CN115752072A - Spray drying tower capable of recycling waste heat - Google Patents
Spray drying tower capable of recycling waste heat Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及喷雾干燥塔技术领域,具体涉及一种余热可回收利用的喷雾干燥塔。The invention relates to the technical field of spray drying towers, in particular to a spray drying tower with recyclable waste heat.
背景技术Background technique
喷雾干燥塔,是空气通过过滤器和加热器,进入干燥塔顶部的空气分配器,然后呈螺旋状均匀地进入干燥室,料液由料液槽经过滤器由泵送至干燥塔顶的离心雾化器,使料液喷成极小的雾状液滴,料液与热空气并流接触,水份迅速蒸发,在极短的时间内干燥为成品,成品由干燥塔底部和旋风分离器排出,废气由风机排出,喷雾干燥塔可将溶液状态的物料喷入喷雾干燥塔中,物料干燥后呈固体粉末状态出料,其广泛用于生物农药,医药,食品微生物的干燥,是一种可以同时完成干燥和造粒的装置,按工艺要求可以调节料液泵的压力、流量、喷孔的大小,得到所需的按一定大小比例的球形颗粒,喷雾干燥机为连续式常压干燥器的一种,用特殊设备将液料喷成雾状,使其与热空气接触而被干燥,用于干燥有些热敏性的液体、悬浮液和粘滞液体,也用于干燥燃料、中间体、肥皂粉和无机盐,喷雾干燥通过热空气为载体,实现水分的快速蒸发,但受水分蒸发后尾气中温度下降和相对湿度的限制,仍含有较大热力,直接排放势必是一种资源浪费,其分为:压力喷雾干燥法;离心喷雾干燥法;气流式喷雾干燥法,目前,废气预热一般采用常规列管与燥塔进风换热,以对燥塔进风进行预热,但是使用时设备内部的余热不能得到利用,在进行余热利用时气体中掺杂的杂质容易在处理时进行堆积,并在长时间不清理后导致设备余热处理效果降低,并容易对未处理的气体排放将细小颗粒排放至外界。In the spray drying tower, the air passes through the filter and heater, enters the air distributor at the top of the drying tower, and then enters the drying chamber uniformly in a spiral shape, and the feed liquid is pumped from the feed liquid tank through the filter to the centrifugal mist at the top of the drying tower. The material liquid is sprayed into very small mist droplets, the material liquid is in parallel contact with the hot air, the water evaporates rapidly, and is dried into finished products in a very short time, and the finished products are discharged from the bottom of the drying tower and the cyclone separator , the exhaust gas is discharged by the fan, and the spray drying tower can spray the material in the solution state into the spray drying tower, and the material is discharged in the state of solid powder after drying. Complete the drying and granulation device at the same time. According to the process requirements, the pressure, flow rate and nozzle size of the liquid pump can be adjusted to obtain the required spherical particles in a certain size ratio. The spray dryer is a continuous atmospheric pressure dryer. One, the liquid material is sprayed into mist with special equipment, and it is dried in contact with hot air. It is used to dry some heat-sensitive liquids, suspensions and viscous liquids, and is also used to dry fuels, intermediates, and soap powders. And inorganic salts, spray drying uses hot air as a carrier to achieve rapid evaporation of water, but due to the limitation of temperature drop and relative humidity in the tail gas after water evaporation, it still contains a lot of heat, and direct discharge is bound to be a waste of resources. They are: pressure spray drying method; centrifugal spray drying method; airflow spray drying method. At present, the waste gas preheating generally adopts conventional tubes to exchange heat with the drying tower inlet air to preheat the drying tower inlet air. However, when using equipment The internal waste heat cannot be utilized, and the impurities doped in the gas are easy to accumulate during the treatment when the waste heat is utilized, and after a long time without cleaning, the waste heat treatment effect of the equipment will be reduced, and it is easy to discharge the untreated gas into fine particles discharge to the outside world.
综上所述,使用时设备内部的余热不能得到利用,在进行余热利用时气体中掺杂的杂质容易在处理时进行堆积,并在长时间不清理后导致设备余热处理效果降低,并容易对未处理的气体排放将细小颗粒排放至外界。To sum up, the waste heat inside the equipment cannot be utilized during use, and the impurities doped in the gas are easy to accumulate during treatment when the waste heat is utilized, and after a long time without cleaning, the waste heat treatment effect of the equipment will be reduced, and it is easy to damage the equipment. Untreated air emissions emit fine particles to the environment.
发明内容Contents of the invention
针对现有技术的不足,本发明解决其技术问题所采用的技术方案是:本发明所述的一种余热可回收利用的喷雾干燥塔,包括,Aiming at the deficiencies in the prior art, the technical solution adopted by the present invention to solve its technical problems is: a spray drying tower with recyclable waste heat according to the present invention, comprising:
底座,所述底座具有固定基座,以及安装在所述底座顶部的干燥塔,所述干燥塔的外表面固定连接有外撑架,所述外撑架的底部与底座固定连接;A base, the base has a fixed base, and a drying tower installed on the top of the base, the outer surface of the drying tower is fixedly connected with an outer support frame, and the bottom of the outer support frame is fixedly connected with the base;
中转箱,所述中转箱具有中转管道,以及安装在所述中转箱顶部的连接管,所述连接管远离中转箱的一端连通有处理筒,所述中转箱靠近干燥塔的一侧连通有导气管,所述导气管远离中转箱的一端与干燥塔连通,通过底座与外撑架配合对干燥塔进行固定,便于保证干燥塔工作时自身的工作效率,且干燥塔内部产生的热量经导气管传中转箱上,随着中转箱上的多个连接管同时工作将气体传递至处理筒的内部进行余热处理,导气管与连接管的外部具有保温套,便于降低传递时热量的流失,且底座安装后经导气管对中转箱的安装位置进行调整,从而对处理筒的位置进行调节,导气管的安装不易对干燥塔内部的工作造成影响,进而避免了导气管在输送热气时造成干燥塔工作效率降低的问题,所述处理筒包括:A transfer box, the transfer box has a transfer pipeline, and a connecting pipe installed on the top of the transfer box, the end of the connecting pipe away from the transfer box is connected to the processing cylinder, and the side of the transfer box close to the drying tower is connected to a guide The air pipe, the end of the air guide pipe away from the transfer box is connected with the drying tower, and the drying tower is fixed by the base and the outer support frame, which is convenient to ensure the working efficiency of the drying tower itself, and the heat generated inside the drying tower passes through the air guide pipe On the transfer box, as multiple connecting pipes on the transfer box work at the same time, the gas is transferred to the inside of the processing cylinder for waste heat treatment. After installation, the installation position of the transfer box is adjusted through the air guide pipe, so as to adjust the position of the processing cylinder. The installation of the air guide pipe is not easy to affect the work inside the drying tower, thereby avoiding the work of the drying tower caused by the air guide pipe when transporting hot gas. The problem of reduced efficiency, the treatment cartridge includes:
密封筒体,所述密封筒体具有连通孔,以及安装在所述密封筒体内表面的防护架,所述密封筒体靠近防护架的位置固定连接有换热架,所述换热架远离防护架的位置延伸至密封筒体的外部,所述密封筒体的外表面固定连接有弧形撑板;A sealing cylinder, the sealing cylinder has a communication hole, and a protective frame installed on the inner surface of the sealing cylinder, the position of the sealing cylinder close to the protective frame is fixedly connected with a heat exchange frame, and the heat exchange frame is far away from the protective frame. The position of the frame extends to the outside of the sealing cylinder, and the outer surface of the sealing cylinder is fixedly connected with an arc brace;
控制箱,所述控制箱具有控制器,以及安装在所述控制箱内腔顶部的导流管架,所述导流管架靠近干燥塔的位置连通有回流管,所述回流管远离控制箱的一端干燥塔连通,所述导流管架远离回流管的位置与密封筒体连通,通过回流管在控制箱的内部接触处理完成的空气,并将空气传递至冷却后的干燥塔,从而利用处理后的气体对干燥塔的内部进行吹动,便于气体的吹动对其内部进行清理,使得气体余热处理后不易直接排放至外界,且弧形撑板分别连接密封筒体与中转箱,能够利用弧形撑板对密封筒体与中转箱之间进行固定,使其处于同一水平面,便于对部件进行安装放置,换热架与防护架在密封筒体的内部进行余热处理的同时将气体中蕴含的杂质进行收集,且杂质在密封筒体内部堆积时不易对余热处理造成影响,进而保证了设备进行余热处理的效果,所述回流管靠近导流管架的位置贯穿控制箱且延伸至控制箱的内部,所述密封筒体远离换热架的位置与控制箱固定连接,所述弧形撑板远离密封筒体的位置与中转箱固定连接,所述防护架远离换热架的位置贯穿密封筒体且延伸至密封筒体的外部。A control box, the control box has a controller, and a guide pipe frame installed on the top of the inner cavity of the control box, the position of the guide pipe frame near the drying tower is connected with a return pipe, and the return pipe is far away from the control box One end of the drying tower is connected to the drying tower, and the position of the guide tube frame away from the return pipe is connected to the sealed cylinder, and the air that has been processed is contacted inside the control box through the return pipe, and the air is transferred to the cooled drying tower, thereby utilizing The treated gas blows the inside of the drying tower, which facilitates the cleaning of the inside of the drying tower, making it difficult for the waste heat of the gas to be discharged directly to the outside after treatment. Use arc-shaped support plates to fix the sealing cylinder and the transfer box so that they are at the same level, which is convenient for installing and placing the components. The heat exchange frame and the protective frame are used for waste heat treatment inside the sealing cylinder and at the same time dissipate the gas. The contained impurities are collected, and the impurities are not easy to affect the waste heat treatment when they accumulate inside the sealed cylinder, thereby ensuring the effect of waste heat treatment of the equipment. The position of the return pipe close to the guide pipe frame runs through the control box and extends to the control Inside the box, the sealing cylinder is fixedly connected to the control box at a position away from the heat exchange frame, the arc brace is fixedly connected to the transfer box at a position away from the sealing cylinder, and the protective frame is penetrated at a position away from the heat exchange frame. The sealing cylinder extends to the outside of the sealing cylinder.
优选的,所述导流管架包括内撑架,所述内撑架的内表面固定连接有引流管,通过引流管在控制箱的内部受到内撑架的保护,随着引流管延伸至内撑架的外部,使其连接位置具有很好的密封性,且引流管与内撑架在控制箱的内部不易受到损伤,所述引流管远离内撑架的一端连通有除杂架,所述除杂架的外表面固定连接有导流壳体,所述导流壳体远离除杂架的一侧固定连接有抵接柱,通过抵接柱在导流壳体上设置了两个,且能够与内撑架进行配合,便于增大控制箱的支撑效果,进一步降低了流通气体中蕴含的杂质,所述引流管远离导流壳体的一端贯穿内撑架且延伸至内撑架的外部。Preferably, the diversion tube frame includes an inner bracket, and a drainage tube is fixedly connected to the inner surface of the inner bracket, and the inner surface of the control box is protected by the inner bracket through the drainage tube, and as the drainage tube extends to the inner The outside of the bracket makes the connection position have a good seal, and the drainage tube and the inner bracket are not easily damaged inside the control box. The outer surface of the miscellaneous removal frame is fixedly connected with a diversion housing, and the side of the diversion housing away from the miscellaneous removal rack is fixedly connected with an abutment column, and two abutment columns are arranged on the diversion housing, and It can cooperate with the inner bracket to increase the support effect of the control box and further reduce the impurities contained in the circulating gas. The end of the drainage tube away from the diversion shell penetrates the inner bracket and extends to the outside of the inner bracket .
优选的,所述换热架包括导热柱,所述导热柱的外表面固定连接有装配筒,所述导热柱靠近装配筒的一端固定连接有换热器,所述换热器的顶部连通有储存筒,通过换热器对导热柱传递的热量进行处理,密封筒体接触换热器传递热量,所述装配筒远离换热器的位置转动连接有过滤框,所述过滤框的底部与导热柱转动连接,通过过滤框在装配筒上,并接触导热柱,便于过滤框箱对进入密封筒体内部的气体进行过滤,同时过滤框与导热柱的接触位置随过滤框的倾斜能够起到清洁的效果。Preferably, the heat exchange frame includes a heat conduction column, the outer surface of the heat conduction column is fixedly connected with an assembly cylinder, and one end of the heat conduction column close to the assembly cylinder is fixedly connected with a heat exchanger, and the top of the heat exchanger communicates with The storage cylinder handles the heat transferred by the heat conduction column through the heat exchanger, and the sealed cylinder contacts the heat exchanger to transfer heat. The assembly cylinder is rotatably connected with a filter frame at a position away from the heat exchanger. The column is rotated and connected, and the filter frame is on the assembly cylinder and contacts the heat conduction column, which is convenient for the filter frame box to filter the gas entering the inside of the sealed cylinder. At the same time, the contact position between the filter frame and the heat conduction column can be cleaned with the inclination of the filter frame. Effect.
优选的,所述防护架包括碰撞块,所述碰撞块的底部固定连接有复位杆,通过复位杆具有弹力,且碰撞块移动时不易与部件发生卡顿导致碰撞块无法移动的情况,所述复位杆远离碰撞块的一端固定连接有防护框,所述防护框的内表面固定连接有辅助架,所述防护框远离辅助架的一侧连通有循环管架,所述辅助架远离循环管架的一侧延伸至防护框的外部,通过循环管架在防护框上能够对密封筒体内部流通的气体进行收集,循环管架延伸至密封筒体的外部,便于在循环管架出现破损时工作人员能够及时进行观察。Preferably, the protective frame includes a collision block, and the bottom of the collision block is fixedly connected with a reset rod, which has elastic force through the reset rod, and when the collision block moves, it is not easy to get stuck with the components and cause the collision block to be unable to move. The end of the reset rod away from the collision block is fixedly connected with a protective frame, the inner surface of the protective frame is fixedly connected with an auxiliary frame, and the side of the protective frame away from the auxiliary frame is connected with a circulating pipe frame, and the auxiliary frame is far away from the circulating pipe frame One side extends to the outside of the protective frame, and the circulating pipe rack can collect the gas circulating inside the sealed cylinder on the protective frame, and the circulating pipe rack extends to the outside of the sealed cylinder, which is convenient for working when the circulating pipe rack is damaged Personnel can observe in time.
优选的,所述除杂架包括过滤筒体,所述过滤筒体的内表面滑动连接有密封套,所述密封套靠近过滤筒体的一侧固定连接有拉伸杆,所述拉伸杆远离密封套的一端固定连接有清理环,通过清理环在过滤筒体的内部随拉伸杆的伸缩进行移动,且拉伸杆在清理环上设置了三个,使其伸缩时带动清理环平稳移动,避免了清理环的移动出现卡死的现象,所述清理环的外表面与密封套滑动连接,所述过滤筒体的外表面转动连接有封堵块,通过过滤筒体上的封堵块能够进行开合,且密封套在过滤筒体上能够对其连接位置进行保护,降低气体流通时发生漏气的现象。Preferably, the impurity removal frame includes a filter cylinder, the inner surface of the filter cylinder is slidably connected with a sealing sleeve, and the side of the sealing sleeve close to the filter cylinder is fixedly connected with a stretch rod, and the stretch rod The end far away from the sealing sleeve is fixedly connected with a cleaning ring, through which the cleaning ring moves inside the filter cylinder with the expansion and contraction of the stretching rod, and three stretching rods are set on the cleaning ring, so that it drives the cleaning ring smoothly when stretching The movement of the cleaning ring avoids the phenomenon of jamming in the movement of the cleaning ring. The outer surface of the cleaning ring is slidably connected with the sealing sleeve, and the outer surface of the filter cylinder is rotatably connected with a blocking block. The block can be opened and closed, and the sealing sleeve on the filter cylinder can protect its connection position, reducing the phenomenon of air leakage during gas circulation.
优选的,所述装配筒包括装配管,所述装配管的外表面固定连接有抵接架,所述抵接架远离装配管的一侧固定连接有套筒,通过抵接架与装配管在套筒的内部,在套筒内部设置的多个装配管倾斜时能够与抵接架配合保持套筒内部的活动空间,防止套筒发生凹陷对装配管进行挤压,所述套筒远离装配管的位置固定连接有装配弧板,所述装配弧板远离套筒的位置固定连接有稳固板,所述稳固板远离装配弧板的一侧与套筒固定连接,通过稳固板与装配弧板在套筒的内部配合能够增大套筒与导热柱的接触面积,使得套筒在导热柱上安装后不易发生移动的情况,避免了套筒在导热柱上发生位移的现象。Preferably, the assembly cylinder includes an assembly pipe, the outer surface of the assembly pipe is fixedly connected with an abutment frame, and the side of the abutment frame away from the assembly pipe is fixedly connected with a sleeve, through which the abutment frame and the assembly pipe are connected together. Inside the sleeve, when the multiple assembly tubes arranged inside the sleeve are tilted, they can cooperate with the abutment frame to maintain the movable space inside the sleeve, preventing the sleeve from being depressed and squeezing the assembly tube. The sleeve is far away from the assembly tube The position of the assembly arc plate is fixedly connected with the assembly arc plate, and the position of the assembly arc plate away from the sleeve is fixedly connected with a stabilizing plate. The internal fit of the sleeve can increase the contact area between the sleeve and the heat conduction column, making it difficult for the sleeve to move after being installed on the heat conduction column, and avoiding the displacement of the sleeve on the heat conduction column.
优选的,所述辅助架包括卡接板,所述卡接板的内表面固定连接有辅助卡框,所述辅助卡框靠近卡接板的一侧固定连接有增触架,通过辅助卡框与卡接板配合能够对增触架进行定位,且辅助卡框与增触架进行相互支撑,从而增大了增触架自身的强度,所述卡接板靠近增触架的位置固定连接有卡固弧板,所述卡固弧板靠近增触架的一侧固定连接有阻隔板,所述阻隔板远离卡固弧板的位置贯穿增触架,通过阻隔板在卡固弧板上,且阻隔板贯穿增触架,能够利用阻隔板靠近导热柱,使阻隔板对过滤框翻转的范围进行限位。Preferably, the auxiliary frame includes a clamping plate, the inner surface of the clamping plate is fixedly connected with an auxiliary card frame, and the side of the auxiliary card frame close to the clamping plate is fixedly connected with a contact increasing frame, through the auxiliary card frame Cooperating with the clamping plate can position the contact increasing frame, and the auxiliary card frame and the contact increasing frame support each other, thereby increasing the strength of the contact increasing frame itself, and the position of the clamping plate close to the contact increasing frame is fixedly connected with The clamping arc plate is fixedly connected to the side of the clamping arc plate close to the contact increasing frame with a barrier plate, and the position of the barrier plate away from the clamping arc plate runs through the contact increasing frame, and passes through the barrier plate on the clamping arc plate, Moreover, the blocking plate runs through the contact increasing frame, and the blocking plate can be used to be close to the heat conduction column, so that the blocking plate can limit the turning range of the filter frame.
本发明提供了一种余热可回收利用的喷雾干燥塔。具备以下有益效果:The invention provides a spray drying tower whose waste heat can be recovered and utilized. Has the following beneficial effects:
1.该余热可回收利用的喷雾干燥塔,设置了导气管、中转箱、弧形撑板、密封筒体,通过导气管与连接管的外部具有保温套,便于降低传递时热量的流失,导气管的安装不易对干燥塔内部的工作造成影响,进而避免了导气管在输送热气时造成干燥塔工作效率降低的问题,回流管在控制箱的内部接触处理完成的空气,便于气体的吹动对其内部进行清理,使得气体余热处理后不易直接排放至外界,换热架与防护架在密封筒体的内部进行余热处理的同时将气体中蕴含的杂质进行收集,且杂质在密封筒体内部堆积时不易对余热处理造成影响,进而保证了设备进行余热处理的效果。1. The waste heat recyclable spray drying tower is equipped with an air guide pipe, a transfer box, a curved support plate, and a sealed cylinder. The outside of the air guide pipe and the connecting pipe has an insulation cover to reduce heat loss during transfer. The installation of the air pipe is not easy to affect the work inside the drying tower, thereby avoiding the problem of the reduction of the working efficiency of the drying tower caused by the air guide pipe when conveying hot air. The return pipe contacts the processed air inside the control box, which is convenient for the blowing of the gas to The interior is cleaned so that the gas is not easily discharged to the outside after waste heat treatment. The heat exchange frame and the protective frame collect the impurities contained in the gas while performing waste heat treatment inside the sealed cylinder, and the impurities accumulate inside the sealed cylinder. It is not easy to affect the waste heat treatment, thereby ensuring the effect of the waste heat treatment of the equipment.
2.该余热可回收利用的喷雾干燥塔,通过辅助卡框与卡接板配合能够对增触架进行定位,而增触架能够对辅助卡框进行加固,使得辅助卡框与卡接板配合安装在防护框上,防止部件安装后在防护框上出现松动导致缝隙位置堆积杂质,进而延长了增触架自身的使用寿命,阻隔板在卡固弧板上,能够利用阻隔板靠近导热柱,使阻隔板对过滤框翻转的范围进行限位。2. The waste heat recyclable spray drying tower can position the contact increasing frame through the cooperation of the auxiliary card frame and the card connecting plate, and the contact increasing frame can reinforce the auxiliary card frame, so that the auxiliary card frame and the card connecting plate can cooperate Installed on the protective frame to prevent parts from loosening on the protective frame after installation, resulting in the accumulation of impurities in the gap, thereby prolonging the service life of the contact booster itself. The blocking plate is on the clamping arc plate, and the blocking plate can be used to approach the heat conduction column. The blocking plate is used to limit the turning range of the filter frame.
3.该余热可回收利用的喷雾干燥塔,通过抵接架与装配管在套筒的内部,便于利用抵接架对装配管进行固定,便于利用装配管感应套筒传递的热量,在套筒内部设置的多个装配管倾斜时能够与抵接架配合保持套筒内部的活动空间,防止套筒发生凹陷对装配管进行挤压,稳固板与装配弧板在套筒的内部配合能够增大套筒与导热柱的接触面积,避免了套筒在导热柱上发生位移的现象。3. The spray drying tower with recyclable waste heat, through the abutment frame and the assembly tube inside the sleeve, it is convenient to use the abutment frame to fix the assembly tube, and it is convenient to use the assembly tube to sense the heat transferred by the sleeve, and the sleeve When the multiple assembly tubes set inside are tilted, they can cooperate with the abutment frame to maintain the movable space inside the sleeve, prevent the sleeve from being depressed and squeeze the assembly tube, and the cooperation between the stabilizing plate and the assembly arc plate inside the sleeve can increase the The contact area between the sleeve and the heat conduction column avoids the displacement of the sleeve on the heat conduction column.
4.该余热可回收利用的喷雾干燥塔,通过清理环在过滤筒体的内部随拉伸杆的伸缩进行移动,清理环受到气体的推动时带动拉伸杆进行伸长,而拉伸杆具有弹簧能够在风力减弱时带动清理环返回至初始位置,过滤筒体上的封堵块能够进行开合,使其与过滤筒体能够产生杂质掉落的空间避免了过滤筒体内部堆积过多杂质影响清理环移动的情况。4. The waste heat recyclable spray drying tower moves with the expansion and contraction of the stretching rod through the cleaning ring inside the filter cylinder. When the cleaning ring is pushed by the gas, it drives the stretching rod to elongate, and the stretching rod has The spring can drive the cleaning ring back to the initial position when the wind force weakens, and the blocking block on the filter cylinder can be opened and closed, so that it and the filter cylinder can create a space for impurities to fall to avoid excessive accumulation of impurities inside the filter cylinder Conditions that affect the movement of the cleaning ring.
5.该余热可回收利用的喷雾干燥塔,通过复位杆具有弹力,能够随密封筒体内部风力的连通进行摆动,使其带动碰撞块移动时能够对接触部件进行敲击,便于在敲击的过程中将密封筒体内部部件粘附的杂质进行掉落,循环管架在防护框上能够对密封筒体内部流通的气体进行收集,使得气体在循环管架的内部进行流通,从而增大了密封筒体内部的活动空间。5. The waste heat recyclable spray drying tower has elasticity through the reset rod, which can swing with the connection of wind force inside the sealed cylinder, so that it can knock the contact parts when it drives the collision block to move, which is convenient for knocking. During the process, the impurities adhered to the internal parts of the sealed cylinder are dropped, and the circulating pipe rack can collect the gas circulating inside the sealed cylinder on the protective frame, so that the gas can circulate inside the circulating pipe rack, thereby increasing the Seal the activity space inside the cylinder.
6.该余热可回收利用的喷雾干燥塔,通过过滤框在装配筒上,并接触导热柱,便于过滤框箱对进入密封筒体内部的气体进行过滤,随着气体的流通推动过滤框进行转动倾斜,随着过滤框的倾斜能够对内部的杂质进行移动,换热器对导热柱传递的热量进行处理,并在处理后直接传递至储存筒的内部进行储存,在使用时回流管内部无风力流通。6. The waste heat recyclable spray drying tower is installed on the assembly cylinder through the filter frame and contacts the heat conduction column, so that the filter frame box can filter the gas entering the sealed cylinder body, and the filter frame is driven to rotate with the flow of gas Tilting, with the tilting of the filter frame, the internal impurities can be moved. The heat exchanger processes the heat transferred by the heat conduction column, and directly transfers it to the inside of the storage cylinder for storage after processing. There is no wind force inside the return pipe when in use. circulation.
7.该余热可回收利用的喷雾干燥塔,通过引流管在控制箱的内部受到内撑架的保护,便于利用内撑架对控制箱进行支撑的同时对引流管的安装位置进行限位,便于利用引流管将密封筒体内部处理的气体进行传递,抵接柱在导流壳体上设置了两个,且能够与内撑架进行配合,便于增大控制箱的支撑效果,使控制箱内部部件防止空间不易因碰撞出现缩小的情况。7. The waste heat recyclable spray drying tower is protected by the inner bracket inside the control box through the drainage tube, which is convenient for using the inner bracket to support the control box and limit the installation position of the drainage tube, which is convenient Use the drainage tube to transfer the gas processed inside the sealed cylinder, and two abutment columns are set on the diversion shell, and can cooperate with the inner bracket, so as to increase the support effect of the control box and make the inside of the control box Parts prevent the space from shrinking due to collisions.
附图说明Description of drawings
图1为本发明整体的结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2为本发明处理筒的结构示意图;Fig. 2 is the structural schematic diagram of processing cylinder of the present invention;
图3为本发明导流管架的结构示意图;Fig. 3 is the structural schematic diagram of guide pipe frame of the present invention;
图4为本发明换热架的结构示意图;Fig. 4 is a schematic structural view of the heat exchange frame of the present invention;
图5为本发明防护架的结构示意图;Fig. 5 is the structural representation of protective frame of the present invention;
图6为本发明除杂架的结构示意图;Fig. 6 is a schematic structural view of the impurity removal rack of the present invention;
图7为本发明装配筒的结构示意图;Fig. 7 is a schematic structural view of the assembly cylinder of the present invention;
图8为本发明辅助架的结构示意图。Fig. 8 is a schematic structural view of the auxiliary frame of the present invention.
图中:1、底座;2、干燥塔;3、外撑架;4、导气管;5、中转箱;6、处理筒;61、回流管;62、控制箱;63、导流管架;631、内撑架;632、引流管;633、抵接柱;634、导流壳体;635、除杂架;71、过滤筒体;72、清理环;73、封堵块;74、拉伸杆;75、密封套;64、密封筒体;65、换热架;651、换热器;652、储存筒;653、导热柱;654、装配筒;81、套筒;82、装配管;83、装配弧板;84、稳固板;85、抵接架;655、过滤框;66、防护架;661、循环管架;662、防护框;663、复位杆;664、碰撞块;665、辅助架;91、辅助卡框;92、卡固弧板;93、增触架;94、卡接板;95、阻隔板;67、弧形撑板;7、连接管。In the figure: 1. base; 2. drying tower; 3. outer support frame; 4. air guide pipe; 5. transfer box; 6. processing cylinder; 61. return pipe; 62. control box; 631, inner support frame; 632, drainage tube; 633, abutment column; 634, diversion shell; 635, impurity removal frame; 71, filter cylinder; 72, cleaning ring; Extension rod; 75, sealing sleeve; 64, sealing cylinder; 65, heat exchange frame; 651, heat exchanger; 652, storage cylinder; 653, heat conduction column; 654, assembly cylinder; 81, sleeve; 82, assembly pipe ;83, assembly arc plate; 84, stable plate; 85, contact frame; 655, filter frame; 66, protective frame; 661, circulation pipe frame; 662, protective frame; 663, reset lever; , auxiliary frame; 91, auxiliary card frame; 92, clamping arc plate; 93, contact increasing frame; 94, clamping plate; 95, barrier plate; 67, arc support plate; 7, connecting pipe.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention have been presented for purposes of illustration and description, but are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use.
实施例1Example 1
请参阅图1-图8,本发明提供一种技术方案:一种余热可回收利用的喷雾干燥塔,包括,Please refer to Figure 1-Figure 8, the present invention provides a technical solution: a spray drying tower with recyclable waste heat, including,
底座1,底座1具有固定基座,以及安装在底座1顶部的干燥塔2,干燥塔2的外表面固定连接有外撑架3,外撑架3的底部与底座1固定连接;A base 1, the base 1 has a fixed base, and a drying
中转箱5,中转箱5具有中转管道,以及安装在中转箱5顶部的连接管7,连接管7远离中转箱5的一端连通有处理筒6,中转箱5靠近干燥塔2的一侧连通有导气管4,导气管4远离中转箱5的一端与干燥塔2连通,通过底座1与外撑架3配合对干燥塔2进行固定,便于保证干燥塔2工作时自身的工作效率,且干燥塔2内部产生的热量经导气管4传中转箱5上,随着中转箱5上的多个连接管7同时工作将气体传递至处理筒6的内部进行余热处理,导气管4与连接管7的外部具有保温套,便于降低传递时热量的流失,且底座1安装后经导气管4对中转箱5的安装位置进行调整,从而对处理筒6的位置进行调节,导气管4的安装不易对干燥塔2内部的工作造成影响,进而避免了导气管4在输送热气时造成干燥塔2工作效率降低的问题,处理筒6包括:The
密封筒体64,密封筒体64具有连通孔,以及安装在密封筒体64内表面的防护架66,密封筒体64靠近防护架66的位置固定连接有换热架65,换热架65远离防护架66的位置延伸至密封筒体64的外部,密封筒体64的外表面固定连接有弧形撑板67;Sealing
控制箱62,控制箱62具有控制器,以及安装在控制箱62内腔顶部的导流管架63,导流管架63靠近干燥塔2的位置连通有回流管61,回流管61远离控制箱62的一端干燥塔2连通,导流管架63远离回流管61的位置与密封筒体64连通,通过回流管61在控制箱62的内部接触处理完成的空气,并将空气传递至冷却后的干燥塔2,从而利用处理后的气体对干燥塔2的内部进行吹动,便于气体的吹动对其内部进行清理,使得气体余热处理后不易直接排放至外界,且弧形撑板67分别连接密封筒体64与中转箱5,能够利用弧形撑板67对密封筒体64与中转箱5之间进行固定,使其处于同一水平面,便于对部件进行安装放置,换热架65与防护架66在密封筒体64的内部进行余热处理的同时将气体中蕴含的杂质进行收集,且杂质在密封筒体64内部堆积时不易对余热处理造成影响,进而保证了设备进行余热处理的效果。
其中,导流管架63包括内撑架631,内撑架631的内表面固定连接有引流管632,通过引流管632在控制箱62的内部受到内撑架631的保护,便于利用内撑架631对控制箱62进行支撑的同时对引流管632的安装位置进行限位,便于利用引流管632将密封筒体64内部处理的气体进行传递,随着引流管632延伸至内撑架631的外部,使其连接位置具有很好的密封性,防止气体流通时出现漏气的问题,且引流管632与内撑架631在控制箱62的内部不易受到损伤,引流管632远离内撑架631的一端连通有除杂架635,除杂架635的外表面固定连接有导流壳体634,导流壳体634远离除杂架635的一侧固定连接有抵接柱633,通过抵接柱633在导流壳体634上设置了两个,且能够与内撑架631进行配合,便于增大控制箱62的支撑效果,使控制箱62内部部件防止空间不易因碰撞出现缩小的情况,而导流壳体634内部除杂架635能够对气体流通时进行二次过滤,进一步降低了流通气体中蕴含的杂质,引流管632远离导流壳体634的一端贯穿内撑架631且延伸至内撑架631的外部。Wherein, the
其中,换热架65包括导热柱653,导热柱653的外表面固定连接有装配筒654,导热柱653靠近装配筒654的一端固定连接有换热器651,换热器651的顶部连通有储存筒652,通过换热器651对导热柱653传递的热量进行处理,并在处理后直接传递至储存筒652的内部进行储存,在使用时回流管61内部无风力流通,密封筒体64接触换热器651传递热量,并逐渐传递至回流管61内部,从而利用回流管61对干燥塔2的进口段进行预热,装配筒654远离换热器651的位置转动连接有过滤框655,过滤框655的底部与导热柱653转动连接,通过过滤框655在装配筒654上,并接触导热柱653,便于过滤框655箱对进入密封筒体64内部的气体进行过滤,随着气体的流通推动过滤框655进行转动倾斜,随着过滤框655的倾斜能够对内部的杂质进行移动,使其不易对过滤框655的过滤槽进行堵塞,同时过滤框655与导热柱653的接触位置随过滤框655的倾斜能够起到清洁的效果。Among them, the
其中,防护架66包括碰撞块664,碰撞块664的底部固定连接有复位杆663,通过复位杆663具有弹力,能够随密封筒体64内部风力的连通进行摆动,使其带动碰撞块664移动时能够对接触部件进行敲击,便于在敲击的过程中将密封筒体64内部部件粘附的杂质进行掉落,从而避免了密封筒体64内部部件粘附过多杂质影响部件的工作效率,且碰撞块664移动时不易与部件发生卡顿导致碰撞块664无法移动的情况,复位杆663远离碰撞块664的一端固定连接有防护框662,防护框662的内表面固定连接有辅助架665,防护框662远离辅助架665的一侧连通有循环管架661,辅助架665远离循环管架661的一侧延伸至防护框662的外部,通过循环管架661在防护框662上能够对密封筒体64内部流通的气体进行收集,使得气体在循环管架661的内部进行流通,从而增大了密封筒体64内部的活动空间,循环管架661延伸至密封筒体64的外部,便于在循环管架661出现破损时工作人员能够及时进行观察。Wherein, the
其中,除杂架635包括过滤筒体71,过滤筒体71的内表面滑动连接有密封套75,密封套75靠近过滤筒体71的一侧固定连接有拉伸杆74,拉伸杆74远离密封套75的一端固定连接有清理环72,通过清理环72在过滤筒体71的内部随拉伸杆74的伸缩进行移动,清理环72受到气体的推动时带动拉伸杆74进行伸长,而拉伸杆74具有弹簧能够在风力减弱时带动清理环72返回至初始位置,从而对过滤筒体71进行往复擦拭,且拉伸杆74在清理环72上设置了三个,使其伸缩时带动清理环72平稳移动,避免了清理环72的移动出现卡死的现象,清理环72的外表面与密封套75滑动连接,过滤筒体71的外表面转动连接有封堵块73,通过过滤筒体71上的封堵块73能够进行开合,使其与过滤筒体71能够产生杂质掉落的空间避免了过滤筒体71内部堆积过多杂质影响清理环72移动的情况,且密封套75在过滤筒体71上能够对其连接位置进行保护,降低气体流通时发生漏气的现象。Wherein, the
其中,装配筒654包括装配管82,装配管82的外表面固定连接有抵接架85,抵接架85远离装配管82的一侧固定连接有套筒81,通过抵接架85与装配管82在套筒81的内部,便于利用抵接架85对装配管82进行固定,使得装配管82在套筒81的内部处于悬空状态,从而减小了装配管82与部件的接触面积,便于利用装配管82感应套筒81传递的热量,在套筒81内部设置的多个装配管82倾斜时能够与抵接架85配合保持套筒81内部的活动空间,防止套筒81发生凹陷对装配管82进行挤压,套筒81远离装配管82的位置固定连接有装配弧板83,装配弧板83远离套筒81的位置固定连接有稳固板84,稳固板84远离装配弧板83的一侧与套筒81固定连接,通过稳固板84与装配弧板83在套筒81的内部配合能够增大套筒81与导热柱653的接触面积,使得套筒81在导热柱653上安装后不易发生移动的情况,进而提高了套筒81对过滤框655安装位置进行固定,避免了套筒81在导热柱653上发生位移的现象。Wherein, the assembly cylinder 654 includes an assembly pipe 82, the outer surface of the assembly pipe 82 is fixedly connected with an abutment frame 85, and the side of the abutment frame 85 away from the assembly pipe 82 is fixedly connected with a sleeve 81, through which the abutment frame 85 and the assembly pipe 82 is inside the sleeve 81, it is convenient to use the abutment frame 85 to fix the assembly pipe 82, so that the assembly pipe 82 is in a suspended state inside the sleeve 81, thereby reducing the contact area between the assembly pipe 82 and the components, which is convenient to use The assembly tube 82 senses the heat transferred by the sleeve 81, and when the multiple assembly tubes 82 arranged inside the sleeve 81 are tilted, it can cooperate with the abutment frame 85 to maintain the activity space inside the sleeve 81 and prevent the sleeve 81 from being sunken. 82 for extrusion, the sleeve 81 is fixedly connected with an assembly arc plate 83 at a position away from the assembly pipe 82, and the position of the assembly arc plate 83 away from the sleeve 81 is fixedly connected with a stabilizing plate 84, and the stabilizing plate 84 is far away from the side of the assembly arc plate 83 It is fixedly connected with the sleeve 81, and the contact area between the sleeve 81 and the heat conduction column 653 can be increased through the cooperation of the stabilizing plate 84 and the assembly arc plate 83 inside the sleeve 81, so that the sleeve 81 is not easy to occur after being installed on the heat conduction column 653. The moving situation further improves the fixing position of the
其中,辅助架665包括卡接板94,卡接板94的内表面固定连接有辅助卡框91,辅助卡框91靠近卡接板94的一侧固定连接有增触架93,通过辅助卡框91与卡接板94配合能够对增触架93进行定位,而增触架93能够对辅助卡框91进行加固,使得辅助卡框91与卡接板94配合安装在防护框662上,防止部件安装后在防护框662上出现松动导致缝隙位置堆积杂质,且辅助卡框91与增触架93进行相互支撑,从而增大了增触架93自身的强度,避免增触架93安装后与部件发生碰撞出现断裂或弯曲的情况,进而延长了增触架93自身的使用寿命,卡接板94靠近增触架93的位置固定连接有卡固弧板92,卡固弧板92靠近增触架93的一侧固定连接有阻隔板95,阻隔板95远离卡固弧板92的位置贯穿增触架93,通过阻隔板95在卡固弧板92上,且阻隔板95贯穿增触架93,便于利用阻隔板95对防护框662与密封筒体64进行分隔的同时对增触架93起到了保护的效果,能够利用阻隔板95靠近导热柱653,使阻隔板95对过滤框655翻转的范围进行限位。Wherein, the
实施例2:Example 2:
请参阅图1-图8,在实施例1的基础上,本发明提供一种技术方案:一种余热可回收利用的喷雾干燥塔的使用方法,步骤一:将干燥塔2在底座1上受到外撑架3的固定进行工作,并在工作时将热量经导气管4传递至中转箱5内部,随着中转箱5上的多个连接管7输送至密封筒体64内部,使其在密封筒体64内部经过滤框655进行过滤;Please refer to Fig. 1-Fig. 8, on the basis of embodiment 1, the present invention provides a kind of technical solution: a kind of use method of the spray drying tower that waste heat can be recycled, step 1: put drying
步骤二:利用密封筒体64内部的导热柱653将热量传递至换热器651上,并在热量经换能器处理后输送至储存筒652内部进行储存,而气体流通时,过滤框655随气体的吹动进行倾斜,装配管82在套筒81内部受到抵接架85的固定,而装配弧板83与稳固板84配合将套筒81安装在导热柱653上;Step 2: Use the
步骤三:随着密封筒体64内部流通的气体吹动碰撞块664在复位杆663上进行动对接触位置部件进行敲击,而循环管架661经防护框662对密封筒体64内部的气体进行循环流动,并利用阻隔板95在卡固弧板92上对导热柱653进行保护,同时对密封筒体64内部空间进行分隔;Step 3: With the gas circulating inside the sealed
步骤四:辅助卡框91与增触架93配合对阻隔板95进行限位,使卡固弧板92经卡接板94与辅助卡框91进行配合支撑,并利用阻隔板95与防护框662在密封筒体64之间的活动空间对气体中蕴含的杂质进行收集;Step 4: The
步骤五:随着密封筒体64内部气体温度下降后经引流管632传递至过滤筒体71内部,并利用抵接柱633在控制箱62内部对导流壳体634的顶紧进行过滤筒体71的固定,过滤筒体71内部的密封套75与引流管632配合进行连接位置的密封引流;Step 5: As the temperature of the air inside the sealed
步骤六:在气体在过滤筒体71内部推动拉伸杆74进行伸长,使得拉伸杆74伸长后推动清理环72对过滤筒体71的内部进行清理,并将封堵块73在过滤筒体71上进行翻转开启,使部分杂质直接进封堵块73开启的位置进行掉落,随着过滤筒体71内部的气体经回流管61出现进入干燥塔2的内部对其进行吹动。Step 6: Push the
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, shall be implemented according to conventional means in the art.
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| EP0870996A2 (en) * | 1997-04-10 | 1998-10-14 | Gerhard Dr. Luther | Smoke gas converter |
| KR20180112553A (en) * | 2017-04-04 | 2018-10-12 | 안대희 | Air condtioning device for using dehumidification air and cooling and heating system using solar heat |
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