CN115763933A - Battery module automatic stacking equipment - Google Patents

Battery module automatic stacking equipment Download PDF

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Publication number
CN115763933A
CN115763933A CN202211433616.9A CN202211433616A CN115763933A CN 115763933 A CN115763933 A CN 115763933A CN 202211433616 A CN202211433616 A CN 202211433616A CN 115763933 A CN115763933 A CN 115763933A
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stacking
translation
end plate
axis
battery
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马水春
胡金
宋东亮
董赏
梅立恒
徐晓平
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Shenzhen Lianpeng Intelligent Equipment Technology Co ltd
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Shenzhen Lianpeng Intelligent Equipment Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention relates to an automatic stacking device for battery modules; the method comprises the following steps that a six-axis stacking robot and a six-axis feeding robot are respectively arranged on two sides of a case, an end plate feeding assembly and a battery cell feeding assembly are arranged on two sides of the six-axis stacking robot, and a stacking mechanism, a turnover mechanism and a translation mechanism are arranged on the case; at first, the stacking mechanism inclines a certain angle through a turnover mechanism, then the six-axis stacking robot grabs the end plate and the electric core on the end plate incoming material and the electric core incoming material assembly to the stacking mechanism through the clamping jaw, the turnover mechanism drives the stacking mechanism to reset, then the translation mechanism drives the stacking mechanism to translate to the six-axis blanking robot, and finally, the six-axis blanking robot grabs the battery module formed by stacking and moves to the next step. The invention can realize full automation of the stacking process of the battery modules, and has the advantages of reducing production cost and improving production efficiency and yield.

Description

电池模组自动堆叠设备Battery module automatic stacking equipment

技术领域technical field

本发明涉及动力电池生产技术领域,特别是涉及一种电池模组自动堆叠设备。The invention relates to the technical field of power battery production, in particular to an automatic stacking device for battery modules.

背景技术Background technique

随着社会的快速发展,对于电动汽车的需求逐年增加,电动汽车的能源主要来自于电池包。电池包的最小单位是电芯,电芯是电能储存单元;当多个电芯被同一个外壳框架封装在一起,通过统一的边界与外部进行联系时就成为一个电池模组,将数个电池模组被BMS和热管理系统共同控制或管理起来后,这个统一的整体就是电池包,而将多个电芯放置在同一个外壳中的过程就叫做电池模组的堆叠过程。With the rapid development of society, the demand for electric vehicles is increasing year by year, and the energy of electric vehicles mainly comes from battery packs. The smallest unit of a battery pack is a cell, which is an electrical energy storage unit; when multiple cells are packaged together in the same shell frame and communicate with the outside through a unified boundary, it becomes a battery module. After the module is jointly controlled or managed by the BMS and the thermal management system, the unified whole is the battery pack, and the process of placing multiple cells in the same casing is called the stacking process of the battery module.

现阶段,电池模组堆叠的设备自动化程度不高且设备结构复杂,很多环节需要采用人工方式堆叠,存在堆叠效率低下的问题。At this stage, the automation of battery module stacking equipment is not high and the equipment structure is complex. Many links need to be stacked manually, and there is a problem of low stacking efficiency.

发明内容Contents of the invention

本发明的目的在于提供一种电池模组自动堆叠设备,解决现有堆叠过程的效率低下的问题。The object of the present invention is to provide an automatic stacking device for battery modules to solve the problem of low efficiency in the existing stacking process.

本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:

一种电池模组自动堆叠设备,包括机箱,所述机箱上设置有平移机构,所述平移机构与所述机箱滑动配合;An automatic stacking device for battery modules, comprising a chassis, the chassis is provided with a translation mechanism, and the translation mechanism is slidably matched with the chassis;

所述平移机构上设置有翻转机构,所述翻转机构与所述平移机构转动配合;所述翻转机构转轴的轴向与所述平移机构的平移方向相垂直;所述翻转机构上设置有堆叠机构;The translation mechanism is provided with an overturning mechanism, and the overturning mechanism is in rotation with the translation mechanism; the axial direction of the rotation axis of the overturning mechanism is perpendicular to the translation direction of the translation mechanism; the overturning mechanism is provided with a stacking mechanism ;

所述机箱的两侧设置有六轴堆叠机器人与六轴下料机器人,且所述六轴堆叠机器人与所述六轴下料机器人位于所述平移机构的移动方向上,所述六轴堆叠机器人的两侧分别设置有端板来料组件与电芯来料组件,所述端板来料组件设有一个端板放置工位用于放置端板,所述六轴堆叠机器人用于将所述端板放置工位的端板抓取到堆叠机构,所述电芯来料组件设有一个电芯放置工位用于放置电芯,所述六轴堆叠机器人用于将所述电芯放置工位的电芯抓取到堆叠机构,A six-axis stacking robot and a six-axis unloading robot are arranged on both sides of the chassis, and the six-axis stacking robot and the six-axis unloading robot are located in the moving direction of the translation mechanism, and the six-axis stacking robot The two sides of the end plate incoming material assembly and the battery core incoming material assembly are respectively provided. The end plate incoming material assembly is provided with an end plate placing station for placing the end plate. The six-axis stacking robot is used to place the The end plate of the end plate placement station is grabbed to the stacking mechanism, the cell incoming assembly is provided with a cell placement station for placing cells, and the six-axis stacking robot is used for placing the cell The battery cell of the bit is grabbed to the stacking mechanism,

所述端板和所述电芯在所述堆叠机构的堆叠工位上堆叠后形成电池模组,所述六轴下料机器人抓取所述电池模组至下一工序。The end plates and the battery cells are stacked on the stacking station of the stacking mechanism to form a battery module, and the six-axis unloading robot grabs the battery module to the next process.

在其中一个实施例中,所述堆叠机构包括堆叠安装板,所述堆叠安装板与所述翻转机构固定连接,所述堆叠安装板上设有堆叠工位,所述堆叠工位用于所述六轴堆叠机器人抓取所述电芯进行堆叠操作,所述堆叠工位靠近所述六轴堆叠机器人的一端设置有底部支撑装置,所述堆叠工位远离所述六轴堆叠机器人的一端设置有压紧装置,所述底部支撑装置和压紧装置的间隔方向与所述电芯的堆叠方向一致。In one of the embodiments, the stacking mechanism includes a stacking installation plate, the stacking installation plate is fixedly connected with the turning mechanism, and the stacking installation plate is provided with a stacking station, and the stacking station is used for the The six-axis stacking robot grabs the cells for stacking operation, the end of the stacking station close to the six-axis stacking robot is provided with a bottom support device, and the end of the stacking station away from the six-axis stacking robot is provided with a As for the pressing device, the spacing direction between the bottom supporting device and the pressing device is consistent with the stacking direction of the electric cores.

在其中一个实施例中,所述堆叠工位上设置有电池支撑架,所述电池支撑架的两侧设置有侧面定位装置,两个所述侧面定位装置的间隔方向与所述电芯的堆叠方向相垂直,所述侧面定位装置包括第二驱动件,所述第二驱动件设置在所述堆叠安装板上,所述第二驱动件的驱动方向与所述电芯的堆叠方向相垂直,所述第二驱动件的输出端通过定位丝杆与定位板连接,所述定位板与所述电芯相抵接。In one of the embodiments, the stacking station is provided with a battery support frame, and side positioning devices are provided on both sides of the battery support frame, and the spacing direction of the two side positioning devices is related to the stacking direction of the battery cells. The direction is perpendicular, the side positioning device includes a second driving member, the second driving member is arranged on the stacking mounting plate, the driving direction of the second driving member is perpendicular to the stacking direction of the battery cells, The output end of the second driving member is connected to a positioning plate through a positioning screw, and the positioning plate abuts against the electric core.

在其中一个实施例中,所述压紧装置包括第一驱动件,所述第一驱动件设置在所述堆叠安装板上,所述第一驱动件的驱动方向与所述电芯的堆叠方向相一致,所述第一驱动件的输出端通过压紧丝杆与压紧底座连接,所述压紧底座上安装有压紧板,所述压紧板能够沿所述电芯的堆叠方向作用于所述电芯堆叠后组成的电池模组的一端面。In one of the embodiments, the pressing device includes a first driving member, the first driving member is arranged on the stacking mounting plate, and the driving direction of the first driving member is in line with the stacking direction of the electric cores. Consistently, the output end of the first driving member is connected to the pressing base through a pressing screw rod, and a pressing plate is installed on the pressing base, and the pressing plate can act along the stacking direction of the electric cores. One end surface of the battery module formed after the batteries are stacked.

在其中一个实施例中,所述底部支撑装置包括支撑底座,所述支撑底座设置在所述堆叠安装板上,所述支撑底座上安装有支撑板,所述支撑板用于支撑所述端板,所述支撑板的两侧安装有限位夹爪,所述限位夹爪的间隔方向与所述电芯的堆叠方向相垂直,所述限位夹爪至少部分能够夹取在所述端板的两侧。In one of the embodiments, the bottom support device includes a support base, the support base is set on the stacking installation plate, a support plate is installed on the support base, and the support plate is used to support the end plate , the two sides of the support plate are equipped with limiting jaws, the spacing direction of the limiting jaws is perpendicular to the stacking direction of the battery cells, and the limiting jaws can at least partially be clamped on the end plate on both sides.

在其中一个实施例中,所述翻转机构包括旋转固定座、旋转轴、齿轮传动组件以及翻转伺服电机,所述旋转固定座分别与所述堆叠安装板和所述旋转轴固定连接,所述翻转伺服电机设置在所述平移机构上,所述齿轮传动组件传动配合在所述旋转轴和所述翻转伺服电机之间,所述旋转轴与所述平移机构转动连接,所述旋转轴的轴向与所述平移机构的移动方向相垂直;In one of the embodiments, the turning mechanism includes a rotating fixed seat, a rotating shaft, a gear transmission assembly, and a turning servo motor, and the rotating fixed seat is fixedly connected with the stacking mounting plate and the rotating shaft respectively, and the turning The servo motor is arranged on the translation mechanism, and the gear transmission assembly is driven and fitted between the rotation shaft and the flipping servo motor. The rotation shaft is connected in rotation with the translation mechanism, and the axial direction of the rotation shaft perpendicular to the moving direction of the translation mechanism;

所述齿轮传动组件包括第一齿轮和第二齿轮,所述第一齿轮套设在旋转轴上且与所述第二齿轮啮合,所述第二齿轮与所述翻转伺服电机的输出端连接。The gear transmission assembly includes a first gear and a second gear, the first gear is sleeved on the rotating shaft and meshed with the second gear, and the second gear is connected to the output end of the turning servo motor.

在其中一个实施例中,所述翻转伺服电机驱动所述堆叠安装板使其转动至第一转向位和第二转向位;所述翻转伺服电机驱动所述堆叠安装板转动至所述第一转向位时,所述堆叠安装板与所述机箱顶部平行;所述翻转伺服电机驱动所述堆叠安装板转动至所述第二转向位时,所述堆叠安装板与所述机箱顶部之间形成60°-80°的夹角且堆叠安装板上的堆叠工位与所述六轴堆叠机器人相对应;In one of the embodiments, the turning servo motor drives the stacking mounting plate to rotate to the first turning position and the second turning position; the turning servo motor drives the stacking installing plate to turn to the first turning position position, the stacking mounting plate is parallel to the top of the chassis; when the turning servo motor drives the stacking mounting plate to rotate to the second turning position, a 60° is formed between the stacking mounting plate and the top of the chassis. °-80° included angle and the stacking station on the stacking mounting plate corresponds to the six-axis stacking robot;

和/或,所述机箱上开设有让位槽,当所述堆叠安装板转动至所述第二转向位时,所述让位槽用于容置所述堆叠安装板上转动时向靠近所述机箱方向运动的一侧边。And/or, a relief slot is provided on the chassis, and when the stack mounting plate is rotated to the second turning position, the relief slot is used to accommodate the rotation of the stack mounting plate towards the The side of the chassis that moves in the direction described above.

在其中一个实施例中,所述平移机构包括平移底座、平移连接座、平移丝杆和平移伺服电机,所述平移底座与所述机箱滑动连接,所述平移底座与所述旋转轴转动连接,所述平移连接座和所述平移伺服电机两者其中一者设于所述机箱,另一者设于所述平移底座,所述平移伺服电机的输出端与所述平移丝杆连接,且所述平移伺服电机的输出端的轴向和所述平移丝杆的轴向一致,所述平移丝杆与所述平移底座螺纹连接。In one of the embodiments, the translation mechanism includes a translation base, a translation connection seat, a translation screw and a translation servo motor, the translation base is slidably connected to the chassis, the translation base is rotationally connected to the rotating shaft, One of the translation connecting seat and the translation servo motor is arranged on the chassis, the other is arranged on the translation base, the output end of the translation servo motor is connected with the translation screw rod, and the The axial direction of the output end of the translation servo motor is consistent with the axial direction of the translation screw rod, and the translation screw rod is screwed to the translation base.

在其中一个实施例中,所述平移底座包括平移底板,所述平移底板的两侧固定安装有平移侧板;所述平移侧板与所述旋转轴转动连接,所述平移底板与所述机箱滑动连接;In one of the embodiments, the translation base includes a translation bottom plate, and translation side plates are fixedly installed on both sides of the translation bottom plate; sliding connection;

所述平移侧板靠近所述旋转轴的一端的端面上设置有旋转限位块,所述旋转限位块在所述堆叠安装板转动至所述第二转向位时与所述堆叠安装板底部相抵接。A rotation limiting block is provided on the end surface of the translation side plate close to the rotating shaft, and when the stacking mounting plate rotates to the second turning position, the rotating limiting block is in contact with the bottom of the stacking mounting plate. meet each other.

在其中一个实施例中,所述端板来料组件包括第一端板支撑架和第二端板支撑架,所述第一端板支撑架和第二端板支撑架间隔设置形成端板工位,所述端板工位上放置所述端板,所述第一端板支撑架和第二端板支撑架之间设置有调节装置,所述调节装置通过调节所述第一端板支撑架和第二端板支撑架之间的间隔距离改变所述端板工位的大小,所述第一端板支撑架上设置有第一限位件,所述第二端板支撑架上设置有第二限位件,所述第一端板支撑架和所述第二限位件用来定位所述端板;所述电芯来料组件包括第一电芯支撑架和第二电芯支撑架,所述第一电芯支撑架和所述第二电芯支撑架间隔设置形成电芯工位,所述电芯工位上放置所述电芯,所述第一电芯支撑架和第二电芯支撑架之间设置有调节装置,所述调节装置通过调节所述第一电芯支撑架和第二电芯支撑架之间的间隔距离改变所述电芯工位的大小,所述第一电芯支撑架上设置有第三限位件,所述第二电芯支撑架上设置有第四限位件,所述第三限位件和所述第二电芯支撑架用来定位所述电芯。In one of the embodiments, the end plate incoming material assembly includes a first end plate support frame and a second end plate support frame, and the first end plate support frame and the second end plate support frame are spaced apart to form an end plate support frame. position, the end plate is placed on the end plate station, an adjustment device is arranged between the first end plate support frame and the second end plate support frame, and the adjustment device supports the first end plate by adjusting the The distance between the frame and the second end plate support frame changes the size of the end plate station, the first end plate support frame is provided with a first stopper, and the second end plate support frame is provided with a There is a second limiter, the first end plate support frame and the second limiter are used to position the end plate; the cell incoming material assembly includes the first cell support frame and the second cell Support frame, the first cell support frame and the second cell support frame are arranged at intervals to form a cell station, the cell station is placed on the cell, the first cell support frame and the cell station An adjustment device is provided between the second cell support frames, and the adjustment device changes the size of the cell station by adjusting the distance between the first cell support frame and the second cell support frame. The first cell support frame is provided with a third limiter, the second cell support frame is provided with a fourth limiter, the third limiter and the second cell support frame are used to locate the cell.

和/或,所述六轴堆叠机器人包括端板夹爪和电芯夹爪,所述端板夹爪的尺寸与所述端板相匹配,所述电芯夹爪的尺寸与所述电芯相匹配;And/or, the six-axis stacking robot includes an end plate gripper and a cell gripper, the size of the end plate gripper matches the end plate, and the cell gripper has a size that matches the cell match;

和/或,所述六轴下料机器人包括电池夹爪,所述电池夹爪的尺寸与电池模组相匹配。And/or, the six-axis blanking robot includes battery grippers, and the size of the battery grippers matches the battery module.

本发明提供了一种电池模组自动堆叠设备,具备以下有益效果:通过在机箱上设置堆叠机构、翻转机构和平移机构,使得六轴堆叠机器人抓取端板和电芯后堆叠机构通过旋转使其更方便的进行堆叠操作,堆叠过后通过平移机构带动堆叠好的电池模组至六轴下料机器人处,最后,六轴下料机器人抓取电池模组移至下一步工序。本发明通过实现电池模组堆叠过程的全自动化,实现减少生产成本、提高生产效率和良品率的效果。The invention provides an automatic stacking device for battery modules, which has the following beneficial effects: by setting a stacking mechanism, an overturning mechanism and a translation mechanism on the chassis, the stacking mechanism can be rotated after the six-axis stacking robot grabs the end plate and the battery core. It is more convenient to perform stacking operations. After stacking, the stacked battery modules are driven by the translation mechanism to the six-axis unloading robot. Finally, the six-axis unloading robot grabs the battery modules and moves to the next step. The present invention achieves the effects of reducing production cost, improving production efficiency and yield by realizing full automation of the battery module stacking process.

附图说明Description of drawings

图1为本发明一实施例在一视角下的结构示意图;Fig. 1 is a schematic structural diagram of an embodiment of the present invention under a viewing angle;

图2为本发明一实施例的堆叠机构在一视角下的结构示意图;Fig. 2 is a schematic structural view of a stacking mechanism according to an embodiment of the present invention;

图3为本发明一实施例的翻转机构在一视角下的结构示意图;Fig. 3 is a structural schematic diagram of a turning mechanism according to an embodiment of the present invention at a viewing angle;

图4为本发明一实施例在一视角下的结构示意图;Fig. 4 is a schematic structural diagram of an embodiment of the present invention under a viewing angle;

图5为本发明一实施例的六轴上料机器人在一视角下的结构示意图;Fig. 5 is a schematic structural view of a six-axis loading robot according to an embodiment of the present invention;

图6为本发明一实施例的端板来料组件在一视角下的结构示意图;Fig. 6 is a structural schematic diagram of an end plate incoming material assembly in a perspective according to an embodiment of the present invention;

图7为本发明一实施例的电芯来料组件在一视角下的结构示意图。FIG. 7 is a schematic structural view of a battery incoming material assembly according to an embodiment of the present invention from a viewing angle.

附图标记说明:Explanation of reference signs:

10、机箱;101、让位槽;20、堆叠机构;201、堆叠安装板;202、电池支撑架;203、底部支撑装置;204、压紧装置;205、侧面定位装置;2031、支撑底座;2032、支撑板;2033、限位夹爪;2041、第一驱动件;2042、压紧丝杆;2043、压紧底座;2044、压紧板;2051、第二驱动件;2052、定位丝杆;2053、定位板;30、翻转机构;301、旋转固定座;302、旋转轴;303、齿轮传动组件;304、翻转伺服电机;3031、第一齿轮;3032、第二齿轮;40、平移机构;401、平移底座;402;平移连接座;403、平移丝杆;404、平移伺服电机;405、平移固定座;4011、平移底板;4012、平移侧板;4013、旋转限位块;50、六轴堆叠机器人;501、端板夹爪;502、电芯夹爪;60、六轴下料机器人;601、电池夹爪;70、端板来料组件;701、第一端板支撑架;702、第二端板支撑架;703、第一限位件;704、第二限位件;705、端板;80、电芯来料组件;801、第一电芯支撑架;802、第二电芯支撑架;803、第三限位件;804、第四限位件;805、电芯;90、电池模组。10. Chassis; 101. Relief slot; 20. Stacking mechanism; 201. Stacking mounting plate; 202. Battery support frame; 203. Bottom supporting device; 204. Pressing device; 205. Side positioning device; 2031. Supporting base; 2032, support plate; 2033, limit jaw; 2041, first driving member; 2042, pressing screw rod; 2043, pressing base; 2044, pressing plate; 2051, second driving member; 2052, positioning screw rod ; 2053, positioning plate; 30, turning mechanism; 301, rotating fixed seat; 302, rotating shaft; 303, gear transmission assembly; 304, turning servo motor; 3031, first gear; 3032, second gear; 40, translation mechanism ; 401, translation base; 402; translation connection seat; 403, translation screw; 404, translation servo motor; 405, translation fixing seat; 4011, translation bottom plate; 4012, translation side plate; Six-axis stacking robot; 501, end plate gripper; 502, cell gripper; 60, six-axis unloading robot; 601, battery gripper; 70, end plate incoming component; 701, first end plate support frame; 702, the second end plate support frame; 703, the first limiter; 704, the second limiter; 705, the end plate; 80, the battery incoming component; 801, the first battery support frame; 802, the first Second cell support frame; 803, the third limiter; 804, the fourth limiter; 805, the battery cell; 90, the battery module.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

本发明在某些实施例中提供了一种电池模组自动堆叠设备,包括机箱10,机箱10上设置有平移机构40,平移机构40与机箱10滑动配合;平移机构40上设置有翻转机构30,翻转机构30与平移机构40转动配合;翻转机构30转轴的轴向与平移机构的平移方向相垂直;翻转机构30上设置有堆叠机构20;机箱10的两侧设置有六轴堆叠机器人50与六轴下料机器人60,且六轴堆叠机器人50与六轴下料机器人60位于平移机构40的移动方向上,六轴堆叠机器人50的两侧分别设置有端板来料组件70与电芯来料组件80,端板来料组件70设有一个端板放置工位用于放置端板705,六轴堆叠机器人50用于将端板放置工位的端板705抓取到堆叠机构20,电芯来料组件80设有一个电芯放置工位用于放置电芯805,六轴堆叠机器人50用于将电芯放置工位的电芯805抓取到堆叠机构20,端板705和所述电芯805在堆叠机构20的堆叠工位上堆叠后形成电池模组90,六轴下料机器人60抓取所述电池模组90至下一工序。In some embodiments, the present invention provides an automatic stacking device for battery modules, which includes a chassis 10, on which a translation mechanism 40 is provided, and the translation mechanism 40 is slidably matched with the chassis 10; the translation mechanism 40 is provided with a turning mechanism 30 , the overturning mechanism 30 and the translation mechanism 40 rotate and cooperate; the axial direction of the turning shaft of the overturning mechanism 30 is perpendicular to the translation direction of the translation mechanism; the overturning mechanism 30 is provided with a stacking mechanism 20; The six-axis unloading robot 60, and the six-axis stacking robot 50 and the six-axis unloading robot 60 are located in the moving direction of the translation mechanism 40, and the two sides of the six-axis stacking robot 50 are respectively provided with an end plate incoming assembly 70 and a battery incoming assembly. The material assembly 80, the end plate incoming material assembly 70 is provided with an end plate placing station for placing the end plate 705, and the six-axis stacking robot 50 is used to grab the end plate 705 of the end plate placing station to the stacking mechanism 20, and the electric The core incoming material assembly 80 is provided with a cell placement station for placing the cell 805, the six-axis stacking robot 50 is used for grabbing the cell 805 at the cell placement station to the stacking mechanism 20, the end plate 705 and the The battery cells 805 are stacked on the stacking station of the stacking mechanism 20 to form the battery module 90 , and the six-axis unloading robot 60 grabs the battery module 90 to the next process.

参照图1,本发明的电池模组的堆叠工作流程为:首先,堆叠机器人50在进行堆叠操作前,端板来料组件70和电芯来料组件80上承载有通过上一工序设备提供的原材料端板705和电芯805,平移机构40同时带动翻转机构30和堆叠机构20进行平移,当堆叠机构20移动至靠近六轴堆叠机器人50处的指定位置后平移机构40停止驱动,翻转机构30带动堆叠机构20进行一定角度的翻转后使得堆叠机构20上的堆叠工位与六轴堆叠机器人50相对应。Referring to FIG. 1 , the stacking workflow of the battery module of the present invention is as follows: First, before the stacking robot 50 performs the stacking operation, the end plate incoming material assembly 70 and the battery core incoming material assembly 80 carry the battery provided by the previous process equipment. The raw material end plate 705 and the battery core 805, the translation mechanism 40 simultaneously drive the turning mechanism 30 and the stacking mechanism 20 to perform translation, when the stacking mechanism 20 moves to a designated position close to the six-axis stacking robot 50, the translation mechanism 40 stops driving, and the turning mechanism 30 After driving the stacking mechanism 20 to overturn at a certain angle, the stacking station on the stacking mechanism 20 corresponds to the six-axis stacking robot 50 .

然后,六轴堆叠机器人50先抓取一个端板705至堆叠机构上,进而陆续抓取数块电芯805以端板705为基底进行堆叠,当堆叠至所需的大小时,六轴堆叠机器人50再次抓取端板705至堆叠完成后的最后一块电芯805上进行固定,从而形成电池模组90。Then, the six-axis stacking robot 50 first grabs an end plate 705 to the stacking mechanism, and then successively grabs several pieces of battery cells 805 and stacks them on the base of the end plate 705. When the stack reaches the required size, the six-axis stacking robot 50 grabs the end plate 705 again and fixes it on the last battery cell 805 after stacking, thereby forming the battery module 90 .

再然后,翻转机构30带动堆叠机构20上的电池模组翻转至与平移机构40的移动方向平行的状态后,平移机构40再次带动堆叠机构20进行移动,当堆叠机构20移动至靠近六轴下料机器人60处停止,最后,由六轴下料机器人60抓取堆叠机构20上的电池模组90搬运至其他工位处,至此,电池模组的自动化堆叠流程结束。Then, after the turning mechanism 30 drives the battery modules on the stacking mechanism 20 to turn over to a state parallel to the moving direction of the translation mechanism 40, the translation mechanism 40 drives the stacking mechanism 20 to move again. When the stacking mechanism 20 moves close to the six-axis The material robot 60 stops, and finally, the battery module 90 on the stacking mechanism 20 is picked up by the six-axis unloading robot 60 and transported to other stations. At this point, the automatic stacking process of the battery module is over.

在一些实施方式中,平移机构40、翻转机构30和堆叠机构50之间互相配合形成一组平移翻转装置,机箱10上至少设置两组平移翻转装置。当六轴堆叠机器人50在第一组平移翻转装置完成堆叠操作后,平移翻转装置需要时间带动电池模组90进行翻转和平移运动,此时六轴堆叠机器人50可以继续在第二组平移翻转装置中开始堆叠操作;当堆叠操作完毕后,六轴堆叠机器人50返回第一平移翻转装置进行堆叠,这样在两组平移翻转装置交替进行堆叠,保证了设备不间断的完成堆叠操作,提高六轴机器人的利用率及设备的产能;同时平移翻转装置的设置缩短了六轴机器人的工作范围,保证了六轴堆叠机器人50和六轴下料机器人在同时工作时可以互不干涉。In some embodiments, the translation mechanism 40 , the turning mechanism 30 and the stacking mechanism 50 cooperate with each other to form a set of translation turning devices, and at least two sets of translation turning devices are arranged on the chassis 10 . After the six-axis stacking robot 50 completes the stacking operation on the first set of translation and turning devices, the translation and turning devices need time to drive the battery module 90 to perform turning and translation movements. Start the stacking operation in middle; when the stacking operation is completed, the six-axis stacking robot 50 returns to the first translation and flipping device for stacking, so that the two sets of translation and flipping devices are alternately stacked, ensuring that the equipment can complete the stacking operation without interruption, and improve the quality of the six-axis robot. The utilization rate and the production capacity of the equipment; at the same time, the setting of the translation and flipping device shortens the working range of the six-axis robot, ensuring that the six-axis stacking robot 50 and the six-axis blanking robot can not interfere with each other when working at the same time.

在一些实施方式中,堆叠机构20包括堆叠安装板201,堆叠安装板201与翻转机构30固定连接,堆叠安装板201上设有堆叠工位,堆叠工位用于六轴堆叠机器人50抓取电芯805进行堆叠操作,堆叠工位靠近六轴堆叠机器人50的一端设置有底部支撑装置203,堆叠工位远离六轴堆叠机器人50的一端设置有压紧装置204,底部支撑装置203和压紧装置204的间隔方向与电芯805的堆叠方向一致。In some embodiments, the stacking mechanism 20 includes a stacking installation plate 201, the stacking installation plate 201 is fixedly connected to the turning mechanism 30, and a stacking station is provided on the stacking installation plate 201, and the stacking station is used for the six-axis stacking robot 50 to grab the electric The core 805 performs the stacking operation, the end of the stacking station close to the six-axis stacking robot 50 is provided with a bottom support device 203, the end of the stacking station away from the six-axis stacking robot 50 is provided with a pressing device 204, the bottom supporting device 203 and the pressing device The spacing direction of 204 is consistent with the stacking direction of the battery cells 805 .

因为在堆叠操作中,翻转机构30带动堆叠安装板201需要反转一定角度,使得堆叠工位与六轴堆叠机器人50相对应以便进行堆叠操作,在堆叠工位靠近六轴堆叠机器人50的一端设置有底部支撑装置203,此装置的设置起到了对端板705和电芯805最基本的支撑作用,可以防止端板705和电芯805在倾斜的堆叠安装板201上堆叠时滑落,保证了堆叠操作时的稳定性;与底部支撑装置203间隔设置的有压紧装置204,在堆叠操作完成后,堆叠安装板201需要转动至原位以及进行平移运动,压紧装置204可以对堆叠完成的电池模组90进行压紧操作,防止了电池模组在转动过程中产生偏移,也保证电池模组在平移过程中的稳定性。Because in the stacking operation, the turning mechanism 30 drives the stacking installation plate 201 to reverse a certain angle, so that the stacking station corresponds to the six-axis stacking robot 50 for stacking operations, and the stacking station is set near the end of the six-axis stacking robot 50 There is a bottom support device 203, which plays a basic supporting role for the end plate 705 and the battery core 805, and can prevent the end plate 705 and the battery core 805 from slipping when stacked on the inclined stacking installation plate 201, ensuring the stacking Stability during operation; a pressing device 204 is arranged at a distance from the bottom support device 203. After the stacking operation is completed, the stacking installation plate 201 needs to be rotated to the original position and perform translational movement. The pressing device 204 can hold the stacked batteries The pressing operation of the module 90 prevents the battery module from shifting during the rotation process, and also ensures the stability of the battery module during the translation process.

在一些实施方式中,底部支撑装置203与堆叠安装板201二者之间是可拆卸连接,可以根据所堆叠的端板和电芯的大小来安装不同尺寸的底部支撑装置203以适应不同的生产场景。In some embodiments, the bottom support device 203 and the stacking installation plate 201 are detachably connected, and different sizes of the bottom support device 203 can be installed according to the size of the stacked end plates and battery cells to adapt to different production Scenes.

在一些实施方式中,堆叠工位上设置有电池支撑架202,电池支撑架202的两侧设置有侧面定位装置205,两个侧面定位装置205的间隔方向与电芯805的堆叠方向相垂直。In some embodiments, a battery support frame 202 is provided on the stacking station, side positioning devices 205 are provided on both sides of the battery support frame 202 , and the spacing direction of the two side positioning devices 205 is perpendicular to the stacking direction of the battery cells 805 .

六轴堆叠机器人50抓取端板705和电芯805的夹爪在堆叠时容易与堆叠安装板201发生摩擦碰撞,电池支撑架202的设置使得端板705和电芯805与堆叠安装板201产生一定距离,方便六轴堆叠机器人50在堆叠安装板201上进行堆叠,同理也方便六轴下料机器人60对堆叠完成所形成的电池模组进行抓取;侧面定位装置205进一步的对电池模组起到限位与固定作用,保证了电池模组90在翻转和平移运动时的稳定性。The jaws of the six-axis stacking robot 50 grabbing the end plate 705 and the battery cell 805 tend to frictionally collide with the stacking installation plate 201 during stacking. A certain distance is convenient for the six-axis stacking robot 50 to stack on the stacking installation plate 201. Similarly, it is also convenient for the six-axis unloading robot 60 to grab the battery modules formed after stacking; the side positioning device 205 further controls the battery modules. The group plays the role of limiting and fixing, which ensures the stability of the battery module 90 during flipping and translational movements.

在一些实施方式中,侧面定位装置205包括第二驱动件2051,第二驱动件2051设置在堆叠安装板201上,第二驱动件2051的驱动方向与电芯805的堆叠方向相垂直,第二驱动件2051的输出端通过定位丝杆2052与定位板2053连接,定位板2053与电芯805相抵接;压紧装置204包括第一驱动件2041,第一驱动件2041设置在堆叠安装板201上,第一驱动件2041的驱动方向与电芯805的堆叠方向相一致,第一驱动件2041的输出端通过压紧丝杆2042与压紧底座2043连接,压紧底座2043上安装有压紧板2044,压紧板2044能够沿电芯805的堆叠方向作用于电芯805堆叠后组成的电池模组的一端面。In some embodiments, the side positioning device 205 includes a second driving member 2051, the second driving member 2051 is arranged on the stacking installation plate 201, the driving direction of the second driving member 2051 is perpendicular to the stacking direction of the electric core 805, and the second The output end of the driving part 2051 is connected to the positioning plate 2053 through the positioning screw 2052, and the positioning plate 2053 is in contact with the battery cell 805; the pressing device 204 includes a first driving part 2041, and the first driving part 2041 is arranged on the stacking installation plate 201 , the driving direction of the first driving member 2041 is consistent with the stacking direction of the battery cells 805, the output end of the first driving member 2041 is connected to the pressing base 2043 through the pressing screw 2042, and a pressing plate is installed on the pressing base 2043 2044 , the pressing plate 2044 can act on one end surface of the battery module formed by stacking the battery cells 805 along the stacking direction of the battery cells 805 .

当电池支撑架202堆叠安装完成形成电池模组90后,第二驱动件2051驱动定位板2053与电芯805抵接,从而实现对电池模组90的限位与固定,定位板2053可以根据电池模组90的尺寸与大小进行拆卸,以达到更好的固定作用,避免因定位板2053相对于电池模组90尺寸较小在电池模组90移动过程中发生位置偏移。After the battery support frame 202 is stacked and installed to form the battery module 90, the second driving member 2051 drives the positioning plate 2053 to contact the battery cell 805, thereby realizing the limit and fixation of the battery module 90. The positioning plate 2053 can be positioned according to the battery The size and size of the module 90 are disassembled to achieve a better fixing effect, and to avoid positional deviation during the movement of the battery module 90 due to the small size of the positioning plate 2053 relative to the battery module 90 .

当定位板2053完成对电池模组90的限位固定后,第一驱动件2041驱动压紧板2044对电池模组90进行进一步压紧定位,通过定位板2053、压紧板2044和底部支撑装置203三者配合,包围电池模组90的四周,使得电池模组具有较高的稳定性,保证了电池模组90在翻转和移动时更加稳定。After the positioning plate 2053 has finished limiting and fixing the battery module 90, the first driving member 2041 drives the pressing plate 2044 to further press and position the battery module 90, through the positioning plate 2053, the pressing plate 2044 and the bottom support device 203 and the three cooperate to surround the battery module 90, so that the battery module has higher stability, and ensure that the battery module 90 is more stable when turning and moving.

在一些实施方式中,底部支撑装置203包括支撑底座2031,支撑底座2031设置在堆叠安装板201上,支撑底座2031上安装有支撑板2032,支撑板2032用于支撑端板705,支撑板2032的两侧安装有限位夹爪2033,限位夹爪2033的间隔方向与电芯805的堆叠方向相垂直,限位夹爪2033至少部分能够夹取在端板705的两侧。In some embodiments, the bottom support device 203 includes a support base 2031, and the support base 2031 is arranged on the stacking installation plate 201, and a support plate 2032 is installed on the support base 2031, and the support plate 2032 is used to support the end plate 705, and the support plate 2032 Limiting jaws 2033 are installed on both sides. The spacing direction of the limiting jaws 2033 is perpendicular to the stacking direction of the cells 805 . The limiting jaws 2033 can at least partially be clamped on both sides of the end plate 705 .

进一步地,支撑底座2031和支撑板2032之间为可拆卸连接,使得支撑板2032尺寸可以根据电池模组90的尺寸大小进行拆卸置换,保证堆叠操作的稳定性;限位夹爪2033与支撑板2032之间设置可调节装置,以实现限位夹爪2033适应不同尺寸大小的电池模组90。Further, the support base 2031 and the support plate 2032 are detachably connected, so that the size of the support plate 2032 can be disassembled and replaced according to the size of the battery module 90 to ensure the stability of the stacking operation; the limit jaw 2033 and the support plate An adjustable device is provided between 2032 to realize that the limiting jaw 2033 is adaptable to battery modules 90 of different sizes.

支撑板2032和压紧板2044分别压紧在电池模组90的相对两端面,两个定位板2053分别压紧在电池模组90的两相对侧壁。The supporting plate 2032 and the pressing plate 2044 are respectively pressed on opposite ends of the battery module 90 , and the two positioning plates 2053 are respectively pressed on two opposite side walls of the battery module 90 .

在一些实施方式中,翻转机构30包括旋转固定座301、旋转轴302、齿轮传动组件303以及翻转伺服电机304,旋转固定座301分别与堆叠安装板201和旋转轴302固定连接,翻转伺服电机304设置在平移机构40上,齿轮传动组件303传动配合在旋转轴302和翻转伺服电机304之间,旋转轴302与平移机构40转动连接,旋转轴302的轴向与平移机构40的移动方向相垂直;齿轮传动组件303包括第一齿轮3031和第二齿轮3032,第二齿轮3032套设在旋转轴302上且与第一齿轮3031啮合,第一齿轮3031与翻转伺服电机304的输出端连接。In some embodiments, the turning mechanism 30 includes a rotating fixed base 301, a rotating shaft 302, a gear transmission assembly 303, and a turning servo motor 304. Set on the translation mechanism 40, the gear transmission assembly 303 is driven and fitted between the rotation shaft 302 and the flip servo motor 304, the rotation shaft 302 is rotationally connected with the translation mechanism 40, and the axial direction of the rotation shaft 302 is perpendicular to the moving direction of the translation mechanism 40 The gear transmission assembly 303 includes a first gear 3031 and a second gear 3032 , the second gear 3032 is sleeved on the rotating shaft 302 and meshes with the first gear 3031 , and the first gear 3031 is connected to the output end of the turning servo motor 304 .

翻转伺服电机30输出端带动第一齿轮3031转动,所述与第一齿轮3031转动啮合的第二齿轮3032随之转动,因为第二齿轮3032套设在旋转轴302上,所以第二齿轮3032驱动旋转轴302转动,因为旋转轴302与平移机构40转动连接,而与旋转固定座301固定连接,所以当旋转轴302在平移机构上转动时,带动旋转固定座301转动,旋转固定座301带动堆叠安装板201转动,使得堆叠安装板201与平移机构40或者机箱10产生一定夹角,使得堆叠安装板201倾斜且堆叠工位与六轴堆叠机器人50相对应。The output end of the turning servo motor 30 drives the first gear 3031 to rotate, and the second gear 3032, which is meshed with the rotation of the first gear 3031, rotates accordingly. Because the second gear 3032 is sleeved on the rotating shaft 302, the second gear 3032 drives The rotating shaft 302 rotates, because the rotating shaft 302 is rotationally connected with the translation mechanism 40, and is fixedly connected with the rotating fixed seat 301, so when the rotating shaft 302 rotates on the translation mechanism, it drives the rotating fixed seat 301 to rotate, and the rotating fixed seat 301 drives the stacking The mounting plate 201 rotates so that the stacking mounting plate 201 forms a certain angle with the translation mechanism 40 or the chassis 10 , so that the stacking mounting plate 201 is inclined and the stacking station corresponds to the six-axis stacking robot 50 .

在一些实施方式中,第一驱动件2041和第二驱动件2051采用气缸,电池支撑架202和气缸上分别设有传感器。当电池支撑架202的传感器感应到电池模组90后,驱动气缸运动,从而推动压紧装置204和侧面定位装置205对电池模组进行压紧定位,此时气缸上设置的传感器也发出信号至翻转伺服电机30使其转动,从而带动堆叠安装板201进行转动。In some embodiments, the first driving member 2041 and the second driving member 2051 use air cylinders, and sensors are respectively provided on the battery support frame 202 and the air cylinders. When the sensor of the battery support frame 202 senses the battery module 90, it drives the cylinder to move, thereby pushing the pressing device 204 and the side positioning device 205 to press and position the battery module. At this time, the sensor provided on the cylinder also sends a signal to Turn over the servo motor 30 to make it rotate, thereby driving the stacking installation plate 201 to rotate.

在一些实施方式中,翻转伺服电机304驱动堆叠安装板201使其转动至第一转向位和第二转向位;翻转伺服电机304驱动堆叠安装板201转动至第一转向位时,堆叠安装板201与机箱10顶部平行;翻转伺服电机304驱动堆叠安装板201转动至第二转向位时,堆叠安装板201与机箱10顶部之间形成60°-80°的夹角且堆叠安装板201上的堆叠工位与六轴堆叠机器人50相对应。In some embodiments, the turning servo motor 304 drives the stacking installation plate 201 to rotate to the first turning position and the second turning position; Parallel to the top of the chassis 10; when the turning servo motor 304 drives the stacking mounting plate 201 to rotate to the second turning position, an angle of 60°-80° is formed between the stacking mounting plate 201 and the top of the chassis 10 and the stacking on the stacking mounting plate 201 The workstations correspond to the six-axis stacking robot 50 .

堆叠安装板201在第一转向位时,可以实现两种平移状态;第一种是堆叠工位上承载有堆叠完成的电池模组90,然后堆叠安装板201通过平移机构40将电池模组90输送至靠近六轴下料机器人60处,便于六轴下料机器人60抓取电池模组90至其他工序;第二种状态就是当堆叠工位上的电池模组90被六轴下料机器人60抓取后,堆叠安装板201通过平移机构40从六轴下料机器人60处平移至六轴堆叠机器人50处;When the stacking installation plate 201 is in the first turning position, two translational states can be realized; the first is that the stacking station carries the stacked battery modules 90 , and then the stacking installation plate 201 moves the battery modules 90 through the translation mechanism 40 Transport to a place close to the six-axis unloading robot 60, so that the six-axis unloading robot 60 can grab the battery module 90 to other processes; After grabbing, the stacking mounting plate 201 is translated from the six-axis unloading robot 60 to the six-axis stacking robot 50 through the translation mechanism 40;

进一步地,堆叠安装板201在第二转向位时,堆叠安装板201与机箱10之间的角度为60°,此时堆叠安装板201的倾斜角度不仅方便六轴堆叠机器人进行堆叠操作,也可以稳定承载电池模组90自身的重量。Further, when the stacking mounting plate 201 is in the second steering position, the angle between the stacking mounting plate 201 and the chassis 10 is 60°. At this time, the inclination angle of the stacking mounting plate 201 is not only convenient for the stacking operation of the six-axis stacking robot, but also can Stably bear the weight of the battery module 90 itself.

在一些实施方式中,机箱10上开设有让位槽101,当堆叠安装板201转动至第二转向位时,让位槽101用于容置堆叠安装板201上转动时向靠近机箱10方向运动的一侧边,如果堆叠安装板10与机箱10之间的距离过于小,就无法容置堆叠安装板201在转动时靠近机箱10的那一个侧边,因此在机箱10上开设让位槽101,避免靠近机箱10的堆叠安装板201的侧边与机箱10发生碰撞,不仅满足了堆叠安装板201与机箱10之间的不同角度转动,同时也降低了设备使用的故障率。In some embodiments, the chassis 10 is provided with a relief slot 101, and when the stacking mounting plate 201 is rotated to the second turning position, the relief slot 101 is used to accommodate the movement of the stacking mounting plate 201 toward the chassis 10 when turning. If the distance between the stacking mounting plate 10 and the chassis 10 is too small, it will not be able to accommodate the side of the stacking mounting plate 201 that is close to the chassis 10 when rotating, so a relief slot 101 is provided on the chassis 10 , to prevent the side of the stacking mounting plate 201 close to the chassis 10 from colliding with the chassis 10, which not only satisfies the different angle rotation between the stacking mounting plate 201 and the chassis 10, but also reduces the failure rate of the equipment.

在一些实施方式中,平移机构40包括平移底座401、平移连接座402、平移丝杆403和平移伺服电机404,平移底座401与机箱10滑动连接,平移底座401与旋转轴302转动连接,平移连接座402和平移伺服电机404两者其中一者设于机箱10,另一者设于平移底座401,平移伺服电机404的输出端与平移丝杆403连接,且平移伺服电机404的输出端的轴向和平移丝杆403的轴向一致,平移丝杆403与平移底座401螺纹连接。In some embodiments, the translation mechanism 40 includes a translation base 401, a translation connection seat 402, a translation screw rod 403, and a translation servo motor 404. The translation base 401 is slidably connected to the chassis 10, and the translation base 401 is rotationally connected to the rotating shaft 302, and the translation connection One of the seat 402 and the translation servo motor 404 is arranged on the chassis 10, and the other is arranged on the translation base 401. The output end of the translation servo motor 404 is connected with the translation screw rod 403, and the axial direction of the output end of the translation servo motor 404 The axial direction of the translation screw rod 403 is consistent with that of the translation screw rod 403 and the translation base 401 is screwed.

平移底座401通过平移伺服电机404和平移连接座402实现与机箱10滑动连接进而实现平移运动,而平移运动可以通过两种不同的连接方式实现。The translation base 401 is slidably connected with the chassis 10 through the translation servo motor 404 and the translation connection seat 402 to realize the translation movement, and the translation movement can be realized through two different connection methods.

第一种是平移连接座402与平移底座401固定连接,平移伺服电机404设置在机箱10上,平移连接座402与平移丝杆403螺纹连接,平移丝杆403与平移伺服电机404的输出端转动连接,当平移伺服电机404启动时,平移连接座401通过在平移丝杆403上转动从而带动平移底座401相对于机箱10进行平移运动。The first is that the translation connecting seat 402 is fixedly connected with the translation base 401, the translation servo motor 404 is arranged on the chassis 10, the translation connection seat 402 is screwed with the translation screw rod 403, and the output end of the translation screw rod 403 and the translation servo motor 404 rotates connection, when the translation servo motor 404 is activated, the translation connection seat 401 rotates on the translation screw rod 403 to drive the translation base 401 to perform a translation movement relative to the chassis 10 .

第二种是平移伺服电机404的固定部与平移底座401固定连接,平移连接座402与机箱10上,当启动平移伺服电机404时,平移伺服电机404通过输出端连接的平移丝杆403在平移连接座402内进行转动,从而平移伺服电机404带动平移底座401相对于机箱进行平移运动。The second is that the fixed portion of the translation servo motor 404 is fixedly connected to the translation base 401, and the translation connection seat 402 is connected to the chassis 10. When the translation servo motor 404 is started, the translation servo motor 404 is moving in translation through the translation screw rod 403 connected to the output end. The connection seat 402 rotates, so that the translation servo motor 404 drives the translation base 401 to perform translation movement relative to the chassis.

在一些实施方式中,平移底座401包括平移底板4011,平移底板4011的两侧固定安装有平移侧板4012;平移侧板4012与旋转轴302转动连接,平移底板4011与机箱10滑动连接;平移侧板4012靠近旋转轴302的一端的端面上设置有旋转限位块4013,旋转限位块4013在堆叠安装板201转动至第二转向位时与堆叠安装板201底部相抵接。设置旋转限位块4013可以吸收堆叠安装板201转动至一定角度时与平移侧板4012产生的碰撞力,起到缓冲作用,从而减小装置的震动与噪音、增加装置的使用寿命。In some embodiments, the translation base 401 includes a translation base plate 4011, and translation side plates 4012 are fixedly installed on both sides of the translation base plate 4011; the translation side plates 4012 are rotationally connected with the rotation shaft 302, and the translation base plate 4011 is slidingly connected with the chassis 10; A rotation limiting block 4013 is provided on the end surface of the plate 4012 close to the rotating shaft 302 , and the rotation limiting block 4013 abuts against the bottom of the stacking mounting plate 201 when the stacking mounting plate 201 rotates to the second turning position. Setting the rotation limiter 4013 can absorb the collision force generated by the stacking installation plate 201 and the translational side plate 4012 when it rotates to a certain angle, and play a buffering role, thereby reducing the vibration and noise of the device and increasing the service life of the device.

在一些实施方式中,端板来料组件70包括第一端板支撑架701和第二端板支撑架702,第一端板支撑架701和第二端板支撑架702间隔设置形成端板工位,端板工位上放置端板705,第一端板支撑架701和第二端板支撑架702之间设置有调节装置,调节装置通过调节第一端板支撑架701和第二端板支撑架702之间的间隔距离改变端板工位的大小,第一端板支撑架701上设置有第一限位件704,第二端板支撑架702上设置有第二限位件703,第一端板支撑架701和第二限位件703用来定位端板705。In some embodiments, the end plate incoming component 70 includes a first end plate support frame 701 and a second end plate support frame 702, and the first end plate support frame 701 and the second end plate support frame 702 are arranged at intervals to form an end plate support frame. position, the end plate 705 is placed on the end plate station, an adjustment device is arranged between the first end plate support frame 701 and the second end plate support frame 702, and the adjustment device adjusts the first end plate support frame 701 and the second end plate The distance between the support frames 702 changes the size of the end plate station, the first end plate support frame 701 is provided with a first limiter 704, and the second end plate support frame 702 is provided with a second limiter 703, The first end plate supporting frame 701 and the second limiting member 703 are used to position the end plate 705 .

第一端板支撑架701和第二端板支撑架702之间设置调节装置来改变端板工位的大小,从而用来承载不同型号的端板705,当其他工序的设备将端板705输送至端板工位时,第一限位件704和第二限位件703相配合将端板705定位固定在指定位置,以便六轴堆叠机器人50进行快速准确的抓取。An adjustment device is set between the first end plate support frame 701 and the second end plate support frame 702 to change the size of the end plate station, so as to carry different types of end plate 705, when the equipment in other processes transports the end plate 705 When reaching the end plate station, the first limiter 704 and the second limiter 703 cooperate to position and fix the end plate 705 at a specified position, so that the six-axis stacking robot 50 can quickly and accurately grab.

电芯来料组件80包括第一电芯支撑架801和第二电芯支撑架802,第一电芯支撑架801和第二电芯支撑架802间隔设置形成电芯工位,电芯工位上放置电芯805,第一电芯支撑架801和第二电芯支撑架802之间设置有调节装置,调节装置通过调节第一电芯支撑架801和第二电芯支撑架802之间的间隔距离改变电芯工位的大小,第一电芯支撑架801上设置有第三限位件804,第二电芯支撑架802上设置有第四限位件803,第三限位件804和第二电芯支撑架802用来定位电芯。The battery incoming material assembly 80 includes a first battery support frame 801 and a second battery support frame 802, and the first battery support frame 801 and the second battery support frame 802 are arranged at intervals to form a battery station, and the battery station The electric core 805 is placed on it, and an adjustment device is arranged between the first electric core support frame 801 and the second electric core support frame 802, and the adjustment device adjusts the The spacing distance changes the size of the cell station, the first cell support frame 801 is provided with a third limiter 804, the second cell support frame 802 is provided with a fourth limiter 803, and the third limiter 804 And the second cell support frame 802 is used to position the cell.

第一电芯支撑架801和第二电芯支撑架802之间设置调节装置来改变电芯工位的大小,从而用来承载不同型号的电芯805,当其他工序的设备将电芯805输送至电芯工位时,第四限位件803和第三限位件804相配合将电芯805定位固定在指定位置,以便六轴堆叠机器人50进行快速准确的抓取。An adjustment device is set between the first battery support frame 801 and the second battery support frame 802 to change the size of the battery cell station, so as to carry different types of battery cells 805, when the equipment in other processes transports the battery cells 805 When reaching the battery cell station, the fourth stopper 803 and the third stopper 804 cooperate to position and fix the battery cell 805 at a designated position, so that the six-axis stacking robot 50 can quickly and accurately grab it.

在一些实施例中,调节装置可以采用螺栓连接、伸缩件连接等。为方便表述,第一端板支撑架701、第二端板支撑架702、第一电芯支撑架801和第二电芯支撑架802在本实施方式中统称为支撑架;端板工位和电芯工位统称为工位。当调节装置采用螺栓连接时,在间隔设置形成工位的两个支撑架中,其中一个支撑架上开设螺纹孔,另一个支撑架上穿设螺栓,螺栓与螺纹孔螺纹连接并用螺母固定,当需要调节两个支撑架的距离时,拆下螺母,螺栓和螺纹孔配合进行距离调节,调至所需距离后用螺母固定。In some embodiments, the adjusting device may adopt bolt connection, telescopic piece connection and the like. For the convenience of expression, the first end plate support frame 701, the second end plate support frame 702, the first cell support frame 801 and the second cell support frame 802 are collectively referred to as support frames in this embodiment; the end plate station and Cell stations are collectively referred to as stations. When the adjustment device is connected by bolts, among the two support frames that are arranged at intervals to form a station, one of the support frames is provided with threaded holes, and the other support frame is provided with bolts, and the bolts are threaded with the threaded holes and fixed with nuts. When the distance between the two support frames needs to be adjusted, the nut is removed, the bolt and the threaded hole cooperate to adjust the distance, and the nut is fixed after adjusting to the required distance.

当调节装置采用伸缩件时,可以在采用在间隔设置形成工位的两个支撑架上装设伸缩杆,两个伸缩杆相互配合,实现支撑架之间距离的改变;或者可以在其中一个支撑加上装设滑轨,在另一个支撑架上装设滑块,滑块与滑轨互相配合实现两个支撑架之间距离的改变。When the adjustment device adopts telescopic parts, telescopic rods can be installed on the two supporting frames that are arranged at intervals to form stations, and the two telescopic rods cooperate with each other to realize the change of the distance between the supporting frames; or one of the supporting frames can be added A slide rail is installed on the top, and a slide block is installed on another support frame, and the slide block and the slide rail cooperate with each other to realize the change of the distance between the two support frames.

在一些实施例中,六轴堆叠机器人50包括端板夹爪501和电芯夹爪502,端板夹爪501的尺寸与端板705相匹配,电芯夹爪502的尺寸与电芯805相匹配;和/或,六轴下料机器人60包括电池夹爪601,电池夹爪601的尺寸与电池模组602相匹配。端板夹爪501和电芯夹爪502都是可拆卸的,可以根据不同型号的端板705和电芯805来安装与其型号相适应的夹爪。电池夹爪601也是可拆卸的。可以根据堆叠好的电池模组90大小安装与其匹配的电池夹爪601。In some embodiments, the six-axis stacking robot 50 includes an end plate gripper 501 and a cell gripper 502. The size of the end plate gripper 501 matches the end plate 705, and the size of the cell gripper 502 matches the cell 805. matching; and/or, the six-axis blanking robot 60 includes a battery gripper 601 , and the size of the battery gripper 601 matches the battery module 602 . Both the end plate clamping jaw 501 and the cell clamping jaw 502 are detachable, and the clamping jaws suitable for the type of the end plate 705 and the cell 805 can be installed according to different types. The battery gripper 601 is also detachable. The matching battery clamps 601 can be installed according to the size of the stacked battery modules 90 .

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

为使本发明的上述目的、特征和优点能够更加明显易懂,上面结合附图对本发明的具体实施方式做了详细的说明。在上面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, the specific implementation manners of the present invention have been described in detail above with reference to the accompanying drawings. In the foregoing description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outer", "axial", "radial" and "circumferential" are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiment.

Claims (10)

1. The utility model provides an automatic equipment that piles up of battery module which characterized in that: the device comprises a case (10), wherein a translation mechanism (40) is arranged on the case (10), and the translation mechanism (40) is in sliding fit with the case (10);
the translation mechanism (40) is provided with a turnover mechanism (30), and the turnover mechanism (30) is in rotating fit with the translation mechanism (40); the axial direction of the rotating shaft of the turnover mechanism (30) is vertical to the translation direction of the translation mechanism; the turnover mechanism (30) is provided with a stacking mechanism (20);
six-axis stacking robots (50) and six-axis blanking robots (60) are arranged on two sides of the case (10), the six-axis stacking robots (50) and the six-axis blanking robots (60) are located in the moving direction of the translation mechanism (40), end plate incoming material assemblies (70) and cell incoming material assemblies (80) are respectively arranged on two sides of each six-axis stacking robot (50), each end plate incoming material assembly (70) is provided with an end plate placing station for placing an end plate (705), each six-axis stacking robot (50) is used for grabbing an end plate (705) of each end plate placing station to the stacking mechanism (20), each cell incoming material assembly (80) is provided with a cell placing station for placing a cell (805), and each six-axis stacking robot (50) is used for grabbing a cell (805) of each cell placing station to the stacking mechanism (20);
the end plate (705) and the battery core (805) are stacked on a stacking station of the stacking mechanism (20) to form a battery module (90), and the six-axis blanking robot (60) grabs the battery module (90) to the next process.
2. The automatic battery module stacking apparatus according to claim 1, wherein: stacking mechanism (20) is including piling up mounting panel (201), pile up mounting panel (201) with tilting mechanism (30) fixed connection, it is equipped with the pile up station on mounting panel (201) to pile up, it is used for to pile up the station six-axis piles up robot (50) and snatchs electric core (805) and stack the operation, it is close to pile up the station the one end that robot (50) were piled up to six-axis is provided with bottom sprag device (203), it keeps away from to pile up the station the one end that robot (50) were piled up to six-axis is provided with closing device (204), the interval direction of bottom sprag device (203) and closing device (204) with the direction of piling up of electric core (805) is unanimous.
3. The automatic battery module stacking apparatus according to claim 2, wherein: a battery support frame (202) is arranged on the stacking station, side positioning devices (205) are arranged on two sides of the battery support frame (202), and the spacing direction of the two side positioning devices (205) is perpendicular to the stacking direction of the battery core (805); the side positioning device (205) comprises a second driving piece (2051), the second driving piece (2051) is arranged on the stacking mounting plate (201), the driving direction of the second driving piece (2051) is perpendicular to the stacking direction of the battery cell (805), the output end of the second driving piece (2051) is connected with a positioning plate (2053) through a positioning screw rod (2052), and the positioning plate (2053) is abutted to the battery cell (805).
4. The automatic battery module stacking apparatus according to claim 2, wherein: compressing device (204) includes first drive piece (2041), first drive piece (2041) sets up on piling up mounting panel (201), the drive direction of first drive piece (2041) with the direction of piling up of electric core (805) is unanimous, the output of first drive piece (2041) is connected with compressing tightly base (2043) through compressing tightly lead screw (2042), compress tightly and install pressure strip (2044) on base (2043), pressure strip (2044) can be followed the direction of piling up of electric core (805) acts on an terminal surface of the battery module of constituteing after electric core (805) piles up.
5. The automatic battery module stacking apparatus according to claim 2, wherein: bottom sprag device (203) is including supporting base (2031), support base (2031) sets up on piling up mounting panel (201), install backup pad (2032) on supporting base (2031), backup pad (2032) are used for supporting end plate (705), spacing clamping jaw (2033) are installed to the both sides of backup pad (2032), spacing clamping jaw (2033) the interval direction with the direction of piling up of electricity core (805) is mutually perpendicular, spacing clamping jaw (2033) part at least can be got and is pressed from both sides of end plate (705).
6. The automatic battery module stacking apparatus according to claim 2, wherein: the turnover mechanism (30) comprises a rotary fixing seat (301), a rotary shaft (302), a gear transmission assembly (303) and a turnover servo motor (304), wherein the rotary fixing seat (301) is respectively and fixedly connected with the stacking mounting plate (201) and the rotary shaft (302), the turnover servo motor (304) is arranged on the translation mechanism (40), the gear transmission assembly (303) is in transmission fit between the rotary shaft (302) and the turnover servo motor (304), the rotary shaft (302) is rotatably connected with the translation mechanism (40), and the axial direction of the rotary shaft (302) is perpendicular to the moving direction of the translation mechanism (40);
the gear transmission assembly (303) comprises a first gear (3031) and a second gear (3032), the second gear (3032) is sleeved on the rotating shaft (302) and meshed with the first gear (3031), and the first gear (3031) is connected with the output end of the turnover servo motor (304).
7. The automatic battery module stacking apparatus according to claim 6, wherein: the overturning servo motor (304) drives the stacking mounting plate (201) to rotate to a first steering position and a second steering position;
when the overturning servo motor (304) drives the stacking mounting plate (201) to rotate to the first rotation position, the stacking mounting plate (201) is parallel to the top of the case (10);
when the overturning servo motor (304) drives the stacking mounting plate (201) to rotate to the second steering position, an included angle of 60-80 degrees is formed between the stacking mounting plate (201) and the top of the case (10), and stacking stations on the stacking mounting plate (201) correspond to the six-axis stacking robot (50);
and/or, set up on quick-witted case (10) and abdicate groove (101), work as it rotates to pile up mounting panel (201) when second turning position, abdicate groove (101) are used for holding to be close to when rotating on piling up mounting panel (201) a side that quick-witted case (10) direction moved.
8. The automatic battery module stacking apparatus according to claim 6, wherein: translation mechanism (40) are including translation base (401), translation connecting seat (402), translation lead screw (403) and translation servo motor (404), translation base (401) with quick-witted case (10) sliding connection, translation base (401) with rotation axis (302) rotate and are connected, translation connecting seat (402) with one of them is located to translation servo motor (404) quick-witted case (10), and the other is located translation base (401), the output of translation servo motor (404) with translation lead screw (403) are connected, just the axial of the output of translation servo motor (404) with the axial of translation lead screw (403) is unanimous, translation lead screw (403) with translation base (401) threaded connection.
9. The automatic battery module stacking apparatus according to claim 8, wherein: the translation base (401) comprises a translation bottom plate (4011), and translation side plates (4012) are fixedly mounted on two sides of the translation bottom plate (4011); the translation side plate (4012) is rotationally connected with the rotating shaft (302), and the translation bottom plate (4011) is connected with the chassis (10) in a sliding way;
translation curb plate (4012) are close to be provided with rotatory stopper (4013) on the terminal surface of the one end of rotation axis (302), rotatory stopper (4013) are in it rotates extremely to pile up mounting panel (201) when the second is turned to with pile up mounting panel (201) bottom looks butt.
10. The automatic battery module stacking apparatus according to claim 1, wherein: the end plate feeding assembly (70) comprises a first end plate supporting frame (701) and a second end plate supporting frame (702), the first end plate supporting frame (701) and the second end plate supporting frame (702) are arranged at intervals to form an end plate station, the end plate (705) is placed on the end plate station, an adjusting device is arranged between the first end plate supporting frame (701) and the second end plate supporting frame (702), the adjusting device changes the size of the end plate station by adjusting the interval distance between the first end plate supporting frame (701) and the second end plate supporting frame (702), a first limiting piece (704) is arranged on the first end plate supporting frame (701), a second limiting piece (703) is arranged on the second end plate supporting frame (702), and the first end plate supporting frame (701) and the second limiting piece (703) are used for positioning the end plate (705); the battery cell incoming material assembly (80) comprises a first battery cell support frame (801) and a second battery cell support frame (802), the first battery cell support frame (801) and the second battery cell support frame (802) are arranged at intervals to form a battery cell station, the battery cell (805) is placed on the battery cell station, an adjusting device is arranged between the first battery cell support frame (801) and the second battery cell support frame (802), the adjusting device changes the size of the battery cell station by adjusting the spacing distance between the first battery cell support frame (801) and the second battery cell support frame (802), a third limiting part (804) is arranged on the first battery cell support frame (801), a fourth limiting part (803) is arranged on the second battery cell support frame (802), and the third limiting part (804) and the second battery cell support frame (802) are used for positioning the battery cell;
and/or the six-axis stacking robot (50) comprises an end plate clamping jaw (501) and a cell clamping jaw (502), wherein the size of the end plate clamping jaw (501) is matched with that of the end plate (705), and the size of the cell clamping jaw (502) is matched with that of the cell (805);
and/or the six-axis blanking robot (60) comprises a battery clamping jaw (601), and the size of the battery clamping jaw (601) is matched with that of the battery module (602).
CN202211433616.9A 2022-11-16 2022-11-16 Battery module automatic stacking equipment Withdrawn CN115763933A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211433616.9A CN115763933A (en) 2022-11-16 2022-11-16 Battery module automatic stacking equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211433616.9A CN115763933A (en) 2022-11-16 2022-11-16 Battery module automatic stacking equipment

Publications (1)

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CN115763933A true CN115763933A (en) 2023-03-07

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116706206A (en) * 2023-08-08 2023-09-05 江苏烽禾升智能科技有限公司 High-precision stacking equipment and stacking method for blade batteries
CN117945166A (en) * 2024-03-27 2024-04-30 江苏烽禾升智能科技有限公司 Stacked battery for different sized batteries
CN119429670A (en) * 2024-12-03 2025-02-14 广东东博智能装备股份有限公司 A power battery module stacking production equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116706206A (en) * 2023-08-08 2023-09-05 江苏烽禾升智能科技有限公司 High-precision stacking equipment and stacking method for blade batteries
CN116706206B (en) * 2023-08-08 2023-10-31 江苏烽禾升智能科技有限公司 High-precision stacking equipment and stacking method for blade batteries
CN117945166A (en) * 2024-03-27 2024-04-30 江苏烽禾升智能科技有限公司 Stacked battery for different sized batteries
CN117945166B (en) * 2024-03-27 2024-07-16 江苏烽禾升智能科技有限公司 Stacked battery for different sized batteries
CN119429670A (en) * 2024-12-03 2025-02-14 广东东博智能装备股份有限公司 A power battery module stacking production equipment

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Application publication date: 20230307