CN115744372A - Material taking device and ship unloader - Google Patents

Material taking device and ship unloader Download PDF

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Publication number
CN115744372A
CN115744372A CN202210203287.2A CN202210203287A CN115744372A CN 115744372 A CN115744372 A CN 115744372A CN 202210203287 A CN202210203287 A CN 202210203287A CN 115744372 A CN115744372 A CN 115744372A
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chain
hopper
section
bucket arm
sprocket
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郭树旺
王悦民
赵迎九
高翔
王艳琳
肖强
邱兆国
刘江浩
曹磊
赵建君
谢文宗
初柳辰
王泽宇
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Huadian Lanke Technology Co Ltd
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Huadian Lanke Technology Co Ltd
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Abstract

本发明涉及卸船机械装置技术领域,具体涉及一种取料装置及卸船机。所述取料装置包括:链斗臂;料斗链,由多个料斗依序首尾相连而成,料斗链环绕链斗臂的外周侧设置;驱动单元,适于驱动料斗链相对链斗臂运转;回转轴,与链斗臂铰接连接,链斗臂适于绕回转轴摆动;料斗链在挖取物料时的受力方向与链斗臂的回转平面相平行。本发明提供的取料装置,通过设置回转轴,使链斗臂适于绕回转轴摆动;并使料斗链在挖取物料时的受力方向与链斗臂的回转平面相平行,从而保证取料装置受的主要载荷都在取料装置所在平面之内,受力更加合理,提高运行可靠性,避免链斗臂受力过大发生故障,有利于设备寿命的延长和效率的提高。

Figure 202210203287

The invention relates to the technical field of ship unloading machinery, in particular to a reclaiming device and a ship unloader. The material retrieving device includes: a chain bucket arm; a hopper chain, which is formed by connecting a plurality of hoppers end to end in sequence, and the hopper chain is arranged around the outer peripheral side of the chain bucket arm; a driving unit, which is suitable for driving the hopper chain to run relative to the chain bucket arm; The rotary shaft is hingedly connected with the chain bucket arm, and the chain bucket arm is suitable for swinging around the rotary shaft; the force direction of the hopper chain when digging materials is parallel to the rotation plane of the chain bucket arm. The material retrieving device provided by the present invention, by setting the rotary shaft, the chain bucket arm is suitable for swinging around the rotary shaft; and the force direction of the hopper chain when digging materials is parallel to the rotary plane of the chain bucket arm, thereby ensuring the The main load on the feeding device is within the plane of the reclaiming device, the force is more reasonable, the operation reliability is improved, and the failure of the chain bucket arm is avoided due to excessive force, which is beneficial to the extension of equipment life and the improvement of efficiency.

Figure 202210203287

Description

一种取料装置及卸船机A reclaiming device and a ship unloader

技术领域technical field

本发明涉及卸船机械装置技术领域,具体涉及一种取料装置及卸船机。The invention relates to the technical field of ship unloading machinery, in particular to a reclaiming device and a ship unloader.

背景技术Background technique

卸船机是用于大宗散状物料装卸的执行设备,目前传统的卸船机形式多为桥式抓斗卸船机,由于其使用过程中会造成物料撒漏,扬尘等环保问题,同时单机效率不高而且能源利用效率较低,存在多方面的局限。The ship unloader is the executive equipment used for bulk bulk material loading and unloading. At present, the traditional ship unloader is mostly bridge-type grab ship unloader. Due to the environmental problems such as material leakage and dust emission during its use, the stand-alone ship unloader The efficiency is not high and the energy utilization efficiency is low, and there are many limitations.

如图1所示,现有技术中的L型链斗式卸船机虽然解决了物料撒漏等等环保问题,但是L型链斗取料头采用水平回转的进料方式,容易使链斗垂直臂下端承受较大水平力,易发生取料臂的过大扭转,从而导致取料臂回转机构和臂架回转机构的故障。而回转堆挤式的进料方式,进料宽度由链斗节距、链条速度和链斗运动速度三个参数共同决定,但是这几个参数也互相制约,速度太快会影响进料宽度,速度太慢则会影响整体提升的效率,所以回转取料的方式限制了效率的进一步提高。As shown in Figure 1, although the L-type chain bucket ship unloader in the prior art solves the environmental protection problems such as material leakage, the feeding head of the L-type chain bucket adopts a horizontal rotary feeding method, which is easy to make the chain bucket The lower end of the vertical arm bears a large horizontal force, which is prone to excessive torsion of the reclaimer arm, resulting in failure of the reclaimer arm slewing mechanism and the boom slewing mechanism. In the feeding method of rotary stacking extrusion, the feeding width is determined by the three parameters of chain bucket pitch, chain speed and chain bucket movement speed, but these parameters also restrict each other. If the speed is too fast, the feeding width will be affected. If the speed is too slow, it will affect the overall lifting efficiency, so the way of rotary reclaiming limits the further improvement of efficiency.

因此,保证卸船机的受力合理性并提高卸船效率是亟待解决的问题。Therefore, it is an urgent problem to ensure the rationality of the force of the ship unloader and improve the efficiency of ship unloading.

发明内容Contents of the invention

因此,本发明要解决的技术问题在于克服现有技术中卸船机受力不合理容易损坏且卸船效率低下的缺陷,从而提供一种受力合理且效率较高的取料装置。Therefore, the technical problem to be solved by the present invention is to overcome the disadvantages of unreasonable force, easily damaged and low unloading efficiency in the prior art, so as to provide a reclaiming device with reasonable force and high efficiency.

本发明要解决的另一个技术问题在于克服现有技术中卸船机受力不合理容易损坏且卸船效率低下的缺陷,从而提供一种受力均匀且效率较高的卸船机。Another technical problem to be solved by the present invention is to overcome the disadvantages of unreasonable stress, easy damage and low ship unloading efficiency in the prior art, so as to provide a ship unloader with uniform force and high efficiency.

为解决上述技术问题,本发明提供的一种取料装置,包括:In order to solve the above-mentioned technical problems, a kind of reclaiming device provided by the present invention comprises:

链斗臂;chain arm;

料斗链,由多个料斗依序首尾相连而成,所述料斗链环绕所述链斗臂的外周侧设置;The hopper chain is composed of a plurality of hoppers connected end to end in sequence, and the hopper chain is arranged around the outer peripheral side of the chain bucket arm;

驱动单元,适于驱动所述料斗链相对所述链斗臂运转;a drive unit adapted to drive the hopper chain to run relative to the chain bucket arm;

回转轴,与所述链斗臂铰接连接,所述链斗臂适于绕所述回转轴摆动;A rotary shaft is hingedly connected to the chain bucket arm, and the chain bucket arm is suitable for swinging around the rotary shaft;

所述料斗链在挖取物料时的受力方向与所述链斗臂的回转平面相平行。The force direction of the hopper chain when digging materials is parallel to the rotation plane of the chain bucket arm.

可选的,所述回转轴与所述链斗臂的上部相铰接;Optionally, the rotary shaft is hinged to the upper part of the chain bucket arm;

穿过所述取料装置的重心的垂线与所述回转轴的轴心相间隔设置。A vertical line passing through the center of gravity of the reclaiming device is spaced apart from the axis of the rotary shaft.

可选的,所述驱动单元包括:Optionally, the drive unit includes:

驱动电机;motor;

驱动链轮,所述驱动链轮的外周侧与所述料斗链相贴合,所述驱动电机适于经由所述驱动链轮带动所述料斗链运转。A drive sprocket, the outer peripheral side of the drive sprocket is attached to the hopper chain, and the drive motor is suitable to drive the hopper chain to run through the drive sprocket.

可选的,所述驱动链轮的转动轴线与所述回转轴的轴线相重合。Optionally, the rotation axis of the drive sprocket coincides with the axis of the rotary shaft.

可选的,所述取料装置还包括:两个张紧链轮,沿所述链斗臂的长度方向设置于远离所述驱动链轮的一端;Optionally, the reclaiming device further includes: two tensioning sprockets, arranged at one end away from the driving sprocket along the length direction of the chain bucket arm;

两个所述张紧链轮适于将所述料斗链进行伸展,并使所述料斗链的至少部分区域形成适于与物料接触的取料段。The two tensioning sprockets are suitable for extending the hopper chain, and make at least a partial area of the hopper chain form a pick-up section suitable for contacting with materials.

可选的,所述取料段的末端与所述驱动链轮之间形成适于提升物料的升料段。Optionally, a lifting section suitable for lifting materials is formed between the end of the picking section and the drive sprocket.

可选的,所述料斗链在由所述升料段末端绕过所述驱动链轮后,改变所述料斗的开口的朝向并完成卸料;Optionally, after the hopper chain bypasses the drive sprocket from the end of the lifting section, it changes the direction of the opening of the hopper and completes the discharge;

所述驱动链轮与所述取料段的首端之间设置有第一改向链轮;所述料斗链在所述驱动链轮与所述第一改向链轮之间形成第一下降段,并在所述第一改向链轮与所述取料段的首端之间形成第二下降段;A first redirecting sprocket is arranged between the driving sprocket and the head end of the reclaiming section; the hopper chain forms a first descending sprocket between the driving sprocket and the first redirecting sprocket. section, and a second descending section is formed between the first redirecting sprocket and the head end of the reclaiming section;

所述第二下降段与所述第一下降段呈角度设置。The second descending section is arranged at an angle to the first descending section.

可选的,所述驱动链轮与所述第一改向链轮之间设置有第二改向链轮,所述料斗链在所述驱动链轮与所述第二改向链轮之间形成卸料段。Optionally, a second redirecting sprocket is arranged between the driving sprocket and the first redirecting sprocket, and the hopper chain is between the driving sprocket and the second redirecting sprocket Form the unloading section.

可选的,所述取料装置还包括:张紧推杆设置于两个所述张紧链轮之间,适于保持两个所述张紧链轮的相对远离状态以张紧所述料斗链。Optionally, the retrieving device further includes: a tensioning push rod is arranged between the two tensioning sprockets, and is suitable for keeping the two tensioning sprockets in a state of relative distance to tension the hopper chain.

本发明提供的卸船机,包括:Ship unloader provided by the present invention comprises:

主梁;Main beam;

运行小车,设置于所述主梁上,并适于沿所述主梁的长度方向运动;The running trolley is arranged on the main beam and is suitable for moving along the length direction of the main beam;

以及如上述所述的取料装置,所述取料装置安装于所述运行小车上,且所述运行小车的运行方向与所述链斗臂的回转平面相平行。As for the reclaiming device as described above, the reclaiming device is installed on the running trolley, and the running direction of the running trolley is parallel to the rotation plane of the chain bucket arm.

本发明技术方案,具有如下优点:The technical solution of the present invention has the following advantages:

1.本发明提供的取料装置,通过设置回转轴,使链斗臂适于绕所述回转轴摆动;并使所述料斗链在挖取物料时的受力方向与所述链斗臂的回转平面相平行,从而保证取料装置受的主要载荷都在取料装置所在平面之内,受力更加合理,提高运行可靠性,避免链斗臂受力过大发生故障,有利于设备寿命的延长和效率的提高。1. In the reclaiming device provided by the present invention, by setting the rotary shaft, the chain bucket arm is suitable for swinging around the rotary shaft; The slewing planes are parallel, so as to ensure that the main load on the reclaimer is within the plane where the reclaimer is located, the force is more reasonable, the operation reliability is improved, and the failure of the chain bucket arm is avoided due to excessive force, which is beneficial to the life of the equipment. Extended and improved efficiency.

2.本发明提供的取料装置,通过使穿过所述取料装置的重心的垂线与所述回转轴的轴心相间隔设置,从而使得取料装置始终存在向取料前端运动的趋势和力矩,从而增加取料装置对物料的压力,取料装置能利用自身重力产生的力矩,始终保持向料斗头部方向的运动趋势,方便取料,且降低能耗。2. The reclaiming device provided by the present invention is arranged at intervals between the vertical line passing through the center of gravity of the reclaiming device and the axis center of the rotary shaft, so that the reclaiming device always has a tendency to move towards the front end of the reclaiming device And moment, so as to increase the pressure of the reclaiming device on the material. The reclaiming device can use the moment generated by its own gravity to always maintain the movement trend towards the head of the hopper, which is convenient for retrieving materials and reduces energy consumption.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.

图1为现有技术中L型链斗式卸船机的示意图;Fig. 1 is the schematic diagram of L type chain bucket ship unloader in the prior art;

图2为本发明卸船机的使用状态示意图;Fig. 2 is the use state schematic diagram of ship unloader of the present invention;

图3为本发明取料装置的示意图;Fig. 3 is the schematic diagram of the reclaiming device of the present invention;

图4为图3中的局部放大图一;Fig. 4 is a partial enlarged view 1 in Fig. 3;

图5为图3中的局部放大图二;Fig. 5 is a partial enlarged view 2 in Fig. 3;

图6为本发明料斗链的局部示意图;Fig. 6 is a partial schematic view of the hopper chain of the present invention;

图7为本发明料斗的示意图。Fig. 7 is a schematic diagram of the hopper of the present invention.

附图标记说明:Explanation of reference signs:

12、主梁;13、运行小车;20、船舱;30、物料;40、码头基础;12. Main beam; 13. Running trolley; 20. Cabin; 30. Materials; 40. Wharf foundation;

100、取料装置;101、驱动电机;102、驱动链轮;103、回转轴;104、链斗臂;1051、第一改向链轮;1052、第二改向链轮;106、张紧推杆;107、罩壳;108、张紧链轮;110、料斗链;111、料斗;112、连接板;113、料斗背板;114、耳板;100, material reclaiming device; 101, drive motor; 102, drive sprocket wheel; 103, rotary shaft; 104, chain bucket arm; 1051, first reversing sprocket wheel; 1052, second reversing sprocket wheel; 106, tension Push rod; 107, cover; 108, tensioning sprocket; 110, hopper chain; 111, hopper; 112, connecting plate; 113, hopper back plate; 114, ear plate;

120、升料段;130、第一下降段;140、第二下降段;150、取料段;160、卸料段。120, lifting section; 130, first descending section; 140, second descending section; 150, feeding section; 160, unloading section.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“垂直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In describing the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. indicate The orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation or be configured in a specific orientation. and operation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.

实施例一Embodiment one

结合图2-图7所示,本实施例提供的取料装置,包括:As shown in Fig. 2-Fig. 7, the reclaiming device provided by this embodiment includes:

链斗臂104;chain bucket arm 104;

料斗链110,由多个料斗111依序首尾相连而成,所述料斗链110环绕所述链斗臂104的外周侧设置;The hopper chain 110 is formed by connecting a plurality of hoppers 111 end to end in sequence, and the hopper chain 110 is arranged around the outer peripheral side of the chain bucket arm 104;

驱动单元,适于驱动所述料斗链110相对所述链斗臂104运转;a drive unit, adapted to drive the hopper chain 110 to run relative to the chain bucket arm 104;

回转轴103,与所述链斗臂104铰接连接,所述链斗臂104适于绕所述回转轴103摆动;The rotary shaft 103 is hingedly connected with the chain bucket arm 104, and the chain bucket arm 104 is suitable for swinging around the rotary shaft 103;

所述料斗链110在挖取物料30时的受力方向与所述链斗臂104的回转平面相平行。The force direction of the hopper chain 110 when excavating the material 30 is parallel to the rotation plane of the chain bucket arm 104 .

优选的,链斗臂104作为所述取料装置的主体结构,用于支撑其他结构部件,在本实施例中,所述链斗臂104可以为金属框架,其沿长度方向延伸。Preferably, the chain bucket arm 104 is used as the main structure of the reclaiming device to support other structural components. In this embodiment, the chain bucket arm 104 may be a metal frame extending along the length direction.

优选的,结合图3所示,所述料斗链110在挖取物料30时的受力方向为取料段150的延伸方向。Preferably, as shown in FIG. 3 , the force direction of the hopper chain 110 when excavating the material 30 is the extension direction of the material picking section 150 .

所述料斗链110由多个料斗111依序首尾相连而成,料斗链110构造为环状,并适于在驱动单元的带动下相对所述链斗臂104运转。所述料斗链110上设置有多个料斗111,从而在循环往复运动过程中,使用料斗111挖取物料,并在物料提升到一定高度后,将物料30进行倾倒,随后继续挖取物料,如此往复。本实施例中,所述物料30可以为煤,还可以为玉米、小麦等谷物,或者其他能够容纳于料斗111中的物质。The hopper chain 110 is formed by connecting a plurality of hoppers 111 end-to-end in sequence. The hopper chain 110 is ring-shaped, and is adapted to run relative to the chain bucket arm 104 driven by a driving unit. The hopper chain 110 is provided with a plurality of hoppers 111, so that during the reciprocating movement, the hoppers 111 are used to dig materials, and after the materials are lifted to a certain height, the materials 30 are dumped, and then continue to dig materials, so back and forth. In this embodiment, the material 30 may be coal, corn, wheat and other grains, or other materials that can be accommodated in the hopper 111 .

优选的,本实施例的取料装置优选应用于卸船机中,卸船机延伸出主梁12,所述链斗臂104安装于主梁12上。并具体的,链斗臂104通过一根回转轴103与主梁12铰接连接,从而使得链斗臂104能够绕所述回转轴103相对主梁12进行摆动。并进一步的,所述料斗链110在挖取物料30时的受力方向与所述链斗臂104的回转平面相平行,从而使得取料装置在工作时,不会使链斗臂104自身承受额外的作用力,而当料斗链110在挖取物料30时的扭转力过大时,链斗臂104会在力的作用下绕回转轴103自由摆动,取料装置受的主要载荷都在取料装置所在平面之内,避免链斗臂104受力过大发生故障,有利于设备寿命的延长和效率的提高。Preferably, the material reclaiming device of this embodiment is preferably applied in a ship unloader, the ship unloader extends out of the main beam 12 , and the chain bucket arm 104 is installed on the main beam 12 . And specifically, the chain bucket arm 104 is hingedly connected to the main beam 12 through a rotary shaft 103 , so that the chain bucket arm 104 can swing around the rotary shaft 103 relative to the main beam 12 . And further, the force direction of the hopper chain 110 when excavating the material 30 is parallel to the rotation plane of the chain bucket arm 104, so that the chain bucket arm 104 itself will not bear the load when the reclaiming device is working. When the torsional force of the hopper chain 110 is too large when digging the material 30, the chain bucket arm 104 will swing freely around the rotary shaft 103 under the action of the force, and the main load on the reclaiming device is in the process of taking within the plane where the feeding device is located, avoiding failure of the chain bucket arm 104 due to excessive force, which is beneficial to prolonging the service life of the equipment and improving the efficiency.

本实施例提供的取料装置,通过设置回转轴103,使链斗臂104适于绕所述回转轴103摆动;并使所述料斗链110在挖取物料30时的受力方向与所述链斗臂104的回转平面相平行,从而保证取料装置受的主要载荷都在取料装置所在平面之内,受力更加合理,提高运行可靠性,避免链斗臂104受力过大发生故障,有利于设备寿命的延长和效率的提高。The material retrieving device provided in this embodiment, by setting the rotary shaft 103, makes the chain bucket arm 104 suitable for swinging around the rotary shaft 103; The rotation planes of the chain bucket arm 104 are parallel to each other, so as to ensure that the main load on the reclaiming device is within the plane of the reclaiming device, the force is more reasonable, the operation reliability is improved, and the failure of the chain bucket arm 104 is avoided due to excessive force , which is conducive to the extension of equipment life and the improvement of efficiency.

进一步的,所述料斗111的开口方向与料斗链110的回转平面相平行,且料斗111的开口方向与链斗臂104的回转平面相平行,更进一步的,所述料斗111的开口方向与取料装置沿主梁12的平移方向相平行,即采取正面进料的方式,从而使得料斗111在挖取物料时能够更加直接的将物料铲入料斗内部,作业效率大幅提升。采取正面进料的方式,还能够避免物料堆挤在取料头的头部,避免了较大的侧向挖掘阻力。Further, the opening direction of the hopper 111 is parallel to the rotation plane of the hopper chain 110, and the opening direction of the hopper 111 is parallel to the rotation plane of the chain bucket arm 104, further, the opening direction of the hopper 111 is parallel to the The feeding device is parallel to the translational direction of the main beam 12, that is, adopts the front feeding method, so that the hopper 111 can more directly shovel the material into the hopper when digging the material, and the working efficiency is greatly improved. Adopting the way of feeding from the front can also prevent the material pile from being squeezed on the head of the reclaiming head, and avoid large lateral excavation resistance.

具体地,所述回转轴103与所述链斗臂104的上部相铰接;Specifically, the rotary shaft 103 is hinged to the upper part of the chain bucket arm 104;

穿过所述取料装置的重心的垂线与所述回转轴103的轴心相间隔设置。A vertical line passing through the center of gravity of the reclaiming device is spaced apart from the axis of the rotary shaft 103 .

需要说明的是,穿过所述取料装置的重心的垂线与所述回转轴103的轴心相间隔设置,指的是穿过所述取料装置的重心的垂线不穿过回转轴103的轴心,即沿竖直方向上回转轴103的轴心与取料装置的重心不在同一直线上。为了维持该状态,本实施例通过设置摇摆机构与取料装置100的牵引铰点柔性连接;所述摇摆机构适于牵引所述取料装置100,以使所述取料装置100在不受外力时维持在第一预设位置;在第一预设位置时,穿过所述取料装置100的重心的垂线与所述回转轴103的轴心相间隔设置,且所述取料装置在重力作用下的力矩使得所述取料装置具有朝向陆侧方向运动的趋势。It should be noted that the vertical line passing through the center of gravity of the reclaiming device is spaced apart from the axis of the rotary shaft 103, which means that the vertical line passing through the center of gravity of the reclaiming device does not pass through the rotating shaft The axis of 103, that is, the axis of the rotary shaft 103 in the vertical direction is not on the same straight line as the center of gravity of the reclaiming device. In order to maintain this state, this embodiment is flexibly connected with the traction hinge point of the material reclaiming device 100 by setting a rocking mechanism; maintain at the first preset position; at the first preset position, the vertical line passing through the center of gravity of the reclaiming device 100 is spaced apart from the axis center of the rotary shaft 103, and the reclaiming device is in the The moment under the action of gravity causes the reclaiming device to have a tendency to move towards the landside.

本实施例提供的取料装置,通过使穿过所述取料装置的重心的垂线与所述回转轴103的轴心相间隔设置,从而使得取料装置始终存在向取料前端运动的趋势和力矩,从而增加取料装置对物料的压力,取料装置能利用自身重力产生的力矩,始终保持向料斗头部方向的运动趋势,方便取料,且降低能耗。The material retrieving device provided in this embodiment, by making the vertical line passing through the center of gravity of the material reclaiming device and the shaft center of the said rotary shaft 103, be arranged at intervals, so that the material reclaiming device always has a tendency to move towards the front end of the material reclaiming And moment, so as to increase the pressure of the reclaiming device on the material. The reclaiming device can use the moment generated by its own gravity to always maintain the movement trend towards the head of the hopper, which is convenient for retrieving materials and reduces energy consumption.

结合图2、图3所示,所述取料装置大致构造为人字形,在初始位置时,取料装置的重心和铰点不在一条直线上,存在力矩;在挖掘作业时,取料装置能利用自身重力产生的力矩,始终保持向料斗头部方向的运动趋势,如果碰到了阻力,如板结的物料,料斗能依靠自身的重力始终将头部顶住板结物料处,提高对板结物料的破除力,等待料斗挖掘完前方物料之后再继续前进,从而提高取料效率,减小额外作用力,甚至无需额外作用力取料装置即可利用自身重力完成取料,降低能耗。As shown in Figure 2 and Figure 3, the reclaimer is roughly constructed in a herringbone shape. In the initial position, the center of gravity and the hinge point of the reclaimer are not on a straight line, and there is a moment; during excavation, the reclaimer can use The moment generated by its own gravity always maintains a movement trend towards the head of the hopper. If it encounters resistance, such as hardened materials, the hopper can always hold the head against the hardened material by its own gravity, improving the breaking force of the hardened material. , wait for the hopper to dig out the material in front before continuing to move forward, thereby improving the efficiency of retrieving materials, reducing the extra force, and even without the need for extra force, the reclaiming device can use its own gravity to complete reclaiming, reducing energy consumption.

具体地,所述驱动单元包括:Specifically, the drive unit includes:

驱动电机101;drive motor 101;

驱动链轮102,所述驱动链轮102的外周侧与所述料斗链110相贴合,所述驱动电机101适于经由所述驱动链轮102带动所述料斗链110运转。The driving sprocket 102 , the outer peripheral side of the driving sprocket 102 is attached to the hopper chain 110 , and the driving motor 101 is adapted to drive the hopper chain 110 to run through the driving sprocket 102 .

优选的,驱动电机101末端输出轴通过减速之后连接驱动链轮102,驱动链轮102位于取料装置的上部。Preferably, the output shaft at the end of the drive motor 101 is decelerated and connected to the drive sprocket 102, and the drive sprocket 102 is located on the upper part of the reclaiming device.

具体地,所述驱动链轮102的转动轴线与所述回转轴103的轴线相重合。Specifically, the rotation axis of the drive sprocket 102 coincides with the axis of the rotary shaft 103 .

具体地,所述取料装置还包括:两个张紧链轮108,沿所述链斗臂104的长度方向设置于远离所述驱动链轮102的一端;Specifically, the retrieving device further includes: two tensioning sprockets 108, arranged at one end away from the drive sprocket 102 along the length direction of the chain bucket arm 104;

两个所述张紧链轮108适于将所述料斗链110进行伸展,并使所述料斗链110的至少部分区域形成适于与物料30接触的取料段150。The two tensioning sprockets 108 are suitable for extending the hopper chain 110 , and make at least a partial area of the hopper chain 110 form a pick-up section 150 suitable for contacting the material 30 .

结合图3所示,两个所述张紧链轮108位于所述取料装置的下部,两个所述张紧链轮108能够将所述料斗链110下部进行伸展,使得多个料斗在运行到此处时,能够处于开口向前的状态,从而方便多个料斗同时取料,提高取料效率。As shown in FIG. 3 , the two tensioning sprockets 108 are located at the bottom of the reclaimer, and the two tensioning sprockets 108 can extend the lower part of the hopper chain 110 so that multiple hoppers are running When it reaches here, it can be in the state of opening forward, so as to facilitate multiple hoppers to take materials at the same time and improve the efficiency of taking materials.

具体地,所述取料装置还包括:张紧推杆106设置于两个所述张紧链轮108之间,适于保持两个所述张紧链轮108的相对远离状态以张紧所述料斗链110。从而保证料斗链110的张紧,并维持取料段150的长度。Specifically, the retrieving device further includes: a tensioning push rod 106 is arranged between the two tensioning sprockets 108, and is suitable for keeping the two tensioning sprockets 108 in a relatively far apart state so as to tension the two tensioning sprockets 108. The hopper chain 110 described above. Thereby, the tension of the hopper chain 110 is ensured, and the length of the retrieving section 150 is maintained.

具体地,所述取料段150的末端与所述驱动链轮102之间形成适于提升物料30的升料段120。Specifically, a lifting section 120 suitable for lifting the material 30 is formed between the end of the picking section 150 and the drive sprocket 102 .

需要说明的是,所述取料段150的末端指的是沿所述料斗链110的回转方向,所述料斗链110与物料30保持接触状态的末端。对应的,所述取料段150的首端指的是沿所述料斗链110的回转方向,所述料斗链110与物料30保持接触状态的首端。It should be noted that the end of the material fetching section 150 refers to the end of the hopper chain 110 in a state of contact with the material 30 along the rotation direction of the hopper chain 110 . Correspondingly, the head end of the material fetching section 150 refers to the head end of the hopper chain 110 in a state of contact with the material 30 along the rotation direction of the hopper chain 110 .

优选的,本实施例中所述升料段120为直线段。通过将升料段120设置为直线段,从而使料斗始终保持在一条直线上,保证物料提升的过程稳定。Preferably, the lifting section 120 in this embodiment is a straight section. By setting the material lifting section 120 as a straight line section, the hopper is always kept on a straight line to ensure the stability of the material lifting process.

具体地,所述料斗链110在由所述升料段120末端绕过所述驱动链轮102后,改变所述料斗111的开口的朝向并完成卸料;Specifically, after the hopper chain 110 bypasses the drive sprocket 102 from the end of the lifting section 120, it changes the orientation of the opening of the hopper 111 and completes the discharge;

所述驱动链轮102与所述取料段150的首端之间设置有第一改向链轮1051;所述料斗链110在所述驱动链轮102与所述第一改向链轮1051之间形成第一下降段130,并在所述第一改向链轮1051与所述取料段150的首端之间形成第二下降段140;A first reversing sprocket 1051 is arranged between the driving sprocket 102 and the head end of the retrieving section 150; A first descending section 130 is formed between them, and a second descending section 140 is formed between the first redirecting sprocket 1051 and the head end of the retrieving section 150;

所述第二下降段140与所述第一下降段130呈角度设置。The second descending section 140 is set at an angle to the first descending section 130 .

优选的,通过在驱动链轮102与所述取料段150的首端之间设置有第一改向链轮1051,使得料斗链110形成第一下降段130和第二下降段140,且所述第二下降段140与所述第一下降段130呈角度设置,从而使得料斗链110整体构造为大致人字形,即在取料装置的上部,负载提升的料斗和空载下降的料斗距离较近,使得取料装置上部结构较小,而在取料装置的下部,在经过第一改向链轮1051改向后,提升料斗和下降料斗会相互远离,下降料斗弯折一个角度,使得取料装置下部形成类似三角形的形状,方便设置取料段150。Preferably, a first redirecting sprocket 1051 is provided between the drive sprocket 102 and the head end of the retrieving section 150, so that the hopper chain 110 forms the first descending section 130 and the second descending section 140, and the The second descending section 140 is set at an angle to the first descending section 130, so that the overall structure of the hopper chain 110 is roughly herringbone, that is, on the upper part of the reclaiming device, the distance between the hopper lifted by the load and the hopper dropped by the empty load is relatively small. close, so that the upper structure of the reclaiming device is smaller, and at the lower part of the reclaiming device, after being redirected by the first redirecting sprocket 1051, the lifting hopper and the descending hopper will be far away from each other, and the descending hopper is bent at an angle, so that the retrieving The lower part of the material device forms a shape similar to a triangle, which is convenient for setting the material picking section 150 .

优选的,通过采用人字形的取料装置,采取的是力效比更高的料斗斗口刃线正面进料的方式,在人字结构的底部,为了让取料臂能够挖取舱口围板下方的物料,取料装置底部设置足够长度的取料段150,使得料斗能够在船宽方向高速挖取物料,效率大大提高。Preferably, by adopting a herringbone-shaped reclaiming device, the method of front-side feeding of the hopper edge line with a higher force-efficiency ratio is adopted. At the bottom of the herringbone structure, in order to allow the reclaiming arm to dig out the hatch coaming For the material below the board, the bottom of the retrieving device is provided with a retrieving section 150 of sufficient length, so that the hopper can dig the material at a high speed in the direction of the ship's width, and the efficiency is greatly improved.

传统的L型取料头,是通过左右扫动,来实现物料进入料斗,但是深窄型的取料装置在卸料时不易卸干净,而且这种回转进料的方式,必须要采用L型取料装置,并搭配深窄型的料斗,从而实现回转堆挤进料。本实施例提供的取料装置,采用人字形结构的正面取料头,与传统链斗卸船机相比,结构更简单,同时整个取料装置底部的受力更均匀,造价也更低。The traditional L-shaped reclaiming head realizes the material entering the hopper by sweeping left and right, but the deep and narrow reclaiming device is not easy to unload when unloading, and this rotary feeding method must use L-shaped The reclaiming device is equipped with a deep and narrow hopper to realize rotary pile extrusion feeding. The reclaiming device provided in this embodiment adopts a herringbone-shaped front retrieving head. Compared with the traditional chain bucket ship unloader, the structure is simpler, and at the same time, the force on the bottom of the entire reclaiming device is more uniform, and the cost is also lower.

具体地,所述驱动链轮102与所述第一改向链轮1051之间设置有第二改向链轮1052,所述料斗链110在所述驱动链轮102与所述第二改向链轮1052之间形成卸料段160。Specifically, a second redirection sprocket 1052 is provided between the drive sprocket 102 and the first redirection sprocket 1051, and the hopper chain 110 is connected between the drive sprocket 102 and the second redirection sprocket. A discharge section 160 is formed between the sprockets 1052 .

优选的,在卸料段160的相对下方位置可以设置漏斗等集料装置,方便物料的后续传递。通过设置卸料段160能够减少向下运动的空载料斗对需要卸料的满载料斗的干涉,保证卸料动作的高效进行。Preferably, a collecting device such as a funnel may be provided at a position relatively lower than the discharge section 160 to facilitate the subsequent transfer of materials. The arrangement of the unloading section 160 can reduce the interference of the empty hopper moving downwards on the fully loaded hopper that needs to be unloaded, so as to ensure efficient unloading.

优选的,在料斗链110外还设有用于防尘的罩壳107,起防尘作用。料斗仅在取料装置的靠下部分露出。Preferably, a dustproof case 107 is provided outside the hopper chain 110 to prevent dust. The hopper is only exposed at the lower part of the reclaimer.

由于传统链斗卸船机使用的回转进料方式,链斗需要选用深窄型料斗才方便挖取,而深窄型链斗在卸料时不易卸干净。而本实施例的料斗由于采用正面进料的方式,可以将料斗设置为宽浅形式的料斗,方便物料进入和倒出。Due to the rotary feeding method used by the traditional chain bucket ship unloader, the chain bucket needs to use a deep and narrow hopper to facilitate digging, and the deep and narrow chain bucket is not easy to unload when unloading. And because the hopper of this embodiment adopts the mode of feeding from the front, the hopper can be set as a wide and shallow hopper, which is convenient for materials to enter and pour out.

结合图6、图7所示,所述料斗链110由料斗111和连接板112交替连接而成,料斗111的两端设置有耳板114,耳板114上设置有轴孔,连接板112上同样设置有轴孔,通过销轴将耳板114与连接板112进行铰接,从而将所有的料斗连接在一起,组成料斗链。As shown in Fig. 6 and Fig. 7, the hopper chain 110 is formed by alternately connecting the hopper 111 and the connecting plate 112, the two ends of the hopper 111 are provided with ear plates 114, the ear plates 114 are provided with shaft holes, and the connecting plates 112 are provided with A shaft hole is also provided, and the ear plate 114 is hinged with the connecting plate 112 through a pin shaft, thereby connecting all the hoppers together to form a hopper chain.

传统链斗卸船机的取料装置,采用的是链条传动,取料链斗装在两根链条之间,驱动装置驱动链条从而带动链斗运动。这种传动方式,对链条的性能有较高要求,而且链条易损坏,需要定期更换,维护成本较高。The reclaiming device of the traditional chain bucket ship unloader adopts a chain drive, the reclaiming chain bucket is installed between two chains, and the driving device drives the chain to drive the chain bucket to move. This transmission mode has high requirements on the performance of the chain, and the chain is easily damaged and needs to be replaced regularly, resulting in high maintenance costs.

优选的,本实施例提供的取料装置,所述料斗111的料斗背板113能够直接参与传动,取消传统的链条传动,利用连接板和料斗背板传动,采用连接板将各个料斗连接起来,使料斗成为传动的一部分。料斗既是挖取物料时的工作机构,又作为料斗链的一部分参与传动,增大了受力面积,提高了可靠性。Preferably, in the reclaiming device provided in this embodiment, the hopper back plate 113 of the hopper 111 can directly participate in the transmission, cancel the traditional chain drive, use the connecting plate and the hopper back plate to drive, and use the connecting plate to connect each hopper. Make the hopper part of the transmission. The hopper is not only the working mechanism when digging materials, but also participates in the transmission as a part of the hopper chain, which increases the stress area and improves the reliability.

优选的,驱动链轮和改向链轮作用在连接板上,连接板与背板上的销轴相连,连接板在料斗外侧,这样在驱动时和改向时不会与料斗干涉。连接板采用高强度材料制成,保证驱动和改向时的可靠。Preferably, the driving sprocket and the reversing sprocket act on the connecting plate, the connecting plate is connected with the pin on the back plate, and the connecting plate is outside the hopper, so that it will not interfere with the hopper during driving and reversing. The connecting plate is made of high-strength material to ensure the reliability of driving and turning.

实施例二Embodiment two

结合图2所示,本实施例提供一种卸船机,包括:As shown in Figure 2, this embodiment provides a ship unloader, including:

主梁12;main beam 12;

运行小车13,设置于所述主梁12上,并适于沿所述主梁12的长度方向运动;The running trolley 13 is arranged on the main beam 12 and is suitable for moving along the length direction of the main beam 12;

以及如上述所述的取料装置100,所述取料装置100安装于所述运行小车13上,且所述运行小车13的运行方向与所述链斗臂104的回转平面相平行。As for the reclaiming device 100 described above, the reclaiming device 100 is installed on the running trolley 13 , and the running direction of the running trolley 13 is parallel to the rotation plane of the chain bucket arm 104 .

优选的,所述卸船机设置于码头基础40上,并通过主梁12延伸至海侧。优选的,所述取料装置100适于伸入船舱20内,以方便挖取物料30。Preferably, the ship unloader is arranged on the wharf foundation 40 and extends to the sea side through the main girder 12 . Preferably, the material retrieving device 100 is suitable for extending into the cabin 20 to facilitate digging of the material 30 .

优选的,取料装置一次运动只在船宽方向上正面取料,取料装置受的主要载荷都在取料装置所在平面之内,有利于设备寿命的延长和效率的提高。Preferably, one movement of the reclaiming device only takes materials from the front in the direction of the ship's width, and the main loads on the reclaiming device are all within the plane where the reclaiming device is located, which is beneficial to prolonging the life of the equipment and improving the efficiency.

以下对本实施例提供的卸船机的具体工作过程进行详细记述:The specific working process of the ship unloader provided by the present embodiment is described in detail below:

工作时,驱动电机带动驱动链轮转动,驱动链轮驱动连接板运动,从而带动整个料斗链110转动。料斗从驱动链轮处向下运动到取料段的首端,开始用料斗斗口刃线正面进料,料斗继续运动,从取料段的首端移动到取料段的末端,当取料装置跟随运行小车13是从海侧向陆侧移动时,取料装置在取料段的首端处向下挖取物料,当取料装置是从陆侧向海侧移动是,取料装置在取料段的末端处向上铲起物料。料斗移动到取料段的末端之后向上提升,经过升料段120,最终料斗在驱动链轮处翻转,倒出物料,完成一次工作循坏。When working, the drive motor drives the drive sprocket to rotate, and the drive sprocket drives the connecting plate to move, thereby driving the entire hopper chain 110 to rotate. The hopper moves downward from the driving sprocket to the head of the reclaiming section, and starts to feed material from the front of the hopper edge line, and the hopper continues to move from the head of the reclaiming section to the end of the reclaiming section. When the device follows the running trolley 13 and moves from the sea side to the land side, the reclaiming device digs down at the head end of the reclaiming section to pick up materials; when the reclaiming device moves from the land side to the sea side, the reclaiming device The end of the pick-up section scoops up the material. After the hopper moves to the end of the retrieving section, it is lifted upwards, and after passing through the lifting section 120, the hopper is finally turned over at the drive sprocket, and the material is poured out to complete a working cycle.

显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.

Claims (10)

1. A material extracting apparatus, comprising:
a chain bucket arm (104);
the hopper chain (110) is formed by sequentially connecting a plurality of hoppers (111) end to end, and the hopper chain (110) is arranged around the outer periphery of the hopper arm (104);
a drive unit adapted to drive the hopper chain (110) in operation relative to the hopper arm (104);
a revolving shaft (103) which is hinged with the chain bucket arm (104), wherein the chain bucket arm (104) is suitable for swinging around the revolving shaft (103);
the direction of the force exerted by the bucket chain (110) during the removal of material (30) is parallel to the plane of rotation of the bucket arm (104).
2. The reclaiming apparatus as claimed in claim 1 wherein the pivot shaft (103) is hingedly connected to an upper portion of the hopper arm (104);
the vertical line passing through the gravity center of the material taking device is arranged at intervals with the axis of the rotating shaft (103).
3. The reclaimer assembly of claim 1, wherein the drive unit comprises:
a drive motor (101);
the outer peripheral side of the driving chain wheel (102) is attached to the hopper chain (110), and the driving motor (101) is suitable for driving the hopper chain (110) to run through the driving chain wheel (102).
4. A reclaiming device according to claim 3, characterized in that the axis of rotation of the drive sprocket (102) coincides with the axis of the turning shaft (103).
5. The extracting apparatus as set forth in claim 3, wherein the extracting apparatus further includes: two tension sprockets (108) disposed at one end of the chain bucket arm (104) away from the drive sprocket (102) in a length direction thereof;
the two tensioning sprockets (108) are adapted to stretch the hopper chain (110) and form at least a portion of the hopper chain (110) into a take-off section (150) adapted to contact material (30).
6. The reclaiming apparatus as claimed in claim 5 wherein a lifter section (120) adapted to lift the material (30) is formed between the end of the material take-off section (150) and the drive sprocket (102).
7. The reclaiming apparatus as claimed in claim 6 wherein the hopper chain (110) changes the orientation of the opening of the hopper (111) and completes the discharge after passing around the drive sprocket (102) from the end of the raising section (120);
a first direction-changing chain wheel (1051) is arranged between the driving chain wheel (102) and the head end of the material taking section (150); the hopper chain (110) forming a first drop section (130) between the drive sprocket (102) and the first diverting sprocket (1051), and a second drop section (140) between the first diverting sprocket (1051) and a head end of the take-out section (150);
the second drop section (140) is disposed at an angle to the first drop section (130).
8. The reclaiming apparatus according to claim 7 wherein a second redirection sprocket (1052) is disposed between the drive sprocket (102) and the first redirection sprocket (1051), the hopper chain (110) forming a discharge section (160) between the drive sprocket (102) and the second redirection sprocket (1052).
9. The extracting apparatus as set forth in claim 5, wherein the extracting apparatus further includes: a tension push rod (106) is disposed between the two tension sprockets (108) adapted to maintain the two tension sprockets (108) in a relatively distant state to tension the hopper chain (110).
10. A ship unloader, comprising:
a main beam (12);
the running trolley (13) is arranged on the main beam (12) and is suitable for moving along the length direction of the main beam (12);
and a reclaimer device according to any one of claims 1 to 9, said reclaimer device being mounted on said travelling carriage (13) and the direction of travel of said travelling carriage (13) being parallel to the plane of rotation of said hopper arm (104).
CN202210203287.2A 2022-03-03 2022-03-03 Material taking device and ship unloader Pending CN115744372A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115724235A (en) * 2022-04-20 2023-03-03 华电蓝科科技股份有限公司 Ship unloader and control method thereof
CN115744379A (en) * 2022-04-20 2023-03-07 华电蓝科科技股份有限公司 Ship unloader and control method thereof
CN115783819A (en) * 2022-03-03 2023-03-14 华电蓝科科技股份有限公司 Material taking trolley system and ship unloader

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Publication number Priority date Publication date Assignee Title
JPH11165880A (en) * 1997-12-05 1999-06-22 Mitsubishi Heavy Ind Ltd Bucket chain type continuous unloader
CN112897097A (en) * 2021-04-01 2021-06-04 孙步森 Material loading equipment
CN113428681A (en) * 2021-07-28 2021-09-24 大连华锐重工集团股份有限公司 Chain bucket type continuous ship unloader material taking device with mechanical compensation function
CN215854060U (en) * 2021-07-26 2022-02-18 江苏工力重机有限公司 Novel portal forward chain bucket continuous ship unloader

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Publication number Priority date Publication date Assignee Title
JPH11165880A (en) * 1997-12-05 1999-06-22 Mitsubishi Heavy Ind Ltd Bucket chain type continuous unloader
CN112897097A (en) * 2021-04-01 2021-06-04 孙步森 Material loading equipment
CN215854060U (en) * 2021-07-26 2022-02-18 江苏工力重机有限公司 Novel portal forward chain bucket continuous ship unloader
CN113428681A (en) * 2021-07-28 2021-09-24 大连华锐重工集团股份有限公司 Chain bucket type continuous ship unloader material taking device with mechanical compensation function

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115783819A (en) * 2022-03-03 2023-03-14 华电蓝科科技股份有限公司 Material taking trolley system and ship unloader
CN115783819B (en) * 2022-03-03 2025-03-25 华电蓝科科技股份有限公司 A material taking trolley system and ship unloader
CN115724235A (en) * 2022-04-20 2023-03-03 华电蓝科科技股份有限公司 Ship unloader and control method thereof
CN115744379A (en) * 2022-04-20 2023-03-07 华电蓝科科技股份有限公司 Ship unloader and control method thereof
CN115744379B (en) * 2022-04-20 2025-03-25 华电蓝科科技股份有限公司 Ship unloader and control method thereof

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Application publication date: 20230307