CN115742150A - Natural latex forming die capable of reducing overflow and forming process - Google Patents
Natural latex forming die capable of reducing overflow and forming process Download PDFInfo
- Publication number
- CN115742150A CN115742150A CN202211284965.9A CN202211284965A CN115742150A CN 115742150 A CN115742150 A CN 115742150A CN 202211284965 A CN202211284965 A CN 202211284965A CN 115742150 A CN115742150 A CN 115742150A
- Authority
- CN
- China
- Prior art keywords
- buffer
- latex
- overflow
- connecting pipe
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本发明公开一种可减少溢流的天然乳胶成型模具及成型工艺,涉及乳胶成型技术领域,旨在解决目前乳胶产品在成型过程中产生的溢流以及成型过程中的多种不良,其技术方案要点是:包括上模和下模,所述上模和下模合围形成模腔,所述上模上开设注口和若干溢流孔,所述注口的上部连接注管,溢流孔的上部连接溢流管;还包括内设缓冲腔的缓冲箱,所述缓冲箱具有连接管和若干缓冲管,所述缓冲管从缓冲箱的下部伸入到缓冲腔内,并与溢流管一一对应,本发明减少了乳胶成型的溢流浪费,保持流道当中产品表面完整性,提高乳胶产品成型的表面质量。
The invention discloses a natural latex molding die and molding process capable of reducing overflow, relates to the technical field of latex molding, and aims to solve the overflow and various defects in the molding process of current latex products, and its technical solution The main points are: including an upper mold and a lower mold, the upper mold and the lower mold are enclosed to form a mold cavity, the upper mold is provided with a sprue and a number of overflow holes, the upper part of the sprue is connected to the injection pipe, and the overflow hole The upper part is connected to the overflow pipe; it also includes a buffer box with a buffer chamber inside. The buffer box has a connecting pipe and several buffer pipes. One-to-one correspondence, the invention reduces the overflow waste of latex molding, maintains the integrity of the product surface in the flow channel, and improves the surface quality of latex product molding.
Description
技术领域technical field
本发明涉及乳胶技术领域,更具体地说,它涉及一种可减少溢流的天然乳胶成型模具,还涉及一种天然乳胶成型工艺。The invention relates to the technical field of latex, more specifically, it relates to a natural latex forming mold capable of reducing overflow, and also relates to a natural latex forming process.
背景技术Background technique
天然胶乳由橡胶树割胶流出,得到乳胶原料,通过乳胶加工工艺对天然的乳胶原液进行处理,采用离心或蒸发等方法,得到固含量60%以上的浓缩胶乳。再通过乳胶成型工艺,对乳胶进行发泡成型,从而取得乳胶发泡形成海绵状的产品,加工而成的产品具有天然乳胶的优点,可制成乳胶乳胶床垫、乳胶枕、乳胶文胸等产品。Natural latex is tapped from rubber trees to obtain latex raw materials. The natural latex collagen solution is processed through latex processing technology, and concentrated latex with a solid content of more than 60% is obtained by centrifugation or evaporation. Then through the latex molding process, the latex is foamed to form a sponge-like product. The processed product has the advantages of natural latex and can be made into latex latex mattresses, latex pillows, latex bras and other products. .
乳胶产品在生产过程中,需要通过发泡处理,使其形成内部充满微小气泡的发泡状结构,在成型过程中,将发泡状的乳胶注入的模具当中,通过成型工艺进行固化成型。但是,乳胶在注入模具过程中,为了使得乳胶充满模具,将内部的空气完全排出,需要向模具当中注入大于模腔体积的发泡乳胶,过量的乳胶将在模具上形成大量的溢出,造成了乳胶原料的大量浪费;并且溢出的乳胶散乱在模具外部,也将造成乳胶生产环境的污染。In the production process of latex products, foaming treatment is required to form a foamed structure filled with tiny bubbles inside. During the molding process, the foamed latex is injected into the mold and solidified through the molding process. However, in the process of injecting latex into the mold, in order to fill the mold with latex and completely discharge the internal air, it is necessary to inject foamed latex larger than the volume of the cavity into the mold. Excessive latex will form a large amount of overflow on the mold, resulting in A large amount of waste of latex raw materials; and the spilled latex is scattered outside the mold, which will also cause pollution to the latex production environment.
尤其对于小件的乳胶产品而言,例如乳胶文胸的杯垫,由于产品的体积较小,每次生产的溢出量基本固定,导致溢出的乳胶量相对于乳胶产品实际所需量的占比将大大增加,即乳胶的浪费比例将更大。Especially for small pieces of latex products, such as coasters for latex bras, due to the small size of the product, the amount of overflow in each production is basically fixed, resulting in the proportion of the amount of latex spilled relative to the actual amount of latex products required. Greatly increased, that is, the proportion of waste of latex will be greater.
因此需要提出一种新的方案来解决这个问题。Therefore, a new solution needs to be proposed to solve this problem.
发明内容Contents of the invention
本发明的目的在于解决上述问题而提供一种可减少溢流的天然乳胶成型模具,可对乳胶成型过程中溢出的乳胶进行缓存,减少溢出乳胶浪费,优化了乳胶输送流道。The object of the present invention is to solve the above problems and provide a natural latex forming mold that can reduce overflow, which can buffer the latex overflowed during the latex forming process, reduce the waste of overflowing latex, and optimize the latex delivery flow path.
本发明的上述技术目的是通过以下技术方案得以实现的:一种可减少溢流的天然乳胶成型模具,包括上模和下模,所述上模和下模合围形成模腔,所述上模上开设注口和若干溢流孔,所述注口的上部连接注管,溢流孔的上部连接溢流管;还包括内设缓冲腔的缓冲箱,所述缓冲箱具有连接管和若干缓冲管,所述缓冲管从缓冲箱的下部伸入到缓冲腔内,并与溢流管一一对应,缓冲管的下端用于与溢流管连通,上端连通缓冲腔,用于将从溢流管溢出的乳胶导入缓冲腔内;所述连接管上下贯穿缓冲箱,上端用于乳胶注入,下端用于与上模的注管连接,所述连接管伸入缓冲腔的侧壁位置开设通孔一,所述通孔一用于将缓冲腔内的乳胶导入连接管内。The above-mentioned technical purpose of the present invention is achieved by the following technical scheme: a kind of natural latex forming mold that can reduce overflow, comprises upper mold and lower mold, and described upper mold and lower mold encircle and form mold cavity, and described upper mold A sprue and a number of overflow holes are set on the top, the upper part of the sprue is connected to the injection pipe, and the upper part of the overflow hole is connected to the overflow pipe; it also includes a buffer box with a buffer chamber inside, and the buffer tank has a connecting pipe and several buffers. The buffer tube extends into the buffer chamber from the lower part of the buffer tank, and corresponds to the overflow pipe one by one. The latex overflowed from the tube is introduced into the buffer chamber; the connecting pipe runs through the buffer box up and down, the upper end is used for latex injection, and the lower end is used to connect with the injection pipe of the upper mold, and the connecting pipe extends into the side wall of the buffer chamber to open a through hole One, said through hole one is used to guide the latex in the buffer chamber into the connecting pipe.
本发明进一步设置为,所述溢流管的上端外周为锥面二,所述缓冲管的下端内周设置密封套,密封套的下端内周为锥面一,密封套可套接在溢流管上端,锥面一、锥面二相互适配实现密封。The present invention is further provided that the outer circumference of the upper end of the overflow pipe is the second cone, the inner circumference of the lower end of the buffer tube is provided with a sealing sleeve, the inner circumference of the lower end of the sealing sleeve is the first cone, and the sealing sleeve can be sleeved on the overflow At the upper end of the tube, the first cone surface and the second cone surface are adapted to each other to achieve sealing.
本发明进一步设置为,所述缓冲管的内周开设用于容置密封套的环形限位槽一,所述密封套活塞连接于限位槽一内,并可实现上下调节,所述密封套的上端面与限位槽一的上端面之间弹性抵压有弹簧一,弹簧一用于向下弹性抵压限位所述密封套。The present invention is further provided that the inner circumference of the buffer tube is provided with an annular
本发明进一步设置为,所述缓冲管的上端伸入缓冲腔内,并伸入缓冲腔内的一端开设若干通孔二,通过通孔二连通缓冲管内腔和缓冲腔。The present invention is further provided that the upper end of the buffer tube extends into the buffer cavity, and one end extending into the buffer cavity is provided with a plurality of through
本发明进一步设置为,所述连接管位于缓冲箱的中间位置,缓冲箱内的缓冲腔的底部为斜面,斜面朝向连接管的一侧方向倾斜下降,通过斜面可将溢入缓冲腔内的乳胶向连接管方向导流。The present invention is further provided that the connecting pipe is located in the middle of the buffer box, the bottom of the buffer chamber in the buffer box is an inclined plane, and the inclined plane slopes down towards one side of the connecting pipe, and the latex overflowing into the buffer chamber can be passed through the inclined plane Direct the flow in the direction of the connecting pipe.
本发明进一步设置为,所述连接管的内周下侧设置向内凸出的凸环,所述凸环的上下两侧均为锥形,凸环处形成上下两端大中间逐渐缩小的缩口;所述缩口的外周位置开设通孔一,所述通孔一连通连接管内周与缓冲腔。The present invention is further configured as follows: a protruding ring protruding inward is provided on the lower side of the inner circumference of the connecting pipe, the upper and lower sides of the protruding ring are both tapered, and the protruding ring forms a constriction at the upper and lower ends that gradually shrinks in the middle. Mouth; the outer peripheral position of the necking opening is provided with a through hole one, and the through hole one communicates with the inner circumference of the connecting pipe and the buffer chamber.
本发明进一步设置为,所述缩口的下侧位置为锥面三,注管的上端外周位置为锥面四,锥面三与锥面四相互适配,可实现套装密封。在注管的锥面四处可安装橡胶的密封圈,以实现锥面三、锥面四相互套装时的密封性。The present invention is further provided that the position of the lower side of the constriction is the third cone, the outer peripheral position of the upper end of the injection tube is the fourth cone, and the third and fourth cones are matched with each other to realize the sealing of the sleeve. Rubber sealing rings can be installed at four places of the conical surface of the injection pipe to realize the sealing performance when the three conical surfaces and the four conical surfaces are mutually fitted.
本发明进一步设置为,所述缓冲腔内对应于连接管的外周套设有汇流筒,汇流筒的上端固定连接缓冲腔的上壁,汇流筒的下端与缓冲腔的下壁之间形成间隙;汇流筒的下端延伸至通孔一的下侧;所述缓冲腔对应于汇流筒的上部位置开设若干导气孔,导气孔用于连通汇流筒。The present invention is further provided that a confluence cylinder is provided in the buffer chamber corresponding to the outer circumference of the connecting pipe, the upper end of the confluence cylinder is fixedly connected to the upper wall of the buffer chamber, and a gap is formed between the lower end of the confluence cylinder and the lower wall of the buffer chamber; The lower end of the manifold extends to the lower side of the first through hole; the buffer cavity is provided with a number of air guide holes corresponding to the upper position of the manifold, and the air guide holes are used to communicate with the manifold.
本发明进一步设置为,所述汇流筒内设置浮动环,浮动环套设于连接管与汇流筒之间,并可实现上下浮动调节;所述缓冲箱的上的罩设有导气罩,导气罩将各导气孔罩设在内,导气罩的外侧连接有导气管。并在导气管上安装电磁阀。The present invention is further configured as follows: a floating ring is set inside the confluence cylinder, and the floating ring is sleeved between the connecting pipe and the confluence cylinder, and can realize floating adjustment up and down; The air cover sets each air guide hole cover inside, and the outside of the air guide cover is connected with an air guide tube. And a solenoid valve is installed on the air guide tube.
本发明进一步设置为,所述浮动环套设于连接管与汇流筒之间,并与连接管的外周、汇流筒的内周密封活塞连接;所述缓冲箱的上部开设若干出气口,出气口处安装电磁阀。The present invention is further provided that the floating ring is sleeved between the connecting pipe and the confluence cylinder, and is connected with the outer circumference of the connection pipe and the inner circumference of the confluence cylinder with sealed pistons; Install the solenoid valve.
本发明进一步设置为,所述浮动环开设若干上下贯通的平衡孔,所述浮动环的上端面上弹性覆盖有密封片,所述密封片用于弹性覆盖于平衡孔上侧,可实现平衡孔开闭;所述平衡孔的上端外周固定连接有挡环,所述密封片的外周连接于挡环,所述挡环的内周可上下弹性摆动,以实现平衡孔开闭切换。The present invention is further provided that the floating ring is provided with several balance holes penetrating up and down, and the upper end surface of the floating ring is elastically covered with a sealing sheet, and the sealing sheet is used to elastically cover the upper side of the balance hole, so that the balance hole can be realized. Opening and closing: the outer periphery of the upper end of the balance hole is fixedly connected with a retaining ring, the outer periphery of the sealing sheet is connected to the retaining ring, and the inner periphery of the retaining ring can elastically swing up and down to realize the opening and closing switch of the balance hole.
本发明进一步设置为,所述通孔一向缩口内周的方向向下倾斜设置,所述通孔一内设置有向缩口内周方向单向导通的单向阀结构;所述单向阀结构包括连接块、挡块和弹性挡片,所述连接块固定连接于通孔一的上侧位置,挡块固定连接于通孔一的下侧位置,所述弹性挡片的上侧边沿固定连接于连接块,弹性挡片的下侧边沿用于与挡块之间抵压实现密封;弹性挡片可在通孔一内向缩口内周方向弹性摆动,实现通孔一打开。The present invention is further provided that the first through hole is inclined downward toward the inner circumference of the neck, and the first through hole is provided with a one-way valve structure for unidirectional conduction toward the inner circumference of the neck; the one-way valve structure includes A connecting block, a stopper and an elastic retaining piece, the connecting block is fixedly connected to the upper side of the through hole one, the stopper is fixedly connected to the lower side of the through hole one, and the upper edge of the elastic retaining piece is fixedly connected to the The connecting block and the lower edge of the elastic blocking piece are used to press against the blocking block to realize sealing; the elastic blocking piece can elastically swing in the direction of the inner circumference of the shrinkage in the first through hole, so as to realize the opening of the through hole one.
本发明还公开一种可减少溢流的天然乳胶成型工艺,其特征在于,采用上述的天然乳胶成型模具进行加工,该成型时,下模放置在支撑台上,将上模、下模相互罩合,并将缓冲箱安装在上模的上部,将缓冲箱与上模之间的连接管与注管,缓冲管与溢流管之间连接;在缓冲箱的上部通过压杆压紧,进而实现缓冲箱与模具之间装配;从连接管上部注入乳胶,经过连接管和注管注入到模腔当中,直至模腔当中充满乳胶;在乳胶充满的过程中,部分乳胶从上模上部的溢流管向上溢出,溢出的乳胶经过缓冲管流入到缓冲腔当中,在缓冲腔当中汇聚溢出的乳胶;汇集的乳胶可重复利用,再从连接管的通孔一处单向流动至连接管的内部,实现乳胶的回收利用。The invention also discloses a natural latex forming process capable of reducing overflow, which is characterized in that the above-mentioned natural latex forming mold is used for processing. and install the buffer box on the upper part of the upper mold, connect the connection pipe between the buffer box and the upper mold with the injection pipe, the buffer pipe and the overflow pipe; Realize the assembly between the buffer box and the mold; inject latex from the upper part of the connecting pipe, and inject it into the mold cavity through the connecting pipe and injection pipe until the mold cavity is filled with latex; during the process of latex filling, part of the latex overflows from the upper part of the upper mold The flow tube overflows upwards, and the overflowed latex flows into the buffer chamber through the buffer tube, where the overflowed latex is collected; the collected latex can be reused, and then flows unidirectionally from the through hole of the connecting pipe to the inside of the connecting pipe , Realize the recycling of latex.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
通过设置缓冲箱,缓冲箱当中缓冲管与溢流管之间一一对应。安装时,缓冲管的下端位置可与溢流管相互套装,实现连通,上端可连通缓冲腔,从溢流管当中溢出的乳胶,可经过溢流管和缓冲管的引导,通入到缓冲腔当中,实现溢出乳胶在缓冲腔当中的汇聚,进而减少乳胶溢出浪费,提高乳胶原料的利用率。By setting the buffer box, there is a one-to-one correspondence between the buffer pipe and the overflow pipe in the buffer box. During installation, the lower end of the buffer tube can be nested with the overflow tube to achieve communication, and the upper end can be connected to the buffer cavity. The latex overflowing from the overflow tube can be guided by the overflow tube and the buffer tube into the buffer cavity. Among them, the convergence of overflow latex in the buffer chamber is realized, thereby reducing the waste of latex overflow and improving the utilization rate of latex raw materials.
附图说明Description of drawings
图1为本发明一种可减少溢流的天然乳胶成型模具的结构示意图;Fig. 1 is a kind of structural representation of the natural latex molding die that can reduce overflow of the present invention;
图2为本发明一种可减少溢流的天然乳胶成型模具系统的结构示意图;Fig. 2 is the structural representation of a kind of natural latex forming mold system that can reduce overflow of the present invention;
图3为本发明的缓冲箱的缓冲管的放大结构示意图;Fig. 3 is the schematic diagram of the enlarged structure of the buffer pipe of the buffer tank of the present invention;
图4为本发明的缓冲箱的连接管的放大结构示意图;Fig. 4 is the enlarged structural representation of the connecting pipe of the buffer tank of the present invention;
图5为本发明的浮动环的放大结构示意图;Fig. 5 is the schematic diagram of the enlarged structure of the floating ring of the present invention;
图6为本发明的通孔一的单向阀结构的结构示意图。Fig. 6 is a structural schematic diagram of the one-way valve structure of the through
附图标记:1、下模;2、上模;3、模腔;4、注口;5、注管;6、溢流孔;7、溢流管;8、缓冲箱;9、缓冲腔;10、缓冲管;11、连接管;12、出气口;14、斜面;15、支撑台;16、压杆;17、限位槽一;18、密封套;19、锥面一;20、锥面二;21、弹簧一;22、通孔二;23、凸环;24、缩口;25、锥面三;26、锥面四;27、通孔一;28、汇流筒;29、间隙;30、导气孔;31、导气罩;32、导气管;33、浮动环;34、平衡孔;35、密封片;36、挡环;37、弹性垫;38、连接块;39、挡块;40、弹性挡片。Reference signs: 1, lower mold; 2, upper mold; 3, mold cavity; 4, sprue; 5, injection pipe; 6, overflow hole; 7, overflow pipe; 8, buffer box; 9, buffer chamber ; 10, buffer pipe; 11, connecting pipe; 12, air outlet; 14, inclined plane; 15, support platform; 16, pressure rod; 17, limit groove one; Cone two; 21, spring one; 22, through hole two; 23, protruding ring; 24, necking; 25, cone three; 26, cone four; 27, through hole one; Gap; 30, air guide hole; 31, air guide cover; 32, air guide pipe; 33, floating ring; 34, balance hole; 35, sealing sheet; 36, retaining ring; 37, elastic pad; 38, connection block; 39, Stopper; 40, elastic stopper.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本实施例公开一种可减少溢流的天然乳胶成型模具,如图1所示,包括上模2、下模1以及缓冲箱8。上模2、下模1相互适配,上模2可罩设安装在下模1上,上模2和下模1合围形成模腔3,模腔3内的形状为所需生产的产品的形状,成型过程中,乳胶注入到模腔3当中,即可得到所需形状的产品,通过后续工艺成型,即可得到相应的产品。This embodiment discloses a natural latex forming mold capable of reducing overflow, as shown in FIG. 1 , including an
在上模2上部开设注口4,并在注口4的外侧位置开设溢流孔6,以便于乳胶在注入模腔3过程中,能够完全充满模腔3,便于模腔3内的其他气体排出。在注口4的上部连接注管5,从注管5上端可便于将乳胶注入到模腔3当中。在溢流孔6的上部连接溢流管7,可通过溢流管7与缓冲箱8相互配合,以便模腔3当中的空气流出,以及收集溢出的乳胶。注管5和溢流管7均呈向上凸出的结构,可与缓冲箱8之间形成相互配合套装的状态。A
缓冲箱8与上模2的上部相互适配,在缓冲箱8的内腔中空,形成缓冲腔9结构;在缓冲箱8的下部位置安装连接管11和若干缓冲管10,其中连接管11与注管5相互适配,各缓冲管10与各溢流管7之间一一适配,可实现缓冲箱8与上模2之间装配。The
该连接管11上下贯穿缓冲箱8,上端可与乳胶的注入管路连接,可将乳胶导入;连接管11的下端,贯穿伸至缓冲箱8下侧,连接管11可与注管5的上端相互套接以实现注管5与连接管11之间相互连接密封。This connecting
该缓冲管10从缓冲箱8的下部伸入到缓冲腔9内,可将缓冲腔9的下侧壁上下贯穿,并且该缓冲管10与溢流管7之间一一对应。缓冲箱8在安装时,缓冲管10的下端位置可与溢流管7相互套装,实现连通,上端可连通缓冲腔9。从溢流管7当中溢出的乳胶,可经过溢流管7和缓冲管10的引导,通入到缓冲腔9当中,实现溢出乳胶在缓冲腔9当中的汇聚,进而减少乳胶溢出浪费,提高乳胶原料的利用率。The
进一步地,可在连接管11伸入缓冲腔9的侧壁位置开设通孔一27,通孔一27可将缓冲腔9内的乳胶导入连接管11内,将缓冲腔9内所存留的溢出的乳胶通入到连接管11内,进而可利用缓冲腔9内的乳胶。Further, a through-
该成型模具在使用时,如图2所示,下模1放置在支撑台15上,将上模2、下模1相互罩合,并将缓冲箱8安装在上模2的上部,将缓冲箱8与上模2之间的连接管11与注管5,缓冲管10与溢流管7之间连接;在缓冲箱8的上部通过压杆16压紧,进而实现缓冲箱8与模具之间装配。压杆16可采用可伸缩的气压杆16或液压杆16。When the molding die is in use, as shown in Figure 2, the
连接管11上部注入乳胶,经过连接管11和注管5注入到模腔3当中,直至模腔3当中充满乳胶;在乳胶充满的过程中,部分乳胶从上模2上部的溢流管7向上溢出,溢出的乳胶经过缓冲管10流入到缓冲腔9当中,在缓冲腔9当中形成溢出乳胶的汇聚。随着缓冲腔9当中乳胶的不断聚集,可在缓冲腔9当中形成乳胶的汇集,汇集的乳胶可重复利用,再从连接管11的通孔一27处单向流动至连接管11的内部,实现乳胶的回收利用,减少乳胶的浪费。The upper part of the connecting
为了便于对溢流管7和缓冲管10之间连接适配,提高装配后的稳定状态,可在缓冲箱8的底部安装若干弹性垫37,通过弹性垫37起到弹性缓冲的作用;进而,提高缓冲箱8安装时,缓冲箱8与上模2之间的支撑稳定性。In order to facilitate the connection and adaptation between the
如图3所示,该溢流管7的上端外周为锥面二20,缓冲管10的下端内周安装密封套18,密封套18的下端内周为锥面一19,锥面一19和锥面二20相互密封适配。密封套18可套接在溢流管7上端,则锥面一19、锥面二20相互适配,可实现套装密封,进而可维持两者套装后的密封效果。密封套18可为弹性密封材料,在套装后,可实现密封套18与溢流管7的上端相互抵压,通过压力维持两者之间相互密封。As shown in Figure 3, the outer periphery of the upper end of the
进一步地,密封套18可采用上下浮动的结构,在缓冲管10的内周开设环形的限位槽一17,通过该限位槽一17可容置密封套18,密封套18在限位槽一17内形成可上下弹性浮动的状态。进而,使得各个溢流管7在处于高低不同位置时,能够保持缓冲管10和溢流管7之间保持稳定的密封状态。Further, the sealing
密封套18的外周与限位槽一17的内壁之间形成活塞连接状态,可实现上下活塞调节。在密封套18的上端面与限位槽一17的上端面之间安装弹簧一21,通过弹簧一21可将密封套18向下弹性抵压,通过弹簧一21可向下弹性推动密封套18;当溢流管7插入到缓冲管10内时,能够保持溢流管7与缓冲管10之间的稳定密封状态。A piston connection state is formed between the outer circumference of the sealing
缓冲管10的上端伸入缓冲腔9内,并在伸入缓冲腔9内的一端位置开设若干通孔二22,通过通孔二22可连通缓冲管10内腔和缓冲腔9,进而可将缓冲管10当中溢出的乳胶流入到缓冲腔9当中,实现乳胶在缓冲腔9当中汇聚。缓冲管10的上端可与缓冲腔9的上侧壁相互抵压并连接,进而可在缓冲腔9的上下侧壁之间形成支撑结构,以增加整个缓冲箱8的强度性能。The upper end of the
在缓冲箱8的上部位置可开设若干出气口12,通过出气口12可维持缓冲腔9的气压平衡,进而可供乳胶在模腔3内顺畅流动,并可在缓冲腔9内得以顺畅溢流。进一步地,可在出气口12处出气口12处安装电磁阀,通过电磁阀控制出气口12的通断,进而可主动控制乳胶流通。A number of
如图4所示,在连接管11的内周靠近下侧位置形成向内凸出的凸环23,凸环23的上下两侧均呈锥形,在凸环23处形成上下两端大中间逐渐缩小的缩口24,缩口24呈漏斗状结构。在缩口24的外周位置开设通孔一27,通孔一27连通连接管11内周与缓冲腔9,通过通孔一27可将缓冲腔9当中溢出的乳胶,重新吸入到连接管11当中,进而实现溢出乳胶的重新利用。As shown in Figure 4, an inwardly protruding
由于缩口24呈两端扩大,中间缩小的结构,乳胶在连接管11内输送过程中,将在缩口24处呈现文丘里吸附结构,可通过连接管11当中流道相对高速流动,在缩口24处的压力将降低,在通孔一27处产生向管内的吸附力,进而可将缓冲腔9当中存积的溢出乳胶进行再次利用。通过负压吸附的作用,可实现缓冲腔9内溢出乳胶的回收利用,提高了乳胶的利用率,并具有良好的便捷性。Because the
进一步地,可对通孔一27的结构进一步优化,使得缓冲腔9当中的乳胶能够更顺畅地流入到连接管11内。如图6所示,该通孔一27向缩口24内周的方向向下倾斜设置,并在通孔一27内设有向缩口24内周方向单向导通的单向阀结构;通过单向阀结构,使得乳胶可从缓冲腔9向连接管11缩口24方向单向流动,避免连接管11内的乳胶反相反挤入到缓冲腔9当中。Further, the structure of the first through
如图6所示,该单向阀结构包括连接块38、挡块39和弹性挡片40,其中连接块38固定连接于通孔一27的上侧位置,挡块39固定连接于通孔一27的下侧位置,弹性挡片40的上侧边沿固定连接于连接块38,弹性挡片40的下侧边沿用于与挡块39之间抵压实现密封;该弹性挡片40在上侧的连接片处连接,下侧的挡块39处实现活动,在弹性挡片40的自身弹性下,可向挡片方向自动弹性抵压,实现对通孔一27闭合;当通孔一27处产生向缩口24方向的吸附力时,弹性挡片40可向缩口24方向弹性摆动,以实现通孔一27打开,乳胶可顺畅流通到缩口24,实现乳胶顺畅流通。As shown in Figure 6, the one-way valve structure includes a connecting block 38, a
进一步地,缩口24的下侧位置为锥面三25,注管5的上端外周位置为锥面四26,锥面三25与锥面四26相互适配,可实现套装密封。为了保持两者在装配时的稳定状态,可在注管5的锥面四26处可安装橡胶的密封圈,以实现锥面三25、锥面四26相互套装时的密封性。Further, the lower side of the
如图1所示,为了乳胶在缓冲腔9内顺畅汇聚,可将连接管11位于缓冲箱8的中间位置,并将缓冲箱8内的缓冲腔9的底部为斜面14。斜面14朝向连接管11的一侧方向倾斜下降,通过斜面14可将溢入缓冲腔9内的乳胶向连接管11方向导流,使得乳胶能够在缓冲腔9内聚集,并汇聚在连接管11的外周位置,便于汇聚的乳胶从通孔一27顺畅回流,便于对溢出乳胶重复利用。As shown in FIG. 1 , in order for the latex to converge smoothly in the buffer chamber 9 , the connecting
进一步地,可对缓冲腔9内的乳胶回流结构继续优化,如图1、4所示,可在缓冲腔9内对应于连接管11的外周套设有汇流筒28,汇流筒28的上端固定连接缓冲腔9的上壁,汇流筒28的下端与缓冲腔9的下壁之间形成间隙29。通过汇流筒28在连接管11的外周位置形成环形的腔室汇流结构,汇流筒28的下端延伸至通孔一27的下侧,聚集到汇流筒28当中的乳胶可在汇流筒28当中聚集,并且在汇流到当中向上聚集,形成具有较高的液位高度。Further, the latex return structure in the buffer chamber 9 can be further optimized. As shown in Figures 1 and 4, a
在缓冲腔9对应于汇流筒28的上部位置开设若干导气孔30,导气孔30连通汇流筒28,通过导气孔30当中负压吸附,可将缓冲腔9底部的乳胶吸入到汇流筒28当中,进而利于发泡乳胶从通孔一27当中重新回流到连接管11当中,实现乳胶回收利用。在缓冲箱8的上的罩设有导气罩31,导气罩31将各导气孔30罩设在内,导气罩31的外侧连接有导气管32,通过导气管32可更顺畅地将汇流筒28当中的气体吸出,方便压力保持。A number of air guide holes 30 are provided at the upper position of the buffer chamber 9 corresponding to the
在汇流筒28内安装浮动环33,浮动环33套设于连接管11与汇流筒28之间,并可实现上下浮动调节。浮动环33套设于连接管11与汇流筒28之间,并与连接管11的外周、汇流筒28的内周密封活塞连接,在汇流筒28上端的导气孔30抽气时,通过浮动环33的升降浮动体现,并且活塞状的结构,可更顺畅地将汇流筒28底部的乳胶向上吸入,利于对乳胶聚集,使得乳胶回收流通更加顺畅。A floating
进一步地,可在上述基础上进行进一步设计,对浮动环33的结构进行调整,如图5所示;在浮动环33上开设若干上下贯通的平衡孔34,并且在浮动环33的上端面上弹性覆盖有密封片35。在密封片35的自动弹性作用下,密封片35将向下弹性覆盖于平衡孔34上侧,可实现平衡孔34开闭。Further, further design can be carried out on the basis of the above, and the structure of the floating
在密封片35受到向下的吸附作用时,密封片35将紧紧贴合在平衡孔34上,可维持平衡孔34闭合。在密封片35受到向上的作用,且力度超过一定限度,密封片35将上下弹性摆动,实现平衡孔34打开,进而可通过调节实现平衡孔34处的开闭切换。When the sealing
挡环36相对于密封片35形成一定的向上凸起,使得浮动环33上方调节至最上端位置时,挡环36与缓冲腔9的上侧壁相互抵压,使得密封片35具有一定向上摆动的空间,使得平衡孔34仍然能够打开;即,当活塞上浮抽至最上端位置时,仍能通过增加导气管32的负压吸附,进而可继续将密封片35打开,可在汇流筒28当中吸附入更多的乳胶,进而进一步提高汇流筒28当中的乳胶汇聚,利于乳胶汇聚和汇流利用。The
本实施例还公开一种可减少溢流的天然乳胶成型模具系统,该模具系统包括上述天然乳胶成型模具以及支撑台15、若干压杆16,上述支撑台15用于支撑天然乳胶成型模具,通过压杆16可将缓冲箱8压装在上模2上,将乳胶通过缓冲箱8注入到模腔3当中,可实现乳胶产品成型。Present embodiment also discloses a kind of natural latex forming mold system that can reduce overflow, and this mold system comprises above-mentioned natural latex forming mold and supporting
本实施例还公开一种可减少溢流的天然乳胶成型工艺,采用上述天然乳胶成型模具进行成型生产,该成型模具在使用时,如图2所示,下模1放置在支撑台15上,将上模2、下模1相互罩合,并将缓冲箱8安装在上模2的上部,将缓冲箱8与上模2之间的连接管11与注管5,缓冲管10与溢流管7之间连接;在缓冲箱8的上部通过压杆16压紧,进而实现缓冲箱8与模具之间装配。压杆16可采用可伸缩的气压杆16或液压杆16。This embodiment also discloses a natural latex molding process that can reduce overflow. The above-mentioned natural latex molding mold is used for molding production. When the molding mold is in use, as shown in Figure 2, the
连接管11上部注入乳胶,经过连接管11和注管5注入到模腔3当中,直至模腔3当中充满乳胶;在乳胶充满的过程中,部分乳胶从上模2上部的溢流管7向上溢出,溢出的乳胶经过缓冲管10流入到缓冲腔9当中,在缓冲腔9当中形成溢出乳胶的汇聚。随着缓冲腔9当中乳胶的不断聚集,可在缓冲腔9当中形成乳胶的汇集,汇集的乳胶可重复利用,再从连接管11的通孔一27处单向流动至连接管11的内部,实现乳胶的回收利用,减少乳胶的浪费。The upper part of the connecting
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211284965.9A CN115742150B (en) | 2022-10-20 | 2022-10-20 | Natural emulsion forming die capable of reducing overflow and forming process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211284965.9A CN115742150B (en) | 2022-10-20 | 2022-10-20 | Natural emulsion forming die capable of reducing overflow and forming process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115742150A true CN115742150A (en) | 2023-03-07 |
| CN115742150B CN115742150B (en) | 2026-03-03 |
Family
ID=85352265
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211284965.9A Active CN115742150B (en) | 2022-10-20 | 2022-10-20 | Natural emulsion forming die capable of reducing overflow and forming process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115742150B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100933025B1 (en) * | 2009-07-08 | 2009-12-21 | 동현정공(주) | Plastic Molding Vacuum Mold with Overflow Section for Vacuum Suction |
| JP2014046468A (en) * | 2012-08-29 | 2014-03-17 | Toyota Boshoku Corp | Gas discharge device of foam molding apparatus |
| CN205767226U (en) * | 2016-05-23 | 2016-12-07 | 嘉兴宋氏模塑工业有限公司 | Rubber mould |
| CN205889783U (en) * | 2016-08-03 | 2017-01-18 | 苏州瀚鹏金属材料有限公司 | Backplate mould |
| CN108972986A (en) * | 2018-07-02 | 2018-12-11 | 武汉理工大学 | The method for improving carbon fibre composite thin-wall part resin transfer molding quality |
| CN109366921A (en) * | 2018-12-03 | 2019-02-22 | 黄石市三木塑料模具股份有限公司 | A kind of plastic mould fast charging device |
| CN212602884U (en) * | 2020-07-07 | 2021-02-26 | 浙江普娜拉纺织科技有限公司 | Latex cup forming die with automated inspection volume of gluing |
| CN213472066U (en) * | 2020-09-10 | 2021-06-18 | 苏州诗润隆精密模具有限公司 | Injection mold for automobile armrest plate |
| CN214026639U (en) * | 2020-12-08 | 2021-08-24 | 深圳市兴宏昌五金制品有限公司 | Feeding device for rubber screw forming |
| CN216465898U (en) * | 2021-11-26 | 2022-05-10 | 广东立义精密模具制造有限公司 | An injection mold with residual material recovery function |
| CN216635119U (en) * | 2021-12-28 | 2022-05-31 | 惠州市赛客运动器材有限公司 | Foam rubber mold constant-temperature preheating device |
-
2022
- 2022-10-20 CN CN202211284965.9A patent/CN115742150B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100933025B1 (en) * | 2009-07-08 | 2009-12-21 | 동현정공(주) | Plastic Molding Vacuum Mold with Overflow Section for Vacuum Suction |
| JP2014046468A (en) * | 2012-08-29 | 2014-03-17 | Toyota Boshoku Corp | Gas discharge device of foam molding apparatus |
| CN205767226U (en) * | 2016-05-23 | 2016-12-07 | 嘉兴宋氏模塑工业有限公司 | Rubber mould |
| CN205889783U (en) * | 2016-08-03 | 2017-01-18 | 苏州瀚鹏金属材料有限公司 | Backplate mould |
| CN108972986A (en) * | 2018-07-02 | 2018-12-11 | 武汉理工大学 | The method for improving carbon fibre composite thin-wall part resin transfer molding quality |
| CN109366921A (en) * | 2018-12-03 | 2019-02-22 | 黄石市三木塑料模具股份有限公司 | A kind of plastic mould fast charging device |
| CN212602884U (en) * | 2020-07-07 | 2021-02-26 | 浙江普娜拉纺织科技有限公司 | Latex cup forming die with automated inspection volume of gluing |
| CN213472066U (en) * | 2020-09-10 | 2021-06-18 | 苏州诗润隆精密模具有限公司 | Injection mold for automobile armrest plate |
| CN214026639U (en) * | 2020-12-08 | 2021-08-24 | 深圳市兴宏昌五金制品有限公司 | Feeding device for rubber screw forming |
| CN216465898U (en) * | 2021-11-26 | 2022-05-10 | 广东立义精密模具制造有限公司 | An injection mold with residual material recovery function |
| CN216635119U (en) * | 2021-12-28 | 2022-05-31 | 惠州市赛客运动器材有限公司 | Foam rubber mold constant-temperature preheating device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115742150B (en) | 2026-03-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN115742150A (en) | Natural latex forming die capable of reducing overflow and forming process | |
| CN204712512U (en) | Powder compaction device | |
| CN220183290U (en) | Automatic fluid infusion device for immune cell in-vitro culture | |
| CN203354980U (en) | Bowl-shaped suction plug | |
| CN212175956U (en) | Air supply structure of pressure water tank | |
| CN212799575U (en) | Production of moist quintessence milk is with prevention of liquid leakage canning machine congeals | |
| CN211111001U (en) | Filling structure | |
| CN210301763U (en) | Anti-flatulence feeding bottle with ventilation device | |
| CN206354211U (en) | A kind of improved hatching barrel | |
| CN214058491U (en) | Press bottle | |
| CN215160938U (en) | Negative pressure filling discharger | |
| CN209666321U (en) | Gel-injection mould for Fiber-woven pultrusion pipeline | |
| CN205962171U (en) | Potted landscape base with fish bowl combination | |
| CN2294339Y (en) | Man power operation type water pump with low leakage | |
| CN210074026U (en) | Improved device for vacuumizing before liquid injection and preventing electrolyte from overflowing | |
| CN211683457U (en) | A film blowing water ring device | |
| CN211111003U (en) | Filling and defoaming device for duplex pneumatic valve | |
| CN210539544U (en) | Novel body lotion packing carton | |
| CN206375656U (en) | Double split flow beer filling valve | |
| CN206243779U (en) | A kind of diagnostic reagent storage tank with vacuum pumping structure | |
| CN221059246U (en) | Multifunctional chicken feeding feed barrel | |
| CN222743289U (en) | Liquid buoyancy mechanical self-closing device | |
| CN215945538U (en) | Wine storage device | |
| CN214653515U (en) | Automatic liquid filling machine's circulation exhaust mechanism | |
| CN220113951U (en) | Injection molding rapid prototyping device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20231008 Address after: Room 405, 4th Floor, Building 8, Cross border E-commerce Industrial Park, China Light Textile City, Huashe Street, Keqiao District, Shaoxing City, Zhejiang Province, 312030 (commitment to apply) Applicant after: Zhejiang punara Textile Technology Co.,Ltd. Applicant after: Zhejiang University of Technology Shaoxing Keqiao Research Institute Co.,Ltd. Address before: Room 405, Floor 4, Building 8, Cross-border E-commerce Industrial Park, China Textile City, Huashe Street, Keqiao District, Shaoxing City, Zhejiang Province, 312030 Applicant before: Zhejiang punara Textile Technology Co.,Ltd. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |
