CN115751515A - A clean room sterilization system and sterilization method - Google Patents
A clean room sterilization system and sterilization method Download PDFInfo
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Abstract
本发明公开了一种洁净室灭菌系统及灭菌方法,包括灭菌箱以及固定在所述灭菌箱背侧面的进风管和开设在所述灭菌箱前端面的出风口,所述出风口的内部安装有出风网,所述灭菌箱的顶部固定有消毒箱,所述消毒箱的表面固定有注液管,所述灭菌箱靠近所述消毒箱的一侧固定有泵体,所述消毒箱和所述泵体之间固定有连接管。本发明所述的一种洁净室灭菌系统及灭菌方法,通过紫外线灭菌灯和灭菌器,能够对输送进来的空气进行灭菌处理,再由灭菌器可将空气中的细菌等有害物质消灭,实现对洁净室内的空气进行杀毒灭菌,通过风量传感器和灰尘检测仪,能够提醒人们更换过滤网,避免过滤网过度使用导致灰尘杂质进入到洁净室内。
The invention discloses a clean room sterilization system and a sterilization method, comprising a sterilization box, an air inlet pipe fixed on the back side of the sterilization box, and an air outlet opened on the front side of the sterilization box. An air outlet net is installed inside the air outlet, a sterilizing box is fixed on the top of the sterilizing box, a liquid injection pipe is fixed on the surface of the sterilizing box, and a pump is fixed on the side of the sterilizing box close to the sterilizing box. body, and a connecting pipe is fixed between the disinfection box and the pump body. A clean room sterilization system and sterilization method according to the present invention can sterilize the air transported in through an ultraviolet sterilization lamp and a sterilizer, and then the bacteria in the air can be sterilized by the sterilizer. Harmful substances are eliminated, and the air in the clean room can be sterilized. Through the air volume sensor and dust detector, people can be reminded to replace the filter to avoid dust and impurities entering the clean room due to excessive use of the filter.
Description
技术领域technical field
本发明涉及洁净室灭菌领域,特别涉及一种洁净室灭菌系统及灭菌方法。The invention relates to the field of clean room sterilization, in particular to a clean room sterilization system and a sterilization method.
背景技术Background technique
洁净室系指对空气洁净度、温度、湿度、压力、噪声等参数根据需要都进行控制的密闭性较好的空间,洁净室的发展与现代工业、尖端技术密切联系在一起,由于精密机械工业,如陀螺仪、微型轴承等加工,半导体工业,如大规模集成电路生产等对环境的要求,促进了洁净室技术的发展。Clean room refers to a well-sealed space that controls air cleanliness, temperature, humidity, pressure, noise and other parameters according to needs. The development of clean rooms is closely related to modern industry and cutting-edge technology. Due to the precision machinery industry , Such as gyroscopes, miniature bearings and other processing, semiconductor industry, such as large-scale integrated circuit production, etc., have promoted the development of clean room technology.
现有的洁净室灭菌系统在使用时存在一定的弊端,在对洁净室进行灭菌时,无法对洁净室通过送风系统进行灭菌,致使洁净室灭菌不彻底,并且灭菌系统在使用一段时间之后需要对过滤网进行更换,但是无法提醒用户更换过滤网,容易出现过滤网过度使用导致灰尘杂质进入到洁净室内,在更换过滤网时操作十分的复杂繁琐,需要耗费大量的时间,为此,我们提出一种洁净室灭菌系统及灭菌方法。The existing clean room sterilization system has certain disadvantages in use. When sterilizing the clean room, the clean room cannot be sterilized through the air supply system, resulting in incomplete sterilization of the clean room, and the sterilization system is After a period of use, the filter needs to be replaced, but it is impossible to remind the user to replace the filter. It is easy to cause dust and impurities to enter the clean room due to excessive use of the filter. The operation of replacing the filter is very complicated and cumbersome, and it takes a lot of time. Therefore, we propose a clean room sterilization system and a sterilization method.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种洁净室灭菌系统及灭菌方法,通过紫外线灭菌灯和灭菌器,能够对输送进来的空气进行灭菌处理,再由灭菌器可将空气中的细菌等有害物质消灭,实现对洁净室内的空气进行杀毒灭菌,通过风量传感器和灰尘检测仪,能够提醒人们更换过滤网,避免过滤网过度使用导致灰尘杂质进入到洁净室内,可以有效解决背景技术中的问题。Aiming at the deficiencies of the prior art, the present invention provides a clean room sterilization system and a sterilization method, which can sterilize the incoming air through an ultraviolet sterilizing lamp and a sterilizer, and then the sterilizer can Eliminate harmful substances such as bacteria in the air, and realize the disinfection and sterilization of the air in the clean room. Through the air volume sensor and dust detector, it can remind people to replace the filter screen, and avoid dust impurities entering the clean room due to excessive use of the filter screen. Effectively solve the problems in the background technology.
(二)技术方案(2) Technical solutions
为实现上述目的,本发明采取的技术方案为:一种洁净室灭菌系统,包括灭菌箱以及固定在所述灭菌箱背侧面的进风管和开设在所述灭菌箱前端面的出风口,所述出风口的内部安装有出风网,所述灭菌箱的顶部固定有消毒箱,所述消毒箱的表面固定有注液管,所述灭菌箱靠近所述消毒箱的一侧固定有泵体,所述消毒箱和所述泵体之间固定有连接管,所述连接管的表面固定有阀体,所述灭菌箱的内部安装有喷雾板,所述泵体的输出端通过水管和所述喷雾板相连接。In order to achieve the above object, the technical solution adopted by the present invention is: a clean room sterilization system, including a sterilization box, an air inlet pipe fixed on the back side of the sterilization box, and a An air outlet, an air outlet net is installed inside the air outlet, a disinfection box is fixed on the top of the sterilization box, a liquid injection pipe is fixed on the surface of the sterilization box, and the sterilization box is close to the side of the sterilization box A pump body is fixed on one side, a connecting pipe is fixed between the disinfection box and the pump body, a valve body is fixed on the surface of the connecting pipe, a spray plate is installed inside the sterilization box, and the pump body The output end is connected with the spray plate through a water pipe.
作为本申请一种优选的技术方案,所述喷雾板的下方设置有灭菌器,所述灭菌器的表面固定在所述灭菌箱的内壁,所述灭菌器的下表面固定有聚风罩,且所述聚风罩的表面固定在所述灭菌箱的内壁,所述聚风罩下方的设置有两组紫外线灭菌灯,且两组所述紫外线灭菌灯的两端均通过灯座固定在所述灭菌箱的内壁。As a preferred technical solution of the present application, a sterilizer is arranged under the spray plate, the surface of the sterilizer is fixed on the inner wall of the sterilization box, and the lower surface of the sterilizer is fixed with a polymer wind hood, and the surface of the wind gathering hood is fixed on the inner wall of the sterilization box, two sets of ultraviolet sterilizing lamps are arranged below the wind gathering hood, and the two ends of the two sets of ultraviolet sterilizing lamps are It is fixed on the inner wall of the sterilization box through the lamp holder.
作为本申请一种优选的技术方案,所述进风管的上表面通过铰链铰接有盖板,所述进风管的内部开设有网槽,且该网槽内安装有过滤网,所述过滤网和所述进风管通过该网槽滑动连接,所述灭菌箱靠近所述进风管的一侧固定有报警器。As a preferred technical solution of the present application, the upper surface of the air inlet pipe is hinged with a cover plate, the inside of the air inlet pipe is provided with a mesh groove, and a filter screen is installed in the mesh groove, and the filter The net and the air inlet pipe are slidably connected through the mesh groove, and an alarm is fixed on the side of the sterilization box close to the air inlet pipe.
作为本申请一种优选的技术方案,所述进风管靠近所述盖板一端的两侧对称开设有移动槽,且该移动槽内固定有第一弹簧,所述第一弹簧靠近所述过滤网的一侧固定有推板,所述推板远离所述第一弹簧的一侧固定有定位块,所述过滤网靠近所述定位块的一侧开设有定位槽,且所述定位块和所述过滤网通过所述定位槽滑动连接,所述推板的一侧固定有拉杆,所述拉杆远离所述推板的一侧固定有拉环。As a preferred technical solution of the present application, moving grooves are symmetrically opened on both sides of the air inlet pipe close to the end of the cover plate, and a first spring is fixed in the moving groove, and the first spring is close to the filter. A push plate is fixed on one side of the net, a positioning block is fixed on the side of the push plate away from the first spring, a positioning groove is opened on the side of the filter net close to the positioning block, and the positioning block and The filter screen is slidably connected through the positioning groove, a pull rod is fixed on one side of the push plate, and a pull ring is fixed on a side of the pull rod away from the push plate.
作为本申请一种优选的技术方案,所述进风管靠近所述拉环的一侧开设有与所述拉杆相匹配的滑槽,所述拉杆和所述进风管通过该滑槽滑动连接。As a preferred technical solution of the present application, the side of the air inlet pipe close to the pull ring is provided with a chute matching the pull rod, and the pull rod and the air inlet pipe are slidably connected through the chute .
作为本申请一种优选的技术方案,所述推板的两侧对称固定有限位块,所述进风管的内部开设有与所述限位块相匹配的限位槽,所述限位块和所述进风管通过所述限位槽滑动连接。As a preferred technical solution of the present application, the two sides of the push plate are symmetrically fixed with limit blocks, the inside of the air inlet pipe is provided with a limit groove matching the limit block, and the limit block It is slidably connected with the air inlet pipe through the limiting slot.
作为本申请一种优选的技术方案,所述进风管远离盖板一端的两侧对称开设有板槽,且该板槽内设置有压板,所述压板和所述进风管通过该板槽滑动连接,所述压板靠近所述盖板的一侧固定有第二弹簧,所述第二弹簧远离所述压板的一端固定在所述进风管的内部,所述压板的两侧对称固定有导向块,所述进风管的内壁开设有与两组所述导向块相匹配的导向槽,且所述导向块和所述进风管通过所述导向槽滑动连接。As a preferred technical solution of the present application, plate grooves are symmetrically opened on both sides of the air inlet pipe away from the end of the cover plate, and a pressure plate is arranged in the plate groove, and the pressure plate and the air inlet pipe pass through the plate groove Sliding connection, the side of the pressure plate close to the cover plate is fixed with a second spring, the end of the second spring away from the pressure plate is fixed inside the air inlet pipe, and the two sides of the pressure plate are symmetrically fixed with The guide block, the inner wall of the air inlet pipe is provided with guide grooves matching the two sets of guide blocks, and the guide block and the air inlet pipe are slidably connected through the guide grooves.
作为本申请一种优选的技术方案,所述灭菌箱的内部固定有机框,所述进风管和所述机框之间通过输风管相通,所述机框的内部安装有风机,所述机框远离所述输风管的一侧固定有送风管,所述机框的内部固定有支架,所述支架的中部固定有风量传感器,所述送风管靠近所述机框一端的两侧对称固定有两组灰尘检测仪。As a preferred technical solution of the present application, an organic frame is fixed inside the sterilization box, the air inlet pipe communicates with the machine frame through an air delivery pipe, and a fan is installed inside the machine frame. An air supply pipe is fixed on the side of the machine frame far away from the air delivery pipe, a bracket is fixed inside the machine frame, an air volume sensor is fixed in the middle of the support, and the air supply pipe is close to one end of the machine frame. Two groups of dust detectors are fixed symmetrically on both sides.
一种洁净室灭菌系统的使用方法,包括以下操作步骤:A method for using a clean room sterilization system, comprising the following steps:
S1:当需要对洁净室进行灭菌处理时,首先将消毒液通过注液管注入到消毒箱的内部,随后启动风机,随着风机的转动能够将空气依次经过进风管和过滤网进入灭菌箱的内部,并随着送风管的输送从出风口排出,在此期间,通过启动泵体,并开启阀体,在泵体的作用下,能够将消毒箱内部的消毒液通过连接管输送进喷雾板的内部,再由喷雾板将消毒液雾化喷出,在风力的作用下,能够与空气混合喷出,进而对空气中的细菌等有害物质进行消灭,随着空气的输送会依次经过紫外线灭菌灯和灭菌器,通过紫外线灭菌灯可对输送进来的空气进行灭菌处理,再由灭菌器可将空气中的细菌等有害物质消灭,实现对空气中的灰尘的细菌的消除,能够对洁净室内的空气进行杀毒灭菌,确保了洁净室始终处于无菌洁净环境;S1: When it is necessary to sterilize the clean room, first inject the disinfectant into the interior of the disinfection box through the liquid injection pipe, and then start the fan. With the rotation of the fan, the air can pass through the air inlet pipe and the filter screen into the sterilizer in turn. The interior of the bacteria box, and is discharged from the air outlet with the delivery of the air supply pipe. During this period, by starting the pump body and opening the valve body, under the action of the pump body, the disinfectant inside the disinfection box can pass through the connecting pipe. It is transported into the interior of the spray plate, and then the spray plate atomizes and sprays out the disinfectant solution. Under the action of the wind, it can be mixed with air and sprayed out, thereby eliminating harmful substances such as bacteria in the air. After passing through the ultraviolet sterilizing lamp and the sterilizer in turn, the incoming air can be sterilized by the ultraviolet sterilizing lamp, and then the harmful substances such as bacteria in the air can be eliminated by the sterilizer to realize the sterilization of dust in the air. The elimination of bacteria can sterilize the air in the clean room, ensuring that the clean room is always in a sterile and clean environment;
S2:随着风机的转动,能够将空气加速进入到送风管的内部,在风机转动的过程中,通过风量传感器对通过过滤网的风速进行检测,当过滤网长时间使用造成堵塞时,因风速降低,通过风量传感器会自动启动报警器,此时,则说明过滤网内部堆积过多的灰尘杂质需要更换,并且,在空气输送的过程中,通过灰尘检测仪对输送进来的空气灰尘浓度进行检测,当灰尘检测仪检测出灰尘浓度超标时会自动启动报警器,以达到提醒更换过滤网的目的,避免过滤网过度使用导致灰尘杂质进入到洁净室内;S2: With the rotation of the fan, the air can be accelerated into the inside of the air supply pipe. During the rotation of the fan, the wind speed passing through the filter is detected by the air volume sensor. When the filter is blocked due to long-term use, the When the wind speed decreases, the alarm will be automatically activated through the air volume sensor. At this time, it means that the excessive dust and impurities accumulated inside the filter need to be replaced. In addition, during the process of air conveying, the dust concentration of the air conveyed in is monitored by the dust detector. Detection, when the dust detector detects that the dust concentration exceeds the standard, the alarm will be automatically activated to achieve the purpose of reminding to replace the filter and avoid excessive use of the filter to cause dust and impurities to enter the clean room;
S3:当过滤网使用一段时间后需要进行更换或清洗,在对过滤网进行更换时,首先拉动盖板将其从进风管的表面开启,通过拉动进风管表面两侧的拉环带动拉杆进行移动,随着拉杆的移动能够带动推板在进风管的内部进行滑动,随着推板的移动能够挤压第一弹簧使其发生形变并产生弹力,进而带动定位块脱离定位槽,使得解除对过滤网的固定,在推板移动的过程中能够带动限位块在限位槽的内部进行滑动,从而对推板的移动进行限位,提高推板移动的稳定性,保证定位块能够稳定的插进或脱离过滤网的内部,当解除对过滤网的固定后,通过第二弹簧的回复弹力能够带动压板在进风管的内部进行滑动,随着压板的滑动,能够带动过滤网在进风管内部进行滑动,从而将过滤网从进风管的内部弹出,便于操作人员对过滤网进行拉出,方便对过滤网进行更换,在此期间,通过压板的移动,能够带动导向块在导向槽的内部进行滑动,能够对压板的移动进行导向,进而平稳的将过滤网从进风管的内部推出,从而实现对过滤网进行快速的安装和拆卸,进而对空气中的灰尘杂质进行过滤,将新的过滤网底部对准进风管内部开设网槽的敞口从,通过下压过滤网挤压定位块表面的倾斜端,进而将定位块收纳在进风管内部开设的移动槽内,随着过滤网的不断下移会再次下压压板,当压板移动到进风管的最低端时,定位块刚好位于定位槽的一侧,此时,通过第一弹簧的弹力将定位块推进定位槽的内部,即可完成对过滤网的安装,随着风机的启动,即可对洁净室内的空气进行除尘,确保了洁净室始终处于无尘无菌洁净环境。S3: When the filter screen needs to be replaced or cleaned after being used for a period of time, when replacing the filter screen, first pull the cover plate to open it from the surface of the air inlet pipe, and drive the pull rod by pulling the pull rings on both sides of the air inlet pipe surface Moving, along with the movement of the pull rod, the push plate can be driven to slide inside the air inlet pipe, and the first spring can be squeezed with the movement of the push plate to deform and generate elastic force, and then drive the positioning block to break away from the positioning groove, so that Release the fixing of the filter net, and the limit block can be driven to slide inside the limit groove during the movement of the push plate, so as to limit the movement of the push plate, improve the stability of the push plate movement, and ensure that the positioning block can Stably inserted into or separated from the inside of the filter, when the fixation of the filter is released, the return elasticity of the second spring can drive the pressure plate to slide inside the air inlet pipe, and with the sliding of the pressure plate, it can drive the filter in the The inside of the air inlet pipe slides, so that the filter screen is ejected from the inside of the air inlet pipe, which is convenient for the operator to pull out the filter screen and replace the filter screen. During this period, the movement of the pressure plate can drive the guide block in the The inside of the guide groove slides, which can guide the movement of the pressure plate, and then push the filter out of the air inlet pipe smoothly, so as to realize the quick installation and disassembly of the filter, and then filter the dust and impurities in the air Align the bottom of the new filter with the opening of the mesh groove inside the air inlet pipe, press down on the filter to squeeze the inclined end of the surface of the positioning block, and then store the positioning block in the moving slot opened inside the air inlet pipe , as the filter continues to move down, the pressure plate will be pressed down again. When the pressure plate moves to the lowest end of the air inlet pipe, the positioning block is just on the side of the positioning slot. At this time, the positioning block is pushed forward by the elastic force of the first spring Inside the positioning groove, the installation of the filter can be completed. With the start of the fan, the air in the clean room can be dedusted, ensuring that the clean room is always in a dust-free, sterile and clean environment.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了一种洁净室灭菌系统及灭菌方法,具备以下有益效果:该一种洁净室灭菌系统及灭菌方法,当需要对洁净室进行灭菌处理时,首先将消毒液通过注液管注入到消毒箱的内部,随后启动风机,随着风机的转动能够将空气依次经过进风管和过滤网进入灭菌箱的内部,并随着送风管的输送从出风口排出,在此期间,通过启动泵体,并开启阀体,在泵体的作用下,能够将消毒箱内部的消毒液通过连接管输送进喷雾板的内部,再由喷雾板将消毒液雾化喷出,在风力的作用下,能够与空气混合喷出,进而对空气中的细菌等有害物质进行消灭,随着空气的输送会依次经过紫外线灭菌灯和灭菌器,通过紫外线灭菌灯可对输送进来的空气进行灭菌处理,再由灭菌器可将空气中的细菌等有害物质消灭,实现对空气中的灰尘的细菌的消除,能够对洁净室内的空气进行杀毒灭菌,确保了洁净室始终处于无菌洁净环境,随着风机的转动,能够将空气加速进入到送风管的内部,在风机转动的过程中,通过风量传感器对通过过滤网的风速进行检测,当过滤网长时间使用造成堵塞时,因风速降低,通过风量传感器会自动启动报警器,此时,则说明过滤网内部堆积过多的灰尘杂质需要更换,并且,在空气输送的过程中,通过灰尘检测仪对输送进来的空气灰尘浓度进行检测,当灰尘检测仪检测出灰尘浓度超标时会自动启动报警器,以达到提醒更换过滤网的目的,避免过滤网过度使用导致灰尘杂质进入到洁净室内,当过滤网使用一段时间后需要进行更换或清洗,在对过滤网进行更换时,首先拉动盖板将其从进风管的表面开启,通过拉动进风管表面两侧的拉环带动拉杆进行移动,随着拉杆的移动能够带动推板在进风管的内部进行滑动,随着推板的移动能够挤压第一弹簧使其发生形变并产生弹力,进而带动定位块脱离定位槽,使得解除对过滤网的固定,在推板移动的过程中能够带动限位块在限位槽的内部进行滑动,从而对推板的移动进行限位,提高推板移动的稳定性,保证定位块能够稳定的插进或脱离过滤网的内部,当解除对过滤网的固定后,通过第二弹簧的回复弹力能够带动压板在进风管的内部进行滑动,随着压板的滑动,能够带动过滤网在进风管内部进行滑动,从而将过滤网从进风管的内部弹出,便于操作人员对过滤网进行拉出,方便对过滤网进行更换,在此期间,通过压板的移动,能够带动导向块在导向槽的内部进行滑动,能够对压板的移动进行导向,进而平稳的将过滤网从进风管的内部推出,从而实现对过滤网进行快速的安装和拆卸,进而对空气中的灰尘杂质进行过滤,将新的过滤网底部对准进风管内部开设网槽的敞口从,通过下压过滤网挤压定位块表面的倾斜端,进而将定位块收纳在进风管内部开设的移动槽内,随着过滤网的不断下移会再次下压压板,当压板移动到进风管的最低端时,定位块刚好位于定位槽的一侧,此时,通过第一弹簧的弹力将定位块推进定位槽的内部,即可完成对过滤网的安装,随着风机的启动,即可对洁净室内的空气进行除尘,确保了洁净室始终处于无尘无菌洁净环境。Compared with the prior art, the present invention provides a clean room sterilization system and a sterilization method, which has the following beneficial effects: the clean room sterilization system and the sterilization method, when the clean room needs to be sterilized At the same time, the disinfectant is first injected into the interior of the sterilization box through the liquid injection pipe, and then the fan is started. With the rotation of the fan, the air can enter the interior of the sterilization box through the air inlet pipe and the filter screen in turn, and the air will be discharged along with the air supply pipe During this period, by starting the pump body and opening the valve body, under the action of the pump body, the disinfectant inside the disinfection box can be transported into the interior of the spray plate through the connecting pipe, and then sprayed by the spray plate The disinfectant is atomized and sprayed, and under the action of the wind, it can be mixed with the air and sprayed out, thereby eliminating harmful substances such as bacteria in the air. As the air is transported, it will pass through the ultraviolet sterilization lamp and the sterilizer in turn. The incoming air can be sterilized by the ultraviolet sterilizing lamp, and then the harmful substances such as bacteria in the air can be eliminated by the sterilizer to realize the elimination of dust and bacteria in the air, and the air in the clean room can be sterilized Sterilization ensures that the clean room is always in a sterile and clean environment. With the rotation of the fan, the air can be accelerated into the inside of the air supply pipe. During the rotation of the fan, the air velocity passing through the filter is monitored by the air volume sensor. Detection, when the filter screen is blocked due to long-term use, due to the decrease in wind speed, the air volume sensor will automatically activate the alarm. At this time, it means that too much dust and impurities accumulated inside the filter screen need to be replaced. , through the dust detector to detect the dust concentration of the air transported in, when the dust detector detects that the dust concentration exceeds the standard, the alarm will be automatically activated to achieve the purpose of reminding to replace the filter and avoid excessive use of the filter causing dust impurities to enter In the clean room, when the filter needs to be replaced or cleaned after a period of use, when replacing the filter, first pull the cover to open it from the surface of the air inlet pipe, and pull the rings on both sides of the surface of the air inlet pipe to drive The pull rod moves, and with the movement of the pull rod, the push plate can be driven to slide inside the air inlet pipe. With the movement of the push plate, the first spring can be squeezed to deform and generate elastic force, and then drive the positioning block to break away from the positioning groove. The fixing of the filter net can be released, and the limit block can be driven to slide inside the limit groove during the movement of the push plate, so as to limit the movement of the push plate, improve the stability of the push plate movement, and ensure the positioning block It can be stably inserted into or out of the filter net. When the fixation of the filter net is released, the return force of the second spring can drive the pressure plate to slide inside the air inlet pipe. With the sliding of the pressure plate, the filter net can be driven Sliding inside the air inlet pipe, so that the filter screen is ejected from the inside of the air inlet pipe, which is convenient for the operator to pull out the filter screen and replace the filter screen. During this period, the guide block can be driven by the movement of the pressure plate Sliding inside the guide groove can guide the movement of the pressure plate, and then push the filter screen out of the air inlet pipe smoothly, so as to realize the rapid installation and removal of the filter screen. Then filter the dust and impurities in the air, align the bottom of the new filter screen with the opening of the mesh groove inside the air inlet pipe, press down the filter screen to squeeze the inclined end of the surface of the positioning block, and then store the positioning block in the In the moving groove inside the air inlet pipe, as the filter continues to move down, the pressure plate will be pressed down again. When the pressure plate moves to the lowest end of the air inlet pipe, the positioning block is just on the side of the positioning groove. At this time, pass The elastic force of the first spring pushes the positioning block into the positioning groove to complete the installation of the filter. With the start of the fan, the air in the clean room can be dedusted, ensuring that the clean room is always dust-free, sterile and clean environment.
附图说明Description of drawings
图1为本发明一种洁净室灭菌系统及灭菌方法的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a clean room sterilization system and sterilization method according to the present invention.
图2为本发明一种洁净室灭菌系统及灭菌方法中灭菌箱的背部结构示意图。Fig. 2 is a schematic diagram of the back structure of a sterilization box in a clean room sterilization system and sterilization method according to the present invention.
图3为本发明一种洁净室灭菌系统及灭菌方法中灭菌箱的局部剖视图。Fig. 3 is a partial cross-sectional view of a sterilization box in a clean room sterilization system and sterilization method according to the present invention.
图4为本发明一种洁净室灭菌系统及灭菌方法中进风管的剖视图。Fig. 4 is a cross-sectional view of an air inlet pipe in a clean room sterilization system and sterilization method according to the present invention.
图5为本发明一种洁净室灭菌系统及灭菌方法中进风管和过滤网的局部剖视图。Fig. 5 is a partial cross-sectional view of an air inlet pipe and a filter screen in a clean room sterilization system and sterilization method according to the present invention.
图6为本发明一种洁净室灭菌系统及灭菌方法中进风管和过滤网的局部剖视图。Fig. 6 is a partial cross-sectional view of an air inlet pipe and a filter screen in a clean room sterilization system and sterilization method according to the present invention.
图7为本发明一种洁净室灭菌系统及灭菌方法中机框的结构示意图。Fig. 7 is a structural schematic diagram of a machine frame in a clean room sterilization system and sterilization method according to the present invention.
图8为本发明一种洁净室灭菌系统及灭菌方法中送风管的剖视图。Fig. 8 is a cross-sectional view of an air supply pipe in a clean room sterilization system and sterilization method according to the present invention.
图中:1、灭菌箱;2、进风管;3、出风口;4、出风网;5、消毒箱;6、注液管;7、泵体;8、连接管;9、阀体;10、盖板;11、过滤网;12、报警器;13、喷雾板;14、灭菌器;15、聚风罩;16、紫外线灭菌灯;17、第一弹簧;18、拉杆;19、第二弹簧;20、压板;21、推板;22、限位槽;23、限位块;24、定位块;25、定位槽;26、拉环;27、导向块;28、导向槽;29、输风管;30、机框;31、风机;32、送风管;33、支架;34、风量传感器;35、灰尘检测仪。In the figure: 1. Sterilization box; 2. Air inlet pipe; 3. Air outlet; 4. Air outlet net; 5. Sterilization box; 6. Liquid injection pipe; 7. Pump body; 8. Connecting pipe; 9. Valve Body; 10, cover plate; 11, filter screen; 12, alarm; 13, spray plate; 14, sterilizer; 15, gathering wind cover; 16, ultraviolet sterilization lamp; 17, first spring; 19, the second spring; 20, pressing plate; 21, push plate; 22, limit groove; 23, limit block; 29. Air duct; 30. Machine frame; 31. Fan; 32. Air duct; 33. Bracket; 34. Air volume sensor; 35. Dust detector.
具体实施方式Detailed ways
下面将结合附图和具体实施方式对本发明的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本发明一部分实施例,而不是全部的实施例,仅用于说明本发明,而不应视为限制本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are some of the embodiments of the present invention, rather than all of them. It is only used to illustrate the present invention and should not be construed as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例一:Embodiment one:
如图1-图8所示,一种洁净室灭菌系统,包括灭菌箱1以及固定在灭菌箱1背侧面的进风管2和开设在灭菌箱1前端面的出风口3,出风口3的内部安装有出风网4,灭菌箱1的顶部固定有消毒箱5,消毒箱5的表面固定有注液管6,灭菌箱1靠近消毒箱5的一侧固定有泵体7,消毒箱5和泵体7之间固定有连接管8,连接管8的表面固定有阀体9,灭菌箱1的内部安装有喷雾板13,泵体7的输出端通过水管和喷雾板13相连接。As shown in Figures 1-8, a clean room sterilization system includes a
作为本申请一种优选的技术方案,喷雾板13的下方设置有灭菌器14,灭菌器14的表面固定在灭菌箱1的内壁,灭菌器14的下表面固定有聚风罩15,且聚风罩15的表面固定在灭菌箱1的内壁,聚风罩15下方的设置有两组紫外线灭菌灯16,且两组紫外线灭菌灯16的两端均通过灯座固定在灭菌箱1的内壁。As a preferred technical solution of the present application, a
作为本申请一种优选的技术方案,进风管2的上表面通过铰链铰接有盖板10,进风管2的内部开设有网槽,且该网槽内安装有过滤网11,过滤网11和进风管2通过该网槽滑动连接,灭菌箱1靠近进风管2的一侧固定有报警器12。As a preferred technical solution of the present application, the upper surface of the
实施例二:Embodiment two:
在实施例一的基础上,如图1-图8所示,一种洁净室灭菌系统,包括灭菌箱1以及固定在灭菌箱1背侧面的进风管2和开设在灭菌箱1前端面的出风口3,出风口3的内部安装有出风网4,灭菌箱1的顶部固定有消毒箱5,消毒箱5的表面固定有注液管6,灭菌箱1靠近消毒箱5的一侧固定有泵体7,消毒箱5和泵体7之间固定有连接管8,连接管8的表面固定有阀体9,灭菌箱1的内部安装有喷雾板13,泵体7的输出端通过水管和喷雾板13相连接。On the basis of
作为本申请一种优选的技术方案,进风管2靠近盖板10一端的两侧对称开设有移动槽,且该移动槽内固定有第一弹簧17,第一弹簧17靠近过滤网11的一侧固定有推板21,推板21远离第一弹簧17的一侧固定有定位块24,过滤网11靠近定位块24的一侧开设有定位槽25,且定位块24和过滤网11通过定位槽25滑动连接,推板21的一侧固定有拉杆18,拉杆18远离推板21的一侧固定有拉环26。As a preferred technical solution of the present application, the two sides of the
作为本申请一种优选的技术方案,进风管2靠近拉环26的一侧开设有与拉杆18相匹配的滑槽,拉杆18和进风管2通过该滑槽滑动连接。As a preferred technical solution of the present application, the side of the
作为本申请一种优选的技术方案,推板21的两侧对称固定有限位块23,进风管2的内部开设有与限位块23相匹配的限位槽22,限位块23和进风管2通过限位槽22滑动连接。As a preferred technical solution of the present application, the two sides of the
实施例三:Embodiment three:
在实施例一与实施例二的基础上,如图1-图8所示,一种洁净室灭菌系统,包括灭菌箱1以及固定在灭菌箱1背侧面的进风管2和开设在灭菌箱1前端面的出风口3,出风口3的内部安装有出风网4,灭菌箱1的顶部固定有消毒箱5,消毒箱5的表面固定有注液管6,灭菌箱1靠近消毒箱5的一侧固定有泵体7,消毒箱5和泵体7之间固定有连接管8,连接管8的表面固定有阀体9,灭菌箱1的内部安装有喷雾板13,泵体7的输出端通过水管和喷雾板13相连接。On the basis of
作为本申请一种优选的技术方案,进风管2远离盖板10一端的两侧对称开设有板槽,且该板槽内设置有压板20,压板20和进风管2通过该板槽滑动连接,压板20靠近盖板10的一侧固定有第二弹簧19,第二弹簧19远离压板20的一端固定在进风管2的内部,压板20的两侧对称固定有导向块27,进风管2的内壁开设有与两组导向块27相匹配的导向槽28,且导向块27和进风管2通过导向槽28滑动连接。As a preferred technical solution of the present application, a plate groove is symmetrically opened on both sides of the
作为本申请一种优选的技术方案,灭菌箱1的内部固定有机框30,进风管2和机框30之间通过输风管29相通,机框30的内部安装有风机31,机框30远离输风管29的一侧固定有送风管32,机框30的内部固定有支架33,支架33的中部固定有风量传感器34,送风管32靠近机框30一端的两侧对称固定有两组灰尘检测仪35。As a preferred technical solution of the present application, the
一种洁净室灭菌系统的使用方法,包括以下操作步骤:A method for using a clean room sterilization system, comprising the following steps:
S1:当需要对洁净室进行灭菌处理时,首先将消毒液通过注液管6注入到消毒箱5的内部,随后启动风机31,随着风机31的转动能够将空气依次经过进风管2和过滤网11进入灭菌箱1的内部,并随着送风管32的输送从出风口3排出,在此期间,通过启动泵体7,并开启阀体9,在泵体7的作用下,能够将消毒箱5内部的消毒液通过连接管8输送进喷雾板13的内部,再由喷雾板13将消毒液雾化喷出,在风力的作用下,能够与空气混合喷出,进而对空气中的细菌等有害物质进行消灭,随着空气的输送会依次经过紫外线灭菌灯16和灭菌器14,通过紫外线灭菌灯16可对输送进来的空气进行灭菌处理,再由灭菌器14可将空气中的细菌等有害物质消灭,实现对空气中的灰尘的细菌的消除,能够对洁净室内的空气进行杀毒灭菌,确保了洁净室始终处于无菌洁净环境;S1: When it is necessary to sterilize the clean room, first inject the disinfectant into the interior of the
S2:随着风机31的转动,能够将空气加速进入到送风管32的内部,在风机31转动的过程中,通过风量传感器34对通过过滤网11的风速进行检测,当过滤网11长时间使用造成堵塞时,因风速降低,通过风量传感器34会自动启动报警器12,此时,则说明过滤网11内部堆积过多的灰尘杂质需要更换,并且,在空气输送的过程中,通过灰尘检测仪35对输送进来的空气灰尘浓度进行检测,当灰尘检测仪35检测出灰尘浓度超标时会自动启动报警器12,以达到提醒更换过滤网11的目的,避免过滤网11过度使用导致灰尘杂质进入到洁净室内;S2: With the rotation of the
S3:当过滤网11使用一段时间后需要进行更换或清洗,在对过滤网11进行更换时,首先拉动盖板10将其从进风管2的表面开启,通过拉动进风管2表面两侧的拉环26带动拉杆18进行移动,随着拉杆18的移动能够带动推板21在进风管2的内部进行滑动,随着推板21的移动能够挤压第一弹簧17使其发生形变并产生弹力,进而带动定位块24脱离定位槽25,使得解除对过滤网11的固定,在推板21移动的过程中能够带动限位块23在限位槽22的内部进行滑动,从而对推板21的移动进行限位,提高推板21移动的稳定性,保证定位块24能够稳定的插进或脱离过滤网11的内部,当解除对过滤网11的固定后,通过第二弹簧19的回复弹力能够带动压板20在进风管2的内部进行滑动,随着压板20的滑动,能够带动过滤网11在进风管2内部进行滑动,从而将过滤网11从进风管2的内部弹出,便于操作人员对过滤网11进行拉出,方便对过滤网11进行更换,在此期间,通过压板20的移动,能够带动导向块27在导向槽28的内部进行滑动,能够对压板20的移动进行导向,进而平稳的将过滤网11从进风管2的内部推出,从而实现对过滤网11进行快速的安装和拆卸,进而对空气中的灰尘杂质进行过滤,将新的过滤网11底部对准进风管2内部开设网槽的敞口从,通过下压过滤网11挤压定位块24表面的倾斜端,进而将定位块24收纳在进风管2内部开设的移动槽内,随着过滤网11的不断下移会再次下压压板20,当压板20移动到进风管2的最低端时,定位块24刚好位于定位槽25的一侧,此时,通过第一弹簧17的弹力将定位块24推进定位槽25的内部,即可完成对过滤网11的安装,随着风机31的启动,即可对洁净室内的空气进行除尘,确保了洁净室始终处于无尘无菌洁净环境。S3: When the
工作原理:本发明包括灭菌箱1、进风管2、出风口3、出风网4、消毒箱5、注液管6、泵体7、连接管8、阀体9、盖板10、过滤网11、报警器12、喷雾板13、灭菌器14、聚风罩15、紫外线灭菌灯16、第一弹簧17、拉杆18、第二弹簧19、压板20、推板21、限位槽22、限位块23、定位块24、定位槽25、拉环26、导向块27、导向槽28、输风管29、机框30、风机31、送风管32、支架33、风量传感器34与灰尘检测仪35,在进行使用的时候,当需要对洁净室进行灭菌处理时,首先将消毒液通过注液管6注入到消毒箱5的内部,随后启动风机31,随着风机31的转动能够将空气依次经过进风管2和过滤网11进入灭菌箱1的内部,并随着送风管32的输送从出风口3排出,在此期间,通过启动泵体7,并开启阀体9,在泵体7的作用下,能够将消毒箱5内部的消毒液通过连接管8输送进喷雾板13的内部,再由喷雾板13将消毒液雾化喷出,在风力的作用下,能够与空气混合喷出,进而对空气中的细菌等有害物质进行消灭,随着空气的输送会依次经过紫外线灭菌灯16和灭菌器14,通过紫外线灭菌灯16可对输送进来的空气进行灭菌处理,再由灭菌器14可将空气中的细菌等有害物质消灭,实现对空气中的灰尘的细菌的消除,能够对洁净室内的空气进行杀毒灭菌,确保了洁净室始终处于无菌洁净环境,随着风机31的转动,能够将空气加速进入到送风管32的内部,在风机31转动的过程中,通过风量传感器34对通过过滤网11的风速进行检测,当过滤网11长时间使用造成堵塞时,因风速降低,通过风量传感器34会自动启动报警器12,此时,则说明过滤网11内部堆积过多的灰尘杂质需要更换,并且,在空气输送的过程中,通过灰尘检测仪35对输送进来的空气灰尘浓度进行检测,当灰尘检测仪35检测出灰尘浓度超标时会自动启动报警器12,以达到提醒更换过滤网11的目的,避免过滤网11过度使用导致灰尘杂质进入到洁净室内,当过滤网11使用一段时间后需要进行更换或清洗,在对过滤网11进行更换时,首先拉动盖板10将其从进风管2的表面开启,通过拉动进风管2表面两侧的拉环26带动拉杆18进行移动,随着拉杆18的移动能够带动推板21在进风管2的内部进行滑动,随着推板21的移动能够挤压第一弹簧17使其发生形变并产生弹力,进而带动定位块24脱离定位槽25,使得解除对过滤网11的固定,在推板21移动的过程中能够带动限位块23在限位槽22的内部进行滑动,从而对推板21的移动进行限位,提高推板21移动的稳定性,保证定位块24能够稳定的插进或脱离过滤网11的内部,当解除对过滤网11的固定后,通过第二弹簧19的回复弹力能够带动压板20在进风管2的内部进行滑动,随着压板20的滑动,能够带动过滤网11在进风管2内部进行滑动,从而将过滤网11从进风管2的内部弹出,便于操作人员对过滤网11进行拉出,方便对过滤网11进行更换,在此期间,通过压板20的移动,能够带动导向块27在导向槽28的内部进行滑动,能够对压板20的移动进行导向,进而平稳的将过滤网11从进风管2的内部推出,从而实现对过滤网11进行快速的安装和拆卸,进而对空气中的灰尘杂质进行过滤,将新的过滤网11底部对准进风管2内部开设网槽的敞口从,通过下压过滤网11挤压定位块24表面的倾斜端,进而将定位块24收纳在进风管2内部开设的移动槽内,随着过滤网11的不断下移会再次下压压板20,当压板20移动到进风管2的最低端时,定位块24刚好位于定位槽25的一侧,此时,通过第一弹簧17的弹力将定位块24推进定位槽25的内部,即可完成对过滤网11的安装,随着风机31的启动,即可对洁净室内的空气进行除尘,确保了洁净室始终处于无尘无菌洁净环境。Working principle: the present invention includes a sterilization box 1, an air inlet pipe 2, an air outlet 3, an air outlet net 4, a disinfection box 5, a liquid injection pipe 6, a pump body 7, a connecting pipe 8, a valve body 9, a cover plate 10, Filter screen 11, alarm 12, spray plate 13, sterilizer 14, wind gathering cover 15, ultraviolet sterilizing lamp 16, first spring 17, pull rod 18, second spring 19, pressure plate 20, push plate 21, limit position Slot 22, limit block 23, positioning block 24, positioning slot 25, pull ring 26, guide block 27, guide groove 28, air delivery pipe 29, machine frame 30, fan 31, air supply pipe 32, bracket 33, air volume sensor 34 and the dust detector 35, when in use, when the clean room needs to be sterilized, first inject the disinfectant into the inside of the disinfection box 5 through the liquid injection pipe 6, then start the fan 31, and then the fan 31 The rotation of the air can make the air enter the inside of the sterilization box 1 through the air inlet pipe 2 and the filter screen 11 in turn, and be discharged from the air outlet 3 along with the delivery of the air supply pipe 32. During this period, by starting the
需要说明的是,在本文中,诸如第一和第二(一号、二号)等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between such entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention.
Claims (9)
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