CN115771811B - Cable automatic winding device - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及线缆盘线技术领域,特别涉及一种电缆自动盘线装置。The invention relates to the technical field of cable coiling, in particular to an automatic cable coiling device.
背景技术Background technique
在线缆的生产过程中一般使用大线盘对生产出的线缆进行储存或者以大线盘的方式进行销售,但也存在将大线盘上的线缆分缠于小线盘上,以进行零售的加工场景。In the production process of cables, large wire reels are generally used to store or sell the produced cables in the form of large wire reels, but there are also cases where the cables on the large wire reels are divided into small wire reels to Processing scene for retail.
目前最常采用的方式是采用人工排线于旋转的小线盘上,人工的方式对于操作的熟练度要求较高,且对工人的精力消耗较大;也存在通过推杆自动进行排线的装置,然而自动排线的质量稍差而效率也存在提升的空间。At present, the most commonly used method is to manually arrange the wires on a small rotating reel. The manual method requires high proficiency in operation and consumes a lot of energy for the workers; there are also automatic wire arranging through push rods. device, however, the quality of the automatic wiring is slightly worse and there is room for improvement in efficiency.
发明内容Contents of the invention
本发明的主要目的为提供一种电缆自动盘线装置,旨在解决现有自动排线的质量稍差,且效率也存在提升空间的问题。The main purpose of the present invention is to provide an automatic cable reeling device, aiming to solve the problem that the existing automatic cable reeling is of poor quality and there is room for improvement in efficiency.
为了实现上述目的,本发明提供一种电缆自动盘线装置,包括:In order to achieve the above object, the present invention provides an automatic cable coiling device, comprising:
基座;base;
第一盘线组件,设置于所述基座,所述第一盘线组件包括第一转轴和固定于所述第一转轴的第一线盘固定组件;a first wire reel assembly, disposed on the base, the first wire reel assembly includes a first rotating shaft and a first wire reel fixing assembly fixed to the first rotating shaft;
第二盘线组件,设置于所述基座,所述第二盘线组件包括第二转轴和固定于所述第二转轴的第二线盘固定组件;A second wire reel assembly is arranged on the base, and the second wire reel assembly includes a second rotating shaft and a second wire reel fixing assembly fixed to the second rotating shaft;
推线组件,包括设置于所述基座的伸缩轴,所述伸缩轴背离所述基座的一端设置有固定架,所述固定架上铰接有分别对应所述第一盘线组件和所述第二盘线组件的第一支撑臂和第二支撑臂,所述第一支撑臂的自由端上设置有第一导向轮,所述第二支撑臂的自由端上设置有第二导向轮;The wire pushing assembly includes a telescopic shaft arranged on the base, and a fixed frame is provided at one end of the telescopic shaft away from the base, and hinged on the fixed frame are respectively corresponding to the first wire coil assembly and the The first support arm and the second support arm of the second coil assembly, the free end of the first support arm is provided with a first guide wheel, and the free end of the second support arm is provided with a second guide wheel;
计米装置,设置于所述固定架,且对应所述第一盘线组件与所述第二盘线组件。The meter counting device is arranged on the fixing frame and corresponds to the first wire coil assembly and the second wire coil assembly.
进一步地,所述第一支撑臂与所述第二支撑臂的长度可调。Further, the lengths of the first support arm and the second support arm are adjustable.
进一步地,所述伸缩轴包括两个并行设置的第一伸缩轴和第二伸缩轴。Further, the telescopic shaft includes two first telescopic shafts and a second telescopic shaft arranged in parallel.
进一步地,所述计米装置包括第一计米装置和第二计米装置,所述第一计米装置和所述第二计米装置在高度方向上和/或所述伸缩轴的长度方向上间隔设置。Further, the meter counting device includes a first meter counting device and a second meter counting device, and the first meter counting device and the second meter counting device are in the height direction and/or the length direction of the telescopic shaft upper interval setting.
进一步地,所述第一伸缩轴和所述第二伸缩轴外端的轴向上分别设置有柱状的第一安装腔和第二安装腔;所述第一计米装置包括第一滑动轴和第一旋转式计米器,所述第一滑动轴的内端伸入所述第一安装腔形成旋转被固定的匹配,所述第一滑动轴的外端连接所述第一旋转式计米器;所述第二计米装置包括第二滑动轴和第二旋转式计米器,所述第二滑动轴的内端伸入所述第二安装腔形成旋转被固定的匹配,所述第二滑动轴的外端连接所述第二旋转式计米器。Further, the outer ends of the first telescopic shaft and the second telescopic shaft are respectively provided with a cylindrical first installation cavity and a second installation cavity in the axial direction; the first meter counting device includes a first sliding shaft and a second sliding shaft. A rotary meter counter, the inner end of the first sliding shaft extends into the first installation cavity to form a fixed rotation match, and the outer end of the first sliding shaft is connected to the first rotary meter counter The second meter counting device includes a second sliding shaft and a second rotary meter counter, the inner end of the second sliding shaft extends into the second installation cavity to form a fixed rotation match, the second The outer end of the sliding shaft is connected with the second rotary meter counter.
进一步地,所述固定架包括对应所述第一盘线组件的第一固定架和对应所述第二盘线组件的第二固定架,所述第一固定架连接于所述第一滑动轴,所述第二固定架连接于所述第二滑动轴,其中,所述第一支撑臂设置于所述第一固定架,所述第二支撑臂设置于所述第二固定架。Further, the fixed frame includes a first fixed frame corresponding to the first coil assembly and a second fixed frame corresponding to the second coil assembly, the first fixed frame is connected to the first sliding shaft , the second fixing frame is connected to the second sliding shaft, wherein the first support arm is arranged on the first fixing frame, and the second supporting arm is arranged on the second fixing frame.
进一步地,所述基座上还设置有支撑座,所述支撑座用于与滑出于所述第一安装腔的所述第一计米装置形成可脱开的连接,所述支撑座还用于与滑出于所述第二安装腔的所述第二计米装置形成可脱开的连接。Further, a support base is also provided on the base, and the support base is used to form a detachable connection with the first meter counting device sliding out of the first installation cavity, and the support base is also It is used to form a detachable connection with the second meter counting device sliding out of the second installation cavity.
进一步地,所述支撑座设置于所述推线组件的下方,所述第一固定架的底部设置有第一滚轮,所述第二固定架的底部设置有第二滚轮,所述第一滚轮与所述第二滚轮在所述支撑座上滑动。Further, the support seat is arranged under the wire pushing assembly, the bottom of the first fixed frame is provided with a first roller, the bottom of the second fixed frame is provided with a second roller, and the first roller Sliding with the second roller on the support seat.
进一步地,所述第一伸缩轴的自由端设置有第一固定座,所述第二伸缩轴的自由端设置有第二固定座,所述第一固定座上设置有第一电磁结构,所述第一固定座背离所述基座的一端设置有第一触发开关,所述第一触发开关用于控制所述第一电磁结构的工作,所述第二固定座上设置有第二电磁结构,所述第二固定座背离所述基座的一端设置有第二触发开关,所述第二触发开关用于控制所述第二电磁结构的工作。Further, the free end of the first telescopic shaft is provided with a first fixed seat, the free end of the second telescopic shaft is provided with a second fixed seat, and the first fixed seat is provided with a first electromagnetic structure, so The end of the first fixed seat away from the base is provided with a first trigger switch, the first trigger switch is used to control the operation of the first electromagnetic structure, and the second fixed seat is provided with a second electromagnetic structure A second trigger switch is provided at the end of the second fixing seat away from the base, and the second trigger switch is used to control the operation of the second electromagnetic structure.
进一步地,所述第一旋转式计米器与所述第二旋转式计米器为霍尔传感式。Further, the first rotary meter counter and the second rotary meter counter are Hall sensor type.
本发明提供的电缆自动盘线装置,推线组件实现自动排线的动作,而第一盘线组件与第二盘线组件实现将线缆卷起的动作,第一支撑臂与第二支撑臂的铰接结构能提升盘线过程的质量,实现入线的角度以及入线的距离调整,从而能较好地应对多种型号小线盘的。In the cable automatic coiling device provided by the present invention, the cable pushing component realizes the action of automatically arranging the cable, and the first cable coiling component and the second coiling component realize the action of rolling up the cable, and the first support arm and the second support arm The unique hinged structure can improve the quality of the coiling process, and realize the adjustment of the angle and distance of the wire entering, so that it can better deal with various types of small wire reels.
附图说明Description of drawings
图1是本发明一实施例高效自动盘线装的示意图;Fig. 1 is the schematic diagram of an embodiment of the present invention highly efficient automatic wire coiling;
图2是图1中的局部放大图;Fig. 2 is a partial enlarged view in Fig. 1;
图3是本发明一实施例高效自动盘线装中第一计米装置的示意图;Fig. 3 is a schematic diagram of the first meter counting device in the high-efficiency automatic coiling device according to an embodiment of the present invention;
图4是本发明一实施例高效自动盘线装的示意图(第二支撑臂角度进行调整);Fig. 4 is a schematic diagram of a high-efficiency automatic winding wire assembly according to an embodiment of the present invention (the angle of the second support arm is adjusted);
图5是本发明第二个实施例高效自动盘线装的示意图(顶部视角);Fig. 5 is a schematic diagram (top view) of the high-efficiency automatic winding wire assembly of the second embodiment of the present invention;
图6是本发明第二个实施例高效自动盘线装的示意图(立体图);Fig. 6 is the schematic diagram (perspective view) of the high-efficiency automatic coiling wire of the second embodiment of the present invention;
图7是本发明第三个实施例高效自动盘线装的示意图(顶部视角);Fig. 7 is a schematic diagram (top view) of the high-efficiency automatic winding wire assembly according to the third embodiment of the present invention;
图8是本发明第四个实施例高效自动盘线装的示意图(顶部视角);Fig. 8 is a schematic diagram (top view) of the high-efficiency automatic winding wire assembly of the fourth embodiment of the present invention;
图9是本发明第四个实施例高效自动盘线装的示意图(立体图)。Fig. 9 is a schematic diagram (perspective view) of a high-efficiency automatic coiling device according to a fourth embodiment of the present invention.
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”“上述”和“该”也可包括复数形式。应该进一步理解的是,本发明的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件、单元、模块和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件、单元、模块、组件和/或它们的组。应该理解,当我们称元件被“连接”或“耦接”到另一元件时,它可以直接连接或耦接到其他元件,或者也可以存在中间元件。此外,这里使用的“连接”或“耦接”可以包括无线连接或无线耦接。这里使用的措辞“和/或”包括一个或更多个相关联的列出项的全部或任一单元和全部组合。Those skilled in the art will understand that unless otherwise stated, the singular forms "a", "an", "the", "above" and "the" used herein may also include plural forms. It should be further understood that the word "comprising" used in the description of the present invention refers to the presence of said features, integers, steps, operations, elements, units, modules and/or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, units, modules, components and/or groups thereof. It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may also be present. Additionally, "connected" or "coupled" as used herein may include wireless connection or wireless coupling. The expression "and/or" used herein includes all or any elements and all combinations of one or more associated listed items.
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语),具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语,应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样被特定定义,否则不会用理想化或过于正式的含义来解释。Those skilled in the art can understand that, unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this invention belongs. It should also be understood that terms, such as those defined in commonly used dictionaries, should be understood to have meanings consistent with their meaning in the context of the prior art, and unless specifically defined as herein, are not intended to be idealized or overly Formal meaning to explain.
参照图1至9,本发明一实施例中,一种电缆自动盘线装置,包括:Referring to Figures 1 to 9, in one embodiment of the present invention, an automatic cable coiling device includes:
基座100;Base 100;
第一盘线组件200,设置于所述基座100,所述第一盘线组件200包括第一转轴210和固定于所述第一转轴210的第一线盘固定组件;The first wire reel assembly 200 is arranged on the base 100, the first wire reel assembly 200 includes a first rotating shaft 210 and a first wire reel fixing assembly fixed to the first rotating shaft 210;
第二盘线组件300,设置于所述基座100,所述第二盘线组件300包括第二转轴310和固定于所述第二转轴310的第二线盘固定组件;The second wire reel assembly 300 is arranged on the base 100, the second wire reel assembly 300 includes a second rotating shaft 310 and a second wire reel fixing assembly fixed to the second rotating shaft 310;
推线组件,包括设置于所述基座100的伸缩轴410,所述伸缩轴410背离所述基座100的一端设置有固定架420,所述固定架420上铰接有分别对应所述第一盘线组件200和所述第二盘线组件300的第一支撑臂430和第二支撑臂440,所述第一支撑臂430的自由端上设置有第一导向轮,所述第二支撑臂440的自由端上设置有第二导向轮;The wire pushing assembly includes a telescopic shaft 410 arranged on the base 100, a fixed frame 420 is provided at one end of the telescopic shaft 410 facing away from the base 100, and the fixed frame 420 is hinged with corresponding first The first support arm 430 and the second support arm 440 of the wire coil assembly 200 and the second coil assembly 300, the free end of the first support arm 430 is provided with a first guide wheel, and the second support arm The free end of 440 is provided with a second guide wheel;
计米装置,设置于所述固定架420,且对应所述第一盘线组件200与所述第二盘线组件300。The meter counting device is disposed on the fixing frame 420 and corresponds to the first coil assembly 200 and the second coil assembly 300 .
现有技术中,在线缆的生产过程中一般使用大线盘对生产出的线缆进行储存或者以大线盘的方式进行销售,但也存在将大线盘上的线缆分缠于小线盘上,以进行零售的加工场景。目前最常采用的方式是采用人工排线于旋转的小线盘上,人工的方式对于操作的熟练度要求较高,且对工人的精力消耗较大;也存在通过推杆自动进行排线的装置,然而自动排线的质量稍差而效率也存在提升的空间。In the prior art, in the production process of cables, large wire reels are generally used to store or sell the produced cables in the form of large wire reels, but there are also cases where the cables on the large wire reels are divided into smaller ones. on the reel for retail processing. At present, the most commonly used method is to manually arrange the wires on a small rotating reel. The manual method requires high proficiency in operation and consumes a lot of energy for the workers; there are also automatic wire arranging through push rods. device, however, the quality of the automatic wiring is slightly worse and there is room for improvement in efficiency.
首先本发明的初衷在于使用一台机器实现两个工位的盘线操作,那么第一转轴210以及第二转轴310的驱动动力均来自于同一台驱动电机,第一转轴210以及第二转轴310是否被驱动电机所驱动可以通过联轴器、抱轴器或者传动齿轮的工作状态调整来实现;而伸缩轴410的驱动也可以通过在上述驱动电机上连接一个摆臂组件实现,通过对摆臂组件的更换或者调整能够实现伸缩轴410行程的调整;那么整个电缆自动盘线装置的驱动动力就可以只来自于一台电机的动力输出。在工作的过程中,将大线盘上线缆先后通过计米装置和第一导向轮以及第一线盘固定组件,那么可以进行一侧的盘线操作,此时可以进行第二个盘线过程的准备工作;当一侧的盘线操作完成后,暂停推线组件的工作,将大线盘上线缆先后通过计米装置和第二导向轮以及第二线盘固定组件,启动另一侧的盘线操作,并处理第一侧的盘线后续工作。在盘线的过程中,推线组件实现排线的动作,而第一盘线组件200与第二盘线组件300实现将线缆卷起的动作,在上述的过程中,第一支撑臂430与第二支撑臂440的铰接结构能提升盘线过程的质量,实现入线的角度以及入线的距离调整,从而能较好地应对多种型号小线盘的。通过对计米装置以及固定架420的结构调整能将实现不停止推线组件的工作,而对第一盘线组件200以及第二盘线组件300上进行盘线的操作,在后续实施例中进行介绍。First of all, the original intention of the present invention is to use one machine to realize the coiling operation of two stations, then the driving power of the first rotating shaft 210 and the second rotating shaft 310 comes from the same drive motor, the first rotating shaft 210 and the second rotating shaft 310 Whether it is driven by the driving motor can be realized by adjusting the working state of the coupling, the shaft holder or the transmission gear; and the driving of the telescopic shaft 410 can also be realized by connecting a swing arm assembly on the above-mentioned driving motor. The replacement or adjustment of the components can realize the adjustment of the stroke of the telescopic shaft 410; then the driving power of the entire cable automatic coiling device can only come from the power output of one motor. During the working process, the cable on the large wire reel passes through the meter counting device, the first guide wheel and the first wire reel fixing assembly successively, then the wire reeling operation on one side can be performed, and the second reeling operation can be performed at this time Preparation for the process; when the coiling operation on one side is completed, the work of the pushing component is suspended, and the cable on the large coiling coil passes through the meter counting device, the second guide wheel and the second coiling fixing component successively, and the other side is started The coiling operation of the first side and the follow-up work of the coiling on the first side. During the wire coiling process, the wire pushing assembly realizes the action of unwinding the wire, while the first wire coiling assembly 200 and the second wire coiling assembly 300 realize the action of winding up the cable. In the above process, the first support arm 430 The hinged structure with the second support arm 440 can improve the quality of the wire reeling process, realize the adjustment of the angle and distance of the wire entering, so that it can better deal with various types of small wire reels. By adjusting the structure of the meter counting device and the fixed frame 420, the work of the wire pushing assembly can be realized without stopping, and the wire coiling operation can be performed on the first wire coiling assembly 200 and the second coiling wire assembly 300. In subsequent embodiments Make an introduction.
综上,推线组件实现自动排线的动作,而第一盘线组件200与第二盘线组件300实现将线缆卷起的动作,第一支撑臂430与第二支撑臂440的铰接结构能提升盘线过程的质量,实现入线的角度以及入线的距离调整,从而能较好地应对多种型号小线盘的。To sum up, the wire pushing assembly realizes the action of automatic cable arranging, while the first wire reel assembly 200 and the second wire reel assembly 300 realize the action of winding up the cable, and the hinged structure of the first support arm 430 and the second support arm 440 It can improve the quality of the coiling process, realize the adjustment of the angle and distance of the wire entering, so that it can better deal with various types of small wire reels.
在一个实施例中,所述第一支撑臂430与所述第二支撑臂440的长度可调。In one embodiment, the lengths of the first support arm 430 and the second support arm 440 are adjustable.
在前述的实施例中,只通过第一支撑臂430与第二支撑臂440的固定角度的调整实现对应不同尺寸的小线盘、提供最佳的盘线角度等。而本实施例中,在角度可以调整的前提下,引入了长度可调的特性,从而其适配性得到了较大程度的提升。以上第一支撑臂430为例,其可以设置为两个通过螺栓组件连接的杆件,那么通过两个杆件结合程度的调整第一支撑臂430的总体长度。在其他实施例中,还可以是其他的实现方式。In the foregoing embodiments, only by adjusting the fixed angles of the first support arm 430 and the second support arm 440 , it is possible to correspond to small wire reels of different sizes, provide an optimal wire reel angle, and the like. However, in this embodiment, on the premise that the angle can be adjusted, the feature of adjustable length is introduced, so that its adaptability is greatly improved. Taking the above first support arm 430 as an example, it can be set as two rods connected by a bolt assembly, then the overall length of the first support arm 430 can be adjusted by adjusting the degree of combination of the two rods. In other embodiments, other implementation manners are also possible.
参照图1至4,在一个实施例中,所述伸缩轴410包括两个并行设置的第一伸缩轴411和第二伸缩轴412。Referring to FIGS. 1 to 4 , in one embodiment, the telescopic shaft 410 includes two first telescopic shafts 411 and second telescopic shafts 412 arranged in parallel.
在本实施例中,由于固定架420上要设置第一支撑臂430和第二支撑臂440,固定架420的尺寸需要设置的较大,那么第一伸缩轴411和第二伸缩轴412的设置使得固定架420的驱动过程较为稳定,利于盘线过程的顺利进行。当然第一伸缩轴411和第二伸缩轴412的驱动动力可以为同一个电机驱动装置、液压驱动装置或者气压驱动装置等。In this embodiment, since the first support arm 430 and the second support arm 440 are to be arranged on the fixed frame 420, the size of the fixed frame 420 needs to be set larger, so the setting of the first telescopic shaft 411 and the second telescopic shaft 412 This makes the driving process of the fixing frame 420 more stable, which is beneficial to the smooth progress of the coiling process. Of course, the driving power of the first telescopic shaft 411 and the second telescopic shaft 412 may be the same motor drive device, hydraulic drive device or pneumatic drive device.
参照图5至6,在一个实施例中,所述计米装置包括第一计米装置510和第二计米装置520,所述第一计米装置510和所述第二计米装置520在高度方向上和/或所述伸缩轴410的长度方向上间隔设置。5 to 6, in one embodiment, the meter counting device includes a first meter counting device 510 and a second meter counting device 520, and the first meter counting device 510 and the second meter counting device 520 are The height direction and/or the length direction of the telescopic shaft 410 are arranged at intervals.
盘线过程涉及的工序步骤包括装线、盘线以及拆线,其中,拆线和装线的步骤是先后进行的;而在日常工作中发现,盘线步骤的时间,与拆线和装线步骤的总时间;如对第一盘线组件200进行拆线以及装线的过程,涉及的动作包括线缆相对于计米装置、第一导向轮与线盘之间的关系调整,盘线的过程只是推线组件自动对配合第一转轴210的旋转进行;在对第一盘线组件200进行拆线和装线时,若停止第二盘线组件300的工作,则对于整个电缆自动盘线装置的效率造成了负面的影响。在前述的实施例中,较难实现第一盘线组件200与第二盘线组件300相互工作的不干扰,如在使用第一盘线组件200进行盘线的过程中,较难对第二盘线组件300进行装线盘以及拆线盘的操作,最重要的限制是计米装置。在本实施例中,通过将计米装置设置为第一计米装置510和第二计米装置520,那么就保留了第一盘线组件200与第二盘线组件300同时工作的可能,而第一计米装置510和第二计米装置520在高度方向上和/或伸缩轴410的长度方向上间隔设置那么在同时对两个大线盘上的线缆进行盘线操作时,两路线缆之间发生相互干扰的可能较低,特别利于第一盘线组件200与第二盘线组件300之间的不间断工作,具体操作过程在后续的实施例中将详细介绍。特别需要说明的是,在本实施例中,第一计米装置510和第二计米装置520的在高度方向上和/伸缩轴410的长度方向上间隔设置特指的是出线位置,比如第一计米装置510和第二计米装置520中心固定高度可能是一致的,通过第一计米装置510和第二计米装置520的尺寸差异形成了出线位置在高度方向上间隔设置。The process steps involved in the wire coiling process include wire installation, wire coiling and wire removal, wherein the steps of wire removal and wire installation are carried out successively; and in daily work, it is found that the time of the wire coiling step is different from the time of the wire removal and wire installation steps. Total time; for example, the process of removing wires and installing wires to the first wire reel assembly 200, the actions involved include adjusting the relationship between the cable relative to the meter meter, the first guide wheel and the wire reel, and the wire reel process is only The wire pushing assembly automatically coordinates the rotation of the first rotating shaft 210; when the first wire reeling assembly 200 is unwound and loaded, if the work of the second reeling assembly 300 is stopped, the efficiency of the entire cable automatic reeling device will be improved. caused a negative impact. In the foregoing embodiments, it is difficult to realize that the first coil assembly 200 and the second coil assembly 300 do not interfere with each other. For example, in the process of using the first coil assembly 200 for coiling, it is difficult to The wire reel assembly 300 performs the operation of the wire reel and the wire reel, and the most important limitation is the meter counting device. In this embodiment, by setting the meter counting device as the first meter counting device 510 and the second meter counting device 520, the possibility of simultaneous work of the first wire coil assembly 200 and the second coil wire assembly 300 is retained, while The first meter counting device 510 and the second meter counting device 520 are arranged at intervals in the height direction and/or the length direction of the telescopic shaft 410. Then when the cables on the two large wire reels are coiled at the same time, two ways The possibility of mutual interference between the cables is low, which is especially beneficial to the uninterrupted work between the first cable coil assembly 200 and the second cable coil assembly 300 , and the specific operation process will be introduced in detail in subsequent embodiments. In particular, it should be noted that in this embodiment, the spacing between the first meter counting device 510 and the second meter counting device 520 in the height direction and/or the length direction of the telescopic shaft 410 refers to the outlet position, such as the first The central fixed heights of the first meter counting device 510 and the second meter counting device 520 may be the same, and the size difference between the first meter counting device 510 and the second meter counting device 520 forms that the outlet positions are arranged at intervals in the height direction.
参照图5至6,在一个实施例中,所述第一伸缩轴411和所述第二伸缩轴412外端的轴向上分别设置有柱状的第一安装腔和第二安装腔;所述第一计米装置510包括第一滑动轴512和第一旋转式计米器511,所述第一滑动轴512的内端伸入所述第一安装腔形成旋转被固定的匹配,所述第一滑动轴512的外端连接所述第一旋转式计米器511;所述第二计米装置520包括第二滑动轴和第二旋转式计米器,所述第二滑动轴的内端伸入所述第二安装腔形成旋转被固定的匹配,所述第二滑动轴的外端连接所述第二旋转式计米器。Referring to Figures 5 to 6, in one embodiment, the outer ends of the first telescopic shaft 411 and the second telescopic shaft 412 are respectively provided with a cylindrical first installation cavity and a second installation cavity in the axial direction; A meter counting device 510 includes a first sliding shaft 512 and a first rotary meter counter 511, the inner end of the first sliding shaft 512 stretches into the first installation cavity to form a fixed rotation match, the first The outer end of the sliding shaft 512 is connected to the first rotary meter counter 511; the second meter counting device 520 includes a second sliding shaft and a second rotary meter counter, and the inner end of the second sliding shaft extends into the second installation cavity to form a fixed rotation match, and the outer end of the second sliding shaft is connected to the second rotary meter counter.
在本实施例中,提出了一种在伸缩轴410工作的过程中能进行子计米装置的拆装的结构,直接利用第一伸缩轴411以及第二伸缩轴412上开设第一安装腔和第二安装腔,使得整体结构的复杂程度得以降低。以第一计米装置510为例,第一滑动轴512在第一安装腔的滑动使得伸缩轴410在工作的过程中,可以进行装线和换线的操作。比如当第一盘线组件200完成了盘线过程后,操作将第一计米装置510拔出或者部分拔出,从而顺序完成拆线操作以及装线操作,此时第一盘线组件200与推线组件的工作还在顺利进行;完成了装线操作后重新将第一计米装置510固定于第一安装腔。在基座100上还可以对应设置固定拔出状态的第一计米装置510和第二计米装置520的夹持装置,那么在部分拔出第一计米装置510或者第二计米装置520后,可以通过夹持装置形成临时的固定,不被推线组件的工作所影响,从而便于用户操作。第一滑动轴512的旋转为第一安装腔所限制,通过第一滑动轴512以及第一安装腔的截面形状的限定来实现,如两者的截面呈矩形或椭圆形等,从而第一滑动轴512能够在第一安装腔内滑动,而不可旋转。当第一滑动轴512在第一安装腔中安装或者第二滑动轴在第二安装腔中安装时,为了防止第一滑动轴512或第二滑动轴的意外脱出,可能需要设置对应的固定结构,如卡接、扣接或者磁性连接等。In this embodiment, a structure that can carry out disassembly and assembly of the sub-meter meter device during the working process of the telescopic shaft 410 is proposed, directly using the first installation cavity and the first telescopic shaft 411 and the second telescopic shaft 412. The second installation cavity reduces the complexity of the overall structure. Taking the first meter counting device 510 as an example, the sliding of the first sliding shaft 512 in the first installation cavity enables the operation of the telescopic shaft 410 to perform wire loading and wire changing during the working process. For example, after the first wire coiling assembly 200 has completed the wire coiling process, the first meter counting device 510 is pulled out or partially pulled out by the operation, so as to complete the unthreading operation and the wire loading operation in sequence. At this time, the first wire coiling assembly 200 and The work of the wire pushing assembly is still going on smoothly; after the wire loading operation is completed, the first meter counting device 510 is fixed in the first installation cavity again. On the base 100, the clamping device of the first meter counting device 510 and the second meter counting device 520 of the fixed pull-out state can also be set correspondingly, so when the first meter counting device 510 or the second meter counting device 520 is partially pulled out Finally, a temporary fixation can be formed by the clamping device, which will not be affected by the work of the push wire assembly, thus facilitating the user's operation. The rotation of the first sliding shaft 512 is limited by the first mounting cavity, and is realized by the limitation of the cross-sectional shape of the first sliding shaft 512 and the first mounting cavity, such as the cross-section of the two is rectangular or elliptical, etc., so that the first sliding The shaft 512 is able to slide in the first installation cavity, but not to rotate. When the first sliding shaft 512 is installed in the first installation cavity or the second sliding shaft is installed in the second installation cavity, in order to prevent the first sliding shaft 512 or the second sliding shaft from coming out accidentally, it may be necessary to provide a corresponding fixing structure , such as snap-fit, buckle-fit or magnetic connection.
参照图7,在一个实施例中,所述固定架420包括对应所述第一盘线组件200的第一固定架和对应所述第二盘线组件300的第二固定架,所述第一固定架连接于所述第一滑动轴512,所述第二固定架连接于所述第二滑动轴,其中,所述第一支撑臂430设置于所述第一固定架,所述第二支撑臂440设置于所述第二固定架。Referring to FIG. 7 , in one embodiment, the fixing frame 420 includes a first fixing frame corresponding to the first coil assembly 200 and a second fixing frame corresponding to the second coil assembly 300 , the first The fixed frame is connected to the first sliding shaft 512, and the second fixed frame is connected to the second sliding shaft, wherein the first support arm 430 is arranged on the first fixed frame, and the second support The arm 440 is disposed on the second fixing frame.
在上有个实施例中,进行拆线以及装线的过程中,第一计米装置510以及第二计米装置520可以别全部或者部分拔出,但固定架420随着伸缩轴410的工作而运动的特性依然对操作的效率以及安全性有一定的负面影响。在本实施例中,通过将固定架420分体设置为第一固定架和第二固定架,且第一固定架连接于第一滑动轴512,第二固定架连接于第二滑动轴;那么在将第一计米装置510或者第二计米装置520拔出时,第一支撑臂430或者第二支撑臂440也会相应被拔出而不会随着伸缩轴410的工作而运动,此时在进行拆线以及装线的步骤的难度得到了降低。In the previous embodiment, during the process of thread removal and thread installation, the first meter counting device 510 and the second meter counting device 520 can be pulled out in whole or in part, but the fixed frame 420 can be pulled out as the telescopic shaft 410 works. However, the nature of the movement still has a certain negative impact on the efficiency and safety of the operation. In this embodiment, the fixing bracket 420 is divided into a first fixing bracket and a second fixing bracket, and the first fixing bracket is connected to the first sliding shaft 512, and the second fixing bracket is connected to the second sliding shaft; then When the first meter counting device 510 or the second meter counting device 520 is pulled out, the first support arm 430 or the second support arm 440 will also be pulled out accordingly and will not move as the telescopic shaft 410 works. The difficulty of performing the steps of thread removal and thread assembly has been reduced.
参照图8至9,在一个实施例中,所述基座100上还设置有支撑座600,所述支撑座600用于与滑出于所述第一安装腔的所述第一计米装置510形成可脱开的连接,所述支撑座600还用于与滑出于所述第二安装腔的所述第二计米装置520形成可脱开的连接。8 to 9, in one embodiment, the base 100 is also provided with a support base 600, the support base 600 is used to slide out of the first installation cavity with the first meter counting device 510 to form a detachable connection, and the support base 600 is also used to form a detachable connection with the second meter counting device 520 sliding out of the second installation cavity.
在本实施例中,在基座100上设置了支撑座600,通过支撑座600去支撑拔出于第一安装腔的第一计米装置510或者拔出于第二安装腔的第二计米装置520,且能形成临时连接(卡接、扣接或磁性连接等)。以第一计米装置510为例,第一计米装置510的第一滑动轴512上连接有第一固定架,第一固定架上又设置第一支撑臂430,当第一盘线组件200完成盘线过程后,将第一转轴210停止,拔出第一计米装置510;此时第一计米装置510与第一固定架形成的主体被支撑座600支撑,降低了用户的操作难度;而在支撑座600上对应位置上设置第一永磁件,那么当第一计米装置510被拔出后,第一永磁件吸引第一计米装置510避免其与第一伸缩轴411的随动。In this embodiment, a support base 600 is provided on the base 100 to support the first meter counting device 510 pulled out of the first installation cavity or the second meter count device 510 pulled out of the second installation cavity through the support base 600 device 520, and can form a temporary connection (snap, buckle or magnetic connection, etc.). Taking the first meter counting device 510 as an example, the first sliding shaft 512 of the first meter counting device 510 is connected with a first fixing frame, and a first support arm 430 is arranged on the first fixing frame, when the first coil assembly 200 After the coiling process is completed, the first rotating shaft 210 is stopped, and the first meter counting device 510 is pulled out; at this time, the main body formed by the first meter counting device 510 and the first fixed frame is supported by the support seat 600, which reduces the user's difficulty in operation and the first permanent magnet is set on the corresponding position on the support base 600, then when the first meter counting device 510 is pulled out, the first permanent magnet attracts the first meter counting device 510 to avoid its contact with the first telescopic shaft 411 follow-up.
在一个实施例中,所述支撑座600设置于所述推线组件的下方,所述第一固定架的底部设置有第一滚轮,所述第二固定架的底部设置有第二滚轮,所述第一滚轮与所述第二滚轮在所述支撑座600上滑动。In one embodiment, the support base 600 is disposed under the wire pushing assembly, the bottom of the first fixed frame is provided with a first roller, and the bottom of the second fixed frame is provided with a second roller, so The first roller and the second roller slide on the supporting base 600 .
在本实施例中,通过第一滚轮和第二滚轮,第一计米装置510和/或第二计米装置520的滑动过程较为平滑顺畅。In this embodiment, through the first roller and the second roller, the sliding process of the first meter counting device 510 and/or the second meter counting device 520 is relatively smooth.
参照图8至9,在一个实施例中,所述第一伸缩轴411的自由端设置有第一固定座413,所述第二伸缩轴412的自由端设置有第二固定座414,所述第一固定座413上设置有第一电磁结构,所述第一固定座413背离所述基座100的一端设置有第一触发开关,所述第一触发开关用于控制所述第一电磁结构的工作,所述第二固定座414上设置有第二电磁结构,所述第二固定座414背离所述基座100的一端设置有第二触发开关,所述第二触发开关用于控制所述第二电磁结构的工作。8 to 9, in one embodiment, the free end of the first telescopic shaft 411 is provided with a first fixed seat 413, and the free end of the second telescopic shaft 412 is provided with a second fixed seat 414. A first electromagnetic structure is provided on the first fixed seat 413, and a first trigger switch is provided at the end of the first fixed seat 413 away from the base 100, and the first trigger switch is used to control the first electromagnetic structure. For the work, the second fixed seat 414 is provided with a second electromagnetic structure, and the end of the second fixed seat 414 facing away from the base 100 is provided with a second trigger switch, and the second trigger switch is used to control the Describe the operation of the second electromagnetic structure.
在本实施例中,提出了一种方便固定第一计米装置510以及第二计米装置520的方式,为了更好的固定,引入了第一固定座413和第二固定座414。以第一计米装置510为例,通过第一旋转式计米器511触发第一触发开关,从而第一电磁结构能够对第一旋转式计米器511进行吸引固定(若第一旋转式计米器511为霍尔式,则需要进行针对性的位置改变),反之当第一盘线组件200工作完成后,克服第一电磁结构的电磁力将第一计米装置510拔出即可;第一触发开关与第一电磁结构的设置使得第一计米装置510的安装以及拔出的过程都较为顺畅,且固定过程更加稳定。需要说明的是,本实施例中,采用了开关和电磁装置配合的方式实现了便捷地固定,在其他实施例中,还可以永磁的方式实现固定;或者依然采用电磁装置,但其开关的控制方式可以是设置于基座100上的按钮式开关。In this embodiment, a method for conveniently fixing the first meter counting device 510 and the second meter counting device 520 is proposed. For better fixing, the first fixing seat 413 and the second fixing seat 414 are introduced. Taking the first meter counting device 510 as an example, the first trigger switch is triggered by the first rotary meter counter 511, so that the first electromagnetic structure can attract and fix the first rotary meter counter 511 (if the first rotary meter counter 511 If the meter device 511 is a Hall type, a targeted position change is required), otherwise, after the work of the first coil assembly 200 is completed, the first meter counter device 510 can be pulled out by overcoming the electromagnetic force of the first electromagnetic structure; The setting of the first trigger switch and the first electromagnetic structure makes the process of installing and pulling out the first meter counting device 510 smoother, and the fixing process is more stable. It should be noted that in this embodiment, the combination of the switch and the electromagnetic device is used to achieve convenient fixing. In other embodiments, the fixation can also be achieved by a permanent magnet; or the electromagnetic device is still used, but the switch's The control method may be a button switch provided on the base 100 .
在一个实施例中,所述第一旋转式计米器511与所述第二旋转式计米器为霍尔传感式。In one embodiment, the first rotary meter counter 511 and the second rotary meter counter are Hall sensor type.
霍尔传感式的灵敏度和可靠度均较为优越。The sensitivity and reliability of the Hall sensor are superior.
综上所述,本发明提供的电缆自动盘线装置,推线组件实现自动排线的动作,而第一盘线组件200与第二盘线组件300实现将线缆卷起的动作,第一支撑臂430与第二支撑臂440的铰接结构能提升盘线过程的质量,实现入线的角度以及入线的距离调整,从而能较好地应对多种型号小线盘的。To sum up, in the cable automatic reeling device provided by the present invention, the pusher assembly realizes the action of automatic cable reeling, and the first reel assembly 200 and the second reel assembly 300 realize the action of winding up the cable. The hinged structure of the support arm 430 and the second support arm 440 can improve the quality of the coiling process, and realize the adjustment of the angle and distance of the wire entering, so that it can better deal with various types of small wire reels.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related All technical fields are equally included in the scope of patent protection of the present invention.
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| DE102017118462A1 (en) * | 2017-08-14 | 2019-02-14 | Willi Bauer | Cable reel with cable rewind drive |
| US10498124B2 (en) * | 2018-02-26 | 2019-12-03 | Panasonic Intellectual Property Management Co., Ltd. | Cord reel device and electronic device |
| CN209161172U (en) * | 2018-10-24 | 2019-07-26 | 兰州交通大学 | A wire and cable automatic rewinding machine |
| CN210554267U (en) * | 2019-09-17 | 2020-05-19 | 中茵电力科技(苏州)有限公司 | Charging pile with self-winding cable |
| CN211733427U (en) * | 2020-03-10 | 2020-10-23 | 辽宁喀左电线电缆有限责任公司 | Wire and cable winding device |
| CN113572324B (en) * | 2021-09-27 | 2021-12-07 | 烟台一诺半导体材料有限公司 | Rotary pay-off device of multi-wire winding machine |
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2022
- 2022-12-16 CN CN202211621248.0A patent/CN115771811B/en active Active
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Denomination of invention: Cable automatic winding device Granted publication date: 20230718 Pledgee: China Construction Bank Corporation Hangzhou Lin'an Sub branch Pledgor: ZHEJIANG TIANJIE INDUSTRIAL Corp. Registration number: Y2025980032269 |