CN115772987A - A paint spraying device - Google Patents
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- CN115772987A CN115772987A CN202211627950.8A CN202211627950A CN115772987A CN 115772987 A CN115772987 A CN 115772987A CN 202211627950 A CN202211627950 A CN 202211627950A CN 115772987 A CN115772987 A CN 115772987A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
本发明公开了一种涂料喷涂装置,属于喷涂设备技术领域,包括吊篮,所述吊篮的正面开设有凹槽,所述吊篮的内腔固定有储料箱,本发明通过利用正反转电机带动螺纹杆转动,然后螺纹杆带动螺纹套在螺纹杆的表面左右移动,然后螺纹套带动固定板以及活动箱进行左右移动,随后活动箱通过活动管带动喷头左右移动,然后水泵将储料箱内腔的涂料通过软管导入活动箱内,然后通过过滤网过滤,从活动管流出,然后再从喷头喷出,涂料的喷涂过程无需人工操作,然后吊篮在吊装设备的配合下进行上下喷涂,无需考虑高空作业的危险性,同时避免了工人长时间工作导致劳累,需要休息或者轮班操作,增加额外的成本,不仅可以快速完成喷涂任务,而且喷涂均匀。
The invention discloses a paint spraying device, which belongs to the technical field of spraying equipment, and comprises a hanging basket. The rotating motor drives the threaded rod to rotate, and then the threaded rod drives the threaded sleeve to move left and right on the surface of the threaded rod, and then the threaded sleeve drives the fixed plate and the movable box to move left and right, and then the movable box drives the nozzle to move left and right through the movable pipe, and then the water pump will store the material The paint in the inner cavity of the tank is introduced into the movable tank through the hose, then filtered through the filter, flows out from the movable pipe, and then sprayed out from the nozzle. The paint spraying process does not require manual operation, and then the hanging basket is carried up and down with the cooperation of the lifting equipment. Spraying does not need to consider the danger of high-altitude operations, and at the same time avoids the fatigue of workers who work for a long time, needs to rest or operate in shifts, and increases additional costs. Not only can the spraying task be completed quickly, but the spraying is even.
Description
技术领域technical field
本发明涉及喷涂设备技术领域,具体为一种涂料喷涂装置。The invention relates to the technical field of spraying equipment, in particular to a paint spraying device.
背景技术Background technique
随着自动化的程度越来越高,喷涂生产线的应用也越来越广泛,并深入到国民经济的多个领域。现市场上的喷涂设备按照自动化程度可分为:手动喷涂设备、半自动喷涂设备和全自动喷涂设备三种。With the increasing degree of automation, the application of spraying production lines is becoming more and more extensive, and penetrates into many fields of the national economy. The spraying equipment currently on the market can be divided into three types according to the degree of automation: manual spraying equipment, semi-automatic spraying equipment and fully automatic spraying equipment.
在建筑外墙喷涂真石漆时,一般采用人工在吊篮内,进行手动喷涂的方式进行操作,首先建筑外墙多为高层建筑,人工站在吊篮内需要保持自身的平衡,同时好需要举起喷枪,长时间的工作容易产生疲惫感,同时安全性低,人工手动喷涂的方式容易导致喷涂的均匀度有所偏差,同时工作效率较低,随着人工成本的提升,建筑施工方需要寻求较为高效的喷涂施工方式来降低成本和提升施工效率。When spraying real stone paint on the exterior walls of buildings, it is generally operated by manual spraying in the hanging basket. First of all, the exterior walls of buildings are mostly high-rise buildings. Manual standing in the hanging basket needs to maintain its own balance. At the same time, it is best to lift With the spray gun, long-term work is prone to fatigue, and at the same time, the safety is low. The manual spraying method is likely to cause deviations in the uniformity of the spraying, and at the same time, the work efficiency is low. With the increase in labor costs, construction parties need to seek A more efficient spraying construction method to reduce costs and improve construction efficiency.
发明内容Contents of the invention
为实现上述目的,本发明提供如下技术方案:一种涂料喷涂装置,包括吊篮,所述吊篮的正面开设有凹槽,所述吊篮的内腔固定有储料箱,所述凹槽的内腔活动连接有活动箱,所述活动箱的正面可拆卸安装有活动管,所述活动管远离活动箱的一端固定连通有喷头,所述吊篮的内腔固定有水泵,所述水泵的进水口连通有进水管,且进水管远离水泵的一端与水箱正面的底部连通,所述水泵的出水口连通有软管,所述软管远离水泵的一端与活动箱的底部连通,所述活动箱的背面固定有固定板,所述吊篮的内腔设置有往复移动组件,所述储料箱内腔的两侧均通过轴承转动连接有旋转轴,所述旋转轴的表面固定有搅拌叶片,所述旋转轴的右侧贯穿储料箱并延伸至吊篮的右侧,所述吊篮的右侧设置有连接组件。In order to achieve the above object, the present invention provides the following technical solutions: a paint spraying device, including a hanging basket, a groove is opened on the front of the hanging basket, a material storage box is fixed in the inner cavity of the hanging basket, and the groove The inner cavity of the hanging basket is movably connected with a movable box, the front of the movable box is detachably installed with a movable pipe, and the end of the movable pipe far away from the movable box is fixedly connected with a nozzle, and the inner cavity of the hanging basket is fixed with a water pump, and the water pump The water inlet of the water inlet is connected with a water inlet pipe, and the end of the water inlet pipe far away from the water pump is connected with the bottom of the front of the water tank, and the water outlet of the water pump is connected with a hose, and the end of the hose far away from the water pump is connected with the bottom of the movable tank. The back of the movable box is fixed with a fixed plate, and the inner cavity of the hanging basket is provided with a reciprocating assembly. For the blade, the right side of the rotating shaft passes through the material storage box and extends to the right side of the hanging basket, and the right side of the hanging basket is provided with a connecting assembly.
优选的,所述往复移动组件包括嵌设于固定板表面的螺纹套,所述螺纹套的内腔螺纹连接有螺纹杆,所述螺纹杆的两端均通过轴承转动于吊篮内腔的两侧,所述螺纹杆的右侧贯穿吊篮并固定有正反转电机。Preferably, the reciprocating assembly includes a threaded sleeve embedded on the surface of the fixed plate, the inner cavity of the threaded sleeve is threaded with a threaded rod, and both ends of the threaded rod are rotated on the two ends of the inner cavity of the hanging basket through bearings. The right side of the threaded rod runs through the hanging basket and is fixed with a forward and reverse motor.
优选的,所述吊篮的右侧固定有固定箱,所述正反转电机固定于固定箱内腔的右侧,所述旋转轴的右侧贯穿至固定箱的内腔。Preferably, a fixed box is fixed on the right side of the hanging basket, the forward and reverse motor is fixed on the right side of the inner cavity of the fixed box, and the right side of the rotating shaft penetrates into the inner cavity of the fixed box.
优选的,所述连接组件包括固定在螺纹杆表面的第一皮带轮,所述旋转轴的表面固定有第二皮带轮,所述第一皮带轮和第二皮带轮的表面传动连接有传动皮带。Preferably, the connection assembly includes a first pulley fixed on the surface of the threaded rod, a second pulley is fixed on the surface of the rotating shaft, and a transmission belt is connected to the surface of the first pulley and the second pulley.
优选的,所述活动箱的正面连通有连接管,所述活动管贯穿至连接管的内腔,所述连接管和活动管的表面开设有相互螺纹连接的螺牙。Preferably, the front of the movable box is communicated with a connecting pipe, the movable pipe penetrates into the inner cavity of the connecting pipe, and the surfaces of the connecting pipe and the movable pipe are provided with threads for screwing together.
优选的,所述活动箱的内腔固定有固定管,所述固定管的两端与外界连通,所述固定管的内腔活动连接有滑杆,所述滑杆的两侧均固定于凹槽内腔的两侧。Preferably, the inner cavity of the movable box is fixed with a fixed tube, the two ends of the fixed tube communicate with the outside world, the inner cavity of the fixed tube is movably connected with a sliding rod, and both sides of the sliding rod are fixed in the concave Both sides of the groove cavity.
优选的,所述搅拌叶片的长度沿着旋转轴向两侧依次递减,所述储料箱内腔的底部呈倾斜状设置。Preferably, the length of the stirring blade decreases successively along both sides of the rotation axis, and the bottom of the inner cavity of the storage box is arranged in an inclined shape.
优选的,所述活动箱的内腔固定有过滤网,所述过滤网位于软管的前端。Preferably, a filter is fixed in the inner cavity of the movable box, and the filter is located at the front end of the hose.
优选的,所述吊篮顶部的两侧均固定有固定件,所述固定件的外侧活动连接有吊环。Preferably, both sides of the top of the hanging basket are fixed with fixing parts, and the outer sides of the fixing parts are movably connected with lifting rings.
优选的,所述吊篮正面的两侧均固定有支撑杆,所述支撑杆远离吊篮的一端安装有万向轮,所述支撑杆的长度大于活动管的长度。Preferably, support rods are fixed on both sides of the front of the hanging basket, universal wheels are installed on the end of the supporting rod away from the hanging basket, and the length of the supporting rod is greater than the length of the movable pipe.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明通过利用正反转电机带动螺纹杆转动,然后螺纹杆带动螺纹套在螺纹杆的表面左右移动,然后螺纹套带动固定板以及活动箱进行左右移动,随后活动箱通过活动管带动喷头左右移动,然后水泵将储料箱内腔的涂料通过软管导入活动箱内,然后通过过滤网过滤,从活动管流出,然后再从喷头喷出,涂料的喷涂过程无需人工操作,然后吊篮在吊装设备的配合下进行上下喷涂,无需考虑高空作业的危险性,同时避免了工人长时间工作导致劳累,需要休息或者轮班操作,增加额外的成本,不仅可以快速完成喷涂任务,而且喷涂均匀,提升了工作效率。1. The present invention drives the threaded rod to rotate by using the forward and reverse motor, and then the threaded rod drives the threaded sleeve to move left and right on the surface of the threaded rod, and then the threaded sleeve drives the fixed plate and the movable box to move left and right, and then the movable box drives the nozzle through the movable pipe Move left and right, and then the water pump will guide the paint in the inner cavity of the material storage tank into the movable tank through the hose, then filter through the filter, flow out from the movable pipe, and then spray out from the nozzle. The paint spraying process does not need manual operation, and then the hanging basket With the cooperation of hoisting equipment, spraying up and down does not need to consider the danger of high-altitude operations. At the same time, it avoids the fatigue of workers who work for a long time, needs to rest or operate in shifts, and increases additional costs. Not only can the spraying task be completed quickly, but also the spraying is uniform. Improve work efficiency.
2、本发明通过支撑杆和万向轮的配合,方便对掉落进行支撑,防止吊篮在高空作业时发生晃动,导致掉落与墙面碰撞,导致喷头损坏,保持吊篮与墙体的距离固定,方便从喷头喷出的涂料均匀。2. Through the cooperation of the support rod and the universal wheel, the present invention is convenient to support the falling, prevent the hanging basket from shaking when working at high altitude, cause the falling and the wall to collide, cause the nozzle to be damaged, and maintain the connection between the hanging basket and the wall. The distance is fixed, so that the paint sprayed from the nozzle is even.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的局部俯视立体结构示意图;Fig. 2 is the schematic diagram of partial top view three-dimensional structure of the present invention;
图3为本发明储料箱的俯视剖面立体结构示意图;Fig. 3 is a schematic diagram of a top view section three-dimensional structure of a storage box of the present invention;
图4为本发明活动箱的侧视剖面立体结构示意图;Fig. 4 is the side view sectional three-dimensional structure schematic diagram of activity case of the present invention;
图5为本发明活动箱的立体结构示意图。Fig. 5 is a schematic perspective view of the three-dimensional structure of the activity box of the present invention.
图中标号:1、吊篮;2、凹槽;3、储料箱;4、活动箱;5、活动管;6、喷头;7、水泵;8、软管;9、固定板;10、往复移动组件;101、螺纹套;102、螺纹杆;103、正反转电机;11、旋转轴;12、搅拌叶片;13、连接组件;131、第一皮带轮;132、第二皮带轮;133、传动皮带;14、固定箱;15、连接管;16、固定管;17、滑杆;18、过滤网;19、固定件;20、吊环;21、支撑杆;22、万向轮。Labels in the figure: 1, hanging basket; 2, groove; 3, storage box; 4, movable box; 5, movable pipe; 6, nozzle; 7, water pump; 8, hose; 9, fixed plate; 10, Reciprocating moving assembly; 101, threaded sleeve; 102, threaded rod; 103, forward and reverse motor; 11, rotating shaft; 12, stirring blade; 13, connecting assembly; 131, first pulley; 132, second pulley; 133, Transmission belt; 14, fixed box; 15, connecting pipe; 16, fixed pipe; 17, slide bar; 18, filter screen;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供了如图1~5所示的一种涂料喷涂装置,包括吊篮1,所述吊篮1的正面开设有凹槽2,所述吊篮1的内腔固定有储料箱3,所述凹槽2的内腔活动连接有活动箱4,所述活动箱4的正面可拆卸安装有活动管5,所述活动管5远离活动箱4的一端固定连通有喷头6,所述吊篮1的内腔固定有水泵7,所述水泵7的进水口连通有进水管,且进水管远离水泵7的一端与水箱正面的底部连通,所述水泵7的出水口连通有软管8,所述软管8远离水泵7的一端与活动箱4的底部连通,所述活动箱4的背面固定有固定板9,所述吊篮1的内腔设置有往复移动组件10,所述储料箱3内腔的两侧均通过轴承转动连接有旋转轴11,所述旋转轴11的表面固定有搅拌叶片12,所述旋转轴11的右侧贯穿储料箱3并延伸至吊篮1的右侧,所述吊篮1的右侧设置有连接组件13,通过利用正反转电机103带动螺纹杆102转动,然后螺纹杆102带动螺纹套101在螺纹杆102的表面左右移动,然后螺纹套101带动固定板9以及活动箱4进行左右移动,随后活动箱4通过活动管5带动喷头6左右移动,然后水泵7将储料箱3内腔的涂料通过软管8导入活动箱4内,然后通过过滤网18过滤,从活动管5流出,然后再从喷头6喷出,涂料的喷涂过程无需人工操作,然后吊篮1在吊装设备的配合下进行上下喷涂,无需考虑高空作业的危险性,同时避免了工人长时间工作导致劳累,需要休息或者轮班操作,增加额外的成本,不仅可以快速完成喷涂任务,而且喷涂均匀,提升了工作效率。The present invention provides a paint spraying device as shown in Figures 1 to 5, comprising a hanging basket 1, a
所述往复移动组件10包括嵌设于固定板9表面的螺纹套101,所述螺纹套101的内腔螺纹连接有螺纹杆102,所述螺纹杆102的两端均通过轴承转动于吊篮1内腔的两侧,所述螺纹杆102的右侧贯穿吊篮1并固定有正反转电机103,通过正反转电机103带动螺纹杆102转动,然后螺纹杆102带动螺纹套101在螺纹杆102的表面左右移动,对固定板9进行左右移动,使连接在活动箱4上的喷头6进行左右往复移动,配合吊篮1在吊装设备的操作下逐步下移,使吊篮1下降的区域均匀喷涂有涂料。The reciprocating
所述吊篮1的右侧固定有固定箱14,所述正反转电机103固定于固定箱14内腔的右侧,所述旋转轴11的右侧贯穿至固定箱14的内腔,通过固定箱14的设置,不仅可对正反转电机103进行安装,同时可对第一皮带轮131和第二皮带轮132进行防护,防止第一皮带轮131、第二皮带轮132和正反转电机103暴露在外,在施工工地上,容易与其他物体发生缠绕。The right side of the hanging basket 1 is fixed with a
所述连接组件13包括固定在螺纹杆102表面的第一皮带轮131,所述旋转轴11的表面固定有第二皮带轮132,所述第一皮带轮131和第二皮带轮132的表面传动连接有传动皮带133,通过螺纹杆102的转动带动第一皮带轮131转动,然后第一皮带轮131的转动通过传动皮带133带动第二皮带轮132转动,从而使第二皮带轮132带动旋转轴11转动,利用旋转轴11的转动带动搅拌叶片12转动对涂料进行搅拌,使涂料在储料箱3内保持均匀,避免涂料长时间静置容易出现沉淀分层的现象,保持外墙喷涂的涂料颜色保持一致。The connecting
所述活动箱4的正面连通有连接管15,所述活动管5贯穿至连接管15的内腔,所述连接管15和活动管5的表面开设有相互螺纹连接的螺牙,通过连接管15可对活动管5进行连接,同时利用螺牙可使活动管5与连接管15拆装,方便对活动管5的长度和喷头6的型号进行更换,适用于不同的涂料喷涂。The front of the
所述活动箱4的内腔固定有固定管16,所述固定管16的两端与外界连通,所述固定管16的内腔活动连接有滑杆17,所述滑杆17的两侧均固定于凹槽2内腔的两侧,通过固定管16的配合,方便滑杆17贯穿活动箱4,使活动箱4在滑杆17的表面左右滑动,避免活动箱4在固定板9和螺纹套101的带动下在螺纹杆102的表面发生转动,同时辅助活动箱4可以平稳的左右移动,使涂料喷涂均匀。The inner cavity of the
所述搅拌叶片12的长度沿着旋转轴11向两侧依次递减,所述储料箱3内腔的底部呈倾斜状设置,通过对储料箱3内腔底部形状的设置方便对涂料进行导流,使水泵7可以快速的对涂料进行吸取,同时防止涂料在储料箱3内部进行沉淀,同时利用旋转轴11和搅拌叶片12的转动对涂料进行搅拌,保障涂料混合均匀,避免出现涂料为分散开来出现结块的现象。The length of the
所述活动箱4的内腔固定有过滤网18,所述过滤网18位于软管8的前端,通过过滤网18可对涂料进行过滤,过滤去除涂料内部大颗粒杂质或者对结块的涂料进行阻隔,以免对活动管5和喷头6造成堵塞。The inner cavity of the
所述吊篮1顶部的两侧均固定有固定件19,所述固定件19的外侧活动连接有吊环20,通过固定件19和吊环20的设置,方便吊装设备与吊篮1进行连接,对吊篮1进行上下移动,配合活动箱4的作用移动,可以均匀的将涂料喷涂在墙体上。Both sides of the top of the hanging basket 1 are fixed with fixing
所述吊篮1正面的两侧均固定有支撑杆21,所述支撑杆21远离吊篮1的一端安装有万向轮22,所述支撑杆21的长度大于活动管5的长度,通过支撑杆21和万向轮22的配合,方便对掉落进行支撑,防止吊篮1在高空作业时发生晃动,导致掉落与墙面碰撞,导致喷头6损坏,保持吊篮1与墙体的距离固定,方便从喷头6喷出的涂料均匀。Both sides of the front of the hanging basket 1 are fixed with a
具体使用时,首先在建筑的顶部设置吊装设备,然后将吊装设备与吊环20连接,对吊篮1进行吊装,并将活动管5通过螺牙与连接管15进行连接,然后支撑杆21带动万向轮22与墙面接触,并对吊篮1进行支撑,防止吊篮1与墙体发生碰撞,同时将涂料灌装入储料箱3,同时添加入足量的稀释液,然后启动正反转电机103,同时正反转电机103带动螺纹杆102转动,然后螺纹杆102带动第一皮带轮131转动,同时第一皮带轮131通过传动皮带133带动第二皮带轮132转动,第二皮带轮132转动带动旋转轴11转动,然后旋转轴11带动搅拌叶片12转动,搅拌叶片12对涂料和稀释液进行搅拌,使涂料保持混合均匀,然后启动水泵7,同时水泵7将储料箱3内的涂料通过软管8导入活动箱4内,此时螺纹杆102的转动带动螺纹套101在螺纹杆102的表面移动,然后螺纹套101带动固定板9带动活动箱4进行移动,活动箱4带动活动管5和喷头6在滑杆17的表面进行移动,随着正反转电机103转动方向的变化,活动箱4进行左右往复移动,然后再配合吊装设备定点的下降,可以保障从喷头6喷出的涂料可以均匀的喷涂在墙体的外侧。During specific use, at first the top of the building is provided with hoisting equipment, then the hoisting equipment is connected with the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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