CN115751916A - A Rapid Separation Device of Oily Drilling Cuttings Sheet Laser Beam - Google Patents
A Rapid Separation Device of Oily Drilling Cuttings Sheet Laser Beam Download PDFInfo
- Publication number
- CN115751916A CN115751916A CN202211354459.2A CN202211354459A CN115751916A CN 115751916 A CN115751916 A CN 115751916A CN 202211354459 A CN202211354459 A CN 202211354459A CN 115751916 A CN115751916 A CN 115751916A
- Authority
- CN
- China
- Prior art keywords
- oily
- laser beam
- cuttings
- box
- sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 168
- 238000000926 separation method Methods 0.000 title claims abstract description 83
- 238000005553 drilling Methods 0.000 title claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000003860 storage Methods 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 238000001704 evaporation Methods 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims description 23
- 239000002893 slag Substances 0.000 claims description 19
- 239000002699 waste material Substances 0.000 claims description 15
- 238000011084 recovery Methods 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 9
- 239000007789 gas Substances 0.000 claims description 8
- 239000002912 waste gas Substances 0.000 claims description 8
- 239000013049 sediment Substances 0.000 claims 3
- 238000005086 pumping Methods 0.000 claims 1
- 239000012071 phase Substances 0.000 abstract description 15
- 238000010438 heat treatment Methods 0.000 abstract description 12
- 230000008020 evaporation Effects 0.000 abstract description 6
- 238000009835 boiling Methods 0.000 abstract description 4
- 239000008346 aqueous phase Substances 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 42
- 238000000034 method Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000002076 thermal analysis method Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Images
Landscapes
- Earth Drilling (AREA)
Abstract
Description
技术领域technical field
本发明涉及含油钻屑的处理装置领域,特别是涉及一种含油钻屑片状激光束快速分离装置。The invention relates to the field of processing devices for oily drilling cuttings, in particular to a rapid separation device for sheet-shaped laser beams of oily drilling cuttings.
背景技术Background technique
井场中的废弃含油钻屑含油量高,且毒性就越大。油类和表面活性剂是油基钻井液的主要成本,通过合适的工艺回收这些物质重复利用,达到降低成本的目的。废弃含油钻屑处理比较困难。因其具有高含油、高含固的特点,废弃的含油钻屑的处置具有一定难度,应先对废弃含油钻屑进行除油、固液分离后进行合规化处置。The higher the oil content in the waste oily cuttings in the well site, the more toxic it is. Oil and surfactants are the main costs of oil-based drilling fluids, and these substances can be recovered and reused through appropriate processes to reduce costs. It is difficult to dispose of waste oily drilling cuttings. Because of its high oil content and high solid content, it is difficult to dispose of waste oily drilling cuttings. The waste oily drilling cuttings should be deoiled and solid-liquid separated before being disposed of in a compliant manner.
目前,废弃含油钻屑的处理主要包括除油、减量和降低环境危害性。为了降低运输、物料、设备投资等处置成本,废弃含油钻屑源头减量化处理是降低成本最直接最有效的处置手段。废弃含油钻屑组分复杂,成分稳定不易破胶,处理具有极大难度。目前国内外废弃含油钻屑处理技术主要有离心法、回注法、微生物降解法、焚烧法、热处理法和溶剂萃取法等。如何提供一种处理设备,能够短时间内快速聚能,以及其适应性强、除油效果彻底(残渣TPH含量小于 1%),设备占地面积小,具备全天候工作能力等优点,迅速成为解决含油固体废弃物污染为现在急需解决的问题。含油钻屑热解析处理的过程中要考虑安全风险、环保成本、以及生产中的经济性和时效性等因素,所以如何合理、高效的运用热解析处理技术从而形成热解析处理装置也是目前需要解决的问题。At present, the treatment of waste oily drilling cuttings mainly includes oil removal, reduction and reduction of environmental hazards. In order to reduce disposal costs such as transportation, materials, and equipment investment, source reduction treatment of waste oily drilling cuttings is the most direct and effective means of reducing costs. Waste oily drilling cuttings have complex components, stable components and not easy to break the gel, so it is extremely difficult to deal with them. At present, domestic and foreign waste oily drilling cuttings treatment technologies mainly include centrifugation, reinjection, microbial degradation, incineration, heat treatment and solvent extraction. How to provide a processing equipment that can quickly gather energy in a short period of time, and has the advantages of strong adaptability, thorough oil removal effect (residual TPH content is less than 1%), small footprint, and all-weather working ability has quickly become a solution. Oily solid waste pollution is an urgent problem to be solved now. In the process of thermal analysis treatment of oily drill cuttings, factors such as safety risks, environmental protection costs, economy and timeliness in production should be considered, so how to use thermal analysis treatment technology reasonably and efficiently to form a thermal analysis treatment device also needs to be solved at present. The problem.
发明内容Contents of the invention
本发明的目的是提供一种含油钻屑片状激光束快速分离装置,以解决上述现有技术存在的问题,由片状激光束发生器生成的光斑对放置于传输带上的含油钻屑进行快速、均匀的加热,具有高效快速实现钻屑中固液分离,且装置结构简单,小型化,同时片状激光束快速分离技术控制方式明确,其控制精度也较高。The object of the present invention is to provide a kind of oily drill cuttings flake laser beam rapid separation device, to solve the above-mentioned problems in the prior art, the light spot generated by the flake laser beam generator is placed on the oily drill cuttings on the conveyor belt. Fast and uniform heating can efficiently and quickly realize solid-liquid separation in cuttings, and the device structure is simple and miniaturized. At the same time, the control method of the sheet laser beam rapid separation technology is clear, and its control accuracy is also high.
为实现上述目的,本发明提供了如下方案:本发明提供一种含油钻屑片状激光束快速分离装置,包括盛装含油钻屑的储料机构、位于所述储料机构下方的分离箱,所述储料机构的底端连通有出料直管,所述出料直管竖直延伸并伸入所述分离箱内,且所述分离箱内设有间隔设置在所述出料直管底端下方的传输带,所述传输带沿远离所述出料直管的方向水平延伸;所述分离箱上设有片状激光束发生器,所述片状激光束发生器发射出用于将含油钻屑内的油水蒸发分离的光斑,所述光斑覆盖在所述传输带用于承接含油钻屑的区域上;所述分离箱的顶部连通有用于将油蒸气和水蒸气抽出所述分离箱的排气泵;所述传输带的出料端设有用于承接并收集含油钻屑的排渣管道,所述排渣管道延伸出所述分离箱外侧并设有排渣泵。In order to achieve the above object, the present invention provides the following scheme: The present invention provides a rapid separation device for sheet-shaped laser beams containing oily drill cuttings, which includes a storage mechanism for containing oily drill cuttings and a separation box located below the storage mechanism. The bottom end of the storage mechanism is connected with a discharge straight pipe, and the discharge straight pipe extends vertically and extends into the separation box, and the separation box is provided with intervals at the bottom of the discharge straight pipe. The conveyor belt below the end, the conveyor belt extends horizontally along the direction away from the discharge straight pipe; the separation box is provided with a sheet-shaped laser beam generator, and the sheet-shaped laser beam generator emits The light spot of oil-water evaporation and separation in oil-bearing drill cuttings, the light spot covers the area of the conveyor belt for receiving oil-bearing drill cuttings; the top of the separation box is connected to the separation box for drawing oil vapor and water vapor out of the separation box exhaust pump; the discharge end of the conveyor belt is provided with a slag discharge pipe for accepting and collecting oily drill cuttings, and the slag discharge pipe extends out of the separation box and is provided with a slag discharge pump.
优选的,所述片状激光束发生器包括激光器、用于将所述激光器发出的光斑汇聚为点光源的球面镜组、用于将点光源转换为矩形光斑的柱面镜,所述球面镜组包括若干具有不同光焦度的球面镜,各所述球面镜和所述柱面镜依次设置在所述激光器的出射光路上,且各所述球面镜的光焦度沿出射光路依次增大。Preferably, the sheet laser beam generator includes a laser, a spherical mirror group for converging the light spot emitted by the laser into a point light source, and a cylindrical mirror for converting the point light source into a rectangular light spot, and the spherical mirror group includes A plurality of spherical mirrors with different optical powers, each of the spherical mirrors and the cylindrical mirrors are sequentially arranged on the outgoing optical path of the laser, and the optical power of each of the spherical mirrors increases sequentially along the outgoing optical path.
优选的,所述出料直管的截面呈与所述矩形光斑形状相适配的矩形结构。Preferably, the cross-section of the straight discharge pipe is a rectangular structure adapted to the shape of the rectangular light spot.
优选的,所述出料直管上连通有可调风速的第一鼓风机和第二鼓风机,所述第一鼓风机和所述第二鼓风机沿竖直方向错位分布,并朝所述出料直管内对向鼓出120℃水蒸气。Preferably, the first blower and the second blower with adjustable wind speed are communicated with the straight discharge pipe, and the first blower and the second blower are distributed along the vertical direction and move toward the inside of the straight discharge pipe. Water vapor at 120°C is blown out in the opposite direction.
优选的,所述分离箱内设有第三鼓风机和第四鼓风机,所述第三鼓风机位于所述传输带的输入侧,所述第四鼓风机位于所述传输带的底部,且所述第三鼓风机和所述第四鼓风机均朝向所述传输带用于承接含油钻屑的区域。Preferably, the separation box is provided with a third blower and a fourth blower, the third blower is located at the input side of the conveyor belt, the fourth blower is located at the bottom of the conveyor belt, and the third blower Both the air blower and the fourth air blower are directed towards the area of the conveyor belt for receiving oily cuttings.
优选的,所述传输带的输送部下方设有若干激振器,所述激振器包括固定安装在所述分离箱内的激振器本体、安装在所述激振器本体上的激振板,所述激振板贴附在所述输送部的底面上。Preferably, several exciters are provided under the conveying part of the conveyor belt, and the exciters include an exciter body fixedly installed in the separation box, an exciter body installed on the plate, and the excitation plate is attached to the bottom surface of the conveying part.
优选的,所述排气泵连通有用于将油蒸气和水蒸气分离并处理的回收机构,所述回收机构包括连通在所述排气泵出口处的冷凝器,所述冷凝器的出液口连通有用于将油水分离的离心机,所述冷凝器的出气口连通有用于收集未处理干净废气的废气回收箱。Preferably, the exhaust pump is connected with a recovery mechanism for separating and treating oil vapor and water vapor, and the recovery mechanism includes a condenser connected at the outlet of the exhaust pump, and the liquid outlet of the condenser is connected to a useful For a centrifuge that separates oil from water, the gas outlet of the condenser is connected to a waste gas recovery box for collecting untreated clean waste gas.
优选的,所述排渣管道的出口连通有用于对含油钻屑降温的冷却箱,所述冷却箱的出口设有对含油钻屑分离后效果检测的检测器。Preferably, the outlet of the slag discharge pipeline is connected with a cooling box for cooling oily cuttings, and the outlet of the cooling box is provided with a detector for detecting the effect of separating oily cuttings.
优选的,所述检测器的出口并联有废渣收集箱和回料管道,所述回料管道与所述储料机构相连通。Preferably, the outlet of the detector is connected in parallel with a waste residue collection box and a return pipe, and the return pipe is connected with the storage mechanism.
优选的,所述储料机构包括钻屑箱,所述钻屑箱的底端连通有所述出料直管,所述钻屑箱内转动设有竖直延伸的搅拌轴,所述搅拌轴上设有用于将含油钻屑搅拌均匀的搅拌片。Preferably, the storage mechanism includes a cuttings box, the bottom end of the cuttings box is connected with the discharge straight pipe, and a vertically extending stirring shaft is installed in the cuttings box, and the stirring shaft There is a stirring piece on the top for stirring the oily drill cuttings evenly.
本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention has achieved the following technical effects:
第一,储料机构的底端连通有出料直管,出料直管竖直延伸并伸入分离箱内,且分离箱内设有间隔设置在出料直管底端下方的传输带,传输带沿远离出料直管的方向水平延伸;分离箱上设有片状激光束发生器,片状激光束发生器发射出用于将含油钻屑内的油水蒸发分离的光斑,光斑覆盖在传输带用于承接含油钻屑的区域上;分离箱的顶部连通有用于将油蒸气和水蒸气抽出分离箱的排气泵;传输带的出料端设有用于承接并收集含油钻屑的排渣管道,排渣管道延伸出分离箱外侧并设有排渣泵,在分离的过程中,含油钻屑通过出料直管逐渐下落至分离箱内的传输带上,由于片状激光束发生器发射出的光斑覆盖在传输带用于承接含油钻屑的区域上,通过光斑聚能对放置于传输带上的含油钻屑进行快速、均匀的加热,通过快速加热使含油钻屑中的油和水吸收足够的蒸发潜热,相达到其所需沸点转换为气态,含油钻屑中油相和水相去除完毕,从而快速实现钻屑中固液分离,且含油钻屑在与光斑接触后,通过传输带输送含有钻屑移动脱离光斑,新的含油钻屑逐渐从出料直管落下再与光斑接触,形成含油钻屑连续受热被处理的工作状态,蒸发后的油蒸气和水蒸气通过排气泵快速被吸出分离箱,分离油水后的钻屑通过传输带输送至一侧,并通过排渣管道和排渣泵快速流出分离箱,避免其在分离箱内冷凝增加与钻屑再次结合的风险,保证含油钻屑内油水与固相的分离效果,且整个装置能够持续对含油钻屑进行油水分离处理,充分保证了对含油钻屑的处理效率。First, the bottom end of the material storage mechanism is connected with a straight discharge pipe, which extends vertically and extends into the separation box, and the separation box is provided with a conveyor belt that is arranged at intervals below the bottom of the straight discharge pipe. The conveyor belt extends horizontally along the direction away from the straight discharge pipe; the separation box is equipped with a sheet-shaped laser beam generator, and the sheet-shaped laser beam generator emits a light spot for evaporating and separating oil and water in oily drill cuttings. The light spot covers the The conveyor belt is used to accept oily drill cuttings; the top of the separation box is connected with an exhaust pump for extracting oil vapor and water vapor out of the separation box; the discharge end of the conveyor belt is equipped with a slag discharge for receiving and collecting oily drill cuttings The pipeline and the slag discharge pipeline extend out of the separation box and are equipped with a slag discharge pump. During the separation process, the oily drill cuttings gradually fall to the conveyor belt in the separation box through the discharge straight pipe. The light spots emitted cover the area of the conveyor belt used to receive oily drill cuttings. The oily drill cuttings placed on the conveyor belt are heated quickly and uniformly through the concentrated energy of the light spots, and the oil and water in the oily drill cuttings are quickly heated through rapid heating Absorb enough latent heat of evaporation, the phase reaches its required boiling point and transforms into a gaseous state, and the oil phase and water phase in the oily cuttings are removed, so that the solid-liquid separation in the cuttings can be quickly realized, and the oily cuttings will pass through the conveyor belt after contacting the light spot Conveying drill cuttings that move away from the light spot, new oily drill cuttings gradually fall from the discharge straight pipe and then contact the light spot, forming a working state in which the oily drill cuttings are continuously heated and processed, and the evaporated oil vapor and water vapor are quickly discharged through the exhaust pump Suction the separation box, and the drill cuttings after oil and water separation are transported to one side through the conveyor belt, and quickly flow out of the separation box through the slag discharge pipe and slag discharge pump, avoiding the risk of condensation in the separation box and increasing the risk of recombination with the drill cuttings, ensuring oil content The separation effect of oil-water and solid phase in drill cuttings, and the whole device can continuously separate oil-water from oil-containing drill cuttings, which fully guarantees the treatment efficiency of oil-containing drill cuttings.
第二,片状激光束发生器包括激光器、用于将激光器发出的光斑汇聚为点光源的球面镜组、用于将点光源转换为矩形光斑的柱面镜,球面镜组包括若干具有不同光焦度的球面镜,各球面镜和柱面镜依次设置在激光器的出射光路上,且各球面镜的光焦度沿出射光路依次增大,片状激光束发生器能够将普通激光器发出的光斑整形为片状光斑,减小了片状激光源对激光器本身的限制,片状光发生器产生的矩形光斑内功率密度分布均匀。Second, the plate laser beam generator includes a laser, a spherical lens group for converging the light spot emitted by the laser into a point light source, and a cylindrical lens for converting the point light source into a rectangular light spot. The spherical mirrors, each spherical mirror and cylindrical mirror are arranged on the exit light path of the laser in turn, and the optical power of each spherical mirror increases along the exit light path, the sheet laser beam generator can shape the light spot emitted by the ordinary laser into a sheet shape The light spot reduces the limitation of the sheet laser source on the laser itself, and the power density distribution in the rectangular light spot generated by the sheet light generator is uniform.
第三,出料直管的截面呈与矩形光斑形状相适配的矩形结构,当含油钻屑沿着出料直管落下,直到传输带上行成一定厚度的含油钻屑时,再由传输带将加热处理完的含油钻屑运输走,由于出料直管的截面呈矩形结构,使得含油钻屑在出料直管内保持相应的矩形状流入传输带,矩形光斑完全覆盖在含油钻屑上,进而将含油钻屑内的油水快速加热蒸发,而且保证矩形光斑与出料直管的截面相匹配,这样使得矩形光斑不会延伸出含油钻屑外侧,避免造成矩形光斑的能量浪费。Thirdly, the section of the straight discharge pipe is a rectangular structure that matches the shape of the rectangular spot. When the oily cuttings fall along the straight discharge pipe until the oily cuttings of a certain thickness are formed on the conveyor belt, the After the heat treatment, the oily cuttings are transported away. Since the cross-section of the straight discharge pipe has a rectangular structure, the oily cuttings maintain a corresponding rectangular shape in the straight discharge pipe and flow into the conveyor belt. The rectangular light spot is completely covered on the oily cuttings. Then, the oil and water in the oily cuttings are quickly heated and evaporated, and the rectangular spot matches the section of the straight discharge pipe, so that the rectangular spot does not extend outside the oily cuttings, avoiding the energy waste of the rectangular spot.
第四,出料直管上连通有可调风速的第一鼓风机和第二鼓风机,第一鼓风机和第二鼓风机沿竖直方向错位分布,并朝出料直管内对向鼓出120℃水蒸气,通过对向鼓120℃水蒸气将含油钻屑打散,使其中固液颗粒分布均匀,进而保证其后续受热均匀,与此同时会蒸发掉一些含油钻屑中的水分。Fourth, the first blower and the second blower with adjustable wind speed are connected to the discharge straight pipe. The first blower and the second blower are distributed along the vertical direction, and blow out 120°C water vapor toward the discharge straight pipe , The oily cuttings are scattered by the 120°C water vapor on the opposite drum, so that the solid and liquid particles in it are evenly distributed, thereby ensuring that the subsequent heating is even, and at the same time, some water in the oily cuttings will be evaporated.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without paying creative labor.
图1为本发明整体结构的主视图;Fig. 1 is the front view of overall structure of the present invention;
图2为本发明传输带处的俯视图;Fig. 2 is the top view of conveyor belt place of the present invention;
图3为本发明整体结构的侧视图;Fig. 3 is the side view of overall structure of the present invention;
其中,1-钻屑箱、2-流量控制阀、3-出料直管、4-第一鼓风机、5-第二鼓风机、6-第一片状激光束发生器、7-第三鼓风机、8-第二片状激光束发生器、 9-分离箱、10-含油钻屑、11-第四鼓风机、12-固定架、13-驱动轮、14-传输带、15-激振板、16-激振器、17-固定板、18-支撑架、19-排气泵、20-传输带控制器、21-排液泵、22-冷凝器、23-离心机、24-油相收集箱、25-水相收集箱、26-尾气处理装置、27-废气回收箱、28-排渣泵、29-冷却箱、30-检测器、31-废渣收集箱、32-自动上料机、33-驱动电机、34-搅拌轴、35-搅拌片。Among them, 1-cuttings box, 2-flow control valve, 3-outlet straight pipe, 4-first blower, 5-second blower, 6-first sheet laser beam generator, 7-third blower, 8-second sheet laser beam generator, 9-separation box, 10-oily drill cuttings, 11-fourth blower, 12-fixed frame, 13-driving wheel, 14-transmission belt, 15-exciting plate, 16 -vibrator, 17-fixed plate, 18-support frame, 19-exhaust pump, 20-conveyor belt controller, 21-drain pump, 22-condenser, 23-centrifuge, 24-oil phase collection box, 25-water phase collection box, 26-tail gas treatment device, 27-exhaust gas recovery box, 28-slag discharge pump, 29-cooling box, 30-detector, 31-waste residue collection box, 32-automatic feeding machine, 33- Drive motor, 34-stirrer shaft, 35-stirrer sheet.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明的目的是提供一种含油钻屑片状激光束快速分离装置,以解决上述现有技术存在的问题,由片状激光束发生器生成的光斑对放置于传输带上的含油钻屑进行快速、均匀的加热,具有高效快速实现钻屑中固液分离,且装置结构简单,小型化,同时片状激光束快速分离技术控制方式明确,其控制精度也较高。The object of the present invention is to provide a kind of oily drill cuttings flake laser beam rapid separation device, to solve the above-mentioned problems in the prior art, the light spot generated by the flake laser beam generator is placed on the oily drill cuttings on the conveyor belt. Fast and uniform heating can efficiently and quickly realize solid-liquid separation in cuttings, and the device structure is simple and miniaturized. At the same time, the control method of the sheet laser beam rapid separation technology is clear, and its control accuracy is also high.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图1至图3,本实施例提供一种含油钻屑片状激光束快速分离装置,包括盛装含油钻屑10的储料机构、位于储料机构下方的分离箱9,储料机构的底端连通有出料直管3,出料直管3竖直延伸并伸入分离箱9内,且分离箱 9内设有间隔设置在出料直管3底端下方的传输带14,传输带14沿远离出料直管3的方向水平延伸;分离箱9上设有片状激光束发生器,片状激光束发生器发射出用于将含油钻屑10内的油水蒸发分离的光斑,光斑覆盖在传输带14 用于承接含油钻屑10的区域上;分离箱9的顶部连通有用于将油蒸气和水蒸气抽出分离箱9的排气泵19;传输带14的出料端设有用于承接并收集含油钻屑10的排渣管道,排渣管道延伸出分离箱9外侧并设有排渣泵28,在分离的过程中,含油钻屑10通过出料直管3逐渐下落至分离箱9内的传输带14上,由于片状激光束发生器发射出的光斑覆盖在传输带14用于承接含油钻屑10 的区域上,通过光斑聚能对放置于传输带14上的含油钻屑10进行快速、均匀的加热,通过快速加热使含油钻屑10中的油和水吸收足够的蒸发潜热,相达到其所需沸点转换为气态,含油钻屑10中油相和水相去除完毕,从而快速实现钻屑中固液分离,且含油钻屑10在与光斑接触后,通过传输带14输送含有钻屑移动脱离光斑,新的含油钻屑10逐渐从出料直管3落下再与光斑接触,形成含油钻屑10连续受热被处理的工作状态,蒸发后的油蒸气和水蒸气通过排气泵19快速被吸出分离箱9,分离油水后的钻屑通过传输带14输送至一侧,并通过排渣管道和排渣泵28快速流出分离箱9,避免其在分离箱9内冷凝增加与钻屑再次结合的风险,保证含油钻屑10内油水与固相的分离效果,且整个装置能够持续对含油钻屑10进行油水分离处理,充分保证了对含油钻屑10 的处理效率。本发明整个装置处理量约为1267.2kg/h,且具有小型化优势,除油效果高,以及生产中的经济性和时效性较高。Please refer to Fig. 1 to Fig. 3, the present embodiment provides a kind of rapid separation device of oily drilling cuttings flake laser beam, including the storage mechanism containing
作为本发明优选的实施方式,分离箱9上设有两组片状激光束发生器,包括第一片状激光束发生器6和第二片状激光束发生器8,第一片状激光束发生器6与第二片状激光束发生器8分别位于传输带14正上方,并沿传输带14 的输送方向位于出料直管3的前后两侧,与竖直方夹角为30°放置,均匀激光片宽度为30mm,第一和第二片状激光束发生器8所能照射的厚度为30mm,水平照射范围为17.32mm,即通过两片状激光束发生器产生的宽度为30mm均匀光倾斜30°照射在从含油钻屑10罐内掉落的物料区域上,照射其厚度还有水平范围上,而且采用均匀功率密度片状激光束倾斜照射,两片状激光束发生器发射出的光斑相接,并共同覆盖在传输带14用于承接含油钻屑10的区域上,通过加热使含油钻屑10中组成油相和水吸收足够的蒸发潜热,相达到其所需沸点转换为气态,含油钻屑10中油相和水相去除完毕,从而实现固液分离。作为优选的,分离箱9内设有固定架12,固定架12将第一片状激光束发生器 6与第二片状激光束发生器8固定在传输带14上端高100mm处,且两片状激光束发生器间距100mm,两片状激光束发生器发射功率密度相同,且连接同一控制器。而且优选的第一和第二片状激光束发生器8的照射厚度与含油钻屑 10在传输带14上的厚度相匹配。As a preferred embodiment of the present invention, the
而且,片状激光束发生器包括激光器、用于将激光器发出的光斑汇聚为点光源的球面镜组、用于将点光源转换为矩形光斑的柱面镜,球面镜组包括若干具有不同光焦度的球面镜,各球面镜和柱面镜依次设置在激光器的出射光路上,且各球面镜的光焦度沿出射光路依次增大,片状激光束发生器能够将普通激光器发出的光斑整形为片状光斑,减小了片状激光源对激光器本身的限制,片状光发生器产生的矩形光斑内功率密度分布均匀。且优选的片状激光束发生器有外部连接集成器控制。Moreover, the sheet-shaped laser beam generator includes a laser, a spherical lens group for converging the light spot emitted by the laser into a point light source, and a cylindrical lens for converting the point light source into a rectangular light spot. Spherical mirrors, each spherical mirror and cylindrical mirror are arranged on the exit light path of the laser in turn, and the optical power of each spherical mirror increases along the exit light path in turn, the flake laser beam generator can shape the light spot emitted by the ordinary laser into a flake light spot , which reduces the limitation of the sheet laser source on the laser itself, and the power density distribution in the rectangular spot generated by the sheet light generator is uniform. And the preferred laminar laser beam generator is controlled by an external connection integrator.
进一步的,出料直管3的截面呈与矩形光斑形状相适配的矩形结构,当含油钻屑10沿着出料直管3落下,直到传输带14上行成一定厚度的含油钻屑 10时,再由传输带14将加热处理完的含油钻屑10运输走,由于出料直管3 的截面呈矩形结构,使得含油钻屑10在出料直管3内保持相应的矩形状流入传输带14,矩形光斑完全覆盖在含油钻屑10上,进而将含油钻屑10内的油水快速加热蒸发,而且保证矩形光斑与出料直管3的截面相匹配,这样使得矩形光斑不会延伸出含油钻屑10外侧,避免造成矩形光斑的能量浪费。Further, the cross section of the
其中,传输带14配套有传输带控制器20,其通过控制器调节速度运行,且优选的出料直管3的进口处设有流量调节阀,通过调节钻屑箱1流量控制阀 2,使得含油钻屑10定量沿着出料直管3落下,直到传输带14上行成一定厚度的含油钻屑10时,传输带14开始启动,并将加热处理完的含油钻屑10输送带走,出料直管3的流量大小通过流量控制阀2确定,流量大小决定钻屑下落的量,当含油钻屑10在传输带14上移动时,出料直管3单位时间内下落到传输带14上的含油钻屑10厚度由出料直管3的流量和传输带14的速度决定。优选的传输带14呈环形带,其配套设有两驱动轮13,两驱动轮13沿水平方向排布,通过驱动轮13带动传输带14往复传动,并保证传输带14的水平传输。Wherein, the
作为优选的,出料直管3上连通有可调风速的第一鼓风机4和第二鼓风机 5,第一鼓风机4和第二鼓风机5沿竖直方向错位分布,并朝出料直管3内对向鼓出120℃水蒸气,通过对向鼓120℃水蒸气将含油钻屑10打散,使其中固液颗粒分布均匀,进而保证其后续受热均匀,与此同时会蒸发掉一些含油钻屑 10中的水分,并能够避免含油钻屑10沉积在钻屑箱1底部。As preferably, the
而且分离箱9内设有第三鼓风机7和第四鼓风机11,第三鼓风机7位于传输带14的输入侧,第四鼓风机11位于传输带14的底部,且第三鼓风机7 和第四鼓风机11均朝向传输带14用于承接含油钻屑10的区域,通过第三鼓风机7与第四鼓风机11共同作用防止含油钻屑10加热过程中底部出现焦结,进一步的,通过第三鼓风机7和第四鼓风机11共同对片状激光束处理运输的含油钻屑10进行鼓风,让含油钻屑10翻滚,从而使含油钻屑10中颗粒及水、油分布均匀。优选的,第四鼓风机11含有六个出风口,以进一步使得使含油钻屑10在传输带14上翻滚,从而其分布均匀。And be provided with the 3rd air blower 7 and the
作为本发明优选的实施方式,传输带14的输送部下方设有若干激振器16,激振器16包括固定安装在分离箱9内的激振器16本体、安装在激振器16本体上的激振板15,激振板15贴附在输送部的底面上,具体的,激振器16利用振动机理,激振器16安装在固定板17上,通过弹簧使激振器16上下带动激振板15和传输带14振动,高振动频率和低幅度的振幅将传输带14上的含油钻屑10振动起来,进而配合第三和第四鼓风机11,将含油钻屑10分布均匀,同样的在片状激光束照射下,受热均匀。优选的,激振器16本体通过固定板17与驱动轮13的轮芯相连。As a preferred embodiment of the present invention,
进一步的,排气泵19连通有用于将油蒸气和水蒸气分离并处理的回收机构,回收机构包括连通在排气泵19出口处的冷凝器22,冷凝器22的出液口连通有用于将油水分离的离心机23,冷凝器22的出气口连通有用于收集未处理干净废气的废气回收箱27,油蒸气和水蒸气的混合蒸汽在冷凝器22冷却,通过离心机23根据不同密度,将水和油进行分离,未处理干净的废气进入废气回收箱27中进行收集,优选的在废气回收箱27的入口处设有尾气处理装置 26,以对未处理干净的废气进行净化处理,过滤并吸附有害气体等。优选的离心机23的出液口分别连通有油相收集箱24和水相收集箱25,以分别储存油液和水。Further, the
作为优选的,排渣管道的出口连通有用于对含油钻屑10降温的冷却箱29,冷却箱29的出口设有对含油钻屑10分离后效果检测的检测器30,在排除分离油水后的钻屑时,钻屑传输至传输带14的输出端,并由排渣泵28吸引至排渣管道中,并排出分离箱9,经过冷却箱29冷却,避免在后续检测器30对钻屑检测时,对检测器30造成损坏,经过检测器30的检测,将合格的钻屑进行回收利用,不合格的钻屑重新排入储料机构中。作为本发明优选的实施方式,分离箱9底部连通有排液泵21,将未蒸发完全的液态油和水以及冷凝的油和水排出分离箱9,优选的排液泵21连通冷凝器22,经过进一步冷凝后,在通过离心机23进行油水分离。Preferably, the outlet of the slag discharge pipeline is connected with a
而且,检测器30的出口并联有废渣收集箱31和回料管道,检测合格的钻屑回收至废渣收集箱31中,检测不合格的钻屑仍还有大量的油水,将其排入回料管道中,回料管道与储料机构相连通,通过储料机构将钻屑排入分离箱9 内,进而使得不合格的钻屑重新进行分离工作。Moreover, the outlet of the
作为优选的,储料机构包括钻屑箱1,优选的,钻屑箱1由支撑架18固定在地面,且流量控制阀2主体也安装在支撑架18上,钻屑箱1的底端连通有出料直管3,钻屑箱1内转动设有竖直延伸的搅拌轴34,搅拌轴34上设有用于将含油钻屑10搅拌均匀的搅拌片35,通过搅拌轴34和搅拌片35对含油钻屑10的搅拌作用,使得含油钻屑10在钻屑箱1内的分布更加均匀。优选的钻屑箱1上设有驱动电机33,驱动电机33与搅拌轴34传动连接,驱动电机 33驱动搅拌轴34转动使得搅拌片35对搅拌箱内的含油钻屑10进行搅拌。优选的钻屑箱1的入料口配套有自动链式上料机,含油钻屑10通过自动链式上料机排入钻屑箱1内,且优选的回料管道连通在自动链式上料机上。Preferably, the storage mechanism includes a cuttings box 1. Preferably, the cuttings box 1 is fixed on the ground by a
进一步的,自动上料机32内含有凹槽,达到钻屑箱1口时,凹槽内的含油钻屑10掉入钻屑箱1,完成自动上料过程。钻屑箱1里面含有两对搅拌轴 34,且两搅拌轴34沿水平方向排布,以充分对钻屑进行搅拌。此外钻屑箱1 底部设有斜面,有利于含油钻屑10在打开流量控制阀2时流出,钻屑箱1底部出口是与出料直管3配套的矩形状,长60mm,宽300mm,斜面臂沿着矩形向上,这样通过流量控制阀2出来的含油钻屑10就是矩形状,然后通过出料直管3流出,含油钻屑10在出料直管3内保持矩形状顺着阀门流入传输带14。Further, the
作为本发明优选的实施方式,具体实施,通过调节流量阀,使由钻屑箱1 底部矩形口流出到传输带14上含油钻屑10厚度为40mm,根据公式体积流量 (Q)=平均流速(v)×矩形出口截面积(A),沿着矩形口下落到传输带14 上的体积为40mmX60mmX300mm,其出口截面积为18000mm2,流量控制阀2的流速为20mm/s,矩形连通管上端是直管,含油钻屑10在重力作用下落时间较短,可忽略不计,调节控制器时传输带14以0.0133m/s沿着水平向右移动时,水平含油钻屑10长度可达400mm,经过2s后,打开流量控制阀2两秒,流入到传输带14上的厚度为40mm,所以传输带14上含油钻屑10可视为连续。As a preferred embodiment of the present invention, specifically implemented, by adjusting the flow valve, the
结合海上平台实际情况,提出了聚能片状激光束高效处理方法,由上述组成的整个片状激光束快速分离装置,其宽不超过400mm,长不超过600mm,高度在500mm左右,整个片状激光束快速分离装置处理量约为1267.2kg/h,其他收集处理装置依附在分离装置旁,所占空间小,本含油钻屑10处理工艺装置且具有小型化优势,且除油效果高,以及生产中的经济性和时效性较高。Combined with the actual situation of the offshore platform, an efficient treatment method for the concentrated energy sheet laser beam is proposed. The entire sheet laser beam rapid separation device composed of the above-mentioned components has a width of no more than 400mm, a length of no more than 600mm, and a height of about 500mm. The processing capacity of the laser beam rapid separation device is about 1267.2kg/h, and other collection and processing devices are attached to the separation device, occupying a small space. The economy and timeliness in production are high.
根据实际需求而进行的适应性改变均在本发明的保护范围内。Adaptive changes made according to actual needs are within the protection scope of the present invention.
需要说明的是,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It should be noted that, for those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. . Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention; meanwhile, for those of ordinary skill in the art, according to the present invention The idea of the invention will have changes in the specific implementation and scope of application. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211354459.2A CN115751916B (en) | 2022-11-01 | 2022-11-01 | A device for rapid separation of oil-containing drill cuttings flakes by laser beam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211354459.2A CN115751916B (en) | 2022-11-01 | 2022-11-01 | A device for rapid separation of oil-containing drill cuttings flakes by laser beam |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115751916A true CN115751916A (en) | 2023-03-07 |
| CN115751916B CN115751916B (en) | 2025-01-21 |
Family
ID=85355995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211354459.2A Active CN115751916B (en) | 2022-11-01 | 2022-11-01 | A device for rapid separation of oil-containing drill cuttings flakes by laser beam |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115751916B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4304609A (en) * | 1980-02-28 | 1981-12-08 | Morris James B N | Drill cuttings treatment apparatus and method |
| CN104396001A (en) * | 2012-07-06 | 2015-03-04 | 贝斯荷兰有限公司 | Apparatus and method for separating, at least partially drying and inspecting electronic components |
| CN204255022U (en) * | 2014-10-15 | 2015-04-08 | 安徽省青阳县九华中药材科技有限公司 | A kind of medicinal material drying device being convenient to stirring |
| CN105214983A (en) * | 2015-09-15 | 2016-01-06 | 芜湖日升重型机床有限公司 | A kind of numerical control machine belt intelligence system cleaning equipment |
| CN107120078A (en) * | 2017-06-07 | 2017-09-01 | 西南石油大学 | Oil-contained drilling cuttings microwave thermal desorption apparatus for continuous treatment |
| CN207738704U (en) * | 2017-12-22 | 2018-08-17 | 中海油能源发展股份有限公司 | Equipment is desorbed in a kind of electromagnetic heating sea oil-containing, hydrocarbon contamination castoff heat |
| CN110586261A (en) * | 2018-06-12 | 2019-12-20 | 台山市金昊贸易有限公司 | Circulation ball mill |
| CN211291938U (en) * | 2020-01-16 | 2020-08-18 | 武汉优光科技有限责任公司 | Cylindrical sheet light source system |
| CN112743977A (en) * | 2019-10-31 | 2021-05-04 | 第一实业威视博株式会社 | Printing device |
| CN216297131U (en) * | 2021-10-25 | 2022-04-15 | 包头钢铁(集团)有限责任公司 | Prevent blockking up and unload ore deposit mechanism with wind-force |
-
2022
- 2022-11-01 CN CN202211354459.2A patent/CN115751916B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4304609A (en) * | 1980-02-28 | 1981-12-08 | Morris James B N | Drill cuttings treatment apparatus and method |
| CN104396001A (en) * | 2012-07-06 | 2015-03-04 | 贝斯荷兰有限公司 | Apparatus and method for separating, at least partially drying and inspecting electronic components |
| CN204255022U (en) * | 2014-10-15 | 2015-04-08 | 安徽省青阳县九华中药材科技有限公司 | A kind of medicinal material drying device being convenient to stirring |
| CN105214983A (en) * | 2015-09-15 | 2016-01-06 | 芜湖日升重型机床有限公司 | A kind of numerical control machine belt intelligence system cleaning equipment |
| CN107120078A (en) * | 2017-06-07 | 2017-09-01 | 西南石油大学 | Oil-contained drilling cuttings microwave thermal desorption apparatus for continuous treatment |
| CN207738704U (en) * | 2017-12-22 | 2018-08-17 | 中海油能源发展股份有限公司 | Equipment is desorbed in a kind of electromagnetic heating sea oil-containing, hydrocarbon contamination castoff heat |
| CN110586261A (en) * | 2018-06-12 | 2019-12-20 | 台山市金昊贸易有限公司 | Circulation ball mill |
| CN112743977A (en) * | 2019-10-31 | 2021-05-04 | 第一实业威视博株式会社 | Printing device |
| CN211291938U (en) * | 2020-01-16 | 2020-08-18 | 武汉优光科技有限责任公司 | Cylindrical sheet light source system |
| CN216297131U (en) * | 2021-10-25 | 2022-04-15 | 包头钢铁(集团)有限责任公司 | Prevent blockking up and unload ore deposit mechanism with wind-force |
Non-Patent Citations (2)
| Title |
|---|
| 易先中等: "《高能激光破岩的传热学特性研究》", 《光学与光电技术》, vol. 3, no. 1, 28 February 2005 (2005-02-28), pages 11 - 13 * |
| 林宗寿: "《水泥与混凝土科学技术5000问 破碎烘干均化输送及环保》", 31 August 2021, 武汉理工大学出版社, pages: 69 - 72 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115751916B (en) | 2025-01-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| ES2404152T3 (en) | Treatment, such as cutting, soaking and / or washing, of organic material | |
| CN100419206C (en) | Drill cuttings drying device and method of drying drill cuttings using the drill cuttings drying device | |
| CN103596906B (en) | Apparatus and process for controlled reduction of organic substances via microwave radiation | |
| WO1993003849A1 (en) | Wet electrostatic precipitator | |
| BG100505A (en) | Method and apparatus for dehydrating particulate material | |
| CN1849172B (en) | Method for operating a crushing plant and device therefor | |
| RU2009121957A (en) | INTEGRATED METHOD FOR NON-REAGENT WASTE WATER TREATMENT AND Sludge Briquetting | |
| CN115751916A (en) | A Rapid Separation Device of Oily Drilling Cuttings Sheet Laser Beam | |
| US4344920A (en) | Air pollution control system | |
| RU2017891C1 (en) | Oil trap | |
| CN209349047U (en) | An impurity removal system used in sugar factories to remove sediment and sugarcane leaves | |
| CN213119108U (en) | Bottom ash conveying device for waste incineration power generation | |
| RU2078739C1 (en) | Line for processing oil residual and bottom sediments of oil removers, flotators, slurry tanks | |
| US11865595B2 (en) | Device for wholly treating urban and rural mixed household refuse at low temperature on site and using method thereof | |
| CN111051478A (en) | Fuel processing device and fuel processing method based on fermentation drying of processing object | |
| JP6312016B2 (en) | Contaminated soil treatment equipment | |
| CN208218775U (en) | Compact recycles sump oil soil pretreatment unit | |
| CN116274285A (en) | Battery Separator | |
| CN111410388A (en) | Oil sludge treatment process technology and complete equipment | |
| CN215921014U (en) | Electrical heating formula plastics piece belt cleaning device | |
| CN222631245U (en) | A dust-free drying sludge feeding equipment | |
| KR100760722B1 (en) | Tunnel type food waste drying treatment device and method using waste heat | |
| JP2009202110A (en) | Foreign matter removing apparatus and method for removing foreign matter in coal | |
| US20130313343A1 (en) | Plastic material separation system and method | |
| CN216441359U (en) | A storage bin for the harmless treatment of solid waste |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |