202211470998.2A CN115780747A (en) | 2022-11-22 | 2022-11-22 | Sliding type sand box |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586423A (en) * | 2013-11-29 | 2014-02-19 | 青岛海纳重工集团公司 | Module combination sand box for casting |
| CN205519530U (en) * | 2016-03-30 | 2016-08-31 | 沈阳三科泵阀工业有限公司 | Assembled sand box is used in casting |
| CN207508224U (en) * | 2017-10-23 | 2018-06-19 | 共享装备股份有限公司 | Combined type sand box |
| CN213052664U (en) * | 2020-08-31 | 2021-04-27 | 河南平原光电有限公司 | Universal sand box for casting |
| CN113953466A (en) * | 2021-12-23 | 2022-01-21 | 晋西装备制造有限责任公司 | Sand box with adjustable height and rib plate position |
| CN215824209U (en) * | 2021-12-17 | 2022-02-15 | 晋西装备制造有限责任公司 | Moulding cavity shape adjustable sand box |
-
2022
- 2022-11-22 CN CN202211470998.2A patent/CN115780747A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586423A (en) * | 2013-11-29 | 2014-02-19 | 青岛海纳重工集团公司 | Module combination sand box for casting |
| CN205519530U (en) * | 2016-03-30 | 2016-08-31 | 沈阳三科泵阀工业有限公司 | Assembled sand box is used in casting |
| CN207508224U (en) * | 2017-10-23 | 2018-06-19 | 共享装备股份有限公司 | Combined type sand box |
| CN213052664U (en) * | 2020-08-31 | 2021-04-27 | 河南平原光电有限公司 | Universal sand box for casting |
| CN215824209U (en) * | 2021-12-17 | 2022-02-15 | 晋西装备制造有限责任公司 | Moulding cavity shape adjustable sand box |
| CN113953466A (en) * | 2021-12-23 | 2022-01-21 | 晋西装备制造有限责任公司 | Sand box with adjustable height and rib plate position |
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Application publication date: 20230314 |