CN115743809B - Automatic packaging production line and packaging process for electronic products - Google Patents
Automatic packaging production line and packaging process for electronic products Download PDFInfo
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- CN115743809B CN115743809B CN202310025301.9A CN202310025301A CN115743809B CN 115743809 B CN115743809 B CN 115743809B CN 202310025301 A CN202310025301 A CN 202310025301A CN 115743809 B CN115743809 B CN 115743809B
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- 210000000078 claw Anatomy 0.000 claims description 5
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- 238000012544 monitoring process Methods 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000000087 stabilizing effect Effects 0.000 claims description 2
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- 238000001467 acupuncture Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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Abstract
The invention discloses an automatic packaging production line and a packaging process of electronic products, which comprises the steps of providing a carrier, and placing a bottom cover, a product and a top cover into the carrier; bending and pressing down the vertical sheet on the product, and tearing off the protective film at the bottom of the bottom cover; taking out the product from the carrier and putting the product into the bottom cover in the correct direction; the adsorption easy-to-tear strip is turned to be vertical and is adhered to the inner wall surface of the top cover in a correct posture; carrying out pressure maintaining operation on the easy-to-tear strip; taking the top cover out of the carrier, turning 180 degrees to enable the opening of the top cover to face downwards, and buckling the top cover onto the bottom cover; taking out the packaging box from the carrier and turning the packaging box for 180 degrees; tearing off the release paper on the easy-to-tear strip in the top cover; and rolling and sticking the vertical part of the easy-to-tear strip to the bottom surface of the bottom cover by using two rolling assemblies to finish packaging. The invention can realize automatic box-buckling packaging of the upper and lower buckling boxes and automatic sticking and easy-tearing strip and sticking connection, realize automatic packaging of electronic products, and improve packaging efficiency and packaging quality.
Description
Technical Field
The invention belongs to the technical field of packaging equipment, and particularly relates to an automatic packaging production line and a packaging process for electronic products.
Background
With the development of the 3C industry technology, a plurality of products such as mobile phones, earphones, tablet computers and the like adopt packaging boxes with upper and lower buckling boxes, and the upper and lower buckling boxes are connected by easy-to-tear strips. At present, the packing mode of the packing carton to upper and lower buckle closure is that the manual work will go up the easy strip that tears of detaining the box and laminate to detaining the box down on, then tear the type paper that leaves on the easy strip that tears, will easily tear the strip again and paste and make on upper buckle closure detain box zonulae occludens from top to bottom, and this kind of mode is inefficient, and the quality can not obtain the guarantee.
In the prior art, patent publication No. CN214566338U discloses an automatic box covering machine for a top and a bottom cover, which realizes automatic buckling of the top and the bottom covers, but is not directly applicable to the above-mentioned covering operation of the top and the bottom buckled boxes with easy-tearing strips for bonding connection.
In the prior art, the patent publication No. CN214395617U discloses an easy-to-tear tape pasting device for a color-printed packing box, which realizes automatic positioning and moving of the packing box to a pasting station, and the packing box can horizontally rotate at the pasting station so as to meet the requirement of pasting of a transverse or longitudinal easy-to-tear tape; and a sucker is arranged above the pasting station, and the easy-to-tear strip is adsorbed and rolled onto the surface of the packaging box by the sucker. Although the device can realize the sticking of a plurality of easy-to-tear strips and the easy-to-tear strips in a plurality of directions, the device can only stick the outer packaging surface of the packaging box facing upwards, the sticking surface is on the same plane, and the sticking of the easy-to-tear strips can not be performed on the inner side wall surface or the two side inner side wall surfaces of the packaging box; and the easy-to-tear strip in the device is directly adhered to the packaging box, and how the release paper on the easy-to-tear strip is torn off is not explained.
Therefore, there is a need to provide a new automatic packaging line and packaging process for electronic products to solve the above problems.
Disclosure of Invention
One of the main objects of the present invention is to provide an automatic packaging production line for electronic products, which can realize automatic box-buckling packaging of upper and lower buckle boxes and automatic easy-tear tape pasting and pasting connection, realize automatic packaging of electronic products, and improve packaging efficiency and packaging quality.
The invention realizes the purpose through the following technical scheme: an automatic packaging production line for electronic products, comprising:
the carrier conveying line is used for conveying carriers;
a loading unit, wherein the top cover, the product and the bottom cover are placed into the carrier at the loading unit;
the product box-entering unit tears off the protective film at the bottom of the bottom cover and puts the products into the bottom cover, and the product box-entering unit comprises a first film tearing mechanism, a bottom cover carrying mechanism for realizing the movement of the bottom cover between the carrier and the first film tearing mechanism and a product carrying mechanism for carrying the products into the bottom cover;
the easy-tear strip pasting pressure maintaining unit is used for pasting the easy-tear strips on the surfaces of the two opposite inner side walls of the top cover and maintaining the pressure of the easy-tear strips, and comprises a first film pasting mechanism, a second film pasting mechanism and a pressure maintaining mechanism;
the upper and lower cover buckling and box pasting unit is used for buckling the top cover on the bottom cover to form a packaging box, then integrally overturning the packaging box by 180 degrees, tearing off release paper on an easy-to-tear strip in the top cover, and rolling and pasting a part extending out of the easy-to-tear strip on the bottom cover, and the upper and lower cover buckling and box pasting unit comprises a first carrying mechanism for taking the top cover out of a carrier, a first overturning mechanism for carrying the top cover and overturning the top cover by 180 degrees, a first transferring mechanism for carrying the overturned top cover and conveying the overturned top cover to a set position, a second carrying mechanism for taking the overturned top cover out of the first transferring mechanism and covering the top cover on the bottom cover, a second overturning mechanism for integrally overturning the packaging box together by 180 degrees, a second film tearing mechanism for tearing off the release paper on the easy-to-tear strip and a rolling and pasting mechanism for rolling and pasting the part extending out of the easy-to-tear strip on the packaging box on the bottom cover;
the loading unit, the product box entering unit, the easy-tear strip pasting pressure maintaining unit and the upper and lower cover buckle box pasting units are sequentially arranged along the carrier conveying line.
Another objective of the present invention is to provide an automatic packaging process for electronic products, which includes the following steps:
s1, providing a carrier, and placing a bottom cover, a product and a top cover into the carrier to form a carrier assembly;
s2, bending and pressing down the vertical sheet on the product, and tearing off the protective film at the bottom of the bottom cover;
s3, taking out the product from the carrier and putting the product into the bottom cover in a correct direction;
s4, adsorbing the easy-to-tear strip A in the horizontal state, turning over the easy-to-tear strip A to the vertical state, adjusting the easy-to-tear strip A to a correct posture by matching with a camera, and sticking the easy-to-tear strip A to the inner wall surface of one side of the top cover;
s5, adsorbing the easy-to-tear strip B in the horizontal state, turning over to the vertical state, adjusting to a correct posture by matching with a camera, and sticking the easy-to-tear strip B to the inner wall surface of the other side of the top cover;
s6, carrying out pressure maintaining operation on the easy-to-tear strip adhered to the inner wall surface of the top cover;
s7, taking the top cover out of the carrier, turning the top cover 180 degrees to enable the opening of the top cover to face downwards, and then buckling the top cover on the bottom cover to form a packaging box;
s8, taking the packaging box out of the carrier and turning the packaging box for 180 degrees, so that the top cover is arranged below the packaging box, the bottom cover is arranged above the packaging box, and the bottom surface of the bottom cover faces upwards;
s9, tearing off release paper on the easy-to-tear strip in the top cover;
and S10, rolling and sticking the vertical part of the easy-to-tear strip to the bottom surface of the bottom cover by using two rolling assemblies to finish packaging.
Compared with the prior art, the automatic packaging production line and the packaging process for the electronic products have the beneficial effects that: detain the automatic box packing of detaining of box and paste easily tear the strip automatically and paste and be connected about can realizing, realize electronic product's automatic packing, improve packaging efficiency and packing quality. Specifically, through setting up the carrier, a be used for bearing the weight of the bottom, top cap and product, and to the bottom, the supplied materials gesture of top cap and product on the carrier is injectd, cooperation product goes into box unit structure design, easily tear a pressurize unit structure design and buckle the structural design that the box pasted the unit from top to bottom, the tearing of bottom protection film has been realized, the bottom is put into to the product, top cap inside wall surface paste easily tears the strip, easily tear a pressurize, the top cap upset, top cap and bottom lock, the packing carton is whole to be overturned, easily tear the strip and tear from type paper and easily tear some automatic packing operations of being listed as strip roll extrusion paste etc. automatic packing production of buckle closure from top to bottom of electronic product has been realized, packing efficiency and packing quality have been improved.
Drawings
FIG. 1 is a schematic process flow diagram of an embodiment of the present invention;
FIG. 2 is a schematic diagram of a top view layout structure according to an embodiment of the present invention;
FIG. 3 is a schematic view of a carrier assembly according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a product boxing unit in the embodiment of the invention;
FIG. 5 is a schematic view of a part of the structure of a product boxing unit in the embodiment of the invention;
FIG. 6 is a schematic structural view of a product handling mechanism and a bottom cover pressing mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic front view of an exemplary embodiment of an adsorption clamping module;
FIG. 8 is a schematic perspective view of a pressure maintaining unit for attaching a peel strip in an embodiment of the present invention;
FIG. 9 is a schematic top view of a pressure maintaining unit for attaching a peel strip according to an embodiment of the present invention;
FIG. 10 is a schematic structural diagram of a film-attaching module according to an embodiment of the present invention;
FIG. 11 is a schematic view of a partial structure of a film-attaching module according to an embodiment of the present invention;
FIG. 12 is a schematic structural view of a pressure maintaining mechanism according to an embodiment of the present invention;
FIG. 13 is a schematic perspective view of an upper and lower cover buckle pasting unit according to an embodiment of the present invention;
FIG. 14 is a schematic top view of the upper and lower cover buckling and adhering unit in the embodiment of the present invention;
FIG. 15 is a schematic view of a portion of the upper and lower cover fastening box attaching unit according to the embodiment of the present invention;
fig. 16 is a schematic partial structure view of the first transfer mechanism in the embodiment of the present invention;
FIG. 17 is a schematic structural view of a second carrying mechanism according to the embodiment of the present invention;
FIG. 18 is a schematic view of a snap-fit mechanism according to an embodiment of the present invention;
FIG. 19 is a schematic structural diagram of a film pressing mechanism according to an embodiment of the present invention;
FIG. 20 is a schematic structural view of another part of the upper and lower cover fastening box pasting unit in the embodiment of the present invention;
FIG. 21 is a schematic structural diagram of a second flipping mechanism according to an embodiment of the present disclosure;
FIG. 22 is a schematic structural view of a third carrying mechanism according to an embodiment of the present invention;
FIG. 23 is a schematic structural view of a second film tearing mechanism and a second transferring mechanism according to an embodiment of the present invention;
FIG. 24 is a schematic structural diagram of a roll-on-roll mechanism according to an embodiment of the present invention;
FIG. 25 is a schematic view of a portion of a roll-on-roll mechanism according to an embodiment of the present invention;
FIG. 26 is a schematic structural view of a fourth carrying mechanism according to an embodiment of the present invention;
the figures in the drawings represent:
100-automatic packaging production line of electronic products;
1-carrier conveying line;
2-a loading unit, 21-a transfer conveying module;
3-a product box-in unit, 31-a bottom cover carrying mechanism, 311-a first YZ axis transfer module, 312-an eighth support plate, 313-a ninth cylinder, 314-a first clamping jaw, 32-a first detection module, 33-a first film tearing mechanism, 331-a tenth cylinder, 332-a ninth support plate, 333-a first film clamping component, 334-a waste box, 34-a product carrying mechanism, 341-a first XYZ axis transfer module, 342-a first support plate, 343-a first driving member, 344-an adsorption clamping module, 3441-a first rotating plate, 3442-a suction nozzle, 3443-a third cylinder, 3444-a clamping jaw, 35-a second detection module, 36-a third detection module, 37-a protective film bending mechanism, 371-a first cylinder, 372-a second cylinder, 373-a bottom cover bending pressing plate, 38-a pressing mechanism, 381-a driving module, 382-an elastic pressing block, 39-an NFC induction detector;
4-sticking an easy-to-tear strip pressure maintaining unit, 41-a first film sticking mechanism, 411-Feida feeding module, 412-a film sticking module, 4121-a second XYZ axis transfer module, 4122-a second support plate, 4123-a second driving piece, 4124-a second rotating plate, 4125-a horizontal rotating shaft, 4126-a mounting seat, 4127-a fourth cylinder, 4128-a mounting plate, 4129-a first pressure sensor, 41210-a support shaft, 41211-a sucking disc, 41212-an elastic piece, 413-a fourth detection module, 42-a second film sticking mechanism, 43-a pressure maintaining mechanism, 431-a third driving piece, 432-a third support plate, 433-a fifth cylinder and 434-an elastic pressure maintaining plate;
5-upper and lower cover buckle box pasting unit, 51-first conveying mechanism, 511-second YZ axis transfer module, 512-eleventh supporting plate, 513-fourteenth driving piece, 514-third rotating plate, 515-first adsorption module, 52-first turnover mechanism, 521-fifteenth driving piece, 522-seventh supporting plate, 523-eleventh air cylinder, 524-second adsorption module, 53-first transfer mechanism, 531-fourth driving piece, 532-fourth supporting plate, 533-first adsorption supporting seat, 534-limit module, 5341-sixth air cylinder, 5342-fifth supporting plate, 5343-pressing roller, 5344-limit baffle, 54-second conveying mechanism, 541-third YZ axis transfer module, 542-tenth supporting plate, 543-a third adsorption module, 544-a twelfth cylinder, 545-a second clamping jaw, 55-a buckling and clamping mechanism, 551-a fifth driving element, 552-a support, 553-an elastic adsorption support base, 554-a clamping plate, 555-a seventh cylinder, 556-a first spring plate, 56-a second turnover mechanism, 561-a ninth driving element, 562-a twelfth support plate, 563-a tenth driving element, 564-a fourth rotating plate, 565-a thirteenth cylinder, 566-a third clamping jaw, 57-a second transfer mechanism, 571-a twelfth driving element, 572-a fifteenth support plate, 573-a limiting support platform, 574-a limiting clamping plate, 575-a fifteenth cylinder, 58-a third carrying mechanism, 581-a fourth YZ axis transfer module, 582-a thirteenth support plate, 583-eleventh driving element, 584-fourteenth supporting plate, 585-fourth adsorption module, 586-fourteenth air cylinder, 587-fourth clamping jaw, 59-second film tearing mechanism, 591-thirteenth driving element, 592-sixteenth supporting plate, 593-second film clamping component, 510-rolling and pasting mechanism, 5101-second adsorption supporting seat, 5102-compacting component, 5103-seventh driving element, 5104-rolling component, 5105-eighth driving element, 5106-sixteenth driving element, 520-fourth carrying mechanism, 5201-seventeenth driving element, 5202-seventeenth supporting plate, 5203-clamping module, 530-fifth detection module, 540-film pressing mechanism, 5401-sixth driving element, 5402-sixth supporting plate, 5403-eighth air cylinder and 5404-second elastic sheet;
6-carrier return line;
7-carrier, 71-first bearing acupoint, 72-second bearing acupoint, 73-third bearing acupoint;
8-gear stop return mechanism; 9-a first waste discharge mechanism; 10-a second waste discharge mechanism;
200-bottom cover; 300-product, 301-vertical sheet; 400-top cap, 401-easy tear strip; 500-packaging box.
Detailed Description
The first embodiment is as follows:
referring to fig. 1 to 26, the present embodiment is an automatic packaging production line 100 for electronic products, which includes a carrier conveying line 1, a loading unit 2, a product loading unit 3, a pressure maintaining unit 4 for attaching easy-to-tear strips, an upper and lower lid fastening unit 5, a carrier return line 6 disposed below the carrier conveying line 1 in parallel, carriers 7 circulating on the carrier conveying line 1 and the carrier return line 6, and a stopping and returning mechanism 8 for stopping and positioning the carriers 7 at each operation station.
The carrier 7 is provided with a first bearing acupoint 71 for bearing and positioning the bottom cover 200, a second bearing acupoint 72 for bearing and positioning the product 300, and a third bearing acupoint 73 for bearing and positioning the top cover 400. The bottom cover 200 is placed in the first bearing acupoint 71 with the opening facing upward, the product 300 is placed in the second bearing acupoint 72 with the screen facing downward and the back of the case facing upward, and the top cover 400 is placed in the third bearing acupoint 73 with the opening facing upward.
The loading unit 2 is mainly used for placing the bottom cover 200, the products 300 and the top cover 400 into the carrier 7 to form a carrier assembly. In order to improve the loading efficiency, the loading unit 2 comprises two loading stations arranged side by side and a transfer conveying module 21 which is in butt joint with the two loading stations and used for receiving the carrier 7 and conveying the carrier to the carrier conveying line 1, wherein one loading station A of the two loading stations is arranged on a reverse extension line of the carrier conveying line 1, and the other loading station B is positioned beside the loading station A. An operator alternately carries out feeding operation at the two feeding stations, and when the carrier 7 at the feeding station A is placed with materials, the transfer conveying module 21 moves to the output side of the feeding station A to receive the carrier assembly output by the feeding station and then outputs the carrier assembly to the carrier conveying line 1; after the material is put in the carrier 7 at the loading station B, the transfer conveying module 21 moves to the output side of the loading station B to receive the carrier assembly, then moves to the input end of the carrier conveying line 1, and conveys the carrier assembly to the carrier conveying line 1.
The product in-box unit 3 is mainly used for detecting the placement posture of the bottom cover 200, tearing off the protective film at the bottom of the bottom cover 200, and then placing the electronic product 300 into the bottom cover 200. The product loading unit 3 includes a bottom cover carrying mechanism 31, a first detecting module 32 and a first film tearing mechanism 33 disposed in the working range of the bottom cover carrying mechanism 31, a product carrying mechanism 34, a second detecting module 35 for detecting whether the product placement direction is correct, and a third detecting module 36 for detecting whether the product is placed in the bottom cover 200.
In this embodiment, the screen of the product 300 faces downward, the back of the housing faces upward, a protective film is attached to the screen, one side of the protective film extends out of the bottom of the product 300, and a vertical sheet 301 is formed in the carrier 7, and according to the process requirements, the vertical sheet 301 is required to be bent and attached to the back of the housing of the product 300. Therefore, in order to satisfy this process, the product case entering unit 3 of the present embodiment further includes a protective film bending mechanism 37.
The carrier conveying line 1 is mainly provided with two stations in the section of the product box-entering unit 3, wherein one station is a bottom cover operation station, and the other station is a product placing station. At the bottom cap operating station, first, the protective film bending mechanism 37 bends the protective film on the product 300 in the carrier 7; meanwhile, the bottom cover carrying mechanism 31 takes the bottom cover 200 out of the carrier 7, moves to the position above the first detection module 32, detects whether the opening of the bottom cover 200 faces upwards, moves to the position of the first film tearing mechanism 33 after detecting no error, tears off the protective film at the bottom of the bottom cover 200 through the first film tearing mechanism 33, then puts the bottom cover 200 back into the carrier 7, and moves to the product putting station along with the carrier 7; at the product placing station, the product handling mechanism 34 takes out the product 300 from the carrier 7, and then detects whether the direction of the product is correct through the second detection module 35 located at the side of the carrier conveying line 1, and can determine whether the front-back direction of the electronic product is correct through the structural features (such as the SIM card support position of the mobile phone) on the surface of the side of the electronic product, if not, the electronic product is rotated to the correct direction, and then the electronic product is placed into the bottom cover 200, and then the product placed into the bottom cover 200 is detected through the third detection module 36 located above the carrier conveying line 1, and whether the product 300 is placed correctly is checked.
The protective film bending mechanism 37 includes a first cylinder 371, a second cylinder 372 driven by the first cylinder 371 to move up and down, and a bending pressing plate 373 driven by the second cylinder 372 to move telescopically. The bending pressing plate 373 is driven by the second cylinder 372 to move up and down in an oblique direction, and the vertical sheet 301 on the product 300 is bent to a horizontal state attached to the back surface of the housing of the product 300 by pushing down in an oblique direction.
The bottom lid conveying mechanism 31 includes a first YZ axis transfer module 311, an eighth support plate 312 provided at a movable end of the first YZ axis transfer module 311, a ninth cylinder 313 fixed to the eighth support plate 312, and a first chuck 314 driven by the ninth cylinder 313 to open or clamp.
The first film tearing mechanism 33 comprises a tenth air cylinder 331, a ninth supporting plate 332 driven by the tenth air cylinder 331 to move up and down, a first film clamping component 333 fixed on the ninth supporting plate 332, and a waste box 334 located below the first film clamping component 333. In this embodiment, the first clamping member 333 is provided with a pair of two pulling positions for clamping the protective film at the bottom of the bottom cap 200, and the protective film is torn off by pulling downward.
The product conveying mechanism 34 includes a first XYZ-axis transfer module 341, a first support plate 342 provided at a movable end of the first XYZ-axis transfer module 341, a first driving member 343 fixed to the first support plate 342, and an adsorption gripping module 344 that is driven by the first driving member 343 to rotate about a vertical axis. The absorption clamping module 344 adopts two modes of absorption and clamping to pick up the product 300, so that the reliability and stability of the product carrying process are guaranteed. Specifically, the suction clamping module 344 includes a first rotating plate 3441 disposed at the movable end of the first driving member 343, a plurality of suction nozzles 3442 fixed on the first rotating plate 3441, a plurality of third air cylinders 3443 fixed on the first rotating plate 3441, and a plurality of clamping claws 3444 driven by the third air cylinders 3443 to swing for clamping, wherein the clamping claws 3444 are disposed along the peripheral contour of the product 300, and clamp the product 300 from the periphery thereof to hook the product, so as to prevent the product from falling off, and when the product is placed in the bottom cover 200, the clamping claws 3444 are in a release state to avoid the position, so that the product 300 can completely fall into the bottom cover 200.
In order to ensure that the product 300 can be accurately placed into the bottom cover 200, the product binning unit 3 further comprises a bottom cover pressing mechanism 38 for positionally stabilizing the bottom cover 200 when the product 300 is placed therein. The bottom cover pressing mechanism 38 includes a driving module 381 and an elastic pressing block 382 driven by the driving module 381 to horizontally press and hold one corner region of the bottom cover 200, the elastic pressing block 382 adopts an elastic floating structure form and has an elastic floating function, and the bottom cover 200 is horizontally and elastically pressed and held to be matched with a positioning block in the carrier 7 to realize the position stabilization of the bottom cover 200.
In this embodiment, the product cassette loading unit 3 further includes an NFC sensor 39 for performing NFC detection on the product 300.
Because the product is gone into to have in the box unit 3 and is detected product NFC, still has to put into the detection of bottom 200 internal position to the product, consequently, then the unqualified situation can appear, in order to can in time get rid of unqualified product and go out carrier transfer chain 1, be provided with the first waste discharge mechanism 9 of getting rid of carrier transfer chain 1 with carrier 7 between the box unit 3 is gone into to the product and pastes easily tearing strip pressurize unit 4.
The easy-tear tape sticking pressure maintaining unit 4 is mainly used for sticking easy-tear tapes 401 on the two opposite inner wall surfaces of the top cover 400, and then performing pressure maintaining operation on the easy-tear tapes 401 stuck on the inner wall surfaces of the top cover 400. The sticking easy-tear strip pressure maintaining unit 4 comprises a first film sticking mechanism 41, a second film sticking mechanism 42 and a pressure maintaining mechanism 43 which are sequentially arranged along the carrier conveying line 1. The first film sticking mechanism 41 is used for sticking a tear tape to the inner wall surface of one side of the top cover 400, and the second film sticking mechanism 42 is used for sticking a tear tape to the inner wall surface of the other opposite side of the top cover 400. The pressure maintaining mechanism 43 is used for maintaining pressure of the two easy-to-tear strips in the top cover 400, and enhancing the adhesion firmness of the easy-to-tear strips.
The first film pasting mechanism 41 and the second film pasting mechanism 42 have the same structure and each include a feeder module 411 for feeding the easy-to-tear strip, a film pasting module 412 for adsorbing the easy-to-tear strip from the feeder module 411 and pasting the easy-to-tear strip onto the inner wall surface of the top cover 400, and a fourth detection module 413 for detecting the pasting position of the easy-to-tear strip. In this embodiment, the electronic product 300 is a mobile phone, which is not very large in size, and the easy-to-tear strip adhered to the top cover 400 is not long in length, so that the film can be directly attached to the side wall surface of the top cover 400 in a vertical state. The film sticking module 412 in this embodiment includes a second XYZ-axis transfer module 4121, a second support plate 4122 disposed at the movable end of the second XYZ-axis transfer module 4121, a second driving member 4123 fixed to the second support plate 4122, a second rotating plate 4124 driven by the second driving member 4123 to rotate around a horizontal axis, a horizontal rotating shaft 4125 rotatably disposed on the second rotating plate 4124, a mounting seat 4126 fixed to the horizontal rotating shaft 4125, a fourth cylinder 4127 fixed to the second rotating plate 4124 and driving the mounting seat 4126 to rotate, a mounting plate 4128 elastically floating on the mounting seat 4126, a first pressure sensor 4129 detecting the pressure applied to the mounting plate 4128, a suction cup 41211 rotatably disposed on the mounting plate 4128 through a support shaft 41210 and used for absorbing the easy-tear strip, and an elastic member 41212 located at both sides of the support shaft 41210 and pressing and holding the suction cup 41211 downward.
The operation flow of the film sticking module 412 is as follows: the adsorption surface of the sucker 41211 faces downwards, an easy-to-tear strip is adsorbed at the output end of the feeder module 411, the sucker 41211 rotates 90 degrees under the driving of the fourth cylinder 4127, so that the adsorption surface of the easy-to-tear strip is in a vertical state, at the moment, the easy-to-tear strip is turned from a horizontal state to an upright state, the position state of the easy-to-tear strip is detected by matching with the fourth detection module 413, and then the corresponding side edge of the easy-to-tear strip is kept horizontal by adjusting the easy-to-tear strip through the second driving piece 4123, so that the position of the easy-to-tear strip is ensured to be correct after the easy-to-tear strip is adhered to the top cover 400; after the position of the easy-to-tear strip is adjusted, the easy-to-tear strip is adhered to the surface of the inner side wall of the top cover 400; and then the fourth detection module 413 detects the pasting position of the easy-to-tear strip. When pasting the easy tear tape, can real-time supervision effort of pushing down when the pad pasting through first pressure sensor 4129, through adopting pivoted mode setting on mounting panel 4128 with sucking disc 41211 to the elastic component 41212 of cooperation both sides carries out the elasticity pressure to its both sides and holds, realized sucking disc 41211's angle self-adaptation function of floating, make sucking disc 41211 can the self-adaptation top cap 400's the every single move angle on inside wall surface, improve the laminating degree that the easy tear tape pasted.
The pressure maintaining mechanism 43 comprises a third driving member 431, a third supporting plate 432 driven by the third driving member 431 to move up and down, a pair of fifth air cylinders 433 fixed on the third supporting plate 432, and a pair of elastic pressure maintaining plates 434 driven by the pair of fifth air cylinders 433 to horizontally extend and retract, wherein the elastic pressure maintaining plates 434 extend into the top cover 400 and press the easy-to-tear tape on the inner wall surface of the top cover 400 under the driving of the fifth air cylinders 433.
Because whether the sticking position of the easy-to-tear strip is accurate or not exists in the pressure maintaining unit 4 for sticking the easy-to-tear strip, if the sticking position of the easy-to-tear strip is incorrect, the carrier needs to be removed from the carrier conveying line 1. Therefore, in the present embodiment, a second waste discharge mechanism 10 for discharging the carrier 7 from the carrier transport line 1 is provided between the easy-tear tape applying pressure maintaining unit 4 and the upper and lower cover buckle box attaching unit 5.
Go up lower cover buckle box and paste unit 5 mainly used and form the packing carton on will top cap 400 lock to bottom 200, then with the whole upset 180 of packing carton, make its top cap 400 below, bottom 200 on it, then tear the type paper on the easy tear strip in top cap 400 and remove, then paste the part that the easy tear strip extends out on bottom 200, roll extrusion is carried out to the easy tear strip region of pasting on bottom 200 again at last, improve the easy tear strip and paste the firmness. Therefore, the upper and lower cover buckle box pasting unit 5 includes a first conveying mechanism 51 for taking the top cover 400 out of the carrier 7, a first turnover mechanism 52 for receiving the top cover 400 on the first conveying mechanism 51 and overturning it by 180 °, a first transfer mechanism 53 for receiving the top cover 400 overturned by the first turnover mechanism 52 and conveying it to a set position, a second conveying mechanism 54 for taking the overturned top cover 400 out of the first transfer mechanism 53 and covering it on the bottom cover 200, a buckle clamping mechanism 55 disposed below the carrier conveying line 1 and cooperating with the second conveying mechanism 54 to buckle the upper and lower covers, a second turnover mechanism 56 for overturning the whole of the buckled-together packaging boxes by 180 °, a third conveying mechanism 58 for taking the packaging boxes overturned by 180 ° out of the second turnover mechanism 56 and placing them on a second transfer mechanism 57, a second film tearing mechanism 59 disposed above the second transfer mechanism 57 and tearing off the release paper on the easy-to-tear strip, a fourth tearing mechanism for taking the packaging boxes out of the second transfer mechanism 57 and placing them in a rolling and pasting mechanism 510 and taking the rolled packaging boxes out of them from the second transfer mechanism 510, and a fifth easy-strip detection mechanism 530 for detecting the quality.
In this embodiment, the top cover 400 is taken out from the carrier 7 by the first conveying mechanism 51, and then turned over by the first turning mechanism 52 and placed in the first transfer mechanism 53. In another embodiment, the first turnover mechanism 52 may first take out the top cap 400 from the carrier 7, and then the first conveying mechanism 51 may receive the turned-over top cap 400 and place the top cap in the first transfer mechanism 53.
The carrier conveying line 1 is provided with four stations corresponding to the sections of the upper cover buckle box pasting unit 5 and the lower cover buckle box pasting unit 5: a top cover turning and blanking station, an upper cover and lower cover buckling station, a packing box turning and blanking station and a rolling and pasting station; at the top cover turning and blanking station, the first carrying mechanism 51 takes the top cover 400 out of the carrier 7 and places the top cover on the first turning mechanism 52, at this time, the opening of the top cover 400 faces upwards, and the first turning mechanism 52 receives the top cover 400 and turns the top cover 400 180 degrees until the opening faces downwards; then placing the top cover 400 on a first transfer mechanism 53, wherein the first transfer mechanism 53 carries the top cover 400 with a downward opening and moves to the upper and lower cover buckling station, and a second carrying mechanism 54 takes the top cover 400 with a downward opening out of the first transfer mechanism 53 and buckles the top cover to the bottom cover 200 in the carrier 7 to form a packaging box; then the carrier 7 carries the packaging box and moves to the packaging box overturning and blanking station, at the packaging box overturning and blanking station, the second overturning mechanism 56 takes out the packaging box from the carrier 7 and overturns the packaging box by 180 degrees, so that the top cover 400 is arranged below, the bottom cover 200 is arranged above, the easy-tear strip on the top cover 400 is vertically upwards, then the packaging box is placed on the second transferring mechanism 57, the second transferring mechanism 57 carries the packaging box overturned by 180 degrees and moves to the position below the second film tearing mechanism 59, and the second film tearing mechanism 59 tears off the release paper on the easy-tear strip in the top cover 400; then the second transfer mechanism 57 carries the package box and moves to the position below the transfer range of the fourth carrying mechanism 520; the fourth carrying mechanism 520 takes the package box with the release paper removed out of the second transferring mechanism 57, places the package box into the rolling and pasting mechanism 510 at the rolling and pasting station, and rolls and pastes the vertical part of the easy-to-tear strip extending out of the package box onto the surface of the bottom cover 200 through the rolling and pasting mechanism 510; then the fourth carrying mechanism 520 takes out the packaged package box from the rolling and pasting mechanism 510 to realize blanking; the empty carrier 7 flows to the next station, is transferred to the carrier return line 6 below through the lifting mechanism, is conveyed to the lower part of the loading unit 2 through the carrier return line 6, is conveyed back to the loading unit 2 through the lifting mechanism, and is conveyed back to the carrier conveying line 1 for recycling.
The first transport mechanism 51 includes a second YZ axis transfer module 511, an eleventh support plate 512 provided at a movable end of the second YZ axis transfer module 511, a fourteenth driving member 513 fixed to the eleventh support plate 512, a third rotation plate 514 driven by the fourteenth driving member 513 to rotate about a vertical axis, and a first suction module 515 provided on the third rotation plate 514.
The first turnover mechanism 52 includes a fifteenth driving unit 521, a seventh support plate 522 driven by the fifteenth driving unit 521 to move up and down, an eleventh air cylinder 523 fixed to the seventh support plate 522, and a second suction module 524 driven by the eleventh air cylinder 523 to rotate about a horizontal axis.
Because the bearing acupuncture points of the top cover 400 with the bearing opening facing upwards are only arranged on the carrier 7, after the top cover 400 is turned over for 180 degrees, the easy-to-tear strip on the top cover is vertically downward, and the top cover 400 after being turned over is not suitable for being placed on the carrier 7 again in order to prevent the easy-to-tear strip from being bent, therefore, the top cover 400 after being turned over for 180 degrees is borne by the first transfer mechanism 53, and is conveyed to the upper cover and lower cover buckling station for buckling the upper cover and the lower cover. The first transfer mechanism 53 includes a fourth driving member 531, a fourth supporting plate 532 driven by the fourth driving member 531 to move horizontally, a first absorbing support 533 fixed to the fourth supporting plate 532 and configured to absorb and support the inner wall surface of the top plate of the top cover 400, and a position limiting module 534 located on the fourth supporting plate 532 and configured to limit the positions of two opposite sides of the top cover 400. The limiting modules 534 are provided with two groups, and limit two sides of the top cover 400 respectively. The limiting module 534 comprises a sixth air cylinder 5341 fixed on the fourth supporting plate 532, a fifth supporting plate 5342 driven by the sixth air cylinder 5341 to move horizontally, a pressing roller 5343 fixed on the fifth supporting plate 5342 and pressing the side surface of the top cover 400, and a limiting baffle 5344 fixed on the fifth supporting plate 5342 and shielding the easy-tear strip to protect the easy-tear strip. After the top cover 400 is turned to the opening facing downwards, the top cover is placed in the first adsorption supporting seat 533, the top cover is limited and stabilized through the pressing roller 5343, and the outward support of the easy-tear strip is shielded through the limiting baffle 5344 to prevent the easy-tear strip from being turned outwards or being extruded and bent.
The second conveying mechanism 54 includes a third YZ axis transfer module 541, a tenth supporting plate 542 disposed at the movable end of the third YZ axis transfer module 541, a third suction module 543 and a twelfth air cylinder 544 fixed to the tenth supporting plate 542, and a second clamping jaw 545 driven by the twelfth air cylinder 544 to perform an expanding or clamping motion. Second clamping jaw 545 includes two pairs of clamping plates that clamp top cap 400 from the periphery of top cap 400. The accuracy of the opening position of the top cover 400 when being fastened to the bottom cover 200 can be secured by the second clamping jaws 545.
The fastening clamping mechanism 55 includes a fifth driving member 551, a support 552 driven by the fifth driving member 551 to move up and down, an elastic absorbing support 553 elastically floating up and down on the support 552, a plurality of clamping plates 554 located around the elastic absorbing support 553, a seventh cylinder 555 fixed on the support 552 and driving the clamping plates 554 to open or clamp, and a second pressure sensor (not shown) for monitoring the pressure applied to the elastic absorbing support 553. In order to ensure that the easy-to-tear strip on the top cover 400 cannot be bent when being buckled, the first elastic sheet 556 which inclines inwards is arranged at the top of the clamping plate 554 in the embodiment, and the easy-to-tear strip can be guided to an outward expansion state through the first elastic sheet 556, so that the inward bending phenomenon is effectively avoided.
In order to prevent the top cover 400 from pressing the vertical sheet 301 to turn over when the top cover 400 is closed, the present embodiment further includes a film pressing mechanism 540 for pressing down the vertical sheet 301 to maintain a horizontal state when the top cover 400 is closed. The film pressing mechanism 540 includes a sixth driving element 5401, a sixth supporting plate 5402 driven by the sixth driving element 5401 to move horizontally, an eighth cylinder 5403 fixed on the sixth supporting plate 5402, and a second elastic sheet 5404 driven by the eighth cylinder 5403 to perform a turning motion. The second elastic sheet 5404 is a flexible sheet structure with certain hardness, such as a plastic sheet, which is kept in a vertical state in an initial state, when the upper cover and the lower cover are buckled, the second elastic sheet 5404 extends into the bottom cover 200 and presses the vertical sheet 301 on the product 300, then the top cover 400 is buckled, and due to the flexibility of the second elastic sheet 5404, even if the second elastic sheet 5404 is positioned in the bottom cover 200, the top cover 400 can still be buckled downwards, at the moment, the second elastic sheet 5404 is extruded and deformed, after the top cover 400 is buckled in place, the second elastic sheet 5404 can be pulled out from the packaging box by rotating one end of the second elastic sheet 5404, and the original shape is restored in the characteristic of the material of the second elastic sheet 5404.
The second tilting mechanism 56 includes a ninth driving unit 561, a twelfth support plate 562 which is driven by the ninth driving unit 561 to move up and down, a tenth driving unit 563 fixed to the twelfth support plate 562, a fourth rotation plate 564 which is driven by the tenth driving unit 563 to perform a tilting movement, a thirteenth air cylinder 565 provided in the fourth rotation plate 564, and a third gripping jaw 566 which is driven by the thirteenth air cylinder 565 to perform an opening or gripping operation. The third jaw 566 is formed with a C-shaped groove, which is used to hold the upper and lower surfaces of the packing box, thereby preventing the top cover 400 and the bottom cover 200 from being separated during the turning process of the packing box.
The third transfer mechanism 58 includes a fourth YZ axis transfer module 581, a thirteenth support plate 582 vertically moved by the fourth YZ axis transfer module 581, an eleventh driving member 583 fixed to the thirteenth support plate 582, a fourteenth support plate 584 vertically rotated by the eleventh driving member 583, a fourth suction module 585 and a fourteenth air cylinder 586 fixed to the fourteenth support plate 584, and a fourth chuck 587 opened or clamped by the fourteenth air cylinder 586.
The second transfer mechanism 57 includes a twelfth driving member 571, a fifteenth supporting plate 572 driven by the twelfth driving member 571 to move horizontally, a limit supporting platform 573 fixed to the fifteenth supporting plate 572, limit clamps 574 positioned at opposite sides of the limit supporting platform 573, and a fifteenth air cylinder 575 for driving the limit clamps 574 to perform an expanding or clamping motion.
Second film tearing mechanism 59 includes a thirteenth driving member 591, a sixteenth support plate 592 driven by the thirteenth driving member 591 to move up and down, and a pair of second film clamping assemblies 593 fixed on the sixteenth support plate 592.
The rolling and bonding mechanism 510 includes a second absorption support 5101 for absorbing and supporting the packaging box, a pressing assembly 5102 located around the second absorption support 5101, a seventh driving member 5103 for driving the pressing assembly 5102 to move close to or open, a rolling assembly 5104 horizontally slidably disposed above the second absorption support 5101 for rolling and bonding the easy-to-tear strip to the surface of the bottom cover 200, and an eighth driving member 5105 for driving the rolling assembly 5104 to move horizontally. The roll bonding mechanism 510 in this embodiment further includes a sixteenth driving member 5106 for driving the second absorption support 5101 to move horizontally between the roll bonding station and the detection station.
The fourth conveying mechanism 520 includes a seventeenth driver 5201, a seventeenth support 5202 driven by the seventeenth driver 5201 to move horizontally, and two sets of clamp modules 5203 fixed to the seventeenth support 5202. In the two sets of clamping modules 5203, one of the clamping modules is used to take out the package from the second transferring mechanism 57 and place the package on the rolling and pasting mechanism 510, and the other clamping module is used to take out the package from the rolling and pasting mechanism 510 to realize blanking.
The embodiment also provides an automatic packaging process of electronic products, which comprises the following steps:
s1, providing a carrier 7, and placing a bottom cover 200, a product 300 and a top cover 400 in the carrier 7 to form a carrier assembly, wherein the bottom cover 200 is placed with an upward opening, the top cover 400 is placed with an upward opening, and the screen of the product 300 is placed downwards;
s2, the carrier 7 is moved to a product boxing unit 3 station by using the carrier conveying line 1, the protective film bending mechanism 37 bends and presses down the vertical sheet 301 on the product 300, the first detection module 32 detects the posture of the bottom cover 200 and detects whether the opening of the bottom cover is upward, and if the opening is upward, the first film tearing mechanism 33 tears off the protective film at the bottom of the bottom cover 200; otherwise, the carrier 7 is put back, marked as NG product, and the waste is discharged in the subsequent work station;
s3, the product 300 is taken out of the carrier 7 by the product carrying mechanism 34, the direction of the product is detected by the second detection module 35, if the direction is correct, the product is directly placed into the bottom cover 200, if the direction is incorrect, the product 300 is clamped, horizontally rotated by 180 degrees to the correct direction and then placed into the bottom cover 200, and then whether the product 300 is correctly placed into the bottom cover 200 is detected by the third detection module 36;
s4, if no NG product exists in the steps S2 and S3, directly moving the carrier assembly to the next work station; if NG products exist, the carrier assembly is discharged through the first waste discharge mechanism 9;
s5, adsorbing the easy-to-tear strip A in the horizontal state by the first film sticking mechanism 41, turning the easy-to-tear strip A to the vertical state, adjusting the posture of the easy-to-tear strip A by matching with the fourth detection module 413, sticking the easy-to-tear strip A to the surface of the inner wall on one side of the top cover 400, and detecting the sticking position of the easy-to-tear strip A by the fourth detection module 413;
s6, adsorbing the horizontal easy-to-tear strip B by the second film sticking mechanism 42, turning the horizontal easy-to-tear strip B to a vertical state, adjusting the posture of the easy-to-tear strip B by matching with the fourth detection module 413, sticking the easy-to-tear strip B to the inner wall surface of the other side of the top cover 400, and detecting the sticking position of the easy-to-tear strip B by the fourth detection module 413;
s7, performing pressure maintaining operation on the easy-to-tear strip adhered to the inner wall surface of the top cover 400 by using the pressure maintaining mechanism 43, and improving the adhesion firmness of the easy-to-tear strip;
s8, if no NG product exists in the steps S5 and S6, directly moving the carrier assembly to the next work station; if NG products exist, the carrier assembly is discharged through the second waste discharge mechanism 10;
s9, the first carrying mechanism 51 takes the top cover 400 out of the carrier 7, then the top cover 400 is placed on a first turnover mechanism 52, the first turnover mechanism 52 turns the top cover 400 for 180 degrees to enable the opening of the top cover to face downwards, and then the turned top cover 400 is placed on a first transfer mechanism 53;
s10, the first transfer mechanism 53 carries the top cover 400 to move to the upper cover buckling station and the lower cover buckling station, and the second carrying mechanism 54 takes the top cover 400 out to be buckled on the bottom cover 200 to form the packaging box 500;
s11, the packaging box 500 moves to a packaging box overturning and blanking station along with the carrier 7, the second overturning mechanism 56 takes out the packaging box 500 from the carrier 7 and overturns the packaging box by 180 degrees, so that the top cover 400 is arranged below, the bottom cover 200 is arranged above, and the bottom surface of the top cover is upward; the third carrying mechanism 58 takes out the turned over package 500 from the second turning mechanism 56 and places it on a second transfer mechanism 57;
s12, the second transfer mechanism 57 carries the packaging box 500 to move to the position below the second film tearing mechanism 59, and the second film tearing mechanism 59 tears off release paper on the easy-to-tear strips in the top cover 400;
s13, the second transfer mechanism 57 bears the package box 500 and moves to a set position, the fourth carrying mechanism 520 takes out the package box 500 and places the package box 500 on the rolling and pasting mechanism 510 to fix the package box body, then the two rolling assemblies 5104 are used for rolling and pasting the vertical part of the easy-tear strip to the bottom surface of the bottom cover 200, and the rolling assemblies 5104 roll and forth for multiple times, so that the pasting firmness of the easy-tear strip on the bottom surface of the bottom cover 200 is improved;
s14, the fifth detection module 530 detects whether the easy-tear strip on the bottom cover 200 is correctly pasted; and after the detection is qualified, the packaging boxes are taken out from the rolling and bonding mechanism 510 for blanking, and the carrier 7 flows back to the input end of the carrier conveying line 1 for recycling.
What has been described above are merely some of the embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (12)
1. An automatic packaging process of electronic products is characterized in that: which comprises the following steps:
s1, providing a carrier, and placing a bottom cover, a product and a top cover into the carrier to form a carrier assembly;
s2, bending and pressing down the vertical sheet on the product, and tearing off the protective film at the bottom of the bottom cover;
s3, taking out the product from the carrier and putting the product into the bottom cover in a correct direction;
s4, adsorbing the easy-to-tear strip A in the horizontal state, turning over the easy-to-tear strip A to the vertical state, adjusting the easy-to-tear strip A to a correct posture by matching with a camera, and sticking the easy-to-tear strip A to the inner wall surface of one side of the top cover;
s5, adsorbing the easy-to-tear strip B in the horizontal state, turning over to the vertical state, adjusting to a correct posture by matching with a camera, and sticking the easy-to-tear strip B to the inner wall surface of the other side of the top cover;
s6, carrying out pressure maintaining operation on the easy-to-tear strip adhered to the inner wall surface of the top cover;
s7, taking the top cover out of the carrier, turning the top cover 180 degrees to enable the opening of the top cover to face downwards, and then buckling the top cover on the bottom cover to form a packaging box;
s8, taking out the packaging box from the carrier and turning the packaging box for 180 degrees, so that the top cover is arranged below the top cover, the bottom cover is arranged above the top cover, and the bottom surface of the bottom cover is upward;
s9, tearing off release paper on the easy-to-tear strip in the top cover;
and S10, rolling and sticking the vertical part of the easy-to-tear strip to the bottom surface of the bottom cover by using two rolling assemblies to finish packaging.
2. The utility model provides an electronic product automatic packaging production line which characterized in that: it includes:
the carrier conveying line is used for conveying carriers;
a loading unit, wherein the top cover, the product and the bottom cover are placed into the carrier at the loading unit;
the product box-entering unit tears off the protective film at the bottom of the bottom cover and puts the products into the bottom cover, and the product box-entering unit comprises a first film tearing mechanism, a bottom cover carrying mechanism for realizing the movement of the bottom cover between the carrier and the first film tearing mechanism and a product carrying mechanism for carrying the products into the bottom cover;
the easy-tear strip pasting pressure maintaining unit is used for pasting the easy-tear strips on the surfaces of the two opposite inner side walls of the top cover and maintaining the pressure of the easy-tear strips, and comprises a first film pasting mechanism, a second film pasting mechanism and a pressure maintaining mechanism;
the upper and lower cover buckling and box pasting unit is used for buckling the top cover on the bottom cover to form a packaging box, then integrally overturning the packaging box by 180 degrees, tearing off release paper on an easy-to-tear strip in the top cover, and rolling and pasting a part extending out of the easy-to-tear strip on the bottom cover, and the upper and lower cover buckling and box pasting unit comprises a first carrying mechanism for taking the top cover out of a carrier, a first overturning mechanism for carrying the top cover and overturning the top cover by 180 degrees, a first transferring mechanism for carrying the overturned top cover and conveying the overturned top cover to a set position, a second carrying mechanism for taking the overturned top cover out of the first transferring mechanism and covering the top cover on the bottom cover, a second overturning mechanism for integrally overturning the packaging box together by 180 degrees, a second film tearing mechanism for tearing off the release paper on the easy-to-tear strip and a rolling and pasting mechanism for rolling and pasting the part extending out of the easy-to-tear strip on the packaging box on the bottom cover;
the loading unit, the product box entering unit, the easy-tear strip pasting pressure maintaining unit and the upper and lower cover buckle box pasting units are sequentially arranged along the carrier conveying line.
3. The automatic packaging line of electronic products of claim 2, characterized in that: the product box-entering unit further comprises a first detection module, a second detection module and a third detection module, wherein the first detection module is arranged in the working range of the bottom cover carrying mechanism, the second detection module is used for detecting whether the product placing direction is correct, and the third detection module is used for detecting whether the product is placed in the bottom cover.
4. An automatic packaging line for electronic products according to claim 2 or 3, characterized in that: the product box-entering unit also comprises a protective film bending mechanism; the protective film bending mechanism comprises a first air cylinder, a second air cylinder driven by the first air cylinder to move up and down, and a bending pressing plate driven by the second air cylinder to move telescopically.
5. The automatic packaging line of electronic products of claim 2, characterized in that: the product conveying mechanism comprises a first XYZ axis transfer module, a first supporting plate arranged at the movable tail end of the first XYZ axis transfer module, a first driving piece fixed on the first supporting plate, and an adsorption clamping module driven by the first driving piece to rotate around a vertical axis; the adsorption clamping module comprises a first rotating plate arranged at the movable end of the first driving piece, a plurality of suction nozzles fixed on the first rotating plate, a plurality of third air cylinders fixed on the first rotating plate and a plurality of buckling claws driven by the third air cylinders to swing and buckle the clamp, and the buckling claws are arranged along the peripheral outline of the product.
6. The automatic packaging line of electronic products of claim 2, characterized in that: the product boxing unit also comprises a bottom cover pressing mechanism for stabilizing the position of the bottom cover when the product is put in; the bottom cover pressing mechanism comprises a driving module and an elastic pressing block which is driven by the driving module to horizontally press and hold one corner area of the bottom cover.
7. The automatic packaging line of electronic products of claim 2, characterized in that: the first film pasting mechanism and the second film pasting mechanism respectively comprise a feeder module for feeding easy-to-tear strips, a film pasting module for adsorbing the easy-to-tear strips from the feeder module and pasting the easy-to-tear strips on the inner wall surface of the top cover, and a fourth detection module for detecting pasting positions of the easy-to-tear strips; the film pasting module comprises a second XYZ-axis transfer module, a second supporting plate arranged at the movable tail end of the second XYZ-axis transfer module, a second driving piece fixed on the second supporting plate, a second rotating plate driven by the second driving piece to rotate around a horizontal shaft, a horizontal rotating shaft rotatably arranged on the second rotating plate, a mounting seat fixed on the horizontal rotating shaft, a fourth air cylinder fixed on the second rotating plate and driving the mounting seat to rotate, a mounting plate arranged on the mounting seat in an elastic floating mode, a first pressure sensor for detecting the pressure applied to the mounting plate, a sucking disc arranged on the mounting plate in a rotating mode through a supporting shaft and used for sucking an easily torn strip, and elastic pieces located on two sides of the supporting shaft and used for downwards pressing the sucking disc.
8. The automatic packaging line of electronic products according to claim 2 or 7, characterized in that: the pressure maintaining mechanism comprises a third driving part, a third supporting plate driven by the third driving part to move up and down, a pair of fifth cylinders fixed on the third supporting plate, and a pair of elastic pressure maintaining plates driven by the fifth cylinders to horizontally stretch and retract, wherein the elastic pressure maintaining plates stretch into the top cover and are driven by the fifth cylinders to tightly press the easy-to-tear strip on the surface of the inner wall of the top cover.
9. An automatic packaging line for electronic products according to claim 2, characterized in that: the upper cover and lower cover buckling and sticking unit comprises a buckling and clamping mechanism which is arranged below the carrier conveying line and is matched with the second carrying mechanism to buckle the upper cover and the lower cover, a third carrying mechanism which is used for carrying the packaging box on the second turnover mechanism and placing the packaging box on a second transfer mechanism, a fourth carrying mechanism which is used for taking the packaging box out of the second transfer mechanism and placing the packaging box in the rolling and sticking mechanism and taking the rolled packaging box out of the rolling and sticking mechanism to realize blanking, and a fifth detection module which is used for detecting the sticking quality of the easy-to-tear strip; the second film tearing mechanism is arranged above the transferring path of the second transferring mechanism.
10. The automatic packaging line of electronic products according to claim 2 or 9, characterized in that: the first shifting mechanism comprises a fourth driving part, a fourth supporting plate driven by the fourth driving part to horizontally move, a first adsorption supporting seat fixed on the fourth supporting plate and used for adsorbing and supporting the inner wall surface of the top plate of the top cover, and a limiting module positioned on the fourth supporting plate and used for limiting the positions of two opposite side surfaces of the top cover; the limiting module comprises a sixth air cylinder fixed on the fourth supporting plate, a fifth supporting plate driven by the sixth air cylinder to move horizontally, a pressing roller fixed on the fifth supporting plate and pressing the side face of the top cover, and a limiting baffle fixed on the fifth supporting plate and shielding the easy-tearing strip to protect the easy-tearing strip.
11. An automatic packaging line for electronic products according to claim 9, characterized in that: the buckling and clamping mechanism comprises a fifth driving piece, a support driven by the fifth driving piece to move up and down, an elastic adsorption support seat arranged on the support in a vertically elastic floating mode, a plurality of clamping plates located on the periphery of the elastic adsorption support seat, a seventh air cylinder fixed on the support and driving the clamping plates to open or clamp, and a second pressure sensor for monitoring the pressure applied to the elastic adsorption support seat; the top of the clamping plate is provided with a first elastic sheet which inclines inwards; the upper cover and lower cover buckling box pasting unit also comprises a film pressing mechanism which presses down the vertical sheet to keep the vertical sheet in a horizontal state when the top cover is buckled; the film pressing mechanism comprises a sixth driving piece, a sixth supporting plate driven by the sixth driving piece to move horizontally, an eighth cylinder fixed on the sixth supporting plate and a second elastic sheet driven by the eighth cylinder to move in an overturning manner.
12. The automatic packaging line of electronic products of claim 2, characterized in that: the rolling and pasting mechanism comprises a second adsorption supporting seat for adsorbing and supporting the packaging box, a pressing assembly and a driving assembly which are arranged on the periphery of the second adsorption supporting seat, the pressing assembly is mutually close to or opened, the seventh driving piece and the horizontal sliding device are arranged, the rolling assembly and the driving assembly are arranged above the second adsorption supporting seat, the strip is easily torn, the rolling and pasting are pasted on the surface of the bottom cover, and the eighth driving piece is horizontally moved.
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| CN106956801A (en) * | 2017-04-11 | 2017-07-18 | 深圳市策维科技有限公司 | Dyestripping mechanism and the sheet glass film sticking apparatus comprising it |
| CN217754479U (en) * | 2022-07-11 | 2022-11-08 | 四川黑菠萝科技有限公司 | Pull rod type film tearing device for film covering material box |
| CN115285477A (en) * | 2022-09-05 | 2022-11-04 | 苏州华兴源创科技股份有限公司 | Film tearing process and automatic film tearing mechanism |
| CN115158822A (en) * | 2022-09-06 | 2022-10-11 | 苏州隆成电子设备有限公司 | Automatic positioning double-sided film tearing and throwing mechanism |
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|---|---|
| CN115743809A (en) | 2023-03-07 |
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Address after: No. 159 Zhuzhu Road, Lujia Town, Kunshan City, Jiangsu Province 215000 Patentee after: Suzhou Sirong Intelligent Equipment Co.,Ltd. Country or region after: China Address before: No.98 Xingpu Road, Lujia Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: Suzhou Sirong Intelligent Equipment Co.,Ltd. Country or region before: China |