CN115751134A - Support component, beam template perpendicularity ultrasonic detection device and detection method thereof - Google Patents
Support component, beam template perpendicularity ultrasonic detection device and detection method thereof Download PDFInfo
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Abstract
本发明公开了一种支撑部件,包括:支撑支架、主测支架板,主测支架板包括:第一支架板、第二支架板,第一支架板、第二支架板互相平行;第一支架板在两侧下方的第一滑槽安装有滑块,第一支架板在上方设置有第一转轴;第二支架板在两侧下方的第二滑槽安装有滑块,第二支架板在两侧上方分别设置有第二转轴;支撑支架滑动连接在第一支架板、第二支架板两侧。本发明还公开了一种梁模板垂直度超声波检测装置、梁模板垂直度超声波检测方法。本发明能够支撑主测支架板并展开,准确检测梁模板的垂直度。
The invention discloses a supporting part, comprising: a support bracket, a main measuring bracket plate, the main measuring bracket plate includes: a first bracket plate, a second bracket plate, the first bracket plate and the second bracket plate are parallel to each other; the first bracket Sliders are installed on the first chute below both sides of the plate, and the first support plate is provided with a first rotating shaft above; the second support plate is equipped with sliders on the second chute below both sides, and the second support plate is A second rotating shaft is respectively arranged above the two sides; the support bracket is slidably connected to both sides of the first bracket plate and the second bracket plate. The invention also discloses an ultrasonic detection device for the verticality of the beam formwork and an ultrasonic detection method for the verticality of the beam formwork. The invention can support and unfold the main measuring support plate, and accurately detect the verticality of the beam formwork.
Description
技术领域technical field
本发明属于建筑施工工装领域,具体涉及一种支撑部件、梁模板垂直度超声波检测装置及其检测方法。The invention belongs to the field of building construction tooling, and in particular relates to an ultrasonic detection device and a detection method for a verticality of a support component and a beam formwork.
背景技术Background technique
模板在现浇梁模板工程施工作业中是最为基本的施工设备,在梁模板制作过程中,由于混凝土结构梁固有的外形特性,在施工时需要测量的控制点位多,受到测量空间限制、测量器具误差、人工操作习惯、测量人员技能等因素的影响,很容易导致在支模过程中造成结构梁的几何尺寸、垂直度偏差超过规定值,从而影响结构梁的外观质量,严重的甚至会影响结构梁使用性能。现浇梁模板安装完成后的检测中,使用常规量尺进行测量很容易出现偏差。Formwork is the most basic construction equipment in the construction of cast-in-place beam formwork engineering. In the process of beam formwork production, due to the inherent shape characteristics of concrete structural beams, there are many control points that need to be measured during construction, which is limited by the measurement space. Influenced by factors such as instrument errors, manual operation habits, and surveyor skills, it is easy to cause the geometric dimensions and verticality deviations of the structural beams to exceed the specified values during the process of setting up the formwork, thereby affecting the appearance quality of the structural beams, and even seriously affecting the quality of the structural beams. Performance of structural beams. In the inspection after the cast-in-place beam formwork is installed, it is easy to deviate from the conventional measuring ruler.
测量放线是使用频率非常高的定位技术,以轴线、水平控制线、位置线的放线最为常见;现浇筑梁模板安装作业前期,可通过墨线在房建框架中标注好具体的位置,然后按照梁模板;梁模板安装完成后,梁的垂直度无法通过常规量尺测量,即使借助其他方法进行测量梁的垂直度,当出现测量偏差不能迅速直观发现,不能够确保梁模板安装的精准度。Measurement and setting-out is a very frequently used positioning technology, and the setting-out of the axis, horizontal control line, and position line is the most common; in the early stage of the installation of cast-in-place beam formwork, the specific position can be marked in the building frame with ink lines, and then According to the beam formwork; after the beam formwork is installed, the verticality of the beam cannot be measured by a conventional measuring ruler. Even if the verticality of the beam is measured by other methods, the measurement deviation cannot be quickly and intuitively found, and the accuracy of the beam formwork installation cannot be guaranteed. .
发明内容Contents of the invention
本发明的目的在于提供一种支撑部件、梁模板垂直度超声波检测装置及其检测方法,支撑部件能够支撑主测支架板并展开,准确检测梁模板的垂直度。The purpose of the present invention is to provide a supporting part, a beam template verticality ultrasonic testing device and a testing method thereof. The supporting part can support and unfold the main measuring bracket plate, and accurately detect the verticality of the beam template.
为达到上述目的,本发明使用的技术解决方案是:For achieving the above object, the technical solution used in the present invention is:
支撑部件,包括:支撑支架、主测支架板,主测支架板包括:第一支架板、第二支架板,第一支架板、第二支架板互相平行;第一支架板在两侧下方分别设置有第一滑槽,第一滑槽内安装有滑块,第一支架板在两侧上方分别设置有第一转轴;第二支架板在两侧下方分别设置有第二滑槽,第二滑槽内安装有滑块,第二支架板在两侧上方分别设置有第二转轴;支撑支架包括:第一支架、第二支架,第一支架两端分别设置有第一通孔,中部设置有盲孔;第二支架两端分别设置有第二通孔,中部设置有支架连接轴,支架连接轴两侧分别设置有弧形槽;支架连接轴位于盲孔内,第一转轴套装在第一支架上端的第一通孔,第一支架下端的第一通孔利用销轴连接第二滑槽内的滑块;第二转轴套装在第二支架上端的第二通孔,第二支架下端的第二通孔通过销轴连接第一滑槽内的滑块。Supporting parts, including: supporting bracket, main measuring bracket plate, main measuring bracket plate includes: first supporting plate, second supporting plate, the first supporting plate and the second supporting plate are parallel to each other; the first supporting plate is respectively The first chute is provided with a slider installed in the first chute, the first support plate is respectively provided with a first rotating shaft above the two sides; the second support plate is respectively provided with a second chute below the two sides, and the second A slider is installed in the chute, and the second support plate is respectively provided with a second rotating shaft above both sides; the supporting support includes: a first support and a second support, first through holes are respectively provided at both ends of the first support, and a first through hole is provided in the middle. There are blind holes; the two ends of the second bracket are respectively provided with second through holes, the middle part is provided with a bracket connecting shaft, and both sides of the bracket connecting shaft are respectively provided with arc-shaped grooves; the bracket connecting shaft is located in the blind hole, and the first rotating shaft is set in the The first through hole at the upper end of the first bracket, the first through hole at the lower end of the first bracket connects the slider in the second chute with a pin shaft; the second rotating shaft is sleeved in the second through hole at the upper end of the second bracket, and the lower end of the second bracket The second through hole is connected to the slider in the first sliding groove through a pin shaft.
进一步,第一支架板在两侧下方分别设置有第一凹槽,第一滑槽安装在第一凹槽内;第二支架板在两侧下方分别设置有第二凹槽,第二滑槽安装在第二凹槽内。Further, the first support plate is respectively provided with first grooves under both sides, and the first slide groove is installed in the first groove; the second support plate is respectively provided with second grooves under both sides, and the second slide grooves installed in the second groove.
进一步,在第一凹槽、第二凹槽内设置有弹簧,弹簧套装在第一滑槽、第二滑槽上,弹簧位于滑块下部。Further, a spring is arranged in the first groove and the second groove, the spring is sleeved on the first sliding groove and the second sliding groove, and the spring is located at the lower part of the slider.
进一步,第一支架包括:第一支架臂、第二支架臂,两个第一通孔分别位于第一支架臂、第二支架臂上;第一支架臂、第二支架臂连接在盲孔两侧,第一支架臂的底部与第二支架臂的顶部位于同一平面;第二支架包括:第三支架臂、第四支架臂,两个第一通孔分别位于第三支架臂、第四支架臂上;第三支架臂、第四支架臂连接在支架连接轴两侧,第三支架臂的顶部与第四支架臂的底部位于同一平面。Further, the first support includes: a first support arm and a second support arm, and the two first through holes are located on the first support arm and the second support arm respectively; the first support arm and the second support arm are connected between the blind holes. side, the bottom of the first support arm is on the same plane as the top of the second support arm; the second support includes: the third support arm and the fourth support arm, and the two first through holes are respectively located On the arm; the third support arm and the fourth support arm are connected on both sides of the support connecting shaft, and the top of the third support arm is on the same plane as the bottom of the fourth support arm.
梁模板垂直度超声波检测装置,还包括:超声波传感器,超声波传感器包括:操作板、换能器、压电晶体,超声波传感器换能器、压电晶体的电源端通过电源线分别连接操作板,操作板通过电源线连接外部电源;换能器、压电晶体的信号传送端通过信号线分别连接操作板,操作板设置有显示器、调节按钮、开关按钮。The beam template verticality ultrasonic detection device also includes: an ultrasonic sensor, and the ultrasonic sensor includes: an operation panel, a transducer, a piezoelectric crystal, and the power terminals of the ultrasonic sensor transducer and the piezoelectric crystal are respectively connected to the operation panel through a power cord, and the operation The board is connected to the external power supply through the power line; the signal transmission ends of the transducer and the piezoelectric crystal are respectively connected to the operation board through the signal wire, and the operation board is provided with a display, an adjustment button and a switch button.
进一步,换能器对压电晶体释放电信号,压电晶体接收到电信号后释放超声波;压电晶体接收超声波,将超声波转化为电信号传送到换能器;换能器将接收的电信号形成图像信号,图像信号传送到操作板的显示器进行显示。Further, the transducer releases an electrical signal to the piezoelectric crystal, and the piezoelectric crystal releases an ultrasonic wave after receiving the electrical signal; the piezoelectric crystal receives the ultrasonic wave, converts the ultrasonic wave into an electrical signal and sends it to the transducer; the transducer converts the received electrical signal An image signal is formed, and the image signal is sent to the display of the operation panel for display.
梁模板垂直度超声波检测方法,包括:Ultrasonic testing method for verticality of beam formwork, including:
将支撑部件放置在安装好的梁模板中,分开两个主测支架板,支撑支架将第一支架板、第二支架板靠在两侧的梁模板上;Place the support components in the installed beam formwork, separate the two main test support plates, and support the support brackets to lean the first support plate and the second support plate against the beam formwork on both sides;
将超声波传感器放在支撑部件的侧部,操作开关按钮给换能器、压电晶体接通电源,换能器对压电晶体释放电信号,压电晶体接收到电信号后释放超声波,超声波在接触到梁模板、第一支架板、第二支架板后反射回超声波;Put the ultrasonic sensor on the side of the supporting part, operate the switch button to power on the transducer and the piezoelectric crystal, the transducer releases an electrical signal to the piezoelectric crystal, and the piezoelectric crystal releases the ultrasonic wave after receiving the electrical signal. After touching the beam formwork, the first support plate, and the second support plate, the ultrasonic wave is reflected back;
压电晶体将接收到的超声波转化为电信号传送到换能器,换能器将电信号形成图像信号发送给操作板的显示器,显示器显示第一支架板、第二支架板、梁模板的图像,根据图像判断梁模板的垂直度。The piezoelectric crystal converts the received ultrasonic wave into an electrical signal and sends it to the transducer, and the transducer forms an image signal of the electrical signal and sends it to the display of the operation panel, and the display shows the images of the first support plate, the second support plate, and the beam template , judging the verticality of the beam formwork according to the image.
优选的,第一支架、第二支架围绕支架连接轴转动,弹簧顶起滑块,滑块推动第一支架、第二支架下部在第一滑槽、第二滑槽向上滑动,第一支架、第二支架展开,第一支架板、第二支架板向两侧移动并两侧的梁模板上。Preferably, the first bracket and the second bracket rotate around the bracket connection shaft, the spring lifts the slider, and the slider pushes the first bracket and the second bracket bottom to slide upwards in the first chute and the second chute, and the first bracket, The second bracket is deployed, and the first bracket plate and the second bracket plate move to both sides and are placed on the beam templates on both sides.
优选的,通过调节按钮控制超声波频率和功率。Preferably, the ultrasonic frequency and power are controlled by adjusting buttons.
优选的,第一支架、第二支架以X形展开。Preferably, the first bracket and the second bracket are deployed in an X shape.
本发明技术效果包括:Technical effect of the present invention comprises:
1、本发明通过支撑部件、超声波传感器配合实现对梁模板(混凝土梁模板)垂直度的检测,为准确控制线性梁的几何尺寸和垂直度提供依据,可有效避免因人为误差、测量工具误差造成的测量误差。1. The present invention realizes the detection of the verticality of the beam formwork (concrete beam formwork) through the cooperation of the supporting part and the ultrasonic sensor, which provides a basis for accurately controlling the geometric size and verticality of the linear beam, and can effectively avoid the error caused by human errors and measurement tool errors. measurement error.
2、本发明中支撑支架、主测支架板采用导轨滑动连接,使整个检测工具可以自由伸缩,在进行不同截面尺寸梁模板检测时能够改变测量宽度,以适应不同的梁模板。2. In the present invention, the supporting bracket and the main testing bracket plate are slidingly connected by guide rails, so that the entire testing tool can be freely expanded and contracted, and the measurement width can be changed when testing beam templates with different cross-sectional sizes to adapt to different beam templates.
3、本发明能够作为临时内支撑使用,充当梁模板的定位工具,确保测量过程中的稳定性,并将测量过程贯穿于施工过程,其参照性和直观性强,避免出现梁模板安装偏差。3. The present invention can be used as a temporary internal support, as a positioning tool for the beam formwork, to ensure the stability during the measurement process, and to run the measurement process through the construction process. It has strong reference and intuitiveness, and avoids the installation deviation of the beam formwork.
4、本发明结构简单、使用方便、通用性强,制作成本低、耐久性好、经济环保。4. The present invention has the advantages of simple structure, convenient use, strong versatility, low production cost, good durability, economical and environmental protection.
附图说明Description of drawings
图1是是本发明中支撑部件在闭合状态下的示意图;Fig. 1 is a schematic diagram of a support member in a closed state in the present invention;
图2是发明中支撑部件在展开状态下的示意图;Fig. 2 is a schematic diagram of the supporting part in the unfolded state in the invention;
图3是本发明中支撑支架的结构示意图;Fig. 3 is the structural representation of support bracket among the present invention;
图4是本发明中第一支架的主视图;Fig. 4 is the front view of the first support among the present invention;
图5是本发明中第一支架的仰视图;Fig. 5 is the bottom view of the first support among the present invention;
图6是本发明中第二支架的主视图;Fig. 6 is the front view of the second bracket in the present invention;
图7是本发明中第二支架的仰视图;Fig. 7 is the bottom view of the second bracket in the present invention;
图8是本发明中超声波传感器的工作原理图;Fig. 8 is the working principle figure of ultrasonic sensor among the present invention;
图9是本发明中显示器显示图像的示意图。Fig. 9 is a schematic diagram of displaying images on a display in the present invention.
具体实施方式Detailed ways
以下描述充分地示出本发明的具体实施方案,以使本领域的技术人员能够实践和再现。The following description illustrates specific embodiments of the invention sufficiently to enable those skilled in the art to practice and reproduce it.
如图1所示,是本发明中支撑部件1在闭合状态下的示意图;如图2所示,是发明中支撑部件1在展开状态下的示意图。As shown in FIG. 1 , it is a schematic view of the supporting
梁模板垂直度超声波检测装置,包括:支撑部件1、超声波传感器2。An ultrasonic detection device for the verticality of a beam formwork, comprising: a supporting
支撑部件1包括:支撑支架11、主测支架板12,支撑支架11位于主测支架板12两侧。The supporting
主测支架板12包括:第一支架板121、第二支架板122,第一支架板121、第二支架板122互相平行,支撑支架11连接在第一支架板121、第二支架板122两侧。The main
第一支架板121在两侧下方分别设置有第一滑槽1211,第一滑槽1211内安装有滑块123,第一支架板121在两侧上方分别设置有第一转轴1212;第二支架板122在两侧下方分别设置有第二滑槽1221,第二滑槽1221内安装有滑块123,第二支架板122在侧部上方设置有第二转轴1222。The
进一步,第一支架板121在侧部下方设置有第一凹槽,第一滑槽1211安装在第一凹槽内;第二支架板122在侧部下方设置有第二凹槽,第二滑槽1221安装在第二凹槽内。Further, the
进一步,在第一凹槽、第二凹槽内设置有弹簧,弹簧套装在第一滑槽1211、第二滑槽1221上,弹簧分别位于滑块123下部,打开第一支架板121、第二支架板122时,弹簧将滑块123顶起。Further, springs are arranged in the first groove and the second groove, the springs are sleeved on the first sliding
如图3所示,是本发明中支撑支架11的结构示意图;如图4所示,是本发明中第一支架111的主视图;如图5所示,是本发明中第一支架111的仰视图。As shown in Figure 3, it is a schematic structural view of the supporting
支撑支架11包括:第一支架111、第二支架112,第一支架111两端分别设置有第一通孔1111,中部设置有盲孔1112。第一支架111包括:第一支架臂、第二支架臂,两个第一通孔1111分别位于第一支架臂、第二支架臂上;第一支架臂、第二支架臂连接在盲孔1112两侧,第一支架臂的底部与第二支架臂的顶部位于同一平面。The
如图6所示,是本发明中第二支架112的主视图;如图7所示,是本发明中第二支架112的仰视图。As shown in FIG. 6 , it is a front view of the
第二支架112两端分别设置有第二通孔1121,中部设置有支架连接轴1122,支架连接轴1122两侧分别设置有弧形槽1123。第二支架112包括:第三支架臂、第四支架臂,两个第一通孔1111分别位于第三支架臂、第四支架臂上;第三支架臂、第四支架臂连接在支架连接轴1122两侧,第三支架臂的顶部与第四支架臂的底部位于同一平面。Both ends of the
第一支架111、第二支架112组装时,支架连接轴1122位于盲孔1112内,第一转轴1212套装在第一支架111上端的第一通孔1111,第一支架111下端的第一通孔1111利用销轴连接第二滑槽1221的滑块123;第二转轴1222套装在第二支架112上端的第二通孔1121,第二支架112下端的第二通孔1121通过销轴连接第一滑槽1211的滑块123;第一转轴1212、第二转轴1222、滑块123给第一支架111、第二支架112横向限位,第一支架111、第二支架112利用支架连接轴1122位于盲孔1112转动。第一支架111、第二支架112闭合时,第一支架臂位于第三支架臂侧部,第二支架臂位于第四支架臂侧部。When the
如图8所示,是本发明中超声波传感器3的工作原理图。As shown in FIG. 8 , it is a working principle diagram of the ultrasonic sensor 3 in the present invention.
超声波传感器2包括:操作板21、换能器22、压电晶体23,换能器22、压电晶体23的电源端通过电源线分别连接操作板21,操作板21通过电源线连接外部电源,操作板21、换能器22、压电晶体23通过外部电源供电;换能器22、压电晶体23的信号传送端通过信号线分别连接操作板21,操作板21设置有显示器24、调节按钮25、开关按钮26,用于显示超声波成像。Ultrasonic sensor 2 comprises:
操作操作板21的调节按钮25、开关按钮26给换能器22、压电晶体23接通电源,当换能器32接通电源后,对压电晶体33释放电信号,压电晶体33接收到电信号后释放高频声压波(超声波);同时,压电晶体33接收超声波,接收的超声波转化为电信号传到换能器32。换能器32将接收的电信号处理,形成图像信号,图像信号传送到操作板31,显示器34显示图像。Operate the
梁模板垂直度超声波检测方法,具体步骤如下:Ultrasonic testing method for verticality of beam formwork, the specific steps are as follows:
步骤1:将支撑部件1放置在安装好的梁模板中,分开两个主测支架板12,支撑支架11将第一支架板121、第二支架板122靠在两侧的梁模板上;Step 1: Place the supporting
第一支架111、第二支架112围绕支架连接轴1122转动,弹簧顶起滑块123,滑块12推动第一支架111、第二支架112下部在第一滑槽1211、第二滑槽1221向上滑动,第一支架111、第二支架112以X形展开,第一支架板121、第二支架板122向两侧移动并两侧的梁模板上。The
步骤2:将超声波传感器2放在支撑部件1的侧部,操作开关按钮26给换能器22、压电晶体23接通电源,换能器22对压电晶体23释放电信号,压电晶体23接收到电信号后释放超声波,超声波在接触到梁模板、第一支架板121、第二支架板122后反射回超声波;Step 2: Put the ultrasonic sensor 2 on the side of the supporting
通过调节按钮25控制超声波频率和功率。The ultrasonic frequency and power are controlled by the
步骤3:压电晶体23将接收到的超声波转化为电信号传送到换能器22,换能器22将电信号形成图像信号发送给操作板31的显示器34,显示器34显示第一支架板121、第二支架板122、梁模板的图像,根据图像判断梁模板的垂直度。Step 3: The
如图9所示,是本发明中显示器34显示图像的示意图。As shown in FIG. 9 , it is a schematic diagram of displaying images on the display 34 in the present invention.
第一支架板121、第二支架板122完全贴合在梁模板上时,当第一支架板121、第二支架板122与梁模板之间无夹角,则说明梁模板处于垂直状态,梁模板的垂直度符合要求;当第一支架板121、第二支架板122与梁模板之间有夹角,则梁模板的垂直度不符合要求。When the
本发明所用的术语是说明和示例性、而非限制性的术语。由于本发明能够以多种形式具体实施而不脱离技术方案的精神或实质,所以应当理解,上述实施例不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。The terms used herein are terms of description and illustration, rather than limitation. Since the present invention can be embodied in various forms without departing from the spirit or essence of the technical solution, it should be understood that the above-mentioned embodiments are not limited to any of the foregoing details, but should be widely used within the spirit and scope defined by the appended claims. Therefore, all changes and modifications that come within the scope of the claims or their equivalents are intended to be covered by the appended claims.
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| CN208795237U (en) * | 2018-11-15 | 2019-04-26 | 江西华大工程材料有限公司 | A kind of pincers-pressed type type ultrasonic testing tube testing apparatus for verticality |
| CN210952666U (en) * | 2019-11-18 | 2020-07-07 | 河北大地建设工程检测有限公司 | Concrete form straightness detector that hangs down |
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