CN115753222A - Full-automatic powder sampling system - Google Patents
Full-automatic powder sampling system Download PDFInfo
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- CN115753222A CN115753222A CN202211592427.6A CN202211592427A CN115753222A CN 115753222 A CN115753222 A CN 115753222A CN 202211592427 A CN202211592427 A CN 202211592427A CN 115753222 A CN115753222 A CN 115753222A
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Abstract
The invention discloses a full-automatic powder sampling system, which comprises a material conveying belt machine, a spiral head sampler, a full-section reciprocating type cutting and dividing machine, a fixed-ratio vertical type rotating and dividing machine, a shaftless spiral material conveyer, a full-automatic capping and packaging machine and a main belt, wherein the spiral head sampler is arranged at the head of the material conveying belt machine, the spiral head sampler is right opposite to the material supply direction of the material conveying belt machine for conveying powder, the lower end of the spiral head sampler is connected with the full-section reciprocating type cutting and dividing machine, the lower end of the full-section reciprocating type cutting and dividing machine is respectively connected with the fixed-ratio vertical type rotating and dividing machine and the shaftless spiral material conveyer, the shaftless spiral material conveyer is connected with the main belt, and the lower end of the fixed-ratio vertical type rotating and dividing machine is respectively connected with the full-automatic capping and packaging machine and the shaftless spiral material conveyer. The invention mainly aims at the intermittent sampling in the process of conveying powder by a belt and has the characteristics of comprehensiveness, representativeness and accuracy in sampling.
Description
Technical Field
The invention relates to a full-automatic powder sampling system.
Background
Most of the existing powder sampling methods are manual sampling, and due to frequent sampling, time and labor are wasted, and the obtained samples have poor representativeness and cannot accurately reflect the quality of the whole batch of powder. On the basis, the full-automatic powder sampling system is invented and can completely replace manual sampling. The system performs full-section sampling at the head of the belt in the process of conveying powder by the belt, then performs multi-stage division, and finally enters a sample barrel in the full-automatic gland material-collecting barrel-sealing machine, so that manual intervention is not needed in the whole process, and the obtained sample is more representative.
Disclosure of Invention
The invention aims to provide a full-automatic powder sampling system, which mainly aims at intermittent sampling in the process of conveying powder by a belt and has the characteristics of sampling comprehensiveness, representativeness and accuracy.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a full-automatic material powder sampling system, is including defeated material belt feeder, spiral head sampler, full section reciprocating type cutting division machine, the vertical rotatory division machine of scaling, shaftless spiral feeding ware, full-automatic gland packaging machine and main belt, the head position at defeated material belt feeder is installed to spiral head sampler, and spiral head sampler is just to the supplied material direction of defeated material belt feeder material powder of expecting, and spiral head sampler lower extreme links to each other with full section reciprocating type cutting division machine, and full section reciprocating type cutting division machine lower extreme links to each other with the vertical rotatory division machine of scaling, shaftless spiral feeding ware respectively, and shaftless spiral feeding ware links to each other with main belt, and the vertical rotatory division machine lower extreme of scaling links to each other with full-automatic gland packaging machine, shaftless spiral feeding ware respectively.
Further, auger head sampler includes auger delivery ware, the sampling head, sample cylinder and motor reducer, the feed inlet has been seted up to the auger delivery ware upside, auger delivery ware outside cover is equipped with two mounting panels, the feed inlet is located between two mounting panels, rotate between two mounting panels and install the rotary rod, the cylinder mounting panel is installed to auger delivery ware one end, install the sample cylinder on the cylinder mounting panel, the telescopic link and the rotary rod connection of sample cylinder, install the sampling head on the rotary rod, the auger delivery ware inboard is equipped with the flood dragon, auger delivery ware one end is equipped with the motor reducer who is connected with the flood dragon, the relative auger delivery ware of motor reducer drive flood dragon rotates, the feed opening of auger delivery ware one end downside is connected with the reciprocating type cutting extension of full section.
Furthermore, a splash guard is arranged at the feed inlet of the screw conveyor.
Furthermore, the full-section reciprocating type cutting and dividing machine comprises a dividing device, a cutting and dividing device, a sector gear and a speed reducing motor, wherein a guide rail is arranged at the upper end of the inner side of the dividing device, the cutting and dividing device is arranged on the inner side of the dividing device, rolling wheels matched with the guide rail are arranged on two sides of the cutting and dividing device, a dividing port in the inner side of the cutting and dividing device comprises two reciprocating dividing plates with adjustable opening degrees, a pair of meshed sector gears connected with the reciprocating dividing plates are arranged on the outer sides of two ends of the cutting and dividing device, the size of the dividing port is adjusted through the pair of sector gears, the speed reducing motor is installed on the outer side of the dividing device and connected with the dividing device through a crank connecting rod, a sample discharge port at the lower end of the dividing device is connected with a feeding port of a fixed-ratio vertical type rotating dividing machine, and a waste discharge port at the lower end of the dividing device is connected with a one-stage dividing waste inlet of a shaftless spiral material conveyor.
Further, the vertical rotatory division machine of definite proportion includes rotatory division device, the action wheel, from driving wheel and rotatory gear motor, rotatory division device middle part is rotated and is connected with out the feed cylinder, it has into the hopper to go out feed cylinder one side intercommunication, it installs from the driving wheel to go out the feed cylinder top, abandon the material export after the division of rotatory division device lower extreme and do not have the second grade division of axle spiral feeder and abandon the material entry linkage, the sample discharge gate and the full-automatic gland packing machine of rotatory division device lower extreme are connected, rotatory division device upper end is equipped with sealed lid, sealed covering is equipped with the pan feeding mouth, the action wheel is installed to sealed lid one end upside, the rotatory gear motor who is connected with the action wheel is installed to sealed lid one end downside, the action wheel passes through the hold-in range with the follow driving wheel and is connected.
Further, shaftless screw feeder is equipped with defeated flood dragon including carrying a section of thick bamboo, defeated flood dragon and defeated material motor reducer, the transport section of thick bamboo inboard, and the transport motor reducer outside carrying a section of thick bamboo is connected with defeated flood dragon, and the material delivery outlet and the main belt of carrying a section of thick bamboo are connected.
The invention has the following beneficial effects: the system provided by the invention mainly aims at intermittent sampling in the process of conveying powder by the belt, and has the characteristics of comprehensiveness, representativeness and accuracy in sampling. The spiral head sampler is arranged at the head of the feeding belt conveyor and is just opposite to the incoming material direction of the material powder conveyed by the material conveying belt conveyor, when a sample needs to be taken, the sampling head of the spiral head sampler is driven by the sampling cylinder to turn over, the sample is taken from the whole material flow surface and then is sent to the spiral conveyor, and the spiral conveyor conveys the material to the full-section reciprocating cutting and dividing machine in unit time. The full-section reciprocating type cutting divider continuously cuts and divides on a material flow surface to finish the first sample division, namely a first-stage division sample. And the samples obtained by the first-stage division enter the fixed-ratio vertical rotary division machine through the full-section reciprocating cutting division machine for division again, and the waste materials of the first-stage division enter the shaftless spiral material conveyer through the full-section reciprocating cutting division machine. The fixed-ratio vertical rotary division machine divides the sample again through continuous rotation, the sample after division directly enters a sample barrel in the full-automatic gland packaging machine, and waste materials after secondary division enter a shaftless spiral conveyor, so that powder sampling is completed. The shaftless spiral feeder conveys the waste materials to the main belt to complete recycling.
The spiral head sampler comprises a spiral conveyor, a sampling head, a sampling cylinder and a motor speed reducer, and is simple and compact in structure. Can take out the sample from defeated material belt feeder fast. And the taken sample is the material in the full-section material flow, and the sampling is representative and reliable.
Full face reduction is performed by cutting the material flow back and forth. The cutting and dividing device is provided with a roller wheel which is driven by a speed reducing motor to do reciprocating linear motion on a guide rail. Meanwhile, the fan-shaped gear is arranged on the reduction port, and the size of the sample volume obtained by reduction can be manually adjusted.
The speed reducing motor drives the rotary division device through the synchronous belt to perform fixed-ratio division. And (4) directly flowing the divided samples into a code barrel in five-tank pressure cover material collecting equipment. And the split waste material enters a shaftless spiral material conveyer.
Shaftless spiral feeder adopts shaftless design, and furthest's reduction material is piled up, fast carries the material back to the belt. And conveying the waste materials after the first-stage division and the waste materials after the second-stage division back to the main belt at the same time.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a schematic diagram of the spiral head sampler of FIG. 1;
FIG. 5 is a top view of the spiral head sampler of FIG. 1;
FIG. 6 is a schematic structural diagram of the full-face reciprocating cutting and dividing machine of FIG. 1;
FIG. 7 is a side view of the full face reciprocating cutting reducer of FIG. 1;
FIG. 8 is a top view of the full face reciprocating cutting splitter of FIG. 1;
FIG. 9 is a cross-sectional view of the full face reciprocating cutting reducer of FIG. 1;
FIG. 10 is a schematic structural view of the vertical rotary divider in FIG. 1;
FIG. 11 is a side view of the proportional vertical rotary splitter of FIG. 1;
FIG. 12 isbase:Sub>A cross-sectional view taken along line A-A of FIG. 11;
fig. 13 is a schematic view showing the construction of the shaftless screw feeder of fig. 1;
fig. 14 is a plan view of the shaftless screw conveyor of fig. 1.
Wherein: 1. a conveying belt conveyor, 2, a spiral head sampler, 3, a full-section reciprocating cutting sorter, 4, a fixed-ratio vertical rotary sorter, 5, a shaftless spiral conveyor, 6, a full-automatic capping and packaging machine, 7, a main belt, 8, a spiral conveyor, 9, a sampling head, 10, a sampling cylinder, 11, a motor reducer, 12, a rotating rod, 13, a cylinder mounting plate, 14, a dragon, 15, a splash guard, 16, a sorting device, 17, a cutting sorting device, 18, a sector gear, 19, a speed reducing motor, 20, a roller, 21, a reciprocating sorting plate, 22, a sector gear, 23, a crank connecting rod, 24, a sample discharge port, 25, a waste discharge port, 26, a primary sorting waste inlet, 27, a rotary sorting device, 28, a driving wheel, 29, a driven wheel, 30, a rotary speed reducing motor, 31, a discharge barrel, 32, a material conveying outlet, 33, a sorting waste material outlet, 34, a secondary sorting waste inlet, 35, a conveying motor, a conveying speed reducer, 36, a synchronous belt, a conveying hopper, 37, a full-section reciprocating cutting sorter, a conveying cavity, 40, a conveying cavity and a conveying cavity.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings.
As shown in fig. 1-14, a full-automatic powder sampling system is characterized in that: the automatic feeding device comprises a material conveying belt machine 1, a spiral head sampler 2, a full-section reciprocating cutting and dividing machine 3, a fixed-ratio vertical rotating and dividing machine 4, a shaftless spiral feeder 5, a full-automatic capping and packaging machine 6 and a main belt 7, wherein the spiral head sampler 2 is arranged at the head of the material conveying belt machine 1, the spiral head sampler 2 is over against the material feeding direction of the material conveying belt machine 1 for conveying material powder, the lower end of the spiral head sampler 2 is connected with the full-section reciprocating cutting and dividing machine 3, the lower end of the full-section reciprocating cutting and dividing machine 3 is respectively connected with the fixed-ratio vertical rotating and dividing machine 4 and the shaftless spiral feeder 5, the shaftless spiral feeder 5 is connected with the main belt 7, and the lower end of the fixed-ratio vertical rotating and dividing machine 4 is respectively connected with the full-automatic capping and packaging machine 6 and the shaftless spiral feeder 5; the spiral head sampler comprises a spiral conveyor 8, a sampling head 9, a sampling cylinder 10 and a motor reducer 11, wherein the spiral conveyor 8 is arranged at the head position of a material conveying belt conveyor 1, the spiral conveyor 8 is just opposite to the material feeding direction of material powder conveyed by the material conveying belt conveyor 1, a feeding hole is formed in the upper side of the spiral conveyor 8, two mounting plates are sleeved outside the spiral conveyor 8, the feeding hole is positioned between the two mounting plates, a rotating rod 12 is rotatably arranged between the two mounting plates, a cylinder mounting plate 13 is arranged at one end of the spiral conveyor 8, the sampling cylinder 10 is arranged on the cylinder mounting plate 13, a telescopic rod of the sampling cylinder 10 is connected with the rotating rod 12, the sampling head 9 is arranged on the rotating rod 12, a flood dragon 14 is arranged inside the spiral conveyor 8, the motor reducer 11 connected with the flood dragon 14 is arranged at one end of the spiral conveyor 8, the motor reducer 11 drives the flood dragon 14 to rotate relative to the spiral conveyor 8, and a discharging hole at the lower side of one end of the spiral conveyor 8 is connected with a full-section reciprocating cutting and dividing machine 3; a splash guard 15 is arranged at the feed inlet of the spiral conveyor 8; the full-section reciprocating type cutting and dividing machine 3 comprises a dividing device 16, a cutting and dividing device 17, a sector gear 18 and a speed reducing motor 19, the lower end of a spiral head sampler 2 is connected with the dividing device 16, a guide rail is arranged at the upper end of the inner side of the dividing device 16, the inner side of the dividing device 16 is provided with the cutting and dividing device 17, two sides of the cutting and dividing device 17 are respectively provided with a roller 20 matched with the guide rail, the inner side of the cutting and dividing device 17 is provided with a fixed plate, the fixed plate divides the cutting and dividing device 17 into an adjusting cavity and a cutting and dividing cavity, two reciprocating dividing plates 21 are hinged in the cutting and dividing cavity, a dividing cavity 39 is formed between the two reciprocating dividing plates 21, two sector gears 22 connected with the reciprocating dividing plates 21 are mounted at one side of the fixed plate in the adjusting cavity, the two sector gears 22 are meshed and connected, the speed reducing motor 19 is mounted at the outer side of the dividing device 16, the speed reducing motor 19 is connected with the cutting and dividing device 17 through a crank connecting rod 23, the dividing cavity 39 is connected with a feeding port of a fixed-ratio vertical type rotary dividing machine 4 through a sample discharging port 24, and the cutting and dividing cavity is connected with a first-stage material waste material inlet 26 of a shaftless spiral material feeder 5 through a waste discharging port 25; the fixed-ratio vertical rotary dividing and separating machine 4 comprises a rotary dividing and separating device 27, a driving wheel 28, a driven wheel 29 and a rotary speed reducing motor 30, wherein the middle part of the rotary dividing and separating device 27 is rotatably connected with a discharge barrel 31, one side of the upper end of the discharge barrel 31 is communicated with a feed hopper 40, the driven wheel 29 is mounted at the top of the discharge barrel 31, a divided waste outlet 33 at the lower end of the rotary dividing and separating device 27 is connected with a secondary divided waste inlet 34 of a shaftless spiral conveyor 5, the discharge barrel 31 is connected with a full-automatic gland packaging machine 6, a sealing plate is mounted at the upper end of the rotary dividing and separating device 27 and communicated with a sample discharge port 24 at the lower end of the dividing and separating device 16, the driving wheel 28 is mounted at one side of the sealing plate, the rotary speed reducing motor 30 is mounted at the lower end of the driving wheel 28, and the driving wheel 28 is connected with the driven wheel 29 through a synchronous belt 37; the shaftless spiral feeder 5 comprises a conveying barrel 38, a conveying flood dragon 36 and a conveying motor speed reducer 35, wherein the conveying flood dragon 36 is installed on the inner side of the conveying barrel 38, the conveying motor speed reducer 35 on the outer side of the conveying barrel 38 is connected with the conveying flood dragon 36, and a material conveying outlet 32 of the conveying barrel 38 is connected with the main belt 7.
The working principle of the invention is as follows: the system provided by the invention mainly aims at intermittent sampling in the process of conveying powder by the belt, and has the characteristics of comprehensiveness, representativeness and accuracy in sampling. The spiral head sampler 2 is arranged at the head of the feeding belt conveyor 1, the spiral head sampler 2 is over against the feeding direction of the feeding belt conveyor 1 for conveying the material powder, when a sample is required, the sampling head 9 of the spiral head sampler 2 is driven by the sampling cylinder 10 to turn over, the sample is obtained on the whole material flow surface and then is sent to the spiral conveyor 8, and the spiral conveyor 8 conveys the material to the full-section reciprocating cutting dividing machine 3 in unit time. The reducing motor 19 drives the cutting and dividing device 17 to slide on the rail through the crank connecting rod 23, the two sector gears 22 are adjusted to control the reciprocating dividing plate 21 to realize the size of the dividing port of the dividing device cavity, the full-section reciprocating type cutting and dividing device 3 continuously performs cutting and dividing on the material flow surface, the first sample division is completed, and the sample division is a first-stage division sample. The sample obtained by the first-stage division enters a fixed-ratio vertical rotary division machine 4 through a full-section reciprocating cutting division machine 3 for division again, and the waste material of the first-stage division enters a shaftless spiral conveyor 5 through the full-section reciprocating cutting division machine 3. The fixed-ratio vertical rotary division machine 4 divides the sample again through continuous rotation, the divided sample directly enters the sample barrel in the full-automatic gland packaging machine 6, and the waste material after the secondary division enters the shaftless spiral material conveyor 5 through the divided waste material outlet 33 at the lower end of the rotary division device 27, so that the powder sampling is completed. The shaftless spiral conveyor 5 conveys the abandoned material to the main belt 7 to complete recycling.
The present invention is not limited to the above embodiments, and any structural changes made under the teaching of the present invention shall fall within the scope of the present invention, which is similar or similar to the technical solutions of the present invention.
The techniques, shapes, and configurations not described in detail in the present invention are all known techniques.
Claims (6)
1. The utility model provides a full-automatic material powder sampling system which characterized in that: the full-section reciprocating type cutting and splitting machine is installed at the head position of the material conveying belt machine, the spiral head sampler is opposite to the material feeding direction of material powder conveyed by the material conveying belt machine, the lower end of the spiral head sampler is connected with the full-section reciprocating type cutting and splitting machine, the lower end of the full-section reciprocating type cutting and splitting machine is respectively connected with the full-section reciprocating type cutting and splitting machine and the shaftless spiral material conveyor, the shaftless spiral material conveyor is connected with the main belt, and the lower end of the constant-section vertical type rotating and splitting machine is respectively connected with the full-automatic capping and splitting machine and the shaftless spiral material conveyor.
2. The full-automatic powder sampling system of claim 1, characterized in that: spiral head sampler includes auger delivery ware, the sampling head, sample cylinder and motor reducer, auger delivery ware installs the head position at defeated material belt feeder, auger delivery ware is just to the supplied materials direction of defeated material belt feeder material powder, the feed inlet has been seted up to the auger delivery ware upside, two mounting panels are installed to auger delivery ware outside cover, the feed inlet is located between two mounting panels, rotate between two mounting panels and install the rotary rod, the cylinder mounting panel is installed to auger delivery ware one end, install sample cylinder on the cylinder mounting panel, sample cylinder's telescopic link and rotary rod connection, install the sampling head on the rotary rod, the flood dragon is installed to the auger delivery ware inboard, the motor reducer who is connected with the flood dragon is installed to auger delivery ware one end, the relative auger delivery ware of motor reducer drive flood dragon rotates, the feed opening of auger delivery ware one end downside is connected with the reciprocating type cutting extension of full section.
3. The full-automatic powder sampling system of claim 1, wherein: and a splash guard is arranged at the feed inlet of the screw conveyor.
4. The full-automatic powder sampling system of claim 1, wherein: the full-section reciprocating type cutting dividing machine comprises a dividing device, a cutting dividing device, sector gears and a speed reducing motor, the lower end of a spiral head sampler is connected with the dividing device, a guide rail is arranged at the upper end of the inner side of the dividing device, the cutting dividing device is arranged on the inner side of the dividing device, rollers matched with the guide rail are arranged on two sides of the cutting dividing device, a fixing plate is arranged on the inner side of the cutting dividing device and divides the cutting dividing device into an adjusting cavity and a cutting dividing cavity, two reciprocating dividing plates are hinged in the cutting dividing cavity, a dividing cavity is formed between the two reciprocating dividing plates, two sector gears connected with the reciprocating dividing plates are arranged on one side of the fixing plate in the adjusting cavity, the two sector gears are meshed and connected, the speed reducing motor is installed on the outer side of the dividing device and connected with the cutting dividing device through a crank connecting rod, the dividing cavity is connected with a feeding port of a fixed-ratio vertical type rotating dividing machine through a sample discharging port, and the cutting dividing cavity is connected with a first-level dividing waste material inlet of a shaftless spiral device through a waste discharging port.
5. The full-automatic powder sampling system of claim 1, wherein: the vertical rotatory division machine of scaling includes rotatory division device, the action wheel, from driving wheel and rotatory gear motor, rotatory division device middle part rotates and is connected with out the feed cylinder, it has into the hopper to go out feed cylinder upper end department one side intercommunication, it installs from the driving wheel to go out the feed cylinder top, abandon the material export after the division of rotatory division device lower extreme and abandon the material entry linkage with the second grade division of shaftless spiral feeder, it is connected with full-automatic gland packaging machine to go out the feed cylinder, the closing plate is installed to rotatory division device upper end, the closing plate is linked together with the sample discharge gate of division device lower extreme, the action wheel is installed to closing plate one side, rotatory gear motor is installed to the action wheel lower extreme, the action wheel passes through the hold-in range with the follow driving wheel and is connected.
6. The full-automatic powder sampling system of claim 1, characterized in that: shaftless spiral feeder is including carrying a section of thick bamboo, defeated flood dragon and defeated material motor reducer, carries a section of thick bamboo inboard to install defeated flood dragon, and the transport motor reducer outside carrying a section of thick bamboo is connected with defeated flood dragon, and the material delivery outlet of carrying a section of thick bamboo is connected with main belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211592427.6A CN115753222A (en) | 2022-12-13 | 2022-12-13 | Full-automatic powder sampling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211592427.6A CN115753222A (en) | 2022-12-13 | 2022-12-13 | Full-automatic powder sampling system |
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| Publication Number | Publication Date |
|---|---|
| CN115753222A true CN115753222A (en) | 2023-03-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211592427.6A Pending CN115753222A (en) | 2022-12-13 | 2022-12-13 | Full-automatic powder sampling system |
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| CN (1) | CN115753222A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117929032A (en) * | 2024-03-22 | 2024-04-26 | 山东烟台鑫泰黄金矿业有限责任公司 | Novel belt sampling device and method |
-
2022
- 2022-12-13 CN CN202211592427.6A patent/CN115753222A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117929032A (en) * | 2024-03-22 | 2024-04-26 | 山东烟台鑫泰黄金矿业有限责任公司 | Novel belt sampling device and method |
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