CN115743703B - Ultra-white embossed solar glass raw sheet packaging equipment and packaging method thereof - Google Patents
Ultra-white embossed solar glass raw sheet packaging equipment and packaging method thereof Download PDFInfo
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Abstract
本发明涉及一种包装设备,尤其涉及一种超白压花太阳能玻璃原片包装设备及其包装方法。本发明的目的是提供一种在包装过程中,能够在两块玻璃之间垫上棉垫的超白压花太阳能玻璃原片包装设备及其包装方法。本发明提供了这样一种超白压花太阳能玻璃原片包装设备及其包装方法,包括有输送机、挡架、侧架、置物板、绕卷架和升降组件,输送机一侧连接有侧架,侧架上滑动式连接有用于放置压花玻璃的置物板,侧架上设置有能够驱动置物板在侧架上移动的升降组件,侧架一侧连接有绕卷架。本发明在包装的过程中,能够通过齿板卡住棉垫,再通过齿板的移动将棉垫盖在压花玻璃上,从而实现自动在相邻的两块压花玻璃之间放置棉垫的技术效果。
The invention relates to a packaging device, in particular to an ultra-clear embossed solar glass raw sheet packaging device and a packaging method thereof. The object of the present invention is to provide an ultra-clear embossed solar glass raw sheet packaging device and its packaging method that can place a cotton pad between two pieces of glass during the packaging process. The invention provides such an ultra-clear embossed solar glass original sheet packaging equipment and its packaging method, including a conveyor, a block frame, a side frame, a storage board, a winding frame and a lifting assembly. One side of the conveyor is connected with a side The side frame is slidingly connected with a storage plate for placing patterned glass, the side frame is provided with a lifting assembly that can drive the storage plate to move on the side frame, and one side of the side frame is connected with a winding frame. In the process of packaging, the present invention can hold the cotton pad through the tooth plate, and then cover the cotton pad on the embossed glass through the movement of the tooth plate, thereby automatically placing the cotton pad between two adjacent embossed glasses technical effect.
Description
技术领域technical field
本发明涉及一种包装设备,尤其涉及一种超白压花太阳能玻璃原片包装设备及其包装方法。The invention relates to a packaging device, in particular to an ultra-clear embossed solar glass raw sheet packaging device and a packaging method thereof.
背景技术Background technique
超白压花玻璃属于压花玻璃的一个类别,它主要是运用于太阳能发电板的封装玻璃,而超白压花玻璃在制作完毕后,需要对其进行包装,以便于后续的运输和售卖。Ultra-clear patterned glass belongs to a category of patterned glass. It is mainly used as packaging glass for solar power generation panels. After the ultra-clear patterned glass is produced, it needs to be packaged for subsequent transportation and sales.
在对超白压花玻璃进行包装的过程中,因压花玻璃不同于双面光滑的玻璃,压花玻璃的压花面和平整面之间容易产生摩擦,从而容易导致玻璃刮花,难以实现玻璃之间的完美贴合,因此需要在两块压花玻璃之间垫上棉垫,避免两块压花玻璃之间产生摩擦,导致玻璃刮花,而现有的包装设备通常都是如授权专利公开号为CN103387064B的专利公开的一种玻璃包装机所示,只能够简单的实现将玻璃叠放在纸箱内的目的,而难以实现在两块玻璃之间垫上棉垫的技术效果,如需运用于超白压花玻璃的包装,那在操作的过程中,就需要人工操作在两块玻璃之间垫上棉垫,操作过程较为繁琐,且较为耗费人力。In the process of packaging ultra-clear patterned glass, because patterned glass is different from double-sided smooth glass, friction between the patterned surface and the flat surface of patterned glass is likely to occur, which easily leads to scratches on the glass and is difficult to achieve. The perfect fit between the glass, so it is necessary to put a cotton pad between the two pieces of patterned glass to avoid friction between the two pieces of patterned glass, resulting in scratches on the glass, and the existing packaging equipment is usually such as the authorized patent As shown in a glass packaging machine disclosed in a patent with the publication number CN103387064B, it can only simply achieve the purpose of stacking glass in a carton, but it is difficult to achieve the technical effect of placing a cotton pad between two pieces of glass. If you need to use For the packaging of ultra-clear embossed glass, during the operation process, it is necessary to manually place a cotton pad between the two pieces of glass. The operation process is cumbersome and labor-intensive.
发明内容Contents of the invention
为了克服的缺点,本发明的技术问题:提供一种在包装过程中,能够在两块玻璃之间垫上棉垫的超白压花太阳能玻璃原片包装设备及其包装方法。In order to overcome the disadvantages, the technical problem of the present invention is to provide an ultra-clear embossed solar glass raw sheet packaging equipment and its packaging method that can place cotton pads between two pieces of glass during the packaging process.
本发明的技术方案是:一种超白压花太阳能玻璃原片包装设备,包括有输送机、挡架、侧架、置物板、绕卷架、升降组件、连接板、导向辊、转运机构和拉动机构,输送机一侧连接有侧架,侧架上滑动式连接有用于放置压花玻璃的置物板,侧架上设置有能够驱动置物板在侧架上移动的升降组件,侧架一侧连接有绕卷架,绕卷架用于放置成卷的棉垫,侧架靠近绕卷架的一侧连接有连接板,连接板上转动式连接有两个导向辊,棉垫能够穿过两个导向辊,输送机顶部靠近侧架的一侧连接有挡架,用于挡住输送至输送机靠近侧架位置的玻璃,输送机上设置有用于将输送机上的压花玻璃搬运至置物板顶部的转运机构,转运机构上设有能够将棉垫拉出盖在放置好的压花玻璃顶部的拉动机构。The technical solution of the present invention is: an ultra-clear embossed solar glass original sheet packaging equipment, including a conveyor, a block frame, a side frame, a storage board, a winding frame, a lifting assembly, a connecting plate, a guide roller, a transfer mechanism and Pulling mechanism, one side of the conveyor is connected with a side frame, the side frame is slidably connected with a storage plate for placing patterned glass, and the side frame is provided with a lifting component that can drive the storage plate to move on the side frame, and one side of the side frame It is connected with a winding frame, and the winding frame is used to place the rolled cotton pad. The side frame close to the winding frame is connected with a connecting plate, and the connecting plate is connected with two guide rollers in a rotating manner. The cotton pad can pass through There are three guide rollers, and the side of the conveyor top close to the side frame is connected with a block frame, which is used to block the glass transported to the position of the conveyor near the side frame. The transfer mechanism is provided with a pulling mechanism capable of pulling out the cotton pad and covering it on the top of the placed embossed glass.
进一步的,转运机构包括有安装框、电动导轨、连接块、升降气缸、吸气框和真空吸盘,输送机靠近侧架的一侧连接有安装框,安装框上安装有电动导轨,电动导轨的移动体上连接有连接块,连接块底部安装有升降气缸,升降气缸的伸缩杆上连接有吸气框,吸气框底部均匀间隔安装有真空吸盘,真空吸盘能够吸附压花玻璃。Further, the transfer mechanism includes an installation frame, an electric guide rail, a connecting block, a lifting cylinder, an air suction frame and a vacuum suction cup. The side of the conveyor close to the side frame is connected with an installation frame, and an electric guide rail is installed on the installation frame. The moving body is connected with a connecting block, and a lifting cylinder is installed at the bottom of the connecting block. The telescopic rod of the lifting cylinder is connected with a suction frame, and vacuum suction cups are evenly spaced on the bottom of the suction frame, and the vacuum suction cup can absorb patterned glass.
进一步的,拉动机构包括有垫块、导向框、限位板、驱动组件、电动推杆和齿板,绕卷架下部连接有垫块,垫块能够对棉垫进行支撑,安装框靠近侧架的一侧连接有导向框,导向框内滑动式连接有限位板,限位板上安装有电动推杆,电动推杆的伸缩杆上连接有齿板,齿板向下移动能够插入棉垫中,安装框上安装有能够驱动限位板沿导向框移动的驱动组件,齿板移动能够与棉垫脱离,压板能够压住棉垫,以免棉垫随着齿板移动向上移动。Further, the pulling mechanism includes pads, guide frames, limit plates, drive components, electric push rods and tooth plates, pads are connected to the lower part of the winding frame, pads can support the cotton pads, and the installation frame is close to the side frame One side of the guide frame is connected with a guide frame, and the limit plate is slidably connected to the limit plate. An electric push rod is installed on the limit plate, and a tooth plate is connected to the telescopic rod of the electric push rod. , the installation frame is equipped with a driving assembly that can drive the limit plate to move along the guide frame, the tooth plate can be separated from the cotton pad, and the pressure plate can press the cotton pad to prevent the cotton pad from moving upward with the tooth plate.
进一步的,还包括有翻面组件,翻面组件包括有步进电机、转轴和分料盘,输送机上安装有步进电机,步进电机的输出轴上连接有转轴,转轴上均匀间隔连接有分料盘,分料盘能够在输送机上旋转,分料盘上沿周向均匀间隔开设有容纳槽,多个分料盘上容纳槽的位置相互对准,输送机能够将压花玻璃输送至分料盘的容纳槽内,分料盘旋转能够对其上的压花玻璃翻转并放置在输送机的另一侧。Further, it also includes an overturning assembly, the overturning assembly includes a stepping motor, a rotating shaft and a material distribution tray, a stepping motor is installed on the conveyor, a rotating shaft is connected to the output shaft of the stepping motor, and there are evenly spaced connections on the rotating shaft. Distributing tray, the distributing tray can be rotated on the conveyor, the distributing tray is evenly spaced along the circumferential direction with accommodating grooves, the positions of the accommodating grooves on multiple distributing trays are aligned with each other, and the conveyor can transport the embossed glass to In the holding tank of the distribution tray, the rotation of the distribution tray can turn over the patterned glass on it and place it on the other side of the conveyor.
进一步的,还包括有切割机构,切割机构包括有连接框、切割刀片、弹性件和压板,绕卷架顶部连接有连接框,连接框上滑动连接有切割刀片,切割刀片向下移动能够对压花玻璃进行切割,切割刀片与连接框之间连接有弹性件,吸气框顶部连接有压板,压板能够挤压切割刀片下移。Further, it also includes a cutting mechanism. The cutting mechanism includes a connecting frame, a cutting blade, an elastic member and a pressing plate. The flower glass is cut, and there is an elastic piece connected between the cutting blade and the connecting frame, and a pressing plate is connected to the top of the suction frame, and the pressing plate can press the cutting blade to move down.
进一步的,切割刀片底部为刀刃部位且刀刃部位为倾斜设置,垫块顶部开设有与切割刀片相适配的刀槽。Further, the bottom of the cutting blade is a blade portion and the blade portion is inclined, and the top of the spacer is provided with a groove matching the cutting blade.
进一步的,还包括有推料板和推料气缸,侧架一侧滑动式连接有推料板,推料板能够在置物板上滑动,侧架上安装有推料气缸,推料气缸的伸缩杆与推料板连接,推料板移动能够推动堆叠至完毕的压花玻璃移动。Further, it also includes a pusher plate and a pusher cylinder, one side of the side frame is slidably connected with a pusher plate, the pusher plate can slide on the storage plate, a pusher cylinder is installed on the side frame, and the expansion and contraction of the pusher cylinder The rod is connected with the pusher plate, and the movement of the pusher plate can push the stacked patterned glass to move.
本发明还提供了超白压花太阳能玻璃原片包装方法,所述方法的步骤如下:The present invention also provides a packaging method for the original sheets of ultra-clear embossed solar glass, the steps of which are as follows:
S1:输送压花玻璃,将压花玻璃输送至分料盘的容纳槽内,再由步进电机驱动分料盘旋转,用以对压花玻璃进行翻转;S1: Conveying patterned glass, transporting the patterned glass to the holding tank of the distributing tray, and then driving the distributing tray to rotate by the stepping motor to flip the patterned glass;
S2:在置物板顶部放置包装底板,转运机构将翻转完毕的压花玻璃运输至包装底板顶部;S2: Place the packaging bottom plate on the top of the storage board, and the transfer mechanism will transport the turned embossed glass to the top of the packaging bottom plate;
S3:拉动机构将棉垫拉出遮盖在放置完毕的压花玻璃顶部,用以在相邻的两块压花玻璃之间垫上棉垫;S3: The pulling mechanism pulls out the cotton pad and covers it on the top of the placed patterned glass, so as to place a cotton pad between two adjacent pieces of patterned glass;
S4:切割机构将遮盖完毕的棉垫截断:S4: The cutting mechanism cuts off the covered cotton pad:
S5:升降组件驱动置物板下移,随后反复进行压花玻璃的堆叠;S5: The lifting component drives the storage plate to move down, and then repeatedly stacks the embossed glass;
S6:在堆叠完毕的压花玻璃四角处和顶部安上固定木板,固定木板的钉子能够钉在包装底板和顶部的木板上,木板的内侧设置有缓冲橡胶,以免损伤压花玻璃;S6: Fix wooden boards at the four corners and top of the stacked embossed glass. The nails for fixing the board can be nailed to the bottom board and the top board of the package. The inner side of the board is provided with buffer rubber to avoid damage to the embossed glass;
S7:完成压花玻璃的包装。S7: Complete the packaging of the patterned glass.
与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:
1、本发明在包装的过程中,能够通过齿板卡住棉垫,再通过齿板的移动将棉垫盖在压花玻璃上,从而实现自动在相邻的两块压花玻璃之间放置棉垫的技术效果,避免压花玻璃之间相互摩擦,导致压花玻璃被磨花,也无需人工操作进行放置,操作时更加方便。1. In the process of packaging, the present invention can hold the cotton pad through the tooth plate, and then cover the cotton pad on the patterned glass through the movement of the tooth plate, so as to realize automatic placement between two adjacent pieces of patterned glass. The technical effect of the cotton pad prevents the embossed glass from rubbing against each other, causing the embossed glass to be scratched, and there is no need for manual operation to place it, which is more convenient for operation.
2、本发明能够通过步进电机控制分料盘的间歇转动来实现对压花玻璃的翻面,无需人工来操控对压花玻璃的翻面,操作时更加的方便。2. The present invention can control the intermittent rotation of the stepping motor to realize the flipping of the patterned glass, without manual manipulation of the flipping of the patterned glass, which is more convenient to operate.
3、本发明在将压花玻璃叠放完毕后,能够推动叠放完毕的压花玻璃移动至置物板右侧,而此时压花玻璃的左侧即可继续进行包装过程中的叠放操作,包装操作过程中的连续性,提高包装效率。3. After the embossed glass is stacked, the present invention can push the stacked embossed glass to move to the right side of the storage board, and at this time, the left side of the embossed glass can continue the stacking operation in the packaging process , Continuity in the packaging operation process, improving packaging efficiency.
附图说明Description of drawings
图1为本发明的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明升降组件和转运机构的立体结构示意图。Fig. 2 is a three-dimensional structural schematic diagram of the lifting assembly and the transfer mechanism of the present invention.
图3为本发明转运机构的立体结构示意图。Fig. 3 is a schematic diagram of the three-dimensional structure of the transfer mechanism of the present invention.
图4为本发明绕卷架、连接板、导向辊等零部件的立体结构示意图。Fig. 4 is a three-dimensional structural schematic diagram of parts such as a winding frame, a connecting plate, and a guide roller of the present invention.
图5为本发明拉动机构、安装框、绕卷架等零部件的立体结构示意图。Fig. 5 is a three-dimensional structural schematic view of the pulling mechanism, the installation frame, the roll frame and other parts of the present invention.
图6为本发明拉动机构、绕卷架和连接板的立体结构示意图。Fig. 6 is a three-dimensional structural schematic diagram of the pulling mechanism, winding frame and connecting plate of the present invention.
图7为本发明限位板、电动推杆和齿板的立体结构示意图。Fig. 7 is a three-dimensional structural schematic diagram of a limiting plate, an electric push rod and a gear plate of the present invention.
图8为本发明步进电机、转轴、输送机等零部件的立体结构示意图。Fig. 8 is a three-dimensional structural schematic diagram of a stepping motor, a rotating shaft, a conveyor and other parts of the present invention.
图9为本发明翻面组件和输送机的立体结构示意图。Fig. 9 is a schematic perspective view of the three-dimensional structure of the turning assembly and the conveyor of the present invention.
图10为本发明转轴和分料盘的立体结构示意图。Fig. 10 is a schematic diagram of the three-dimensional structure of the rotating shaft and the distribution tray of the present invention.
图11为本发明切割机构、连接板、垫块等零部件的立体结构示意图。Fig. 11 is a three-dimensional structural schematic view of the cutting mechanism, connecting plate, spacer and other parts of the present invention.
图12为本发明压板、切割刀片、连接板等零部件的立体结构示意图。Fig. 12 is a three-dimensional structural schematic view of the pressing plate, cutting blade, connecting plate and other parts of the present invention.
图13为本发明推料板、置物板和侧架的立体结构示意图。Fig. 13 is a three-dimensional structural schematic view of the pushing board, the storage board and the side frame of the present invention.
图14为本发明推料板、推料气缸和侧架的立体结构示意图。Fig. 14 is a three-dimensional structural schematic view of the pusher plate, the pusher cylinder and the side frame of the present invention.
附图标号:1、输送机,11、挡架,2、侧架,3、置物板,41、升降电机,42、升降螺杆,5、安装框,51、电动导轨,52、连接块,53、升降气缸,54、吸气框,55、真空吸盘,61、绕卷架,62、连接板,63、导向辊,71、垫块,72、导向框,73、丝杆,74、伺服电机,75、限位板,76、电动推杆,77、齿板,81、步进电机,82、转轴,83、分料盘,91、连接框,92、切割刀片,93、弹性件,94、压板,101、推料板,102、推料气缸,100、压花玻璃,200、棉垫。Reference numerals: 1, conveyor, 11, stop frame, 2, side frame, 3, storage board, 41, lifting motor, 42, lifting screw, 5, installation frame, 51, electric guide rail, 52, connection block, 53 , lifting cylinder, 54, suction frame, 55, vacuum sucker, 61, winding frame, 62, connecting plate, 63, guide roller, 71, spacer, 72, guide frame, 73, screw mandrel, 74, servo motor , 75, limit plate, 76, electric push rod, 77, tooth plate, 81, stepper motor, 82, rotating shaft, 83, distribution plate, 91, connection frame, 92, cutting blade, 93, elastic piece, 94 , Press plate, 101, pusher plate, 102, pusher cylinder, 100, embossed glass, 200, cotton pad.
具体实施方式Detailed ways
下面结合附图详细说明本发明的优选技术方案。The preferred technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings.
实施例1Example 1
一种超白压花太阳能玻璃原片包装设备,如图1-图5所示,包括有输送机1、挡架11、侧架2、置物板3、绕卷架61、升降组件、连接板62、导向辊63、转运机构和拉动机构,输送机1右侧连接有侧架2,侧架2上滑动式连接有置物板3,置物板3用于放置压花玻璃100,侧架2上设置有能够驱动置物板3在侧架2上上下移动的升降组件,在侧架2上放置好一块压花玻璃100后,通过升降组件运作驱动置物板3向下移动一块压花玻璃100的距离,以便于下一块压花玻璃100的放置,侧架2前侧连接有绕卷架61,绕卷架61用于放置成卷的棉垫200,绕卷架61右侧设置有可拆卸的侧盖,卸下侧盖,以便于将成卷的棉垫200放置在绕卷架61上,侧架2前侧左部连接有连接板62,连接板62后侧转动式连接有两个导向辊63,两个导向辊63之间的间距刚好能够容纳棉垫200,以使棉垫200能够穿过两个导向辊63,通过两个导向辊63对棉垫200进行导向,输送机1顶部右侧连接有挡架11,用于挡住输送至输送机1右侧的玻璃,输送机1右侧设置有用于将输送机1上的压花玻璃100搬运至置物板3顶部的转运机构,转运机构上设有能够将棉垫200拉出盖在放置好的压花玻璃100顶部的拉动机构。An ultra-clear embossed solar glass original sheet packaging equipment, as shown in Figure 1-Figure 5, includes a
如图2所示,升降组件包括有升降电机41和升降螺杆42,侧架2顶部后侧中间安装有升降电机41,升降电机41的输出轴上连接有升降螺杆42,升降螺杆42与置物板3螺纹连接,以使升降螺杆42旋转能够通过螺纹带动置物板3上下移动。As shown in Figure 2, the lifting assembly includes a lifting
如图2和图3所示,转运机构包括有安装框5、电动导轨51、连接块52、升降气缸53、吸气框54和真空吸盘55,输送机1右侧连接有安装框5,安装框5内顶部中间安装有电动导轨51,电动导轨51的移动体上连接有连接块52,电动导轨51能够驱动连接块52左右移动,连接块52底部前后两侧均安装有升降气缸53,两个升降气缸53的伸缩杆之间连接有吸气框54,升降气缸53能够驱动吸气框54向下移动,吸气框54与连接块52滑动式连接,吸气框54底部均匀间隔安装有真空吸盘55,吸气框54向下移动能够带动真空吸盘55向下移动,真空吸盘55向下移动能够与压花玻璃100接触,真空吸盘55与压花玻璃100接触之后启动能够吸附压花玻璃100。As shown in Figures 2 and 3, the transfer mechanism includes an
如图5-图7所示,拉动机构包括有垫块71、导向框72、限位板75、驱动组件、电动推杆76和齿板77,绕卷架61下部连接有垫块71,初始时,略微拉出部分棉垫200,拉出的部分棉垫200位于垫块71顶部,垫块71能够对棉垫200进行支撑,安装框5右侧连接有导向框72,导向框72内滑动式连接有限位板75,限位板75上安装有电动推杆76,电动推杆76的伸缩杆上连接有齿板77,齿板77与限位板75滑动式连接,电动推杆76能够驱动齿板77向下移动插入棉垫200中,安装框5上安装有能够驱动限位板75沿导向框72移动的驱动组件,齿板77插入棉垫200中后,驱动组件能够通过限位板75驱动齿板77向后移动,以使齿板77带动棉垫200盖在压花玻璃100上,齿板77在向上移动复位时,压板94能够压住棉垫200,以免棉垫200随着齿板77移动复位。As shown in Figures 5-7, the pulling mechanism includes a
如图5和图6所示,驱动组件包括有丝杆73和伺服电机74,安装框5后侧右部安装有伺服电机74,伺服电机74的输出轴上连接有丝杆73,丝杆73与导向框72转动式连接,丝杆73与限位板75通过螺纹连接,以使丝杆73旋转时能够通过螺纹带动限位板75前后移动。As shown in Figures 5 and 6, the drive assembly includes a
当需要对超白压花太阳能玻璃原片进行包装时,可以使用本装置,在使用时,将输送机1放置在超白压花玻璃100的生产线出料端,生产出的压花玻璃100则会进入输送机1顶部,并将包装底板放置在置物板3顶部左侧,通过输送机1对压花玻璃100进行输送,由于在压花时,通常是由压花玻璃100的压花面朝上,在输送的过程中,就需要由人工对压花玻璃100进行翻转,使得压花玻璃100的平整面朝上,当将压花玻璃100输送至真空吸盘55下方时,挡架11能够挡住压花玻璃100,此时可以启动升降气缸53伸缩杆伸长推动吸气框54向下移动,从而带动真空吸盘55向下移动至压花玻璃100顶部,此时即可启动真空吸盘55吸住压花玻璃100,随后再启动升降气缸53伸缩杆缩回带动吸气框54向上移动,再控制电动导轨51通过真空吸盘55将压花玻璃100向右输送至置物板3顶部左侧,随后控制真空吸盘55下降后再松开压花玻璃100,松开的压花玻璃100位于包装底板顶部,放置完毕后,启动电动导轨51带动真空吸盘55复位即可,随后启动电动推杆76伸缩杆伸长驱动齿板77向下移动插入棉垫200中,再启动伺服电机74驱动丝杆73旋转通过限位板75带动齿板77向后移动,齿板77向后移动带动棉垫200向后移动,棉垫200向后移动后盖在压花玻璃100上,当限位板75向后移动至极限时,关闭伺服电机74,启动电动推杆76伸缩杆缩回带动齿板77复位松开棉垫200,此时限位板75能够压住棉垫200,避免棉垫200随着齿板77上移,齿板77复位后再启动伺服电机74驱动丝杆73反向转动带动限位板75复位即可,随后再将棉垫200裁断,裁断后,启动升降电机41驱动升降螺杆42旋转带动置物板3向下移动一块压花玻璃100的距离,即可再次进行压花玻璃100的放置,如此反复,即可将压花玻璃100叠放在一起,叠放完毕后,可以通过包装底板在叠放好的压花玻璃100四角处和顶部均固定木板,固定木板的钉子可以钉在包装底板和顶部的木板上,木板的内侧设置有缓冲橡胶,以免损伤压花玻璃100,从而完成对压花玻璃100的包装,如此,即可使用本设备进行压花玻璃100的包装,并且在包装的过程中,能够自动在相邻的两块压花玻璃100之间放置棉垫200,避免压花玻璃100之间相互摩擦,导致压花玻璃100被磨花,也无需人工操作进行放置,操作时更加方便。When it is necessary to pack the original sheets of ultra-clear embossed solar glass, this device can be used. When in use, the
如图8-图10所示,还包括有翻面组件,翻面组件包括有步进电机81、转轴82和分料盘83,输送机1前侧中部安装有步进电机81,步进电机81的输出轴上连接有转轴82,转轴82上均匀间隔连接有三个分料盘83,中部的分料盘83能够在输送机1上旋转,分料盘83上沿周向均匀间隔开设有八个容纳槽,三个分料盘83上容纳槽的位置前后对准,输送机1左侧能够将压花玻璃100输送至分料盘83的容纳槽内,以通过容纳槽对压花玻璃100进行容纳,步进电机81能够通过转轴82驱动分料盘83旋转,分料盘83旋转能够对其上的压花玻璃100翻转并放置在输送机1的右侧,以使输送机1对翻转完毕的压花玻璃100进行输送。As shown in Fig. 8-Fig. 10, also include turning over assembly, and turning over assembly includes
输送机1在对压花玻璃100进行输送时,能够将压花玻璃100输送至分料盘83的容纳槽内,此时可以启动步进电机81控制分料盘83间歇性的旋转,每次旋转45度,当分料盘83转动一百八十度后,分料盘83上的压花玻璃100位于输送机1的右侧,且压花玻璃100也翻转完毕,使得压花玻璃的光滑面朝上,此时输送机1继续对压花玻璃100进行输送,如此,就无需人工来进行压花玻璃100的翻转,在操作时更加方便。When the
如图11和图12所示,还包括有切割机构,切割机构包括有连接框91、切割刀片92、弹性件93和压板94,绕卷架61顶部后侧连接有连接框91,连接框91后侧滑动连接有切割刀片92,切割刀片92向下移动能够对压花玻璃100进行切割,切割刀片92与连接框91之间连接有两个弹性件93,弹性件93为压缩弹簧,吸气框54顶部连接有压板94,吸气框54移动能够带动压板94移动至切割刀片92上方,以使压板94能够挤压切割刀片92下移,切割刀片92底部为刀刃部位且刀刃部位为倾斜设置,垫块71顶部开设有与切割刀片92相适配的刀槽,通过倾斜的刀刃部位能够从棉垫200端部开始切割,使得棉垫200的端部的受力更大,以便于切割。As shown in Figures 11 and 12, a cutting mechanism is also included, and the cutting mechanism includes a connecting
齿板77将棉垫200垫在压花玻璃100顶部并复位后,可以继续进行压花玻璃100的放置,而吸气框54在向右移动时能够带动压板94一起向右移动,压板94向右移动后位于切割刀片92上方,随后吸气框54向下移动进行压花玻璃100的放置时能够带动压板94向下移动,压板94向下移动能够挤压切割刀片92向下移动,弹性件93被压缩,切割刀片92向下移动能够对棉垫200进行裁剪,如此,就无需人工来对棉垫200进行裁剪,操作时更加方便。After the
如图13和图14所示,还包括有推料板101和推料气缸102,侧架2左侧滑动式连接有推料板101,推料板101能够在置物板3上滑动,侧架2上安装有推料气缸102,推料气缸102的伸缩杆与推料板101连接,推料气缸102能够驱动推料板101向右移动,从而将堆叠至一定数量的压花玻璃100推动至置物板3的右侧,进行后续的包装操作。As shown in Figures 13 and 14, it also includes a
将压花玻璃100叠放完毕后,能够启动推料气缸102驱动推料板101向右移动,推料板101向右移动能够将叠放完毕的压花玻璃100向右输送,从而输送至置物板3的右侧,随后可以在置物板3右侧完成对压花玻璃100的后续包装,而置物板3的左侧即可继续进行压花玻璃100的包装过程中的叠放工序,保证包装过程中的连续性,提高包装效率。After the patterned
利用上述装置对超白压花太阳能玻璃原片的包装方法,所述方法的步骤如下:Utilize above-mentioned device to the packaging method of ultra-clear embossed solar glass original sheet, the steps of described method are as follows:
S1:输送压花玻璃100,将压花玻璃100输送至分料盘83的容纳槽内,再由步进电机81驱动分料盘83旋转,用以对压花玻璃100进行翻转;S1: Conveying the patterned
S2:在置物板3顶部放置包装底板,转运机构将翻转完毕的压花玻璃100运输至包装底板顶部; S3:拉动机构将棉垫200拉出遮盖在放置完毕的压花玻璃100顶部,用以在相邻的两块压花玻璃100之间垫上棉垫200;S2: Place the packaging bottom plate on the top of the
S4:切割机构将遮盖完毕的棉垫200截断:S4: The cutting mechanism cuts off the covered cotton pad 200:
S5:升降组件驱动置物板3下移,随后反复进行压花玻璃100的堆叠;S5: the lifting component drives the
S6:在堆叠完毕的压花玻璃100四角处和顶部安上固定木板,固定木板的钉子能够钉在包装底板和顶部的木板上,木板的内侧设置有缓冲橡胶,以免损伤压花玻璃100;S6: Install fixed wooden boards at the four corners and top of the stacked patterned
S7:完成压花玻璃100的包装。S7: The packaging of the patterned
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Within the scope of knowledge of those skilled in the art, various modifications can be made without departing from the gist of the present invention. kind of change.
Claims (6)
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