CN115770807A - A multi-angular door frame forming mold and its processing method - Google Patents
A multi-angular door frame forming mold and its processing method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及门框折弯成型技术领域,尤其涉及一种多棱角门框成型模具及其加工方法。The invention relates to the technical field of door frame bending and forming, in particular to a multi-angular door frame forming mold and a processing method thereof.
背景技术Background technique
折弯机模具分为折弯机上模和下模以及模座,是用于板料折弯成形和分离的模具。如图6所示,图中门框结构具有七个折弯结构,尤其是门框结构中A处的关键结构,该关键结构具有一个回折结构,该回折结构一般需要四次折弯才能完成,需要往复定位四次,由于每次的定位均存在误差,使得该关键结构的折弯精度大打折扣,且生产效率也需要进一步优化。The bending machine mold is divided into the upper mold, the lower mold and the mold base of the bending machine. It is a mold used for sheet metal bending forming and separation. As shown in Figure 6, the door frame structure in the figure has seven bending structures, especially the key structure at A in the door frame structure. Positioning is performed four times. Due to errors in each positioning, the bending accuracy of this key structure is greatly reduced, and the production efficiency also needs to be further optimized.
且由于关键结构具有一个回折结构,在对回折结构初步折弯时,势必造成折弯模具的磨损,如果继续采用传统42CrMo材料作为模具原材料,其耐磨性能无法满足现有的工况,例如,故此需要对折弯模具的耐磨性能作出进一步改进。And because the key structure has a folded structure, when the folded structure is initially bent, it will inevitably cause the wear of the bending die. If the traditional 42CrMo material is used as the raw material of the die, its wear resistance cannot meet the existing working conditions. For example, Therefore, it is necessary to further improve the wear resistance of the bending die.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中不足,故此提出一种多棱角门框成型模具及其加工方法,通过采用气缸作为下模体和中模体的支撑,利用上模体和初成型区域适配的回折结构的初成型、气缸活塞杆微短距回缩完成回折结构的终成型,只需要一套模组、两步工序即可完成,效率也大大提高、精度也能得到保证,利用该合金层能够利于降低耐磨程度,降低磨损率,提高使用寿命。The purpose of the present invention is to solve the deficiencies in the prior art, so a multi-angular door frame forming mold and its processing method are proposed. The initial forming of the equipped folding structure and the micro-short-distance retraction of the cylinder piston rod complete the final forming of the folding structure. Only one set of modules is required to complete the two-step process. The efficiency is also greatly improved and the accuracy can be guaranteed. Using The alloy layer can be beneficial to reduce the degree of wear resistance, reduce the wear rate, and improve the service life.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种多棱角门框成型模具,包括下模座和上模体,下模座上安装有位于两端的气缸一以及位于中部的气缸二,气缸一的输出端安装有连接头,连接头的顶部通过螺栓安装有中模体,中模体的顶部布设有与上模体成型区域适配的初成型区域,下模座上还安装有位于连接头下部的下模体,气缸二的输出端与下模体的底部连接,下模体和下模座之间区域为次成型区域,中模体、下模体、上模体的表面均设有T i-xY耐磨合金层。A multi-angular door frame forming mold, including a lower mold base and an upper mold body, the lower mold base is equipped with a cylinder one located at both ends and a cylinder two located in the middle, and a connector is installed on the output end of the cylinder one, and the top of the connector passes through Bolts are installed with a middle mold body, and the top of the middle mold body is provided with a preliminary forming area that matches the molding area of the upper mold body. The bottom of the mold body is connected, the area between the lower mold body and the lower mold base is the secondary forming area, and the surfaces of the middle mold body, the lower mold body and the upper mold body are all provided with Ti-xY wear-resistant alloy layers.
在上述实施方案的基础上作出如下改进,所述下模体包括与气缸二输出端连接并与下模座相对滑动的连接部以及与连接部一体连接的次成型施压头,次成型施压头的底面和下模座的顶面之间围设成次成型区域,次成型施压头的顶面和位于次成型施压头正上方的连接头的底面之间围设成定位区域。On the basis of the above-mentioned embodiment, the following improvement is made, the lower mold body includes a connection part connected to the second output end of the cylinder and relatively sliding with the lower mold base, and a secondary forming pressure head integrally connected with the connecting part, the secondary forming pressure The bottom surface of the head and the top surface of the lower mold seat are surrounded by a secondary forming area, and the top surface of the secondary forming pressure applying head and the bottom surface of the connecting head located directly above the secondary forming pressure applying head are formed into a positioning area.
在上述实施方案的基础上作出如下改进,所述连接头包括经螺栓安装中模体的安装部以及布设有安装部底面两端与对应气缸一输出端固接的接头部。On the basis of the above-mentioned embodiment, the following improvement is made, the connecting head includes the installation part where the middle mold body is installed by bolts and the joint part where both ends of the bottom surface of the installation part are affixed to the output end of the corresponding cylinder.
在上述实施方案的基础上作出如下改进,所述初成型区域包括右前至后依次布设的L型折角、V型折角以及水平承台,L型折角倾斜布设且L型折角的顶部和水平承台共面。On the basis of the above-mentioned embodiment, the following improvements are made, the initial forming area includes L-shaped knuckles, V-shaped knuckles and horizontal abutments arranged in sequence from the right front to the back, the L-shaped knuckles are arranged obliquely, and the top of the L-shaped knuckles and the horizontal abutment Coplanar.
在上述实施方案的基础上作出如下改进,所述下模座上布设有安装气缸一和气缸二的安装槽且安装槽侧部布设有螺纹孔。On the basis of the above-mentioned embodiment, the following improvements are made, the lower mold base is provided with installation grooves for installing cylinder one and cylinder two, and threaded holes are arranged on the sides of the installation grooves.
在上述实施方案的基础上作出如下改进,所述中模体、下模体、上模体的制作工艺,加工步骤如下:将以42CrMo为原材料的中模体、下模体、上模体进行渗氮后氧化处理,将四乙氧基硅烷、质量分数25%~28%的氨水、纯水、无水乙醇按1:4~57~8:3~4的比例配置沉积液,将热处理后的中模体、下模体、上模体置于25~35倍量的沉积液中,45~60Hz超声反应2~4h,再加入四乙氧基硅烷0.02~0.08倍量的纳米氧化钇,45~60Hz超声反应2~4h,取出用250mL纯水清洗2次,用180mL的95%乙醇清洗2次,85~95°下干燥4~6h,随后置于反应器中,抽真空使压力达到3.5~4.5MPa,通入四乙氧基硅烷0.05~0.12倍量的气态四氯化钛,反应器温度升至330~350°,再次抽真空使压力达到3.5~4.5MPa,随后通入混合还原气体至压力达到75~95MPa,后以中模体、下模体、上模体的温度为800~1200°,沉积5~8h。On the basis of the above embodiment, the following improvements are made, the manufacturing process of the middle mold body, the lower mold body, and the upper mold body, the processing steps are as follows: the middle mold body, the lower mold body, and the upper mold body with 42CrMo as raw materials Oxidation treatment after nitriding, tetraethoxysilane, ammonia water with a mass fraction of 25% to 28%, pure water, and absolute ethanol are prepared in a ratio of 1:4 to 57 to 8:3 to 4. The middle mold body, lower mold body, and upper mold body are placed in 25-35 times the amount of deposition liquid, 45-60 Hz ultrasonic reaction is performed for 2-4 hours, and then 0.02-0.08 times the amount of tetraethoxysilane is added to nanometer yttrium oxide. Ultrasonic reaction at 45-60Hz for 2-4 hours, take it out and wash it twice with 250mL pure water, wash it twice with 180mL of 95% ethanol, dry it at 85-95° for 4-6 hours, then put it in the reactor, and vacuum it to make the pressure reach 3.5~4.5MPa, feed gaseous titanium tetrachloride 0.05~0.12 times the amount of tetraethoxysilane, the temperature of the reactor rises to 330~350°, vacuumize again to make the pressure reach 3.5~4.5MPa, and then introduce mixed reduction Gas until the pressure reaches 75-95MPa, and then the temperature of the middle mold body, lower mold body and upper mold body is 800-1200°, and the deposition is performed for 5-8 hours.
对42CrMo渗氮后氧化处理后,渗氮层表面会存在四氧化三铁的成份且具备一定磁性,利用四乙氧基硅烷、质量分数25%~28%的氨水、纯水、无水乙醇按一定比例配置硅溶液,在超声反应下分两次沉积,先在四氧化三铁的外侧包裹二氧化硅通过稳定Si-O-Fe的化学键形成结合在一起并得到沉积初层,后是由于在硅溶液中引入氧化钇,由于稳定的S i-O-Y化学键存在会形成沉积终层,进而完成在渗氮层表面沉积有掺杂钇改性的多孔二氧化硅层,随后利用多孔且掺杂钇改性的二氧化硅层在气态的四氯化钛氛围下,四氯化钛会进入到多孔的二氧化硅中并与其上的氨基发生交联、水解、缩合反应,形成二氧化钛交联网络,最后在含有甲烷还原氛围中经高温还原形成碳化钛,由于二氧化硅层中掺杂钇,在形成碳化钛时,钇能够将使得初生碳化钛枝晶变得细小,枝晶间距加大,细长条共晶碳化钛增多得到超细晶碳化钛,超细晶碳化钛在钇净化界面使得界面润湿性增大,使其能够均匀且分散在二氧化硅层中且具备较高致密度,当超细晶碳化钛周围产生微裂纹和残余应力时,可以对裂纹产生钉扎作用,消耗断裂能,从而提高涂层材料的韧性。After nitriding and oxidation treatment of 42CrMo, there will be ferric oxide on the surface of the nitriding layer with certain magnetic properties. Use tetraethoxysilane, ammonia water with a mass fraction of 25% to 28%, pure water, and absolute ethanol to press The silicon solution is configured in a certain proportion, and deposited in two times under the ultrasonic reaction. First, the silicon dioxide is wrapped on the outside of the ferroferric oxide to form a stable Si-O-Fe chemical bond to form a bond and obtain the initial layer of deposition. The introduction of yttrium oxide into the silicon solution will form the final deposition layer due to the existence of stable Si-O-Y chemical bonds, and then complete the deposition of a porous silicon dioxide layer modified with doped yttrium on the surface of the nitrided layer, and then use porous and doped yttrium modified The silicon dioxide layer is in the gaseous titanium tetrachloride atmosphere, titanium tetrachloride will enter the porous silicon dioxide and undergo cross-linking, hydrolysis, and condensation reactions with the amino groups on it to form a titanium dioxide cross-linking network, and finally in Titanium carbide is formed by high-temperature reduction in a reducing atmosphere containing methane. Since the silicon dioxide layer is doped with yttrium, when forming titanium carbide, yttrium can make the primary titanium carbide dendrites become finer, the dendrite spacing increases, and the slender strips The increase of eutectic titanium carbide results in ultra-fine-grained titanium carbide, which increases the wettability of the interface at the yttrium-purified interface, enabling it to be uniformly and dispersed in the silicon dioxide layer with high density. When microcracks and residual stress are generated around the fine-grained titanium carbide, it can pin the cracks and consume fracture energy, thereby improving the toughness of the coating material.
在上述更进一步的技术方案中,所述混合还原气体除甲烷外还包括氢气、硅烷中的一种或多种。当加入硅烷后能够在碳化钛晶体中分布碳化硅且具备较高的致密度,同时会出现二元和或三元共晶相。In the further technical solution above, the mixed reducing gas includes one or more of hydrogen and silane in addition to methane. When silane is added, silicon carbide can be distributed in titanium carbide crystals with high density, and binary and or ternary eutectic phases will appear at the same time.
多段棱角门框的成型方法,使用上述所述成型模具,成型工艺包括:The molding method of the multi-section angular door frame uses the molding die described above, and the molding process includes:
步骤一:将板材安置于安置于L型折角和水平承台组成的水平面的定位区域处;Step 1: Place the plate at the positioning area on the horizontal plane formed by the L-shaped corner and the horizontal bearing platform;
步骤二:上模体下移,经上模体下部的成型区域和中模体的初成型区域将板材折出回折结构的初型,上模体上行并复位;Step 2: The upper mold body moves down, and the plate is folded out of the initial shape of the folded structure through the forming area of the lower part of the upper mold body and the initial forming area of the middle mold body, and the upper mold body goes up and resets;
步骤三:将加工出回折结构初型的板材取离,经未加工的水平段部分承插于下模体和安装部之间的定位区域内部,并经次成型施压头的外壁对回折结构的初形的直角进行定位,同时回折结构初型的V型结构处于次成型区域内部;Step 3: Take out the plate that has been processed into the initial shape of the folded structure, and insert the unprocessed horizontal section into the positioning area between the lower mold body and the installation part, and then form the outer wall of the pressure head against the folded structure The right angle of the initial shape of the original shape is positioned, and at the same time, the V-shaped structure of the initial shape of the folded structure is inside the secondary forming area;
步骤四:将新的板材安置于L型折角和水平承台组成的水平面的定位区域处,通过上模体下移将新的板材成型出回折结构的初型,同时位于次成型区域处的V型结构能够被折出最终的回折结构的终型。Step 4: Place the new plate in the positioning area of the horizontal plane formed by the L-shaped corner and the horizontal bearing platform, and form the initial shape of the new plate by moving the upper mold body downwards, and at the same time, the V in the secondary forming area. The shape structure can be folded out of the final shape of the final folded structure.
附图说明Description of drawings
图1为本发明的整体结构的侧视图;Fig. 1 is the side view of overall structure of the present invention;
图2为本发明的整体结构的主视图;Fig. 2 is the front view of overall structure of the present invention;
图3为本发明的下模体和下模座的连接关系图;Fig. 3 is the connection relationship figure of lower mold body and lower mold base of the present invention;
图4为本发明的下模体的侧视图;Fig. 4 is the side view of lower mold body of the present invention;
图5为本发明的下模座的侧视图;Fig. 5 is a side view of the lower mold base of the present invention;
图6为本发明的最终工件的结构示意图。Fig. 6 is a schematic structural view of the final workpiece of the present invention.
图中:10、下模座;11、气缸一;12、气缸二;13、连接头;131、安装部;132、接头;14、中模体;15、下模体;151、连接部;152、次成型施压头;16、L型折角;17、V型折角;18、水平承台;19、安装槽;20、上模体。Among the figure: 10, lower mold base; 11, cylinder one; 12, cylinder two; 13, connector; 131, installation part; 132, joint; 14, middle mold body; 15, lower mold body; 151, connection part; 152. Secondary forming pressure head; 16. L-shaped knuckle; 17. V-shaped knuckle; 18. Horizontal cap; 19. Installation groove; 20. Upper mold body.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, so as to Specific orientation configurations and operations, therefore, are not to be construed as limitations on the invention.
实施例1:如图1至图6所示,一种门框成型气动上下模,包括下模座10和上模体20,下模座10上安装有位于两端的气缸一11以及位于中部的气缸二12,下模座10上布设有安装气缸一11和气缸二12的安装槽19且安装槽19侧部布设有螺纹孔。Embodiment 1: As shown in Figures 1 to 6, a pneumatic upper and lower mold for forming a door frame includes a
气缸一11的输出端安装有连接头13,连接头13包括经螺栓安装中模体14的安装部131以及布设有安装部131底面两端与对应气缸一11输出端固接的接头部132。连接头13的顶部(安装部131)通过螺栓安装有中模体14,中模体14的顶部布设有与上模体20成型区域适配的初成型区域,初成型区域包括右前至后依次布设的L型折角16、V型折角17以及水平承台18,L型折角16倾斜布设且L型折角16的顶部和水平承台18共面。利用L型折角16的顶部和水平承台18处于同一平面内,在上模体20下移成型时,使得板材在L型折角16以顶部为界分为左侧和右侧同时进行弯折,位于右侧的板材再先经L型折角16的右侧部分弯折后再经V型折角17成型出关键结构,通过成型出关键结构后使得回折结构完成初型成型。The output end of cylinder one 11 is equipped with connecting
此处要特别说明一下,由于L型折角16的角度一般是在90°,如果不将其进行倾斜布设,无法进行回折结构的初型加工处理,一旦设置为倾斜结构后,由于本申请采用的是单套模具且利用的是气缸活塞杆的短距回缩特性,进而使得V型折角17的角度会相对较小,一般只有25°左右,这样就会使得该V型折角17的加工成型变得更加困难。It should be specifically explained here that since the angle of the L-shaped
下模座10上还安装有位于连接头13的安装部131正下部的下模体15,气缸二12的输出端与下模体15的底部连接,通过气缸而12的活塞杆短距回缩,能够将下模体15将初形后的V型结构17成型为回折结构的终型加工,下模体15和下模座10之间区域为次成型区域。The
下模体15包括与气缸二12输出端连接并与下模座10相对滑动的连接部151以及与连接部151一体连接的次成型施压头152,次成型施压头152的底面和下模座10的顶面之间围设成次成型区域,次成型施压头152的顶面和位于次成型施压头152正上方的连接头13的底面之间围设成定位区域。The
中模体14、下模体15、上模体20的表面均设有T i-xY耐磨合金层。The surfaces of the
在使用时,首先将板材安置于安置于L型折角16和水平承台18组成的水平面的定位区域处,上模体20下移,将板材折出回折结构的初型,随后将板材的水平段部分承插于下模体15和安装部131之间的定位区域内部,并经次成型施压头152的外壁对回折结构的初形的直角进行定位,同时回折结构初型的V型结构处于次成型区域内部,在将新的板材安置于L型折角16和水平承台18组成的水平面的定位区域处,通过上模体20下移将新的板材成型出回折结构的初型,同时位于次成型区域处的V型结构能够被折出最终的回折结构的终型,只使用一套模具两步工序即可完成关键结构的折弯处理。When in use, the board is first placed in the positioning area of the horizontal plane formed by the L-shaped
实施例2:在上述实施例的基础上作出如下改进:中模体14、下模体15、上模体20的制作工艺,加工步骤如下:将以42CrMo为原材料钢材的中模体14、下模体15、上模体20进行渗氮后氧化处理,将四乙氧基硅烷、质量分数28%的氨水、纯水、无水乙醇按1:4:7:3的比例配置沉积液,将热处理后的中模体14、下模体15、上模体20置于25~35倍量的沉积液中,45~60Hz超声反应2~4h,再加入四乙氧基硅烷0.03倍量的纳米氧化钇,45~60Hz超声反应2~4h,取出用250mL纯水清洗2次,用180mL的95%乙醇清洗2次,85~95°下干燥4~6h,随后置于反应器中,抽真空使压力达到3.5~4.5MPa,通入四乙氧基硅烷0.05~0.12倍量的气态四氯化钛,反应器温度升至345°,再次抽真空使压力达到3.5~4.5MPa,随后通入混合还原气体至压力达到75~95MPa,后以中模体14、下模体15、上模体20的温度为1150°,沉积5~8h,制得Ti-xY耐磨合金层。Embodiment 2: make following improvement on the basis of above-mentioned embodiment: the manufacturing process of
实施例3:在上述实施例的基础上作出如下改进:中模体14、下模体15、上模体20的制作工艺,加工步骤如下:将以42CrMo为原材料钢材的中模体14、下模体15、上模体20进行渗氮后氧化处理,将四乙氧基硅烷、质量分数25%~28%的氨水、纯水、无水乙醇按1:5:8:4的比例配置沉积液,将热处理后的中模体14、下模体15、上模体20置于25~35倍量的沉积液中,45~60Hz超声反应2~4h,再加入四乙氧基硅烷0.05倍量的纳米氧化钇,45~60Hz超声反应2~4h,取出用250mL纯水清洗2次,用180mL的95%乙醇清洗2次,85~95°下干燥4~6h,随后置于反应器中,抽真空使压力达到3.5~4.5MPa,通入四乙氧基硅烷0.05~0.12倍量的气态四氯化钛,反应器温度升至340°,再次抽真空使压力达到3.5~4.5MPa,随后通入混合还原气体至压力达到75~95MPa,后以中模体14、下模体15、上模体20的温度为1000°左右,沉积7h,制得T i-xY耐磨合金层。Embodiment 3: make following improvement on the basis of above-mentioned embodiment: the manufacturing process of middle mold body 14, lower mold body 15, upper mold body 20, processing steps are as follows: take 42CrMo as raw material steel middle mold body 14, lower mold body The mold body 15 and the upper mold body 20 are oxidized after nitriding, and tetraethoxysilane, ammonia water with a mass fraction of 25% to 28%, pure water, and absolute ethanol are deposited in a ratio of 1:5:8:4 solution, put the heat-treated middle mold body 14, lower mold body 15, and upper mold body 20 in 25 to 35 times the amount of deposition liquid, 45 to 60 Hz ultrasonic reaction for 2 to 4 hours, and then add tetraethoxysilane 0.05 times A certain amount of nano-yttrium oxide, 45-60Hz ultrasonic reaction for 2-4h, take it out and wash it twice with 250mL pure water, wash it twice with 180mL of 95% ethanol, dry it at 85-95° for 4-6h, and then put it in the reactor , evacuate to make the pressure reach 3.5-4.5MPa, feed gaseous titanium tetrachloride 0.05-0.12 times the amount of tetraethoxysilane, the temperature of the reactor rises to 340°, evacuate again to make the pressure reach 3.5-4.5MPa, and then Introduce mixed reducing gas until the pressure reaches 75-95 MPa, then set the temperature of middle mold body 14, lower mold body 15, and upper mold body 20 at about 1000°, and deposit for 7 hours to obtain Ti-xY wear-resistant alloy layer.
实施例4:在上述实施例的基础上作出如下改进:中模体14、下模体15、上模体20的制作工艺,加工步骤如下:将以42CrMo为原材料钢材的中模体14、下模体15、上模体20进行渗氮后氧化处理,将四乙氧基硅烷、质量分数25%~28%的氨水、纯水、无水乙醇按1:4:8:3的比例配置沉积液,将热处理后的中模体14、下模体15、上模体20置于25~35倍量的沉积液中,45~60Hz超声反应2~4h,再加入四乙氧基硅烷0.04倍量的纳米氧化钇,45~60Hz超声反应2~4h,取出用250mL纯水清洗2次,用180mL的95%乙醇清洗2次,85~95°下干燥4~6h,随后置于反应器中,抽真空使压力达到3.5~4.5MPa,通入四乙氧基硅烷0.05~0.12倍量的气态四氯化钛,反应器温度升至350°,再次抽真空使压力达到3.5~4.5MPa,随后通入混合还原气体至压力达到75~95MPa,后以中模体14、下模体15、上模体20的温度为950°左右,沉积7h,制得Ti-xY耐磨合金层。Embodiment 4: make following improvement on the basis of above-mentioned embodiment: the manufacturing process of middle mold body 14, lower mold body 15, upper mold body 20, processing steps are as follows: take 42CrMo as raw material steel middle mold body 14, lower mold body The mold body 15 and the upper mold body 20 are oxidized after nitriding, and tetraethoxysilane, ammonia water with a mass fraction of 25% to 28%, pure water, and absolute ethanol are deposited in a ratio of 1:4:8:3 solution, put the heat-treated middle mold body 14, lower mold body 15, and upper mold body 20 in 25 to 35 times the amount of deposition liquid, 45 to 60 Hz ultrasonic reaction for 2 to 4 hours, and then add 0.04 times of tetraethoxysilane A certain amount of nano-yttrium oxide, 45-60Hz ultrasonic reaction for 2-4h, take it out and wash it twice with 250mL pure water, wash it twice with 180mL of 95% ethanol, dry it at 85-95° for 4-6h, and then put it in the reactor , evacuate to make the pressure reach 3.5-4.5MPa, feed gaseous titanium tetrachloride 0.05-0.12 times the amount of tetraethoxysilane, the temperature of the reactor rises to 350°, and evacuate again to make the pressure reach 3.5-4.5MPa, then Introduce mixed reducing gas until the pressure reaches 75-95 MPa, then set the temperature of middle mold body 14, lower mold body 15, and upper mold body 20 at about 950°, and deposit for 7 hours to obtain a Ti-xY wear-resistant alloy layer.
对比例1:仅做渗氮后氧化处理。Comparative example 1: only post-nitriding oxidation treatment.
对比例2:将以42CrMo为原材料的中模体14、下模体15、上模体20进行渗氮后氧化处理,将四乙氧基硅烷、质量分数25%~28%的氨水、纯水、无水乙醇按1:4~5:7~8:3~4的比例配置沉积液,将热处理后的中模体14、下模体15、上模体20置于25~35倍量的沉积液中,45~60Hz超声反应2~4h,取出用250mL纯水清洗2次,用180mL的95%乙醇清洗2次,85~95°下干燥4~6h,随后置于反应器中,抽真空使压力达到3.5~4.5MPa,通入四乙氧基硅烷0.05~0.12倍量的气态四氯化钛,反应器温度升至330~350°,再次抽真空使压力达到3.5~4.5MPa,随后通入混合还原气体至压力达到75~95MPa,后以中模体14、下模体15、上模体20的温度为800~1200°,沉积7h。Comparative example 2: the middle mold body 14, the lower mold body 15, and the upper mold body 20, which are made of 42CrMo, are oxidized after nitriding, and tetraethoxysilane, ammonia water with a mass fraction of 25% to 28%, and pure water , Absolute ethanol according to the ratio of 1:4~5:7~8:3~4 to configure the deposition solution, and place the heat-treated middle mold body 14, lower mold body 15, and upper mold body 20 in 25 to 35 times the amount of In the deposition solution, ultrasonically react at 45-60 Hz for 2-4 hours, take it out, wash it twice with 250 mL of pure water, wash it twice with 180 mL of 95% ethanol, dry it at 85-95° for 4-6 hours, then put it in the reactor, pump Vacuum the pressure to 3.5-4.5MPa, feed gaseous titanium tetrachloride 0.05-0.12 times the amount of tetraethoxysilane, the temperature of the reactor rises to 330-350°, and vacuum again to make the pressure 3.5-4.5MPa, and then Inject the mixed reducing gas until the pressure reaches 75-95 MPa, and then deposit for 7 hours with the temperature of the middle mold body 14, the lower mold body 15, and the upper mold body 20 at 800-1200°.
对比例3:将以42CrMo为原材料的中模体14、下模体15、上模体20进行渗氮后氧化处理,将四乙氧基硅烷、质量分数25%~28%的氨水、纯水、无水乙醇按1:4~57~8:3~4的比例配置沉积液,将热处理后的中模体14、下模体15、上模体20置于25~35倍量的沉积液中,45~60Hz超声反应2~4h,45~60Hz超声反应2~4h,取出用250mL纯水清洗2次,用180mL的95%乙醇清洗2次,85~95°下干燥4~6h,随后置于反应器中,抽真空使压力达到3.5~4.5MPa,随后通入混合还原气体至压力达到75~95MPa,引入钛丝并加入至2000°左右,后以中模体14、下模体15、上模体20的温度为800~1200°沉积6h。Comparative Example 3: The
给出了采用本发明实施例2至4与对比例1至3的Ti-xY耐磨合金层的致密度性能和耐磨损性能的性能分析结果如下:The performance analysis results of the density performance and wear resistance performance of the Ti-xY wear-resistant alloy layer adopting the embodiments of the present invention 2 to 4 and comparative examples 1 to 3 are as follows:
多段棱角门框的成型方法,使用如实施例1和实施例2所述的成型模具,成型工艺包括:The molding method of multi-section angular door frame uses the molding die described in embodiment 1 and embodiment 2, and molding process comprises:
步骤一:将板材安置于安置于L型折角16和水平承台18组成的水平面的定位区域处;Step 1: Place the plate in the positioning area of the horizontal plane formed by the L-shaped
步骤二:上模体20下移,经上模体20下部的成型区域和中模体14的初成型区域将板材折出回折结构的初型,上模体20上行并复位;Step 2: the
步骤三:将加工出回折结构初型的板材取离,经未加工的水平段部分承插于下模体15和安装部131之间的定位区域内部,并经次成型施压头152的外壁对回折结构的初形的直角进行定位,同时回折结构初型的V型结构处于次成型区域内部;Step 3: Take out the plate that has been processed into the initial shape of the folded structure, and insert the unprocessed horizontal section into the positioning area between the
步骤四:将新的板材安置于L型折角16和水平承台18组成的水平面的定位区域处,通过上模体20下移将新的板材成型出回折结构的初型,同时位于次成型区域处的V型结构能够被折出最终的回折结构的终型。Step 4: Place the new board in the positioning area of the horizontal plane formed by the L-shaped
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此。所述替代可以是部分结构、器件、方法步骤的替代,也可以是完整的技术方案。根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above descriptions are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The replacement may be a partial structure, device, or method step, or a complete technical solution. Any equivalent replacement or change according to the technical solution of the present invention and its inventive concepts shall fall within the protection scope of the present invention.
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| KR20050120013A (en) * | 2004-06-17 | 2005-12-22 | 김정임 | A door frame making mould and making method of door frame thereof |
| CN203265423U (en) * | 2013-05-31 | 2013-11-06 | 马鞍山市恒利达机械刀片有限公司 | Deflection preventing composite die of bending machine |
| CN213793800U (en) * | 2020-11-03 | 2021-07-27 | 兰启迪 | Door leaf bending forming die |
| CN219597842U (en) * | 2022-12-26 | 2023-08-29 | 安徽力源数控刃模具制造有限公司 | Door frame shaping assembling die |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20050120013A (en) * | 2004-06-17 | 2005-12-22 | 김정임 | A door frame making mould and making method of door frame thereof |
| CN203265423U (en) * | 2013-05-31 | 2013-11-06 | 马鞍山市恒利达机械刀片有限公司 | Deflection preventing composite die of bending machine |
| CN213793800U (en) * | 2020-11-03 | 2021-07-27 | 兰启迪 | Door leaf bending forming die |
| CN219597842U (en) * | 2022-12-26 | 2023-08-29 | 安徽力源数控刃模具制造有限公司 | Door frame shaping assembling die |
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